Cent Moloney Brochure Fall05 9/28/05 1:19 PM Page 1 All tanks undergo a five-stage washing and phosphatizing process. The metal surface is chemically etched and phosphatized providing a positive anchor for the finish coat. The padmount transformer is coated with a TGIC polyester powder. A glossy urethane topcoat is applied to all exterior surfaces as a final protective coat. This durable ultraviolet resistant finish provides maximum protection against corrosive atmospheric conditions. Finish System Corrosion Protection The paint system applied to Central Moloney’s pad mount transformers is a process specifically tailored for the environments encountered by this product line. Central Moloney’s ultimate adhesion, corrosion protection/finish system is rated among the best in the industry. Testing In Central Moloney’s test department, we subject our products to strict and rigorous testing that meet all applicable IEEE/ANSI Standards. These tests include: ■ ■ ■ ■ ■ ■ ■ ■ ■ Impulse Hipot No-Load Loss (Core Loss) Load Loss (Copper Loss) Impedance Polarity Induce Ratio Other tests as required by customer or specification Our paint specialists constantly stay abreast of new technology in corrosion protection, and by working closely with paint suppliers, we keep our finish systems “state-of-the-art” in quality of protection. Components For the ultimate in value and reliability, the Central Moloney Components Operation produces the majority of the components used on Central Moloney’s single-phase pad mounted transformers. For over 30 years, Central Moloney Components has been a leader in the design and manufacture of transformer components. You can be assured that the primary and secondary bushings, dual voltage switch, tap changer, current limiting fuse holders, drip shields, etc. will have the Central Moloney logo of quality on them. Out-Of-The-Box Thinking Impossible! No!Never . You’ve got to be kidding! Can’t be done. These are the words spoken in the beginning, only to be proven wrong in the end. At Central Moloney, we realize that impossibilities sometimes yield the best opportunities. So we like to think “out-of-the-box” to see what can be — overcoming obstacles in our path to implement innovative solutions. Customer Service Call us at 870.534.5332 or Fax us at 870.543.6560 E-Mail us at info@centralmoloneyinc.com Central Moloney, Inc. P. O. Box 6608, Pine Bluff, Arkansas 71611 2400 West 6th Avenue, Pine Bluff, Arkansas 71601 Central Moloney, Inc. is a charter member of the Energy Star Transformer Program. As a member we have optional transformer designs available that meet the Energy Star guidelines for energy efficiency. © 2005 Central Moloney, Inc. Cent Moloney Brochure Fall05 9/28/05 1:20 PM Page 2 W hen you’re committed to making superior, quality transformers...it shows. PAD MOUNT DESIGN FEATURES Improved Sill Design A flush sill design eliminates the recessed padlock pocket assembly that in the past represented a target for corrosion. This design effectively recesses the entire sill. Paint application has been greatly improved, weld splatter has been eliminated, and the collection point for moisture and other contaminants has been removed. TRANSFORMERS WITH HISTORY Stainless Steel Contact Points Central Moloney, Inc. takes great pride in bringing over 56 years of engineering, performance, safety, environmental respect, excellence and innovation to every product. We are committed to use best management practices in transformer evaluation. Optimized transformer quotes are based on a utility’s specifications to assure our customers of getting the highest transformer values available. These points are made possible by utilizing a standard stainless steel hood handle and tab assembly across the product line. When closed, the hood handle/tab rests on the sill’s stainless steel contact points, minimizing premature corrosion from shipping vibration erosion. ISO 9001 Certification is another example of Central Moloney’s leadership. It assures that every aspect of our manufacturing operations meets international standards and delivers proven quality. The company has incorporated robotic welding, as well as a state-of-the-art painting system and metal fabrication equipment. These advances are intended to improve the overall efficiency and response time to customer demand. We are committed to building stronger relationships with our customers by providing technical expertise and sales-support services. Our team of experts can join your internal team to help maintain a competitive edge by offering solutions for: ■ Optimized Transformer Value ■ Managed Inventory Solutions ■ Collaborative Supply Chain Management ■ Component Engineering Exterior Weld Hard to paint weld areas, such as inside the front panel baffling, has been eliminated. The front panel weld has been moved to the outside to improve weld splatter removal and paint application. With a major capital investment, robotic welding has been added for optimum tank integrity. Fully Flush Lifting Provisions SCOPE OF MANUFACTURE Central Moloney Single-Phase Pad Mounted Distribution Transformers are designed and manufactured to meet or exceed all applicable ANSI, NEMA and RUS standards. We offer a complete line of single-phase pad mounted transformers for the following requirements: kVA Ratings (65ºC): 15 through 500 High Voltage Ratings: 34,500 GRDY/19,920 volts & below (Multiple voltages are available) Low Voltage Ratings: 600 volts and below High Voltage Bushings: Universal Bushing Wells (with or without Inserts) Integral Bushings Low Voltage Bushings: Central Moloney Components Tuf-Ex Mount (Optional stud lengths available) High Voltage Taps: Standard tap arrangements are available with external operating handle Bushing Arrangements: ANSI Type I or Type II Fusing: Internal Weak Link Bayonet Current Limiting Fuse (Draw-Out Dry or Wet-Well) Internal Oil Immersed Current Limiting Fuse Overload Protection: Circuit breaker through 167 kVA Magnex Interrupter Job Site Ready Pad Mount has the pad mount transformer, elbows, inserts, secondary connectors and composite mounting pad installed at the factory. The composite pad serves as both shipping pallet and permanent mounting pad. This product can ship direct from the factory completely ready for job site installation with components. Because of the potential hazard with exterior projections on a pad mount transformer, and the concerns of safety from an increased number of utilities, the Central Moloney SinglePhase Pad Mount Transformer features lifting provisions that are truly flush with the transformer tank. This not only eliminates safetyrelated concerns but also provides a design that is less susceptible to corrosion. Flush provisions also eliminate the potential for accumulating sediment associated with deep recesses. Superior Tamperproofing Our pad mount design features a front panel with built-in tamperproof baffles to anchor the entire unit. With the Single-Phase Pad Mount Transformers, the hood, sill and tank are tied to the front panel. This gives the entire design a common reference point, thus simplifying hood operation for maximum tamper resistance and minimal paint abrasion during transit. Completing this innovative design is a noncorrosive hood baffle that provides maximum tamper resistance for safe, trouble-free service throughout the life of the transformer. Tank Design This new pad design in conjunction with our CAD system allows us to exercise greater flexibility in the choice of transformer width for improved matching of pad mount tanks with core and coil designs and accessories. STANDARD FEATURES & ACCESSORIES ■ Meets or exceeds current ANSI, NEMA and RUS standards as applicable ■ Externally clamped high voltage bushings and low voltage bushings ■ Single parking stand ■ Insulated neutral terminal with removable ground strap ■ All bushings, switched accessories and bayonets mounted on embossed surface ■ Fully flush lifting provisions with removable lifting/shipping bolts ■ Automatic pressure relief device ■ Type II mineral oil ■ Full compliance with ANSI C57.12.28 enclosure integrity standards ■ Removable hood with corrosion-resistant stainless steel hinge pins & barrels ■ Mild steel enclosure and detachable sill ■ Electrostatically applied powder paint finish with polyurethane top coat for superior resistance to chipping, fading, abrasion and corrosion ■ Air dome cover hood and tank ■ Oil level plug ■ Oil drain plug ■ Tank grounding provisions ■ 300-Series stainless steel locking assembly with captive pentahead security bolt, floating nut and padlock provision ■ Decal bushing designations ■ NEMA safety labels ■ Laser engraved anodized aluminum nameplate OPTIONAL FEATURES ■ Total stainless steel (409 or 300 series) or hybrid (mild steel/stainless steel) enclosure ■ Composite pallet/pad (serving as both shipping pallet and permanent mounting pad) can be mounted to transformers through all kVA ratings ■ High voltage, load-break on/off or sectionalizing switch ■ Fault indicator ■ Fault indicator provision only ■ Load-break high voltage bushing inserts ■ Low voltage terminals, including various screw-on spades or slip-fit connectors ■ Internally mounted expulsion fuse ■ Draw-out expulsion fuse in combination with internally mounted partial-range current limiting fuse or isolation link ■ Draw-out (dry well) full-range current limiting fuse ■ Drip shield for use with draw-out expulsion fuse ■ Low voltage circuit breaker with or without emergency overload lever ■ MOV high voltage lightning arrester: under oil mounted with external disconnect ■ High voltage tap switch with operating handle in the terminating compartment (high voltage taps not available in combination with dual high voltage ratings) ■ Dual high voltage switch with operating handle in terminating compartment ■ Interlaced low voltage windings ■ Drain valve with or without sampling device ■ Temperature gauge ■ Liquid level gauge ■ Pressure/vacuum gauge ■ Tank ground connectors ■ Hold-down cleats ■ Custom stenciling and labeling ■ Bar Coding ■ Laser-engraved stainless steel nameplate ■ Canadian Standards Association design standards ■ Other non-U.S. design standards ■ U.S. EPA Energy Star compliant designs (charter member) ■ NEMA TP-1 compliant designs Moloney, Customer Service At Central is not a department... it’s an attitude. Cent Moloney Brochure Fall05 9/28/05 1:20 PM Page 2 W hen you’re committed to making superior, quality transformers...it shows. PAD MOUNT DESIGN FEATURES Improved Sill Design A flush sill design eliminates the recessed padlock pocket assembly that in the past represented a target for corrosion. This design effectively recesses the entire sill. Paint application has been greatly improved, weld splatter has been eliminated, and the collection point for moisture and other contaminants has been removed. TRANSFORMERS WITH HISTORY Stainless Steel Contact Points Central Moloney, Inc. takes great pride in bringing over 56 years of engineering, performance, safety, environmental respect, excellence and innovation to every product. We are committed to use best management practices in transformer evaluation. Optimized transformer quotes are based on a utility’s specifications to assure our customers of getting the highest transformer values available. These points are made possible by utilizing a standard stainless steel hood handle and tab assembly across the product line. When closed, the hood handle/tab rests on the sill’s stainless steel contact points, minimizing premature corrosion from shipping vibration erosion. ISO 9001 Certification is another example of Central Moloney’s leadership. It assures that every aspect of our manufacturing operations meets international standards and delivers proven quality. The company has incorporated robotic welding, as well as a state-of-the-art painting system and metal fabrication equipment. These advances are intended to improve the overall efficiency and response time to customer demand. We are committed to building stronger relationships with our customers by providing technical expertise and sales-support services. Our team of experts can join your internal team to help maintain a competitive edge by offering solutions for: ■ Optimized Transformer Value ■ Managed Inventory Solutions ■ Collaborative Supply Chain Management ■ Component Engineering Exterior Weld Hard to paint weld areas, such as inside the front panel baffling, has been eliminated. The front panel weld has been moved to the outside to improve weld splatter removal and paint application. With a major capital investment, robotic welding has been added for optimum tank integrity. Fully Flush Lifting Provisions SCOPE OF MANUFACTURE Central Moloney Single-Phase Pad Mounted Distribution Transformers are designed and manufactured to meet or exceed all applicable ANSI, NEMA and RUS standards. We offer a complete line of single-phase pad mounted transformers for the following requirements: kVA Ratings (65ºC): 15 through 500 High Voltage Ratings: 34,500 GRDY/19,920 volts & below (Multiple voltages are available) Low Voltage Ratings: 600 volts and below High Voltage Bushings: Universal Bushing Wells (with or without Inserts) Integral Bushings Low Voltage Bushings: Central Moloney Components Tuf-Ex Mount (Optional stud lengths available) High Voltage Taps: Standard tap arrangements are available with external operating handle Bushing Arrangements: ANSI Type I or Type II Fusing: Internal Weak Link Bayonet Current Limiting Fuse (Draw-Out Dry or Wet-Well) Internal Oil Immersed Current Limiting Fuse Overload Protection: Circuit breaker through 167 kVA Magnex Interrupter Job Site Ready Pad Mount has the pad mount transformer, elbows, inserts, secondary connectors and composite mounting pad installed at the factory. The composite pad serves as both shipping pallet and permanent mounting pad. This product can ship direct from the factory completely ready for job site installation with components. Because of the potential hazard with exterior projections on a pad mount transformer, and the concerns of safety from an increased number of utilities, the Central Moloney SinglePhase Pad Mount Transformer features lifting provisions that are truly flush with the transformer tank. This not only eliminates safetyrelated concerns but also provides a design that is less susceptible to corrosion. Flush provisions also eliminate the potential for accumulating sediment associated with deep recesses. Superior Tamperproofing Our pad mount design features a front panel with built-in tamperproof baffles to anchor the entire unit. With the Single-Phase Pad Mount Transformers, the hood, sill and tank are tied to the front panel. This gives the entire design a common reference point, thus simplifying hood operation for maximum tamper resistance and minimal paint abrasion during transit. Completing this innovative design is a noncorrosive hood baffle that provides maximum tamper resistance for safe, trouble-free service throughout the life of the transformer. Tank Design This new pad design in conjunction with our CAD system allows us to exercise greater flexibility in the choice of transformer width for improved matching of pad mount tanks with core and coil designs and accessories. STANDARD FEATURES & ACCESSORIES ■ Meets or exceeds current ANSI, NEMA and RUS standards as applicable ■ Externally clamped high voltage bushings and low voltage bushings ■ Single parking stand ■ Insulated neutral terminal with removable ground strap ■ All bushings, switched accessories and bayonets mounted on embossed surface ■ Fully flush lifting provisions with removable lifting/shipping bolts ■ Automatic pressure relief device ■ Type II mineral oil ■ Full compliance with ANSI C57.12.28 enclosure integrity standards ■ Removable hood with corrosion-resistant stainless steel hinge pins & barrels ■ Mild steel enclosure and detachable sill ■ Electrostatically applied powder paint finish with polyurethane top coat for superior resistance to chipping, fading, abrasion and corrosion ■ Air dome cover hood and tank ■ Oil level plug ■ Oil drain plug ■ Tank grounding provisions ■ 300-Series stainless steel locking assembly with captive pentahead security bolt, floating nut and padlock provision ■ Decal bushing designations ■ NEMA safety labels ■ Laser engraved anodized aluminum nameplate OPTIONAL FEATURES ■ Total stainless steel (409 or 300 series) or hybrid (mild steel/stainless steel) enclosure ■ Composite pallet/pad (serving as both shipping pallet and permanent mounting pad) can be mounted to transformers through all kVA ratings ■ High voltage, load-break on/off or sectionalizing switch ■ Fault indicator ■ Fault indicator provision only ■ Load-break high voltage bushing inserts ■ Low voltage terminals, including various screw-on spades or slip-fit connectors ■ Internally mounted expulsion fuse ■ Draw-out expulsion fuse in combination with internally mounted partial-range current limiting fuse or isolation link ■ Draw-out (dry well) full-range current limiting fuse ■ Drip shield for use with draw-out expulsion fuse ■ Low voltage circuit breaker with or without emergency overload lever ■ MOV high voltage lightning arrester: under oil mounted with external disconnect ■ High voltage tap switch with operating handle in the terminating compartment (high voltage taps not available in combination with dual high voltage ratings) ■ Dual high voltage switch with operating handle in terminating compartment ■ Interlaced low voltage windings ■ Drain valve with or without sampling device ■ Temperature gauge ■ Liquid level gauge ■ Pressure/vacuum gauge ■ Tank ground connectors ■ Hold-down cleats ■ Custom stenciling and labeling ■ Bar Coding ■ Laser-engraved stainless steel nameplate ■ Canadian Standards Association design standards ■ Other non-U.S. design standards ■ U.S. EPA Energy Star compliant designs (charter member) ■ NEMA TP-1 compliant designs Moloney, Customer Service At Central is not a department... it’s an attitude. Cent Moloney Brochure Fall05 9/28/05 1:19 PM Page 1 All tanks undergo a five-stage washing and phosphatizing process. The metal surface is chemically etched and phosphatized providing a positive anchor for the finish coat. The padmount transformer is coated with a TGIC polyester powder. A glossy urethane topcoat is applied to all exterior surfaces as a final protective coat. This durable ultraviolet resistant finish provides maximum protection against corrosive atmospheric conditions. Finish System Corrosion Protection The paint system applied to Central Moloney’s pad mount transformers is a process specifically tailored for the environments encountered by this product line. Central Moloney’s ultimate adhesion, corrosion protection/finish system is rated among the best in the industry. Testing In Central Moloney’s test department, we subject our products to strict and rigorous testing that meet all applicable IEEE/ANSI Standards. These tests include: ■ ■ ■ ■ ■ ■ ■ ■ ■ Impulse Hipot No-Load Loss (Core Loss) Load Loss (Copper Loss) Impedance Polarity Induce Ratio Other tests as required by customer or specification Our paint specialists constantly stay abreast of new technology in corrosion protection, and by working closely with paint suppliers, we keep our finish systems “state-of-the-art” in quality of protection. Components For the ultimate in value and reliability, the Central Moloney Components Operation produces the majority of the components used on Central Moloney’s single-phase pad mounted transformers. For over 30 years, Central Moloney Components has been a leader in the design and manufacture of transformer components. You can be assured that the primary and secondary bushings, dual voltage switch, tap changer, current limiting fuse holders, drip shields, etc. will have the Central Moloney logo of quality on them. Out-Of-The-Box Thinking Impossible! No!Never . You’ve got to be kidding! Can’t be done. These are the words spoken in the beginning, only to be proven wrong in the end. At Central Moloney, we realize that impossibilities sometimes yield the best opportunities. So we like to think “out-of-the-box” to see what can be — overcoming obstacles in our path to implement innovative solutions. Customer Service Call us at 870.534.5332 or Fax us at 870.543.6560 E-Mail us at info@centralmoloneyinc.com Central Moloney, Inc. P. O. Box 6608, Pine Bluff, Arkansas 71611 2400 West 6th Avenue, Pine Bluff, Arkansas 71601 Central Moloney, Inc. is a charter member of the Energy Star Transformer Program. As a member we have optional transformer designs available that meet the Energy Star guidelines for energy efficiency. © 2005 Central Moloney, Inc.