Scope of this document The scope of this document is to explain in easily understandable language the necessary steps to install the PDS-70mr and assure peak performance. Its intended use is for reference only, by persons who are fully qualified. This document should never be considered a substitute for any provisions of a regulation or state and / or local code. PDS-70mr 24V i n s t a l l a t i o n i n s t r u c t i o n s PRE-PROGRAMMED, DMX, or ETHERNET CONTROL Philips Solid-State Lighting Solutions, Inc. 3 Burlington Woods Drive Burlington, Massachusetts 01803 USA Tel 888.Full.RGB Tel 617.423.9999 Fax 617.423.9998 www.colorkinetics.com ITEM # 109-000018-00 (Pre-programmed) 109-000018-01 (DMX) 109-000018-02 (Ethernet) Copyright © 2008 Philips Solid-State Lighting Solutions, Inc. All rights reserved. Chromacore, Chromasic, CK, the CK logo, Color Kinetics, the Color Kinetics logo, ColorBlast, ColorBlaze, ColorBurst, ColorGraze, ColorPlay, ColorReach, DIMand, EssentialWhite, eW, iColor, iColor Cove, IntelliWhite, iW, iPlayer, Light Without Limits, Optibin, and Powercore are either registered trademarks or trademarks of Philips Solid-State Lighting Solutions, Inc. in the United States and/or other countries. All other brand or product names are trademarks or registered trademarks of their respective owners. All other brand or product names are trademarks or registered trademarks of their respective owners PUB-000110-00 Rev 03 Specifications subject to change without notice. Refer to www.colorkinetics.com for the most recent version. This Installation Instruction contains important information on installing and using your new PDS-70mr. Please read it carefully and save it for future reference. Included in this box •P ower / data supply with cover, gasket, attaching screws, and NPT threaded seal plugs • Installation Instructions Additional items needed • Mounting hardware and tools • 14 – 18 AWG, 2-conductor jacketed cable (Non-conduit applications) • Standard strain relief cable clamps (Indoor applications) • Water-tight conduit and fittings (as required per local codes) • Electronic grade RTV Silicone (UL recognized) to seal conduit connections as required • 5/16 in hex wrench or adjustable wrench for seal plugs • Wire nuts caution: Ensure proper installation for outdoor applications to maintain NEMA 4 ratings. Failure to do so will result in property damage and void the warranty. Mounting the Housing • S elect the location to mount the PDS-70mr, keeping it within 50 feet (15 m) of the farthest iColor® MR g2 fixture in your installation. •U sing the seal plugs and gaskets provided, seal all conduit holes not needed for the installation. Tighten plugs until gaskets are slightly compressed. Do not over tighten. • Mount the housing to a flat surface using four screws suitable for the mounting surface. Mounting slots are located on the flanges at each end of the housing. (See mounting details, Fig. 1.) Fig. 1 8.3 in (211 mm) 1 in (25 mm) 2 in (50 mm) Power Out / Data Connection caution: Do warranty. not modify or alter the PDS-70mr. Doing so will void the note: The instructions and precautions set forth in this user guide are not necessarily all-inclusive, all conceivable, or relevant to all applications as Philips cannot anticipate all conceivable or unique situations. Owner / User Responsibilities It is the responsibility of the contractor, installer, purchaser, owner, and user to install, maintain, and operate the PDS-70mr in such a manner as to comply with all state and local laws, ordinances, regulations, and the American National Standard Institute Safety Code. 100 – 240 VAC Conduit with water-tight fitting It is the responsibility of the end user to use the proper conductors to permanently connect the incoming facility power, and to provide means for disconnecting the system. note: Connecting Lights to the PDS-70mr The PDS-70mr will power up to 14 iColor MR g2 lights wired to a track, rail, cable, or parallel system, and is the step-down transformer in low voltage MR16 light systems. note: Use Mounting Slots that the PDS-70mr is securely attached, properly mounted, and free of excessive vibration. Failure to do so will result in property damage and void the warranty. sealing the PDS-70mr, ensure that the gasket is seated properly, that no wires are pinched, and that the housing is free of foreign material and debris. Failure to do so will cause seal failure resulting in property damage and voiding the warranty. caution: Do not hot swap. Ensure the power supply is off before connecting or disconnecting fixtures. Hot swapping will result in property damage and void the warranty. Line - Black Neutral - White Ground - Green / Yellow Fig 3 must be installed in a location that allows air to move freely. Packing insulation around the housing or mounting in a sealed location that raises ambient temperature above 104º F (40º C) will result in property damage and void the warranty. caution: Ensure caution: When • Use a strain relief clamp to hold the power cable. See Fig. 2. Outdoor installation: • Pull power cable through outdoor rated conduit and into the power connection chamber of the PDS-70mr. Use RTV Silicone on the conduit coupler and ensure that conduit connection to the PDS-70mr is water-tight. • Using wire nuts, connect Line (black), Neutral (white), and Ground (green/yellow). Follow local electrical codes for internal wire bending. See Fig. 3. caution: PDS-70mr .8 in (20 mm) DMX OUT Philips PDS-70mr 24V uses Smartjuice® technology to provide power and data to Philips iColor® MR g2 and is available with DMX, Ethernet, and pre-programmed control options. PDS-70mr is a compact, robust power / data supply suitable for indoor or outdoor installations. In accordance with ANSI Z535.4 the following system of identifying the severity of the hazards associated with the products is used: “danger” Imminently hazardous situation which, if not avoided, will result in death or serious injury. “warning”Potentially hazardous situation that, if not avoided, could result in death or serious injury. “caution” Potentially hazardous situation that, if not avoided, may result in minor or moderate injury or property damage. danger: Ensure that main power source (AC line) is off before installing, wiring, or servicing the PDS-70mr power / data supply. Failure to adhere to these instructions will result in death or serious injury. warning: The PDS-70mr power supply must be installed by a qualified professional in accordance with NEC and relevant local codes. Failure to comply can result in death, serious injury, or property damage. warning: Do not attempt to install or use the PDS-70mr until you read and understand the installation instructions and safety labels. Failure to adhere to these instructions could result in serious injury or property damage. warning: Do not use the PDS-70mr if power cables are damaged. Doing so can result in death, serious injury, and property damage. warning: Not for use with dimmers. warning: This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures. The PDS-70mr shall be installed by a qualified electrician in accordance with NEC and relevant local codes for power supplies. A power screwdriver is recommended for mounting the unit. DMX/ETHERNET IN Getting Started Identification and Warnings of Safety Hazards INSTALLING THE PDS-70mr 24V only low voltage track, cable, or rail lighting systems without transformers with the PDS-70mr and iColor MR g2. caution: The PDS-70mr cannot be used with MR16 fixtures with individual transformers. • Attach 14 – 18 AWG 2-conductor jacketed cable, or hook-up wire if using conduit, to the lights system. • Insert the cable / wires into the PDS-70mr and connect them to the large 2-pin terminal block connector. See Fig. 4. Fig 4 24 VDC Auxiliary Power Out Maximum output: 10W max. WIRING THE PDS-70mr After mounting the PDS-70mr, you are ready to connect power, lights, and data. OUTPUT Connecting Power to the PDS-70mr danger: Turn off main power source before wiring the PDS-70mr. Failure to do so will result in death or serious injury. OUTPUT Ground from external power source. Ground from internal power supply Line - Black Neutral - White Ground - Green / Yellow 100 – 240 VAC Strain Relief AUX To Lights Indoor installation: • Insert the AC line cable into the power connection chamber of the PDS-70mr. • Using pig tails and wire nuts, connect Line (black), Neutral (white), and Ground (green / yellow). Follow local electrical codes for internal wire bending. Fig. 2 International: Line - Brown Neutral - Blue Ground - Green / Yellow - + DMX/ETHERNET IN DMX OUT 24 VDC Low voltage 2-wire track (without transformer) or wired in parallel MR-16 fixtures Maximum iColor MR g2 Lamps per PDS-70mr 24V: 14 Power / Data Cable (14 – 18 AWG / 2.08-0.823 mm2 CSA) Maximum cable run from PDS-70mr to last fixture: 50 feet (15 m) note: The connector circuitry is non-polar; therefore, either wire can be connected to either terminal. • Provide strain relief for the cable by using a cord grip, Romex cable clamp, or threaded conduit attached directly to the box or to a threaded hub. Connecting Accessories • The 24 VDC Auxiliary Power Out connector can be used to power certain Color Kinetics accessories such as ColorDial. The maximum load on the auxiliary output is 10 watts. Refer to the accessory Installation Instructions for wiring details. warning: Use care when setting the pre-programmed effect. Do not allow jewelry, clothing, or fingers to come in contact with sensitive circuitry of line voltage wirings. Addressing the Lights • Use Light System Composer (LSC) to discover and address lights in you system. Refer the LSC user guide for complete addressing instructions. Sealing the PDS-70mr •A fter all the power and data connections have been made, and all conduit holes are water-tight, replace the cover and attach with provided screws. Tighten screws to 8 to 10 in / lbs. note: Before attaching cover, ensure gasket is seated properly and that no wires are pinched. Fig. 6 OUTPUT •L ight Type: Set the toggle switch to position 1. Position 2 and 3 are reserved for other products. See Fig. 5. note: Before engaging power, set the light type using the toggle switch. If Light Type is changed after power is engaged, the power supply must be power cycled in order to recognize the change. DMX/ETHERNET IN AUX DMX OUT Mapping the Lights • After installing the iColor MR g2 lighting system using the PDS-70mr, with DMX or Ethernet control, map the lights in the system using Color Kinetics Light System Manager or ColorPlay software. note: With the exception of the Chasing Rainbow effect, when using the PDS-70mr with pre-programmed control, light addressing is not necessary. • Once the power/data supplies and lights have been mapped, then you are ready to begin designing shows using Light System Composer or ColorPlay software. For complete instructions for creating light shows, refer to the user guide for your software. Terminator DMX IN (CAT-5 / RJ45) Fig. 5 100 – 240 VAC 1 - iColor MR g2 2 - OTHER PRODUCTS 3 - FUTURE PRODUCTS OUTPUT OUTPUT AUX AUX OPTIONS DMX/ETHERNET IN SPEED MODE DMX/ETHERNET IN DMX OUT Short-Circuit Protection DMX OUT DMX OUT DMX/ETHERNET IN DMX IN (CAT-5 / RJ45) DMX OUT The PDS-70mr 24V power / data supply is equipped with short-circuit protection. In the event of a fault, you will receive a steady red indicator. Correct the cause of the fault and then power cycle the PDS-70mr 24V. note: When power cycling, cut the power to the PDS-70mr for at least 10 seconds in order to clear the microprocessor memory. DMX Controller 100 – 240VAC •P ull CAT-5e data cable, with RJ45 connector, from the Ethernet switch into the power out/data connection chamber of the PDS-70mr. Secure cable with strain relief cable clamp. note: For outdoor applications, pull data cable through outdoor rated conduit and ensure that the conduit connection is watertight. • Plug the data RJ45 connector into the Ethernet IN port. NOTE: End-run Ethernet data to each PDS-70mr in an installation. Ethernet cannot be daisy chained. See Fig. 7. Fig. 7 Light System Engine PC* * PC used for show authoring and show control. Ethernet Switch Ethernet IN 100 – 240 VAC PDS-70mr 24V (Ethernet) Ethernet IN (CAT-5e / RJ45) PDS-70mr 24V (Ethernet) AUX OUTPUT AUX OUTPUT DMX OUT Ethernet IN 100 – 240 VAC DMX/ ETHERNET IN AUX •P ull CAT-5 data cable, with RJ45 connectors, into the power out / data connection chamber of the PDS-70mr. Secure cable with standard screw connection strain relief. note: For outdoor applications, pull data cable through outdoor rated conduit and ensure that the conduit connection is watertight. • Plug the data RJ45 connector into the DMX IN port. NOTE: The DMX controller connected to the RJ45 port can be powered by the PDS-70mr or another source. • To send data to another PDS-70mr, connect a CAT5 cable between the DMX OUT port of the sending unit and the DMX IN port of the receiving unit. • Plug a terminator into the DMX OUT port of the last power supply in a data chain. See Fig. 6. The PDS-70mr for Ethernet receives data from Philips Light System Manager (LSM). The LSM consists of Light System Composer software and Light System Engine hardware. A dedicated network and one or more Ethernet switches are required for your installation. See Fig. 7. Refer to the Light System Manager User Guide for setup and configuration information. DMX OUT When using the PDS-70mr for DMX, follow the steps below to connect DMX data. Connecting Data to the PDS-70mr Ethernet OUTPUT Connecting Data to the PDS-70mr DMX PDS-70mr 24V (DMX) DMX/ ETHERNET IN •M ode: After selecting position 1, use the Mode button to select the effect. Press and release the Mode button to cycle through the effects. The following effects are available for your lights. Chasing Rainbow, Random, Color Wash, Fixed Color. note: Chasing Rainbow requires unique address for each light. • Speed: Press and release to cycle through four speeds. note: When in Fixed Color mode, press and hold the Speed button to change colors. • Option: The Options button lets you modify certain effects as follows: random: Toggles between snap and fade changes. rainbow: Cycles through four increasing width settings, then reverses direction and decreases widths. color wash: Reverses direction. note: Once mode, speed, and option are set, PDS-70mr remembers your settings and recalls them after each power cycle. 100 – 240 VAC DMX OUT When using the PDS-70mr with pre-programmed effects follow the steps below to set the lighting effects. Addressing the Lights • Set a DMX address for each light via the PDS-70mr using one of the following Philips addressing tools: Serial Addressing Software (SAS) or ZAPI. Refer to the user guide for your tool of choice for complete addressing instructions. DMX/ ETHERNET IN Setting PDS-70mr Preprogrammed Effects PDS-70mr 24V (Ethernet) PDS-70mr Specifications Power Output 24 VDC, 72 W Power Input100 – 240 VAC (auto ranging), 50 – 60 Hz Ambient Temp 14˚ – 104˚F (-10˚ – 40˚C) Packaging NEMA 4 enclosure, IP66 Dimensions8.27 x 5.36 x 3.57 in (210 x 136 x 91 mm) ConnectorsRJ45 data input and output connectors Data Interface Ethernet, DMX 512 Weight 4.5 lb (2 kg)