Model ZW105FP Fire Protection, Pressure Relief Valve a ZURN company TM SPECIFICATION SUBMITTAL SHEET LI STED APPLICATION The Fire Pump Pressure Relief Valve is a designed specifically to automatically relieve excess pressure in fire protection system. Pilot controlled, it maintains positive system pressure at the pump discharge within very close limits as demands change. When fire demand slows or ceases, the Pressure Relief Valve opens, diverting entire pump output to discharge, allowing fire pump to be stopped without causing surging in the lines. R R FM APPROVED SIZES GLOBE: ANGLE: Threaded ends Flanged ends Threaded ends Flanged ends 2" thru 3” 2" thru 10” 2” thru 3” 2" thru 10” TEMPERATURE RATING: water 33°F to 180°F PILOT SPRING RANGES: 20 to 200 psi (150 class standard) 100 to 300 psi (300 class) MATERIALS Main Valve Body Main Valve Bonnet Disc Guide Seat Disc Diaphragm Stem Spring Ductile Iron ASTM A536 Ductile Iron ASTM A536 Bronze ASTM B 62 Bronze ASTM B 62 Buna-N Rubber Nylon reinforced Buna-N Stainless Steel Stainless Steel UL/ULC LISTINGS FM APPROVALS WITH RATED PRESSURES FEATURES Epoxy Coated, FDA approved Pilot Assembly SIZE MAIN VALVE OPTIONS ____ Size ____ Y - 300lb. class flange (300psi max.) ____ TH - Threaded ends (400 psi max.) ____ AN - Angle body THREADED 150 CLASS 300 CLASS 1.5 ULC-250 ULC-400 2 ULC-250 ULC-400 2.5 ULC-250 ULC-400 ULC-250,FM-250in/200out UL-300,ULC-400,FM-400in/200out 4 ULC-250,FM-250in/200out UL-300,ULC-400,FM-400in/200out 6 ULC-250,FM-250in/200out UL-300,ULC-400,FM-400in/200out 8 ULC-250,FM-250in/200out UL-175,ULC-400,FM-400in/200out 10 ULC-250 ULC-400 3 FM-400 DIMENSIONS B DIM G A ANSI CLASS 2 1/2 3 4 6 8 Threaded 9 3/8 11 12 1/2 - - - - 150 Flanged 9 3/8 11 12 15 20 25 3/8 29 3/4 10 11 5/8 13 1/4 15 5/8 21 26 3/8 31 1/8 3 5/16 4 4 9/16 5 3/4 7 7/8 10 11 13/16 300 Flanged B H C D 12 1/4 12 1/2 13 1 1/2 1 11/16 2 9/16 3 3/16 Threaded 3 3/4 5 1/2 6 1/4 - - - - 150 Flanged 4 3/4 5 1/2 6 7 1/2 10 12 3/4 14 7/8 300 Flanged 5 5 7/8 6 3/8 7 7/8 10 1/2 13 1/4 15 9/16 Threaded 3 1/4 4 4 1/2 - - - - 150 Flanged 3 1/4 4 4 5 6 8 8 5/8 300 Flanged 3 1/2 4 5/16 4 3/8 5 5/16 6 1/2 8 1/2 9 5/16 6 6 11/16 7 3/4 7 7/8 8 1/2 9 3/4 13 1/4 F F A E INLET Page 1 of 2 12 D E CENTER TO END G&H 14 5/16 16 5/16 10 C C OUTLET OUTLET INLET VALVE SIZE inches 2 4 5/16 5 5/16 18 9 1/4 DOCUMENT #: REVISION: REG-ZW105FP 1/08 WILKINS a Zurn company, 1747 Commerce Way, Paso Robles, CA 93446 Phone:805/238-7100 Fax:805/238-5766 In Canada: ZURN INDUSTRIES LIMITED, 3544 Nashua Dr., Mississauga, Ontario L4V 1L2 Phone:905/405-8272 Fax:905/405-1292 Product Support Help Line: 1-877-BACKFLOW (1-877-222-5356) • Website: http://www.zurn.com PILOT SYSTEM DIMENSIONS inches 2 2 1/2 3 mm 50 65 80 X Max. (inches) 12.5 12.75 13 Y Max. (inches) 4 4.5 5 Z Max. (inches) 6.5 7 8 Valve Size X X Y Y INLET 4 6 8 10 100 150 200 250 13.25 15.75 17.25 20.25 6 8 10.25 12 9 9.5 11.5 12.5 ANGLE GLOBE Z Z INLET TYPICAL INSTALLATION PILOT SYSTEM SPECIFICATIONS Materials Standard Pilot System Materials Pilot Control: Bronze ASTM B62 Trim: Stainless Steel Type 303 Rubber: Buna-N Synthetic Rubber Tubbing & Fitting: Copper and Bronze FIRE PUMP CHECK VALVE FLOW CHARACTERISTICS Valve Size ZW105FP inches 2 2 1/2 3 4 6 8 10 mm 50 65 80 100 150 200 250 208 300 500 1000 2500 5000 11000 NFPA 20 Maximum Recommended GPM OPERATION SEQUENCE At pump start, the Relief Valve modulates to relieve excess pump capacity, maintaining positive system pressure at the pump discharge. When fire demand slows or ceases, the Model ZW105FP opens, diverting entire pump output to discharge, allowing the fire pump to be stopped without causing surging in the lines. (Please note that if the Model ZW105FP is to be used on a continuous duty basis to maintain fire-system pressure, suitable back pressure must be provided on the valve to prevent cavitation damage. Consult the factory for details.) SPECIFICATIONS The Fire Pump Pressure Relief Back Pressure Valve shall modulate to relieve excess pressure in a fire protection system. It shall maintain constant pressure in the system regardless of demand changes. It shall be pilot controlled and back pressure shall not affect its set point. It shall be actuated by line pressure through a pilot control system and open fast in order to maintain steady system pressure as system demand decreases. It shall close gradually to control surges and shall re-seat drip-tight within 5% of its pressure setting. The main valve shall be of the hydraulically-operated, pilot-controlled, diaphragm-type, globe or angle valve. It shall have a single, removable, teflon-coated seat, a delrin-sleeved stem guided at both ends, and a resilient disc with a rectangular cross section, being contained on 3 1/2 sides. No external packing glands shall be permitted and the diaphragm shall not be used as a seating surface. The pilot control shall be a direct-acting, adjustable, spring-loaded, diaphragm-type valve designed for modulating service to permit flow when controlling pressure exceeds spring setting. This valve shall be UL Listed and Factory Mutual approved. The Pressure Relief Back Pressure Valve shall be a WILKINS Model ZW105FP. JOB NAME CONTRACTOR JOB LOCATION ENGINEER WILKINS a Zurn company, 1747 Commerce Way, Paso Robles, CA 93446 Phone:805/238-7100 Fax:805/238-5766 IN CANADA: ZURN INDUSTRIES LIMITED, 3544 Nashua Dr., Mississauga, Ontario L4V 1L2 Phone:905/405-8272 Fax:905/405-1292 Product Support Help Line: 1-877-BACKFLOW (1-877-222-5356) • Website: http://www.zurn.com Page 2 of 2