Electrical Upgrade - Phase 2 SUGAR RIVER CAMPGROUND 10127 Forest Preserve Road Durand, IL, 61024 ELECTRICAL DESIGN Ollmann Ernest Martin Architects 509 South State Street Belvidere Illinois 61008 815-544-7790 Phone Illinois Professional Design Firm License No.: 184-004048 SHEET INDEX ADOPTED & EFFECTIVE CODES (w/ LOCAL AMEND'TS) ELECTRICAL SE101 SITE ELECTRICAL PLAN SE102 ELECTRICAL SCHEDULES AND EXISTING DISTRIBUTION SE103 ELECTRICAL SPECIFICATIONS SE104 ELECTRICAL SPECIFICATIONS SE105 ELECTRICAL SPECIFICATIONS SE106 ELECTRICAL DETAILS AND RISERS TITLE SHEET 2003 INTERNATIONAL BUILDING CODE 2003 INTERNATIONAL RESIDENTIAL CODE 2002 NATIONAL ELECTRIC CODE 2004 ILLINOIS PLUMBING CODE 2003 INTERNATIONAL MECHANICAL CODE 1997 CDB (IAC) ILLINOIS ACCESSIBILITY CODE 2012 INTERNATIONAL ENERGY CONSERVATION CODE - 2004 ASHRAE 90.1 2006 INTERNATIONAL PROPERTY MAINTENANCE CODE AND AMENDMENTS 2000 NFPA 101 LIFE SAFETY CODE 2003 INTERNATIONAL FUEL GAS CODE 2003 INTERNATIONAL FIRE CODE INCLUDING APPENDIX CHAPTERS B,C,D,E,F,G, AND AMENDMENTS T101 55 55 55 55 48 49 1 20 22 23 24 61 50 AMP 30 AMP 9 PX 30 AMP PX 18 15 1 13 63 1 7 30 AMP 62 34 27 13 23 30 AMP 10 11 44 30 AMP 11 9 6 22 50 AMP EXISTING COMED TRANSFORMER 11 5 43 w 21 30 AMP 6 11 7 50 AMP 26 30 32 35 6 16 D 6 46 29 65 7 30 AMP 30 AMP 40 PX PX 1 27 30 1 30 AMP 3 30 AMP 41 66 28 50 AMP 31 45 PX 4 HOST SITE 50 AMP 3 2 9 36 SHOWER HOUSE 35 4 12 68 30 1 PX ELECTRIC MAIN 8 33 8 10 30 AMP 8 11 34 50 AMP 30 AMP 30 AMP 1 29 30 AMP 8 67 30 AMP 7 8 37 10 7 30 AMP 8 19 4 30 AMP 6 6 30 AMP 38 10 30 AMP 7 2 39 30 AMP 7 PATH TO PLAY AREA 1 4 10 18 1 5 10 17 ELECTRIC SERVICE PEDESTAL (50 AMP) 3 13 39 6 4 41 40 10 4 30 AMP 30 AMP C 13 ELECTRIC SERVICE PEDESTAL (30 AMP) 42 M 30 AMP PG 38 45 46 64 O A 7 PX 28 32 WATER HYDRANT A 13 1 50 AMP R O U N D 30 AMP 7 R 1 42 1 33 w 15 20 w 63 6 30 AMP 8 EXISTING SERVICE ENTRANCE MAIN PANEL 43 45 30 AMP 30 AMP PX 11 24 51 EXISTING PUMP HOUSE PX 26 30 AMP 11 30 AMP 64 73 FUTURE GRAVEL PATH 7 30 AMP 61 35 HOST SITE 25 69 60 25 30 AMP 68 8 30 AMP 50 AMP GRAVEL HDCP. CAMP PAD PHASE II CAMPSITES 12-30 & 46-70 30 AMP 14 69 31 2 32 30 AMP 14 50 AMP 2 50 AMP 14 PX 1 70 EXISTING FEED TO GUARD SHACK SITE ELECTRICAL PLAN 0 50 100 Feet NORTH SITE ELECTRICAL PLAN PX 15 REFER TO FEEDER LIST FOR ADDITIONAL INFORMATION. 11 70 55 X 30 AMP 65 47 73 LP 72 1 17 1 1 16 16 17 71 69 59 30 AMP 50 AMP PX 17 46 E 17 9 67 12 30 AMP 30 AMP 62 63 36 9 9 DISCONNECT TEMPORARY FEED TO EXISTING SITES 45-47 PRESENTLY SUPPLIED FROM PEDESTAL 45. 1 PX 30 AMP w 13 1 PX 30 AMP 30 AMP 47 16 14 30 AMP 16 48 49 50 15 16 17 1 30 AMP 51 REMOVE EXISTING PEDESTAL AND ALL EXPOSED RACEWAY & WIRING. 30 AMP 30 AMP 30 AMP 30 AMP PX 1 60 1 PX 60 18 30 AMP 18 18 18 59 1 5 52 30 AMP 66 50 AMP 30 AMP 54 w PX 16 5 30 AMP 53 19 21 58 1 16 PX 30 AMP 30 AMP 55 57 1 PX 9 55 56 PX 37 5 47 51 9 50 AMP 1 5 30 AMP 9 50 AMP LP 1 PX 30 AMP 74 9 PX 58 57 56 55 1 1 PX 50 15 1 PX 30 AMP 9 53 52 51 54 SE101 55 56 57 58 24 22 w 23 54 18 19 21 20 51 52 53 15 16 17 49 50 13 14 47 48 w 46 LP 11 59 60 45 10 25 44 61 9 PUMP HOUSE CONTROL T PANEL 62 27 63 8 w w 7 28 65 42 41 6 64 43 40 29 5 39 4 30 38 3 ELECTRIC MAIN 37 66 2 67 1 36 35 34 68 33 69 32 ELECTRICAL SCHEDULES AND EXISTING DISTRIBUTION 26 70 EXISTING DISTRIBUTION PLAN NO SCALE SE102 3.2 EQUIPMENT GROUNDING 3.2 A. DIVISION 16 - ELECTRICAL A. 4. Feeders and branch circuits. SECTION 16050 - BASIC ELECTRICAL MATERIALS AND METHODS SUPPORT INSTALLATION B. Raceway Support Methods: In addition to methods described in 1.1 3.3 GENERAL A. The following definitions apply to this Section: Retain abbreviations that remain after this SLV Section has been edited. A. Grounding Conductors: Route along shortest and straightest paths possible, unless otherwise indicated or required by Code. Avoid obstructing access or placing conductors where they may be subjected to strain, impact, or damage. C. Strength of Support Assemblies: Where not indicated, select sizes of components so strength will be adequate to carry present and future static loads within specified loading limits. Minimum static design load used for strength determination shall be weight of supported components plus 200 lb (90 kg). B. Ground Rods: Drive rods until tops are 2 inches (50 mm) below finished floor or final grade, unless otherwise indicated. D. Mounting and Anchorage of Surface-Mounted Equipment and Components: Anchor and fasten electrical items and their supports to building structural elements by the following methods unless otherwise indicated by code: 1. EMT: Electrical metallic tubing. 1. Interconnect ground rods with grounding electrode conductor below grade and as otherwise indicated. Make connections without exposing steel or damaging coating, if any. 2. FMC: Flexible metal conduit. 3. IMC: Intermediate metal conduit. 1. To Wood: Fasten with lag screws or through bolts. 2. To New Concrete: Bolt to concrete inserts. C. Bonding Straps and Jumpers: Install in locations accessible for inspection and maintenance, except where routed through short lengths of conduit. 4. LFMC: Liquidtight flexible metal conduit. 1. Bonding to Structure: Bond straps directly to basic structure, taking care not to penetrate any adjacent parts. 3. To Masonry: Approved toggle-type bolts on hollow masonry units and expansion anchor fasteners on solid masonry units. 5. RNC: Rigid nonmetallic conduit. 2. Bonding to Equipment Mounted on Vibration Isolation Hangers and Supports: Install so vibration is not transmitted to rigidly mounted equipment. 4. To Existing Concrete: Epoxy Anchors. 3. Use exothermic-welded connectors for outdoor locations, but if a disconnect-type connection is required, use a bolted clamp. 5. B. Coordinate chases, slots, inserts, sleeves, and openings with Owner. 1.2 EMT may be supported by openings through structure members, as permitted in INSTALLATION PRODUCTS 6. To Light Steel: Sheet metal screws. END OF SECTION 16060 7. Items Mounted on Hollow Walls and Nonstructural Building Surfaces: Mount cabinets, panelboards, disconnect switches, control enclosures, pull and junction boxes, transformers, and other devices on slotted-channel racks attached to substrate. B. Cable Supports for Vertical Conduit: Factory-fabricated assembly consisting of threaded body and insulating wedging plug for nonarmored electrical cables in riser conduits. Body constructed of malleable-iron casting with hot-dip galvanized finish. E. Drill holes for epoxy anchors in concrete at locations and to depths that avoid reinforcing bars. C. Concrete Forms and Reinforcement Materials: 3.3 1. Concrete: 3000-psi (20.7-MPa), 28-day compressive strength. 1.3 A. Cut, fit, and place miscellaneous metal supports accurately in location, alignment, and elevation to support and anchor electrical materials and equipment. SECTION 16073 - HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS EXECUTION A. Headroom Maintenance: If mounting heights or other location criteria are not indicated, arrange and install components and equipment to provide the maximum possible headroom. PART 1 - B. Materials and Components: Install level, plumb, and parallel and perpendicular to other building systems and components, unless otherwise indicated. 1.1 C. Equipment: Install to facilitate service, maintenance, and repair or replacement of components. interference with other installations. INSTALLATION OF FABRICATED METAL SUPPORTS DIVISION 16 - ELECTRICAL Connect for ease of disconnecting, with minimum GENERAL 3.4 SUMMARY CONCRETE BASES A. Construct concrete bases of dimensions indicated but not less than 4 inches (100 mm) larger in both directions than supported unit, and so anchors will be a minimum of 10 bolt diameters from edge of the base. A. Section includes: 1. Hangers and supports for electrical equipment and systems. D. Right of Way: Give to raceways and piping systems installed at a required slope. B. Use 3000-psi, 28-day compressive-strength concrete. Concrete materials, reinforcement, and placement ." 2. Construction requirements for concrete bases. E. Apply firestopping to cable and raceway penetrations of fire-rated floor and wall assemblies to achieve fire-resistance rating of the assembly. F. Construct concrete bases of dimensions indicated, but not less than 4 inches larger, in both directions, than supported unit. Follow supported equipment manufacturer's anchorage recommendations and setting templates for anchor-bolt and tie locations, unless otherwise indicated. Use 3000-psi (20.7-MPa), 28-day compressive-strength concrete and reinforcement. G. Protect existing electrical equipment and installations indicated to remain. If damaged or disturbed in the course of the Work, remove damaged portions and install new products of equal capacity, quality, and functionality. C. Anchor equipment to concrete base. 1.2 PERFORMANCE REQUIREMENTS A. Design supports for multiple raceways capable of supporting combined weight of supported systems and its contents. 1. Place and secure anchorage devices. Use supported equipment manufacturer's setting drawings, templates, diagrams, instructions, and directions furnished with items to be embedded. B. Design equipment supports capable of supporting combined operating weight of supported equipment and connected systems and components. 2. Install anchor bolts to elevations required for proper attachment to supported equipment. C. Rated Strength: Adequate in tension, shear, and pullout force to resist maximum loads calculated or imposed for this Project, with a minimum structural safety factor of five times the applied force. 3. Install anchor bolts according to anchor-bolt manufacturer's written instructions. H. Accessible Work: Remove exposed electrical equipment and installations, indicated to be demolished, in their entirety. I. Abandoned Work: Cut and remove buried raceway and wiring, indicated to be abandoned in place, 2 inches (50 mm) below the surface of adjacent construction. Cap raceways and patch surface to match existing finish. 1.3 QUALITY ASSURANCE 3.5 PAINTING A. Touchup: Clean field welds and abraded areas of shop paint. Paint exposed areas immediately after erecting hangers and supports. Use same materials J. Remove demolished material from Project site. K. Remove, store, clean, reinstall, reconnect, and make operational components indicated for relocation. PART 2 - L. Cut, channel, chase, and drill floors, walls, partitions, ceilings, and other surfaces required to permit electrical installations. Perform cutting by skilled mechanics of trades involved. 2.1 SUPPORT, ANCHORAGE, AND ATTACHMENT COMPONENTS A. Steel Slotted Support Systems: Comply with MFMA-4, factory-fabricated components for field assembly. 1. Manufacturers: Subject to compliance with requirements, provide products by one of the following: M. Repair and refinish disturbed finish materials and other surfaces to match adjacent undisturbed surfaces. Install new fireproofing where existing firestopping has been disturbed. Repair and refinish materials and other surfaces by skilled mechanics of trades involved. PRODUCTS 1. Apply paint by brush or spray to provide minimum dry film thickness of 2.0 mils (0.05 mm). C. Include all costs for painting in the bid. a. Allied Tube & Conduit. END OF SECTION 16050 END OF SECTION 16073 b. Cooper B-Line, Inc.; a division of Cooper Industries. c. ERICO International Corporation. d. GS Metals Corp. e. Thomas & Betts Corporation. f. DIVISION 16 - ELECTRICAL g. Wesanco, Inc. 2. Metallic Coatings: Hot-dip galvanized after fabrication and applied according to MFMA-4. DIVISION 16 - ELECTRICAL SECTION 16060 - GROUNDING AND BONDING SECTION 16075 - ELECTRICAL IDENTIFICATION 3. Painted Coatings: Manufacturer's standard painted coating applied according to MFMA-4. PART 1 - GENERAL 1.1 B. 1.1 SUMMARY C. Conduit and Cable Support Devices: Steel hangers, clamps, and associated fittings, designed for types and sizes of raceway or cable to be supported. A. This Section includes methods and materials for grounding systems and equipment. 1.2 SUBMITTALS A. Electrical Components, Devices, and Accessories: Listed and labeled as defined in having jurisdiction, and marked for intended use. by a testing agency acceptable to authorities h. Manufacturers: Subject to compliance with requirements, provide products by one of the following: PRODUCTS 6. Miscellaneous identification products. 1.2 1.3 4) ITW Ramset/Red Head; a division of Illinois Tool Works, Inc. A. 5) MKT Fastening, LLC. B. 2. C. 1. 3. D. 2. 4. E. 3. 5. Toggle Bolts: All-steel springhead type. 4. 6. Hanger Rods: Threaded steel. 7. Tinned Bonding Jumper: Tinned-copper tape, braided conductors, terminated with copper ferrules; 1-5/8 inches (41 mm) wide and 1/16 inch (1.6 mm) thick. CONNECTORS A. Listed and labeled by a nationally recognized testing laboratory acceptable to authorities having jurisdiction for applications in which used, and for specific types, sizes, and combinations of conductors and other items connected. B. Bolted Connectors for Conductors and Pipes: Copper or copper alloy, bolted pressure-type, with at least two bolts. 2.2 FABRICATED METAL EQUIPMENT SUPPORT ASSEMBLIES A. Description: Welded or bolted, structural-steel shapes, shop or field fabricated to fit dimensions of supported equipment. PART 3 3.1 for application of hangers and supports for electrical equipment and systems except if requirements in this Section are B. Maximum Support Spacing and Minimum Hanger Rod Size for Raceway: Space supports for EMT, IMC, and RMC as scheduled in where its 1. Pipe Connectors: Clamp type, sized for pipe. C. Welded Connectors: Exothermic-welding kits of types recommended by kit manufacturer for materials being joined and installation conditions. 2.3 GROUNDING ELECTRODES A. Ground Rods: Copper-clad steel 5/8 in diameter by 96 inches. PART 3 - EXECUTION APPLICATIONS A. POWER AND CONTROL CABLE IDENTIFICATION MATERIALS B. Self-Adhesive Vinyl Labels: Preprinted, flexible label laminated with a clear, weather- and chemical-resistant coating and matching wraparound adhesive tape for securing ends of legend label. APPLICATION and PRODUCTS A. EXECUTION A. Comply with stricter. QUALITY ASSURANCE PART 2 2.1 6. Bonding Jumper: Copper tape, braided conductors, terminated with copper ferrules; 1-5/8 inches (41 mm) wide and 1/16 inch (1.6 mm) thick. SUBMITTALS B. Product Data: For each electrical identification product indicated. 3) Hilti Inc. CONDUCTORS 5. 3.1 5. Equipment identification labels. 2) Empire Tool and Manufacturing Co., Inc. jurisdiction. B. Bare Copper Conductors: 2.2 3. Underground-line warning tape. 4. Instruction signs. 1) Cooper B-Line, Inc.; a division of Cooper Industries. 2.1 2. Identification for conductors. F. Mounting, Anchoring, and Attachment Components: Items for fastening electrical items or their supports to building surfaces include the following: 1. Mechanical-Expansion Anchors: Insert-wedge-type, zinc-coated steel, for use in hardened portland cement concrete with tension, shear, and pullout capacities appropriate for supported loads and building materials in which used. B. PART 2 - 1. Identification of power and control cables. E. QUALITY ASSURANCE SUMMARY A. Section Includes: D. Support for Conductors in Vertical Conduit: Factory-fabricated assembly consisting of threaded body and insulating wedging plug or plugs for non-armored electrical conductors or cables in riser conduits. Plugs shall have number, size, and shape of conductor gripping pieces as required to suit individual conductors or cables supported. Body shall be malleable iron. A. Product Data: For each type of product indicated. 1.3 GENERAL 4. Channel Dimensions: Selected for applicable load criteria. C. Multiple Raceways or Cables: Install trapeze-type supports fabricated with steel slotted support system, sized so capacity can be increased by at least 25 percent in future without exceeding specified design load limits. 1. Secure raceways and cables to these supports single-bolt conduit clamps using spring friction action for retention in support channel. D. Spring-steel clamps designed for supporting single conduits without bolts may be used for 1-1/2-inch (38-mm) and smaller raceways serving branch circuits and communication systems above suspended ceilings and for fastening raceways to trapeze supports. ELECTRICAL SPECIFICATIONS PART 1 - Unistrut; Tyco International, Ltd. B. Isolated Grounding Conductors: Green-colored insulation with continuous yellow stripe. On feeders with isolated ground, identify grounding conductor where visible to normal inspection, with alternating bands of green and yellow tape, with at least three bands of green and two bands of yellow. C. Conductor Terminations and Connections: 1. Pipe and Equipment Grounding Conductor Terminations: Bolted connectors. 2. Underground Connections: Welded connectors, except as otherwise indicated. 3. Connections to Structural Steel: Welded connectors. SE103 C. Write-On Tags: Polyester tag, 0.010 inch thick, with corrosion-resistant grommet and cable tie for attachment to conductor or cable. SECTION 16120 - CONDUCTORS AND CABLES 6. Marker for Tags: Machine-printed, permanent, waterproof, black ink marker recommended by printer manufacturer. D. Snap-Around Labels: Slit, pretensioned, flexible, preprinted, color-coded acrylic sleeve, with diameter sized to suit diameter of raceway or cable it identifies and to stay in place by gripping action. E. Snap-Around, Color-Coding Bands: Slit, pretensioned, flexible, solid-colored acrylic sleeve, 2 inches (50 mm) long, with diameter sized to suit diameter of raceway or cable it identifies and to stay in place by gripping action. 2.2 PART 3 - DIVISION 16 - ELECTRICAL 5. Marker for Tags: Permanent, waterproof, black ink marker recommended by tag manufacturer. PART 1 1.1 3.1 B. SUMMARY 3.2 A. This Section includes the following: 1. 3.3 2. 1.2 INSTALLATION OF CONDUCTORS AND CABLES A. Conceal cables in finished walls, ceilings, and floors, unless otherwise indicated. 3. Sleeves and sleeve seals for cables. B. Self-Adhesive Vinyl Labels: Preprinted, flexible label laminated with a clear, weather- and chemical-resistant coating and matching wraparound adhesive tape for securing ends of legend label. B. Use manufacturer-approved pulling compound or lubricant where necessary; compound used must not deteriorate conductor or insulation. Do not exceed manufacturer's recommended maximum pulling tensions and sidewall pressure values. SUBMITTALS C. Use pulling means, including fish tape, cable, rope, and basket-weave wire/cable grips, that will not damage cables or raceway. A. Product Data: For each type of product indicated. D. Install exposed cables parallel and perpendicular to surfaces of exposed structural members, and follow surface contours where possible. B. Field quality-control test reports. 2.3 CONDUCTOR INSULATION AND MULTICONDUCTOR CABLE APPLICATIONS AND WIRING METHODS C. A. Color-Coding Conductor Tape: Colored, self-adhesive vinyl tape not less than 3 mils (0.08 mm) thick by 1 to 2 inches (25 to 50 mm) wide. C. Marker Tapes: Vinyl or vinyl-cloth, self-adhesive wraparound type, with circuit identification legend machine printed by thermal transfer or equivalent process. CONDUCTOR MATERIAL APPLICATIONS A. Feeders: As indicated on the feeder schedule. GENERAL . CONDUCTOR IDENTIFICATION MATERIALS EXECUTION E. UNDERGROUND-LINE WARNING TAPE 1.3 A. Tape: QUALITY ASSURANCE 1. Recommended by manufacturer for the method of installation and suitable to identify and locate underground electrical utility lines. A. Electrical Components, Devices, and Accessories: Listed and labeled as defined in having jurisdiction, and marked for intended use. 2. Printing on tape shall be permanent and shall not be damaged by burial operations. B. 3. Tape material and ink shall be chemically inert, and not subject to degrading when exposed to acids, alkalis, and other destructive substances commonly found in soils. F. by a testing agency acceptable to authorities G. Tighten electrical connectors and terminals according to manufacturer's published torque-tightening values. H. Make splices and taps that are compatible with conductor material and that possess equivalent or better mechanical strength and insulation ratings than unspliced conductors. PART 2 - PRODUCTS 3.4 B. Color and Printing: 2.1 If manufacturer's torque values are not CONDUCTORS AND CABLES SLEEVE INSTALLATION FOR ELECTRICAL PENETRATIONS A. Coordinate sleeve selection and application with selection and application of firestopping. 1. Conductors are stranded, compressed 1350-H19, H16, or H26 aluminum, insulated with vulcanized interlinked polyethylene (VIP1), Southwire's cross-linked polyethylene. Neutrals are triple yellow extruded stripe. Cables with "YES" neutrals have sequential footage markers. Conductors are durably surface printed for identification. Two phase conductors and one neutral conductor are cabled together to produce the triplex cable configuration. Conductors are also available paralleled. 2. Inscriptions for Red-Colored Tapes: ELECTRIC LINE, HIGH VOLTAGE. 2.4 INSTRUCTION SIGNS A. Engraved, laminated acrylic or melamine plastic, minimum 1/16 inch (1.6 mm) thick for signs up to 20 sq. inches (129 sq. cm) and 1/8 inch (3.2 mm) thick for larger sizes. 1. Engraved legend with black letters on white face. 2. Punched or drilled for mechanical fasteners. 3. Framed with mitered acrylic molding and arranged for attachment at applicable equipment. B. Concrete Slabs and Walls: Install sleeves for penetrations unless core-drilled holes or formed openings are used. Install sleeves during erection of slabs and walls. C. Fire-Rated Assemblies: Install sleeves for penetrations of fire-rated floor and wall assemblies unless openings compatible with firestop system used are fabricated during construction of floor or wall. D. Cut sleeves to length for mounting flush with both wall surfaces. 2.2 CONNECTORS AND SPLICES E. Extend sleeves installed in floors 2 inches (50 mm) above finished floor level. C. Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: F. Size pipe sleeves to provide 1/4-inch (6.4-mm) annular clear space between sleeve and cable unless sleeve seal is to be installed. D. Manufacturers: Subject to compliance with requirements, provide products by one of the following: 1. AFC Cable Systems, Inc. G. Seal space outside of sleeves with grout for penetrations of concrete and masonry. H. Interior Penetrations of Non-Fire-Rated Walls and Floors: Seal annular space between sleeve and cable, using joint sealant appropriate for size, depth, B. Adhesive Film Label: Machine printed, in black, by thermal transfer or equivalent process. Minimum letter height shall be 3/8 inch (10 mm). 2. Hubbell Power Systems, Inc. C. Adhesive Film Label with Clear Protective Overlay: Machine printed, in black, by thermal transfer or equivalent process. Minimum letter height shall be 3/8 inch (10 mm). Overlay shall provide a weatherproof and UV-resistant seal for label. 3. O-Z/Gedney; EGS Electrical Group LLC. I. 4. 3M; Electrical Products Division. 2.5 J. Roof-Penetration Sleeves: Seal penetration of individual cables with flexible boot-type flashing units applied in coordination with roofing work. EQUIPMENT IDENTIFICATION LABELS 5. Tyco Electronics Corp. A. Adhesive Film Label with Clear Protective Overlay: Machine printed, in black, by thermal transfer or equivalent process. Minimum letter height shall be 3/8 inch (10 mm). Overlay shall provide a weatherproof and UV-resistant seal for label. 6. Ideal Industries C. Description: Factory-fabricated connectors and splices of size, ampacity rating, material, type, and class for application and service indicated. B. Self-Adhesive, Engraved, Laminated Acrylic or Melamine Label: Adhesive backed, with white letters on a dark-gray background. Minimum letter height shall be 3/8 inch (10 mm). C. Stenciled Legend: In nonfading, waterproof, black ink or paint. Minimum letter height shall be 1 inch. 2.6 MISCELLANEOUS IDENTIFICATION PRODUCTS F. Paint: Select paint system applicable for surface material and location (exterior or interior). 2.3 SLEEVES FOR CABLES A. C. Coordinate sleeve selection and application with selection and application of firestopping. 2.4 3.1 EXECUTION SLEEVE SEALS D. Manufacturers: Subject to compliance with requirements, provide products by one of the following: INSTALLATION 1. A. Location: Install identification materials and devices at locations for most convenient viewing without interference with operation and maintenance of equipment. B. Apply identification devices to surfaces that require finish after completing finish work. C. Self-Adhesive Identification Products: Clean surfaces before application, using materials and methods recommended by manufacturer of identification device. D. Attach signs and plastic labels that are not self-adhesive type with mechanical fasteners appropriate to the location and substrate. E. System Identification Color-Coding Bands for Raceways and Cables: Each color-coding band shall completely encircle cable or conduit. Place adjacent bands of two-color markings in contact, side by side. Locate bands at changes in direction, at penetrations of walls and floors, at 50-foot (15-m) maximum intervals in straight runs, and at 25-foot (7.6-m) maximum intervals in congested areas. F. Underground-Line Warning Tape: During backfilling of trenches install continuous underground-line warning tape directly above line at 6 to 8 inches (150 to 200 mm) below finished grade. Use multiple tapes where width of multiple lines installed in a common trench exceeds 16 inches (400 mm) overall. K. Aboveground Exterior-Wall Penetrations: Seal penetrations using sleeves and mechanical sleeve seals. Size sleeves to allow for 1-inch (25-mm) annular clear space between pipe and sleeve for installing mechanical sleeve seals. L. Underground Exterior-Wall Penetrations: Install cast-iron "wall pipes" for sleeves. Size sleeves to allow for 1-inch (25-mm) annular clear space between cable and sleeve for installing mechanical sleeve seals. 3.5 SLEEVE-SEAL INSTALLATION A. Install to seal underground exterior-wall penetrations. B. Cast-Iron Pipe Sleeves: Cast or fabricated "wall pipe," equivalent to ductile-iron pressure pipe, with plain ends and integral waterstop, unless otherwise indicated. G. Fasteners for Labels and Signs: Self-tapping, stainless-steel screws or stainless-steel machine screws with nuts and flat and lock washers. PART 3 - Fire-Rated-Assembly Penetrations: Maintain indicated fire rating of walls, partitions, ceilings, and floors at cable penetrations. Install sleeves and seal with firestop materials. Advance Products & Systems, Inc. B. Use type and number of sealing elements recommended by manufacturer for cable material and size. Position cable in center of sleeve. Assemble mechanical sleeve seals and install in annular space between cable and sleeve. Tighten bolts against pressure plates that cause sealing elements to expand and make watertight seal. 3.6 FIRESTOPPING A. Apply firestopping to electrical penetrations of fire-rated floor and wall assemblies to restore original fire-resistance rating of assembly. END OF SECTION 16120 2. Calpico, Inc. 3. Metraflex Co. 4. Pipeline Seal and Insulator, Inc. B. Description: Modular sealing device, designed for field assembly, to fill annular space between sleeve and cable. 1. Sealing Elements: EPDM interlocking links shaped to fit surface of cable or conduit. Include type and number required for material and size of raceway or cable. DIVISION 16 - ELECTRICAL 2. Pressure Plates: Carbon steel. Include two for each sealing element. 3. Connecting Bolts and Nuts: Carbon steel with corrosion-resistant coating of length required to secure pressure plates to sealing elements. Include one for each sealing element. SECTION 16130 - RACEWAYS AND BOXES PART 1 1.1 GENERAL SUMMARY A. This Section includes raceways, fittings, boxes, enclosures, and cabinets for electrical wiring. 1.2 3.2 IDENTIFICATION SCHEDULE A. Power-Circuit Conductor Identification, conductor tape to identify the phase. SUBMITTALS A. Product Data: For surface raceways, wireways and fittings, floor boxes, hinged-cover enclosures, and cabinets. or Less: For conductors in vaults, pull and junction boxes, manholes, and handholes, use color-coding B. Shop Drawings: For custom enclosures and cabinets. Include plans, elevations, sections, details, and attachments to other work. 1.3 1. QUALITY ASSURANCE A. Electrical Components, Devices, and Accessories: Listed and labeled as defined in having jurisdiction, and marked for intended use. a. b. Colors for 208/120-V Circuits: by a testing agency acceptable to authorities B. 1) 3) c. Field-Applied, Color-Coding Conductor Tape: Apply in half-lapped turns for a minimum distance of 6 inches (150 mm) from terminal points and in boxes where splices or taps are made. Apply last two turns of tape with no tension to prevent possible unwinding. Locate bands to avoid obscuring factory cable markings. PART 2 2.1 PRODUCTS METAL CONDUIT AND TUBING A. B. C. B. Install instructional sign including the color-code for grounded and ungrounded conductors using adhesive-film-type labels. C. Locations of Underground Lines: Identify with underground-line warning tape for power, lighting, communication, and control wiring and optical fiber cable. 1. Limit use of underground-line warning tape to direct-buried cables. 2. Install underground-line warning tape for both direct-buried cables and cables in raceway. END OF SECTION 16075 D. FMC: Zinc-coated steel. E. LFMC: Flexible steel conduit with PVC jacket. F. Fittings for Conduit (Including all Types and Flexible and Liquidtight), EMT, and Cable: for application and environment in which installed. 1. Fittings for EMT: Steel compression type. 2.2 listed for type and size raceway with which used, and NONMETALLIC CONDUIT A. B. 2.3 METAL WIREWAYS C. Manufacturers: Subject to compliance with requirements, provide products by one of the following: 1. Cooper B-Line, Inc. 2. Hoffman. 3. ELECTRICAL SPECIFICATIONS 2) B. C. Fittings and Accessories: Include couplings, offsets, elbows, expansion joints, adapters, hold-down straps, end caps, and other fittings to match and mate with wireways as required for complete system. D. Wireway Covers: Hinged type. E. Finish: Manufacturer's standard enamel finish. SE104 2.4 SURFACE RACEWAYS 3.3 A. Surface Metal Raceways: Galvanized steel with snap-on covers. Manufacturer's standard enamel finish in color selected by Owner. 4. Manufacturers: Subject to compliance with requirements, provide products by one of the following: a. Thomas & Betts Corporation. b. Walker Systems, Inc.; Wiremold Company (The). c. Wiremold Company (The); Electrical Sales Division. 2.5 BOXES, ENCLOSURES, AND CABINETS INSTALLATION OF UNDERGROUND CONDUIT A. Direct-Buried Conduit: 1. Excavate trench bottom to provide firm and uniform support for conduit 2. Install backfill matching existing conditions. 3. After installing conduit, backfill and compact. Start at tie-in point, and work toward end of conduit run, leaving conduit at end of run free to move with expansion and contraction as temperature changes during this process. Firmly hand tamp backfill around conduit to provide maximum supporting strength. After placing controlled backfill to within 12 inches (300 mm) of finished grade, make final conduit connection at end of run and complete backfilling with normal. 4. Install manufactured rigid steel conduit elbows for stub-ups at poles and equipment and at building entrances through the floor. g. Couple steel conduits to ducts with adapters designed for this purpose, and encase coupling with 3 inches (75 mm) of concrete. A. 2.3 NOT USED 2.4 DISCONNECTING AND OVERCURRENT PROTECTIVE DEVICES A. Manufacturers: Subject to compliance with requirements, provide products by one of the following: 1. Square D; a brand of Schneider Electric. 2. Substitutions as approved by Owner's Representative. B. h. For stub-ups at equipment mounted on outdoor concrete bases, extend steel conduit horizontally a minimum of 60 inches (1500 mm) from edge of equipment pad or foundation. Install insulated grounding bushings on terminations at equipment. 5. Warning Planks: Bury warning planks approximately 12 inches (300 mm) above direct-buried conduits (when conduits are not directionally bored), placing them 24 inches (600 mm) o.c. Align planks along the width and along the centerline of conduit. B. C. D. E. 3.4 1. Metal Enclosures: Steel, finished inside and out with manufacturer's standard enamel. 2. Molded-Case Circuit-Breaker (MCCB) Features and Accessories: a. Standard frame sizes, trip ratings, and number of poles. FIRESTOPPING b. Lugs: Mechanical style, suitable for number, size, trip ratings, and conductor materials. A. Apply firestopping to electrical penetrations of fire-rated floor and wall assemblies to restore original fire-resistance rating of assembly F. Cabinets: 1. galvanized-steel box with removable interior panel and removable front, finished inside and out with manufacturer's standard enamel. 2. Hinged door in front cover with flush latch and concealed hinge. 3. Key latch to match panelboards. 4. Metal barriers to separate wiring of different systems and voltage. 5. Accessory feet where required for freestanding equipment. PART 3 - 1. Thermal-Magnetic Circuit Breakers: Inverse time-current element for low-level overloads, and instantaneous magnetic trip element for short circuits. c. Application Listing: Appropriate for application; high-intensity discharge (HID) lighting circuits. END OF SECTION 16130 PART 3 3.1 for switching fluorescent lighting loads; for feeding fluorescent and EXECUTION INSTALLATION C. D. Anchor to existing equipment pad EXECUTION E. Install overcurrent protective devices and controllers not already factory installed. 3.1 RACEWAY APPLICATION 2. Set field-adjustable, circuit-breaker trip ranges. DIVISION 16 - ELECTRICAL G. Outdoors: Apply raceway products as specified below, unless otherwise indicated: 1. Exposed Conduit: IMC. 2. Concealed Conduit, Aboveground: IMC. 3. 4. Connection to Vibrating Equipment (Including Transformers and Hydraulic, Pneumatic, Electric Solenoid, or Motor-Driven Equipment): LFMC. 5. B. Comply with the following indoor applications, unless otherwise indicated: 1. Exposed, Not Subject to Physical Damage: EMT. 2. Exposed and Subject to Severe Physical Damage: IMC. Includes raceways in the following locations: F. Install filler plates in unused spaces. SECTION 16442 - PANELBOARDS G. Arrange conductors in gutters into groups and bundle and wrap with wire ties. PART 1 1.1 GENERAL H. SUMMARY 3.2 A. Section includes distribution panelboards and lighting and appliance branch-circuit panelboards. 1.2 A. Identify field-installed conductors, interconnecting wiring, and components; provide warning signs complying with Identification." SUBMITTALS C. Shop Drawings: For each panelboard and related equipment. b. Corridors used for traffic of mechanized carts, forklifts, and pallet-handling units. c. Mechanical rooms. 3. Concealed in Ceilings and Interior Walls and Partitions: EMT. 4. Connection to Vibrating Equipment (Including Transformers and Hydraulic, Pneumatic, Electric Solenoid, or Motor-Driven Equipment): FMC, except use LFMC in damp or wet locations. 5. Damp or Wet Locations: IMC. 1. Include dimensioned plans, elevations, sections, and details. Show tabulations of installed devices, equipment features, and ratings. C. Panelboard Nameplates: Label each panelboard with a nameplate complying with requirements for identification specified in Identification." 2. D. Device Nameplates: Label each branch circuit device in distribution panelboards with a nameplate complying with requirements for identification specified END OF SECTION 16442 4. Short-circuit current rating of panelboards and overcurrent protective devices. 5. Include evidence of NRTL listing for series rating of installed devices. D. Raceway Fittings: Compatible with raceways and suitable for use and location. 1. Rigid and Intermediate Steel Conduit: Use threaded rigid steel conduit fittings, unless otherwise indicated. 6. Detail features, characteristics, ratings, and factory settings of individual overcurrent protective devices and auxiliary components. 7. Include wiring diagrams for power, signal, and control wiring. 8. Include time-current coordination curves for each type and rating of overcurrent protective device included in panelboards. INSTALLATION A. Comply with stricter. Section "Electrical 3. Detail bus configuration, current, and voltage ratings. C. Minimum Raceway Size: 3/4-inch trade size. 3.2 Section "Electrical B. Create a directory to indicate installed circuit loads and incorporating Owner's final room designations. Obtain approval before installing. Use a computer or typewriter to create directory; handwritten directories are not acceptable. B. Product Data: For each type of product indicated. a. Loading dock. IDENTIFICATION for installation requirements applicable to products specified in except where requirements on Drawings or in this Article are B. Keep raceways at least 6 inches (150 mm) away from parallel runs of flues and steam or hot-water pipes. Install horizontal raceway runs above water and steam piping. C. Complete raceway installation before starting conductor installation. D. Field quality-control reports. E. Panelboard schedules for installation in panelboards. F. Operation and maintenance data. 1.3 QUALITY ASSURANCE A. Electrical Components, Devices, and Accessories: Listed and labeled as defined in location and application. D. E. Arrange stub-ups so curved portions of bends are not visible above the finished slab. F. Install no more than the equivalent of three 90-degree bends in any conduit run except for communications conduits, for which fewer bends are allowed. by a qualified testing agency, and marked for intended B. C. G. Conceal conduit and EMT within finished walls, ceilings, and floors, unless otherwise indicated. H. Raceways Embedded in Slabs: 1. Run conduit larger than 1-inch (27-mm) trade size, parallel or at right angles to main reinforcement. Where at right angles to reinforcement, place conduit close to slab support. 2. Arrange raceways to cross building expansion joints at right angles with expansion fittings. 3. I. Raceway Terminations at Locations Subject to Moisture or Vibration: Use insulating bushings to protect conductors, including conductors smaller than PART 2 2.1 PRODUCTS GENERAL REQUIREMENTS FOR PANELBOARDS A. Fabricate and test panelboards according to Electrical Systems." to withstand seismic forces defined in Section "Vibration and Seismic Controls for B. Enclosures: Floor-mounted cabinets. 1. Rated for environmental conditions at installed location. J. Install pull wires in empty raceways. Use polypropylene or monofilament plastic line with not less than 200-lb (90-kg) tensile strength. Leave at least 12 inches (300 mm) of slack at each end of pull wire. a. Not Used. b. K. Raceways for Optical Fiber and Communications Cable: Install as follows: 1. 2. 3. Install with a maximum of two 90-degree bends or equivalent for each length of raceway unless Drawings show stricter requirements. Separate lengths with pull or junction boxes or terminations at distribution frames or cabinets where necessary to comply with these requirements. 3. Hinged Front Cover: Entire front trim hinged to box and with standard door within hinged trim cover. 4. Provide with optional floor mounting for installation on existing equipment pad. 5. Directory Card: Inside panelboard door, mounted in transparent card holder. C. Incoming Mains Location: based on installation location. D. Phase, Neutral, and Ground Buses: Hard-drawn copper, 98 percent conductivity. E. Conductor Connectors: Suitable for use with conductor material and sizes. M. Expansion-Joint Fittings for RNC: Install in each run of aboveground conduit that is located where environmental temperature change may exceed 30 1. Material: Hard-drawn copper, 98 percent conductivity. 2. Main and Neutral Lugs: Mechanical type. 1. Install expansion-joint fittings for each of the following locations, and provide type and quantity of fittings that accommodate temperature change listed for location: 3. Ground Lugs and Bus Configured Terminators: Mechanical type. d. 4. Feed-Through Lugs: Mechanical type, suitable for use with conductor material. Locate at opposite end of bus from incoming lugs or main device. e. f. 2. 3. Install each expansion-joint fitting with position, mounting, and piston setting selected according to manufacturer's written instructions for conditions at specific location at the time of installation. N. Flexible Conduit Connections: Use maximum of 72 inches (1830 mm) of flexible conduit for equipment subject to vibration, noise transmission, or movement; and for transformers and motors. 1. Use LFMC in damp or wet locations subject to severe physical damage. 2. Use LFMC in damp or wet locations not subject to severe physical damage. 5. Subfeed (Double) Lugs: Mechanical type suitable for use with conductor material. Locate at same end of bus as incoming lugs or main device. F. Service Equipment Label: NRTL labeled for use as service equipment for panelboards with one or more main service disconnecting and overcurrent protective devices. G. Future Devices: Mounting brackets, bus connections, filler plates, and necessary appurtenances required for future installation of devices. H. Panelboard Short-Circuit Current Rating: Fully rated to interrupt symmetrical short-circuit current available at terminals. 2.2 I. O. Recessed Boxes in Masonry Walls: Saw-cut opening for box in center of cell of masonry block, and install box flush with surface of wall. DISTRIBUTION PANELBOARDS Manufacturers: Subject to compliance with requirements, provide products by one of the following: 1. Square D; a brand of Schneider Electric. 2. Substitutions as approved by Owner's Representative. B. C. Doors: Secured with vault-type latch with tumbler lock; keyed alike. D. Mains: as indicated in the schedule. E. F. Branch Overcurrent Protective Devices: For Circuit-Breaker Frame Sizes Larger Than individual positive-locking device requires mechanical release for removal. Bolt-on circuit breakers; plug-in circuit breakers where ELECTRICAL SPECIFICATIONS L. Install raceway sealing fittings at suitable, approved, and accessible locations and fill them with listed sealing compound. For concealed raceways, install each fitting in a flush steel box with a blank cover plate having a finish similar to that of adjacent plates or surfaces. Install raceway sealing fittings at the following points: 1. Where conduits pass from warm to cold locations, such as boundaries of refrigerated spaces. 2. 2. Front: Secured to box with concealed trim clamps. For surface-mounted fronts, match box dimensions; for flush-mounted fronts, overlap box. SE105 CONTRACTOR TO PROVIDE REFLECTIVE VINYL NUMBERS CORRESPONDING TO CAMPSITE BEING SERVED. PARK STAFF WILL INSTALL NUMBERS BELOW SERVICE COVER DOOR. IN LOCATIONS WHERE ONLY 30 AMP AND 20 AMP DEVICES ARE TO BE USED PROVIDE A LOCKING MEANS FOR THE 50 AMP BREAKER 38" FINISHED GRADE FINISHED GRADE WARNING TAPE WIRE SIZE AS INDICATED IN FEEDER TABLE 24" MIN. 36" PROVICE CONDUIT INTO PEDESTAL POST A MINIMUM OF 2-INCHES ABOVE GRADE. EXTEND CONDUIT TO BELOW GRADE. ROUTE DIRECT BURY WIRING INTO CONDUIT MIN. 36" APPROX. 9'-0" 0' - 15'-0" PARKING AREA CENTERLINE SHALL BE DEFINED IN FIELD BY DNR STAFF PEDESTAL PLAN NO SCALE SERVICE NEW WORK RISER DIAGRAM NEW PEDESTAL LOCATION: O'-TO 15' FORWARD OF REAR OF CAMPSITE. 9'-0" OFFSET FROM LONGITUDINAL CENTERLINE OF VEHICLE PARKING AREA. PEDESTAL LOCATIONS SHALL BE STAKED AND APPROVED BY THE FOREST PRESERVE FIELD ENGINEER OR HIS REP. PRIOR TO INSTALLATION. STAKES SHALL BE PROVIDED BY THE CONTRACTOR. NO SCALE COMPACTED GRAVEL PER PLAN 4" TOPSOIL, SEED & MULCH 24" 12" ASPHALT PAVEMENT ELECTRICAL DETAILS AND RISERS 6" GRANULAR BACKFILL 4" 4" SAND 6" MIN 6" MIN ELECTRICAL CABLE TRENCH DETAIL NTS GROUNDING DETAIL NO SCALE SE106