intro_intro1.qxd 19/06/2015 11:45 Page 1 Intro. I VISUAL INDEX WESTON BODY HARDWARE Products are arranged into eight groups, as illustrated. Or use the Product Finder (overpage), with partnumber index at rear of the catalogue. A B C D E F G H LOCKS EXTERIOR HANDLES LATCHING SYSTEMS LATCHES & CATCHES INSIDE CONTROLS SPECIALITY HINGES GRABS & TRIM ITEMS ASSOCIATED HARDWARE Our separate, ‘Classic Chromework’ catalogue shows items offered for the replicar, ’kit’, and replacement parts market, using original tooling for British ‘classic’ models. intro_intro1.qxd 19/06/2015 11:45 Page 2 Intro. II PRODUCT FINDER WESTON BODY HARDWARE (subject index) Ashtrays G12 Flush-fit grab handles G13-14 Quarter-turn fasteners A7-8 Alignment plate & pin D30 Foamed grab rails G1-3 Recess grab handles G13-14 Anti-burst latches D18-22 ‘French’ hinge F9 Recess-T handles B3 Armrest G4 Grab handles, diecast G10, 11, 16 Remote controls E1-5 ‘Block’ hinges F11-14 Grab handles, moulded G6-9 Rod latches C34-37 Boot/bonnet hinges F9 Grab rails, steel cored G1-3, 6-7 Rotary ventilator H7 ‘Buckle’ inside release E1 Handhold, steel cored G3 ‘Security’ budget latch D4 Budget latches D1-6 Hanging-strap handle G5 Semi-flush ‘pull’ handle B30 ‘Butterfly’ ignition lock A17 ‘Heavy-duty’ handles B14-17 Semi-flush recess latch C20 Cam-form latch bars A14, B22 Heavy-T handles B16 ‘Series 400’ latches D18 Carriage keys D2 Hinges, lift-off F1-6 Sill-button E1 Caulking cams B22 Hinges, moulded F1, F5 Slam latches D7-14 Centre mechanisms C32-34 Hold-backs D23-26 Slam systems C31-33 ‘Chest’ handles G15 Hold-down catch D27 Spring bolt D6 ‘Claw’ latches D15-17 Hook-latch paddles Section C Spring-loaded escutcheon E8 Coat hooks G4 Hook-latch, remote operated D26 Square-drive locks A2, 7 Cold-store latch C38 Hooked budget latches D6 Stainless ‘block’ hinges F14 Column locks A18 Ignition lock barrels A17 Stainless budget latch D2 ‘Compact’ handles A11 Ignition switches A17 Stainless grab handles G15 Compartment locks A1-8 Inside handles E6-8 Stainless hinges F3-8 Compression latch C21-22 Inside door releases E1-5 Stainless steel handles B12, 13 Compression locks A1-2 Keys - customised Intro IV Stays, mechanical E11-14 Connecting rod E2 Lashing ring H8 Steering column locks A -18 Cubby-box locks A15 Latch bars, comp. locks A10 Striker plates D30 Deadbolt systems C34-37 Latch bars, handles A14, B22 Support stays E10-13 Decking brackets H8 L-handles, easy fix B4 Surface-mount latch C38 ‘Deep-dish’ paddles C13-19 L-handles, surface mount B5 Switch, emergency-stop H6 Desk lock A15 ‘Lift-up’ handle G15 Switches, ignition A17 Diecast cams B22 Linkage clips E4 T-handles, easy fix B1-3 Diecast hinges Section F Locking filler caps H1-4 T-handles, surface-mount B6, 7 Diecast paddles C5 ‘Lowline’ handles B11 Tie-down ring H8 ‘Disc’ latches D20-21 Mini slam handles D14 Titan handles (series) B14-15 Door buffer assembly D27 ‘Model 21’ latch C21-22 Tool-operated locks A7, 8 Door hold-backs D23-26 Moulded budget latches D1 ‘Torpedo’ diecast hinges F6 Door ‘private’ locks A9 Moulded hinges F1, F5 Traditional locking handles B17-21 Draw-latches D28-29 Moulded slam latches D7 Tractor latch D19 Drink holder G5 ‘Oval’ paddle latches C1,2 Tri-locks Drop-T (series) C23-30 Over-centre catches D28-29 Turnbutton locks Dust covers A3, C29 ‘Paddle’ latches Section C Valves, vacuum-relief H5 Emergency stop-switch H6 Paddles, ‘deep dish’ C13-19 Vehicle door locks A9 End-bolts D7-10 Paddles, reverse-flap C15 Ventilator, rotary H7 Engine cover latches D27-29 Paddles, rotary latching C10 ‘Waterproof’ paddles C3-4 Equilateral recess handles B4 Paddles, 2-way action C11, C17 ‘Weathershield’ handles B16 Escutcheon covers D1-3 Padlockable handles B12 ‘Weathershield’ locks A6 Filler caps H1-5 Padlockable latches C4, C 16, C26 Window-lift handles E9 Filler neck-ends H2,4 ‘Plant-on’ handles B9-10 Window hinge F10 Finger-pulls A3 ‘Private’ door locks A9 Window regulators F10 Fixed-key fastener A7 ‘PSV’ special handles B8 ‘Flap’ handles B28 Pull handles, locking B30 ‘Flush case’ inside releases E2-3 Push-button handles B23, 27 Flush outside handles B28 Push-button locks A15-16 See rear of catalogue for part-number index A7 A12, 13 intro_intro1.qxd 19/06/2015 11:45 Page 3 Intro. III WESTON BODY HARDWARE ‘ONE-KEY’ SYSTEMS MATCHED SETS ‘Oval’ paddle-latch models (C1-2) ‘Paddle’ latches including ‘reversed-flap’ models (C1-19) WBH can provide ‘matchedsets’ of products, all accepting the same key number (‘FS’ or double-sided ‘FT’ series), with ‘customised’ keys bearing an identifying logo-disc. New ‘Weatherproof’ paddle latch (C3-4) Compartment locks, including compression-action and tool-operated models (A1-10) ‘Customised’ keys with moulded head containing your logo disc. Locking handles, ‘L’ & ‘T’ designs (B1-22) Low-profile ‘turnbutton’ locks (A12-13) Push-button exterior handles (B23-27) Locking fuel caps for on-road & off-road vehicles (H1-5) ‘Drop-T’ flush latches, single- and multi-point (C23-30) Weston Body Hardware, Crossgate Road, Park Farm, Redditch ‘Model 21’ flush-fitting compression latch (C21-22) B98 7SN. Telephone 01527 516060. Facsimile 01527 526060. intro_intro1.qxd 19/06/2015 11:45 Page 4 Intro. IV WESTON BODY HARDWARE ‘FS’ Hexagon-bow standard key shape ‘FS’ key with coined logo ‘FS’ Key Series These distinctive ‘hexagon’-headed keys are cut on one side only (‘singleentry’), and fluted on both faces so that cylinders resist screwdriver entry. The range has 80 combinations (‘differs’) from FS 876-955, which can be extended to 180, maximum. This is our standard series for handles and small locks and cannot be masterkeyed. Keys can be ‘coined’ with a logo when volume is sufficient. ‘FT’ Key Series ‘Coffin’-headed ‘FT’ keys are cut on both sides (‘double-entry’) for greater convenience. The range has 75 combinations (‘differs’) which can be extended to 180, maximum, in range FT101225. This series is used for our more recent product designs and cannot be master-keyed. ‘FT’ coffin-bow standard key shape ‘S’ KEY SERIES A double-entry series used mostly in locking filler caps. It is similar to ‘FT’ but has different fluting and seven ‘cuts’, allowing up to 500 ‘differs’. It is used with special lock cylinders having larger-sized tumblers, thus achieving higher levels of security for automotive applications. LOCK & KEY SPECIFICATIONS Most WBH locking products use the ‘disc’ or ‘wafer’ type of lock cylinder, based on zinc-diecast bodies of 12.5 mm diameter, with 5 brass tumblers. Several lock series are available, as illustrated here, and we can also match competitors key types (‘92’, ‘Ronis’, ‘DLP’, and some Japanese and American series). Keys are normally steel, fluted, cut, stamped and barrelled before nickelplating to 5 microns thickness. This ensures smooth operation with no sharp edges and good wear-resistance. Lock products are made as ‘mixed differs’ (typically, 20 different key numbers per 100 units) or ‘keyed-alike’, using a single, common key number. To special order locks can be built in pairs, sets etc. Spare keys or ‘blanks’ are readily available. PIN-TUMBLER LOCKS Special types of lock use machined brass pin-tumbler mechanisms, which allows greater security and increased corrosion-resistance. Standard ‘S’ series keys Asymmetric moulded head ‘Large-size’ moulded head with logo-disc MOULDED KEY-HEADS WITH NICKEL-SILVER BLADES As an option, both ‘FS’ & ‘FT’ keys can be supplied with nickel-silver blades for complete corrosion resistance. These keys use moulded heads, in two styles as shown, with key number stamped on joining ‘strap’ or on separate stainless steel ‘tally’. The larger key-head contains a circular recess which accepts a logo disc for a fully-customised product. An illuminated key-head of same size is also available. Weston Body Hardware, Crossgate Road, Park Farm, Redditch ‘CUSTOMISED’ KEY-HEADS Where substantial volumes are involved, a customer’s name or symbol can be ‘coined’ onto a steel key, or created as a coloured ‘logo disc’ within our large-size moulded key-heads. This can be done with any of our key series. B98 7SN. Telephone 01527 516060. Facsimile 01527 526060. intro_intro1.qxd 19/06/2015 11:45 Page 5 Intro. V WESTON BODY HARDWARE ‘CONTRACT’ DESIGNS TO CUSTOMER SPECIFICATION Door-hinge for the JCB backhoe excavator, made in composite materials and incorporating an investment-cast base-plate for welding onto door-frame. The complete hinge is over 300mm in total width and is an example of the structures which can be made in high-strength moulded materials. With 3D-design capabilty, WBH can create entirely new conceptual designs on a ‘contract basis’ if volumes are significant. The products are exclusive to the customer, with full tooling costs being charged. Some recent projects are illustrated here. Emergency-escape systems for buses and coaches, manufactured for Percy Lane Products. Note: some versions are available for general sale, subject to contract conditions. Proven ability to design and manufacture latches and operating systems to meet most demanding specifications. Locks are manufactured using advanced casting technology, with large number of designs already available. Ability to create new variants, including ‘matching’ of other key types and expertise in pin-tumbler assembly for higher- security applications. In-house polishing to the highest standards and expertise in plating, powder-coating, and other finishing methods. In-house pressure diecasting, machining, and pressworking operations, with extensive experience of injection moulding and ‘foam’ moulding techniques and all methods of welding and mechanical assembly. Complete lock-set for London Taxis International, makers of the world-famous “black cab.” The set uses the patented ‘CAPS’ high-security key system, which is available for incorporation into other locking products. Weston Body Hardware, Crossgate Road, Park Farm, Redditch WBH is approved to ISO 9001 standards and meets quality requirements of major automotive manufacturers. B98 7SN. Telephone 01527 516060. Facsimile 01527 526060. intro_intro1.qxd 19/06/2015 11:45 Page 6 Intro. VI WESTON BODY HARDWARE EXPLANATION OF SYMBOLS FINISHING TECHNIQUES WBH has an unrivalled reputation for the appearance and high-quality finish of its products. The following processes are operated, and we will recommend the most suitable treatment for a particular application. These symbols are used throughout the catalogue to explain characteristics of each product illustrated. Clear zinc plating: Zinc with clear chromate passivate, usually to 8 microns thickness. Gives a bright finish and moderate corrosion resistance, suitable for indoor use, and can be applied to both pressed and diecast parts. Olive-drab: Higher-specification zinc finish, giving some 150 hours salt-spray resistance. Used for WBH lock cylinder barrels. Corrosion-resistance can be improved by specifying an increased thickness of zinc plating (up to 50 micron), or by sealing with sodium metasilicate to achieve up to 500 hours saltspray resistance. Chromium plating: A technically demanding process, operated in accordance with British Standard 1224. All parts are carefully polished in-house, before plating with copper, nickel, and finally chrome. The thickness of the nickel layer (up to 25 microns) determines corrosion resistance, and can give many years’ service in all-weather conditions. Our top-quality polishing methods achieve a mirror-finish on plated items (usually diecast, but also pressed-metal). Satin chrome and black chrome are special refinements of the above techniques. Powder coating: A polyester powder is applied electrostatically, and is then thermally cured to produce a semi-gloss paint finish (pre-treatment with chromate or phosphate bath is essential for good adhesion). This gives good appearance on diecast or pressed parts, with excellent corrosion resistance for exterior applications. Generally black, but almost any colour can be matched by RAL-International colour code. Plastic-coating: Nylon or PVC can be bonded to pressed-steel components; for instance grab handles. Encapsulation: Steel or diecast components (such as latch ‘claws’ or key heads) are placed in a die, and a moulded material is injected to partially enclose, or ‘encapsulate’ the part with a tough, wear-resistant coating that improves appearance and function ‘Foamed’ moulding: A relatively new process in which a solid ‘insert” is completely mouldedaround with expanded polyurethane foam, to give a thick, resilient covering (see WBH grab rails, G1-4). The die cavity is usually etched with a textured finish, which is reproduced upon the ‘skin’ of the moulding. Most colours can be matched by RAL-code. Stainless steel: Can be polished to satin or highgloss finishes. Can also be etched and powdercoated where totally “fail-safe” surface is required. Operation: How does the product work? What does it do? Movement: The direction and amount of travel with handles, latches, etc. Fixing: Method of installation and details of fitting. Key types: With locking products, the various key series available. Finish: Types of surface finish offered as standard. Materials: Whether stainless or mild steel, diecast, or moulded materials. Options: Various ways in which an item can be customised. Testing: Details of testing carried out and performance results. Full-gloss or textured powder coating are refinements of the above techniques. Albufin: A decorative and wear-resistant finish in which diecastings are polished and plated with copper and nickel before dipping in a special lacquer. After thermal curing this develops a brilliant gloss, and a variety of colours can be achieved, including gold. Highlysuited to bathrooms, and top-of-range home and commercial fittings. Features: Special points which distinguish the WBH product from other makes. Use With: Guide to mating parts within the WBH range. Certificate No:FM 35684 Alternative to: Noting where WBH products are equivalent to industry standards. Economy: Where an item represents exceptionally good value for money. BS EN ISO 9001: 2000 Weston Body Hardware, Crossgate Road, Park Farm, Redditch B98 7SN. Telephone 01527 516060. Facsimile 01527 526060.