Future of Renewables

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S&T Overview
Linda Gaskill
__________________
Corning Incorporated
July 13, 2016
Any reproduction of content and
images requires expressed approval
from Corning Incorporated.
Our Core Premise: Corning makes life-changing innovations
First low-loss
optical fiber
2012
Glass
ceramics
2007
1982
Dow
Corning
silicones
1970
1952
1934
1879
Glass envelope for
Thomas Edison’s
light bulb
Active matrix
liquid crystal
display (LCD)
glass
Thin, lightweight
cover glass with
exceptional
damage
resistance
Ultra-slim,
flexible glass
for thin and
lightweight
applications
Ultrabendable
fiber
Label-free
screening
platform for
drug
discovery
Heat-resistant
PYREX® glass
Fusion
overflow
process
1964
1915
Processes
for mass
producing
the television
bulb
Environmentally
conscious
LCD glass
First alloptical
converged
cellular
and Wi-Fi
solution
2013
2006
1972
1947
Ceramic
substrates
for
automotive
catalytic
converters
First EPAregistered
antimicrobial
cover glass
.
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Corning Today
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Corning Incorporated
• Corning is the world leader in specialty glass
and ceramics
Founded:
1851
Headquarters:
Corning, New York
Employees:
~35,000 worldwide
2015 Sales:
$9.8B
• We create and make keystone components that
enable high-technology systems for consumer
electronics, mobile emissions control, optical
communications, and life sciences
• We succeed through sustained investment
in R&D, more than 160 years of materials
science and process engineering knowledge,
and a distinctive collaborative culture
Fortune 500 Rank (2015):
297
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© 2016 Corning Incorporated
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Corning’s RD&E Organization Delivers New Products and
Manufacturing Processes to Every Business at Corning
Corning Market Segments
39%
Display
Technology
• LCD Glass
Substrates
• Glass Substrates
for OLED and
high-performance
LCD platforms
• Includes CPM
display sales
1930’s
2015 Revenue Share
30%
11%
8%
Optical
Communications
Environmental
Technologies
Life
Sciences
Specialty
Materials
Corning
Pharmaceutical
Technologies
Emerging
Innovations
• Emissions Control
Products
– Light-duty
gasoline
vehicles
– Light-duty and
heavy-duty onroad diesel
vehicles
– Heavy-duty
non-road diesel
vehicles
– Stationary
• Cell Culture and
Bioprocess Tools
• Drug Discovery
• ADME/Tox
• Genomics
• Chemistry
• Microbiology
• General
Laboratory
Products
• Corning® Gorilla®
Glass
• Display Optics
and Components
• Optical Materials
– Semiconductor
materials
– Specialty fiber
– Polarcor™
• Optics
• Aerospace and
Defense
• Hyperspectral
Imaging
• Launched in
2015 to support
pharmaceutical
glass packaging
• Formed equity
venture (75%
Corning) with
Gerrescheimer
AG glass tubing
manufacturer
• New product
focus on
strengthened
glass containers
for injectables
• Gorilla® Glass
for automotive
glazing
• Architectural
glazing with Xchromics
• Willow® Glass
laminates for
architecture
• OLED lighting
substrates
• Antimicrobial
glass for
handhelds and
paint
• Advanced flow
reactors
• Optical Fiber and
Cable
• Optical
Connectivity
Solutions
• Wireless
Distributed
Antenna Systems
• Optical Cables for
Consumer
Networks
• Copper
Connectivity
Components
1960’s
1970’s
1915
12%
1920’s
New Businesses
Years of 1st Invention
.
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Centralized RD&E at Sullivan Park, Corning, NY
Corporate Technology
8% sales 16% GM $774M RD&E
Sullivan Park Central R&D Center
2 million sq. ft. for R, D, E and EIG
> 2,000 employees
Diverse Technical Workforce > 40 Countries
Sullivan Park is a leading industrial R&D laboratory
A career destination for top materials scientists and engineers
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Sullivan Park Contiguous Campus – D&E Activities
Corning® Gorilla® Glass Product
Reliability and Applications Development
Corning Fiber & Cable Center for Fiber
Optic Testing
Semi-works Manufacturing Facility for Glass
Sheet and Roll-to-Roll Glass Processing and
Finishing
Semi-conductor Glass Products & Best
Clean Room on Sullivan Park Campus
. . . plus Pilot Manufacturing Facilities at
Big Flats for 3D glass forming and ultracapacitor carbon materials and cells
Fiber, Semicon Products & Gorilla® Glass Labs
.
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Technology delivery also comes from our corporate labs in
Europe, U.S. West Coast, and a growing presence in Asia
Corning Research Center China
Shanghai, China
Corning Technology Center Korea
Asan, Korea
Corning West Technology Center
Silicon Valley, California
Corning European Technology Center
Fontainebleau, France
Corning Advanced Technology Center
Taipei, Taiwan
Research Center
Shanghai, China
Science & Technology
Corning Scientific Center
St. Petersburg, Russia
Corning Technology Center Korea
Asan, Korea
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Corning’s Approach to
Materials Innovation
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New Products Created by Combining Advanced Inorganic
Materials, Optical Physics and Process Inventions
Materials
+
Processes
=
New Products
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Deep Core Technology Capabilities – Science & Engineering
Corning’s
strength
is based
on a broad
portfolio
of core
technologies…
Inorganic
Materials
and
Processes
Engineering:
- Materials
- Optical
- Process
- Chemical
- Electrical
- Mechanical
Optical
Physics
and
Network
Technologies
Modeling
and
Simulation
Organic
Materials
and
Processes
Core
Capabilities
Materials
Characterization
and
Processes
Network
Integration
and
Connectivity
Research
Biochemical
Sciences
and
Processes
… and the
ability to
integrate
them.
Thin Films
and
Surface
Sciences
.
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Materials and Processing Facilities for Glass & Ceramics R&D
•
Glass Research
–
•
Advanced Materials Processing Lab
–
•
Crucible Melting for
Glass Composition
Research
Fusion Process for
Advanced Glass
Technologies
Cellular Ceramic
Extrusion
Glass Optical Fiber
Draw
Scale-up for continuous melting and forming
process development
Cellular Ceramics R&D Center
–
•
High throughput glass composition screening and
versatile glass forming capabilities for glass
prototypes
Process Research Center
−
•
Exceptional glass scientific staff which creates
generation after generation of higher performance
specialty glasses
Mixing, Extruding and Firing Capabilities
Full Scale Optical Fiber Processing
.
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Corning’s Display Applications Laboratory
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Corning Optical Communications Applications Lab
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Relationship of Innovation Process to RD&E Functions
Commercial customers
5-stage
Innovation
Process
I
II
III
IV
V
Research
Development
Division Engineering / Manufacturing
------- Corp. Manufacturing Technology and Engineering --------- Emerging Innovations Business Group  Existing or New Division / Partner ---
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New Product Delivery
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Corning Environmental Technologies
Gasoline and Diesel Combustion After-treatment Technologies
Flow-through Substrate
Diesel Particulate Filter
Aluminum Titanate
New products from Corning Environmental Technologies
• Flow-through ceramic honeycomb
• Plugged channel honeycomb
•
Light duty diesel filters: aluminum titanate high porosity
• Pollutants converted on surface
• Particulates trapped on wall
• Brand: Celcor® •standard
& thinwall
• Brand:
DuraTrap® CO, RC, AT, AC
Heavy
duty thin wall diesel
filters
•
Fast light-off gasoline substrates and filters
•
Gas particulate filters
Cordierite
Celebrating a 44 year product life cycle
Light Duty Gasoline
Substrates
Light Duty Diesel
Substrates & Filters
Heavy Duty Diesel
Substrates & Filters
Non-Road Diesel
Substrates & Filters
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Life Science Research uses many Corning products
Drug
Discovery
Bioprocess
Cell Culture
Liquid
Handling
Food & Bev
Testing
Lab Glass &
Equipment
New products developing in Life Science
•
Improved, lower cost liquid handling tools
•
Advanced cell growth surfaces for a variety of cell types
•
Bioprocess methods and tools for high volume cell growth
•
Epic® High accuracy drug discovery tools
100 years of Pyrex® Brand borosilicate glasses in 2015
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Corning PharmaceuticalTechnologies
Advanced glass containers for
parenteral pharmaceuticals
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Corning Optical Communications
Carrier Networks and Enterprise Networks
ONE™ Wireless
Optical Fiber, Cable, Connectors, Hardware
Fiber To
The Home
Multiple Dwelling
Units
Central Office
Fiber To The Antenna
Data Centers
Enterprise Wide-Area
Networks
Local Area
Networks
.
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SMF-28® Ultra Fiber offers better transmission with easier
installation for all applications; Corning leads with 0.146 db/km
•
Compared to a standard single-mode fiber, SMF-28
Ultra fiber provides:
− 10% Lower loss: supports up to 20% better
transmission
− 50% Better bend resistance:
provides greater margin for
bends that occur during
installation and maintenance
•
Plus full backwards compatibility to the world’s
installed base of standard single-mode fibers
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More Dense Optical Data Center Designs: Fiber and Hardware
Corning® ClearCurve®
Multi-mode Fiber
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Convergence of Optical Communications and Display Enables a
‘Fully Connected World’ and Big Opportunity for Corning
>90 Billion WIRELESS
”THINGS”
Connected Life
Applications
Personal Mobile
Inflection
points
PEOPLE
7.0 B
Global
Connectivity
PLACES ~0.5 B
1875
1900
1925
1950
1972
2000
2025
Corning Invented first
low-loss optical fiber
Source: Ericsson
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Corning ONE™ Wireless
One
Source: http://12thman.com/facilities
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Recent New Glass Product Innovations from Corning
Iris™ Glass
LCD glass light-guide plate enables thinnest-possible LCD TVs
Lotus™ Glass Family
High performance display glass optimized for high resolution LCD and
OLED devices. Corning Lotus NXT™ Glass leading HPD market
Willow™ Glass
Ultra-slim flexible glass to enable thin, light and cost-efficient applications
including slim displays and the smart surfaces of the future
Gorilla® Glass 4
Damage resistant / drop resistant cover glass for portable consumer
electronic devices and touch screens
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Each Component of Phone Device Requires Technical Glass
Corning® Willow® Glass
Corning® Gorilla® Glass
Cover Glass
Substrate Glass
(Touch sensor, color filter,
TFT backplane)
Corning Lotus™ XT Glass
EAGLE XG® Slim Glass
Substrate Glass
(OLED, LTPS-LCD displays,
Oxide-TFT backplane)
Substrate Glass
(a-Si backplane)
Enabling complex electronic circuits
with greater functionality
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Iris™Glass is the next
piece of technical glass
in the LCD TV display
for bright color gamut,
high definition, and very
thin form factors
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Big trends in Display Technologies are high definition displays,
and thinner glass . . . and roll-to-roll flexible glass has arrived
0.7 mm
0.5 mm
0.4 mm
0.3 mm
0.2 mm
100 – 10 u
Roughly the
thickness of a
credit card
Roughly the
thickness of a
bed sheet
Roughly the
thickness of
denim fabric
Roughly the
thickness of a
business card
Roughly the
thickness of
aluminum foil
Roughly the
thickness of a
sheet of
copy paper
(up to G8)
(up to G6)
(up to G6)
Commercially Available Today
Manufacturing Ready
Glass Inventory Available
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Gorilla® Glass Opportunity Developed from Real Contemporary
Need Leveraging Aspects of 1960’s Technologies
Fusion forming
Glass optimized
for chemical tempering
1964
Cover Glass for HH/IT/TV
1962
2007
Emerging Applications
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Corning® Gorilla® Glass is the industry standard cover glass
“We couldn’t have done it without you”
Note received by Weeks from Steve Jobs on the day the iPhone shipped
Forbes 9/04/2013
“Working With Innovators From
Thomas Edison To Steve Jobs, Corning
Finds A Glass Fix”
Due to customer agreements, we
cannot identify all devices that
feature Gorilla® Glass, but here are
some of the brands that are putting
Corning® Gorilla® Glass on their
mobile devices:
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A Few Examples
High Tech Auto Interiors
Interior Architecture
Exterior Windows for Autos
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Architecture
Architecture
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The Grand Challenge: Innovation Programs for Converting the
Vision of Day Made of Glass into Reality ► Go to Corning.com
User Interface
Touch-enabled
Cover Glass
Platform
Information
Rendition
High-performance
Substrate glasses for
LCD, OLEDs,
transparent and
interactive displays
Information
Conveyance
Fiber & Wireless
Solutions
Economic Display
Manufacture
Flexible Glass for Roll-to-roll
Manufacturing
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Making
Possibilities Real
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