Scan Lab System Electrical Machines Laboratory TERCO SCAN LAB SYSTEM For more than 40 years Terco has developed and sold electrical machines for technical education, and our systems are installed in schools all over the world. During the development of the Scan Lab System, we have put together all our expertise and experience and built the most complete system on the market. Scan Lab is completely modular, and the various modules can be bought separately and integrated as the demand arises. This enhances the use of Scan Lab and makes it flexible and economical. All the electrical machines as well as the power electronics have been chosen to take industrial standards into consideration. Terco Scan Lab is accurate. Too small electrical machines give unrealistic measuring values. We have carefully considered this by optimizing the winding data of the machines and by choosing an effect of approx. 400 W. The losses in percent for this size of machines, are not especially high compared with the total power. SAFETY All electric wiring is galvanically isolated and protected in case of wrong doing. The banana terminals are of safety type. SERVICE Terco have manufactured thousands of electrical machine systems for training purposes since the early sixties, systems, which have been delivered to countries all over the world. Most of the systems are still in operation. In spite of this fact it is not very often we have to carry out service or repair. However, should the need occur, our well trained service personnel will always be there to support you. QUALITY CONTROL All equipment is carefully checked and after approval provided with TERCO's well known quality mark, a sign of safety and security for our customers. TRAINING COURSES Terco organises training courses for most of the equipment both in house or at the customer's own site. Most of our courses are especially designed to teach you how to handle the equipment in the most efficient way. These courses are often a very good investment. DOCUMENTATION Every shipment includes comprehensive documentation including course literature and a teacher guide and manual. Scan Lab System – Electrical Machines Laboratory Contents Page Terco Scan Lab System 2 Brakes & Torque-measurements 4–5 Test Machines 6–8 Power Supplies 9 Load Units 10 Phasing Instruments 11 Accessories 12–13 Switch Panels 13 Laboratory Flexes and Flex Stand 13 Electrical Measuring Instruments 14–17 Power Electronics and Drives 18–21 Transformers 21 Measuring and Data Acquisition with PC 22–23 Equipment Lists 24–25 Sectioned Motors 26 Experiment Manuals 27 Compact Drive 28–29 Terco Electrical Machine Systems 30–31 Laboratory Lay-out 32 Electrical Power Distribution System 33 Guarantee & Terms 34 Terco reserves the right to make changes in the design and modifications or improvements of the products at any time without incurring any obligations. 3 Scan Lab System – Electrical Machines Laboratory Brakes & Torque-measurements The measurement of the torque is vital when studying electrical machines. Specially important is to have high accuracy from zero revolutions to the top speed. Terco has developed two completely new measuring systems. One is an electric brake together with a DC-machine for simpler measurements, and one is a more advanced system with possibility of monitoring and control with PC. SM 2643 SM 2641 SM 2613 SM 2613 SM 2640 MV 1052 MV 1052 Torque Measuring Unit MV 1052 is a modern torque meter based on the latest computer technology. It comprises an opto electronic transducer and an electronic control and display unit. The transducer consists of a torsion shaft. The torsion is measured optically and is converted into torque. The speed is also measured and with a very high accuracy. The torquemeter works down to a relatively low speed. Torque, power and speed can be read easily on the display of the control units digital instruments. From the control unit the field windings of the test motors can be controlled via a potentiometer on the front, or by remote control. On the backpanel, there are outputs for plotter and computer. Technical Data Torque Max mech load Shaftpower Speed Brake control Output for plotter/PC Output for plotter/PC Speed Speed Torque Torque Shaftpower Shaftpower Power supply Shaft height Power supply 0-10 Nm 25 Nm 2 kW 120-4000 rpm Manually via pot. on front panel 0-195 V DC, 2 A Remote with PC through 5 V terminal 5 V at 2000 rpm 5 V at 2000 rpm 5 V at 10 Nm 5 V at 10 Nm 5 V at 2 kW 5 V at 2 kW 220-240 V, 1-phase, 50-60 Hz 100 mm 220-240 V, 1-phase, 50-60 Hz Dimensions Accuracy Torque Transducer Power Weight Speed unit Control Weight ≤ 2%x 200 x 150 mm 300 ≤ 4 2% kg ≤ 1%x 340 x 150 mm 250 5 kg Dimensions Transducer Weight Control unit Weight 300 x 200 x 150 mm 4 kg 250 x 340 x 150 mm 5 kg The same equipment is also available for our Classic 1 kW Electrical Machines with shaft height 162 mm. It is then called MV 1051. 4 Scan Lab System – Electrical Machines Laboratory SM 2641 SM 2643 SM 2612 SM 2640 SM 2671 SM 2671 Brake Control Unit The SM 2671 Brake Control Unit is designed to operate with one Terco DC-Machine + one Terco DC-Tacho Generator (e.g. SM 2641 + SM 2612). The Control Unit is trimmed against the chosen machine and tacho generator to make it possible to calculate the air gap torque in the DC-machine. With a tacho signal also speed and shaft power is calculated. The result is displayed by three LCD-instruments. Braking force is controlled by a potentiometer on the front. To facilitate full braking force at high, medium, low speeds and close to standstill, the braking resistor can be configurated by two jumpers placed in the front plate. The braking resistors are cooled by a built-in fan. SM 2671 can also be trimmed to already existing DC-machine and tachometer generator. Technical specifications Factory trimmings Braking Power Speed indication Torque indication Power indication Accuracy speed Accuracy Nm and W Machine connections Tacho connections Size W x D x H Power supply Weight approx. Against specified DC-machine and tacho Max 1500 W 30 min. 0-4000 rpm 0-12 Nm 0-2000 W 0.5 % 5 % or better Four 4 mm safety terminals Two 4 mm terminals 480 x 330 x 210 mm (inclined front) 220-240 V, 1-phase, 50-60 Hz 9 kg Other input voltages available on request. 5 Scan Lab System – Electrical Machines Laboratory Rotating machines – Motors & Generators The size of the machines is carefully chosen to optimise price and performance. In our opinion 400 watt machines are ideal. If the machines are smaller the performance of the machines will not be representative. The losses in percent are still not especially high compared with the total power. All machines have shaft height of 100 mm, and are provided with clutch, terminalbox with mimic diagram, 4 mm safety terminals and a baseplate enabling stepless fastening on the machine bed. Temperature safety class: vary between B to F (130-155°C). Machines running as generators and motors SM 2641 DC Machine with separate excitation winding This DC machine has an open shunt winding, enabling SM 2641 to be connected either for shunt excitation or for separate excitation, both as motor and generator. SM 2641 also has interpoles which improves the characteristics of the machine. It is ideal to use together with DC-converters. Technical Data Power Armature voltage Armature current Excitation Temperature class Dimension Weight 400 W at 1500 rpm/Max 3000 rpm 0-300 V DC 3.5 A DC 190 V / 0.2 A F (155°C) 400 x 250 x 200 mm 17 kg SM 2643 DC Compound Machine This machine has a shunt and a series winding, and can be connected as shunt, series and compound motor or generator. It also has interpoles which improves the performance of the machine. Technical Data Power: Motor Generator Rotor Excitation Temperature class Dimension Weight 400 W at 1500 rpm 400 W at 1800 rpm 160 V 3.7 A DC 190 V 0.2 A DC F (155°C) 400 x 250 x 200 mm 16 kg SM 2646 DC Series Motor 400 W att 2200 rpm, 3.7 A. Same design as SM 2643 above. SM 2649 Flywheel This is used in retardation tests for determining total friction losses, iron losses and short circuit losses at different excitation levels. The Flywheel is dynamically balanced and has a protective casing. Technical Data Dimensions Weight 6 1150 x 200 x 70 mm 10 kg Scan Lab System – Electrical Machines Laboratory SM 2645 Slipring Synchronous/Asynchronous Machine This is a universal slip ring 3-phase AC machine which can run as a slip ring asynchronous motor, synchronous motor and synchronous generator. When running in synchronous mode the rotor will be excitated to 60 V / 3.5 A DC. During max. 30 min this can be increased to 5.5 A to show important parameters. Technical Data Power Speed 500 W 1400 rpm / 50 Hz 1700 rpm / 60 Hz 0.8 3 x 230 V AC 2.3 A 3 x 230 V AC, 2.3 A (nom) 60 V DC, 5.5 A (max) F (155°C) 400 x 250 x 200 mm 15 kg Cos phi Stator voltage Stator current Rotor data Rotor excitation Temperature class Dimension Weight Machines operated mainly as motors SM 2644 Induction Motor Squirrel Cage This is a normal 3 phase squirrel cage asynchronous motor with 4 poles. With this motor not only the normal testing can be done, it is also suitable to use together with a frequency converter. Technical Data Power Speed 370 W 1400 rpm / 50 Hz 1700 rpm / 60 Hz 0.7 230 V / 400 V 2.1 / 1.2 A 270 x 230 x 200 mm 7 kg Cos phi Voltage Current Dimension Weight SM 2647 Reluctance Motor 400 W at 1500 rpm. Same design as 2644 above. SM 2648 Universal Motor This motor is very useful. It can be connected both to AC and DC power. The rotor is, via brushes and commutators, connected in series with the field winding. Technical Data Power Speed Voltage Current Dimension Weight 370 W DC, 250 W AC 1500 rpm / 50 Hz 230 V AC / DC 2.5 A DC, 3.9 A AC 300 x 250 x 200 mm 14 kg SM 2640 Machine Bed The machine bed is designed to house three machine modules in the SM 2600 module group. The bed is equipped with rubber feet and handles. Technical Data Dimensions Weight 1150 x 200 x 70 mm 10 kg 7 Scan Lab System – Electrical Machines Laboratory SM 2683 Dahlander Motor In this motor the windings are arranged in such a way that by using different connections the motor can run at two different speeds. Change of speed can be done with contactors or by a camswitch (SM 2694). Technical Data Power 450 / 300 W Speed 1400 / 2700 rpm / 50 Hz 1650 / 3200 rpm / 60 Hz Voltage D / YY 230 V 3-ph., 50-60 Hz Current Dimension Weight 2.1 / 1.6 A 300 x 230 x 200 mm 9 kg SM 2684 1-Phase Induction Motor with Start and Run Capacitor This motor is equipped with two capacitors. The start capacitor is disconnected at halfspeed, but allows for a higher start torque, whilst the run capacitor is continuously connected and gives the motor good working torque. Technical Data Power 370 W Speed 1400 rpm / 50Hz 1670 rpm / 60 Hz Voltage 230 V 1-phase, 50-60 Hz Current Dimension Weight 2.9 A 300 x 290 x 200 mm 10 kg SM 2685 1-Phase Induction Motor with Start Capacitor This motor is equipped with operating winding and start winding. For higher start torque the influence of the start winding is improved by use of a capacitor which is disconnected through a centrifugal switch when working speed has been reached. Technical Data Power 370 W Speed 1400 rpm / 50 Hz 1670 rpm / 60 Hz Voltage 230 V 1-phase, 50-60 Hz Current Dimension Weight 4.4 A 300 x 290 x 200 mm 10 kg SM 2686 Split - Phase Motor A single phase motor having 2 windings. The start winding is disconnected by means of a centrifugal switch when the motor has reached a fraction of full speed. Technical Data Power 250 W Speed 1400 rpm / 50 Hz 1700 rpm / 60 Hz Voltage 230 V 1-phase, 50-60 Hz Current Dimension Weight 3.1 A 300 x 250 x 200 mm 13 kg SM 2688 Two Speed Induction Motor Squirrel Cage This motor unlike SM 2683 has 2 separate windings for high and low speed. Technical Data Power 350 / 300 W Speed 1400 / 900 rpm / 50 Hz 1700 / 1100 rpm / 60 Hz Voltage 230 V 3-phase, 50-60 Hz 8 Current Dimension Weight 2.4/2.3 A 300 x 230 x 200 mm 9 kg Scan Lab System – Electrical Machines Laboratory Power Supplies Power supply is essential for all excercises with electrical machines. The Scan Lab power supply is designed in such a way that it can be used whenever power is needed within the school. The Power Panel is made as a seperate module which increases the flexiblility of Scan Lab. SM 2631 Power Supply Unit Comprises one isolated 3-phase main transformer and one variac transformer. The unit is mobil and connected through a multipole cable to Terminal Unit SM 2635. The voltage is varied by a knob on top of the unit. The starter is controlled from the Terminal Unit. Different AC and DC voltages are available from the Terminal Unit SM 2635 (see below). Technical Data Primary supply (changeable) Primary fuses Output connector Connection Dimensions Weight 3 x 400 V, 50-60 Hz 3 x 230 V, 50-60 Hz 3 x 4 A slow 16-pole, 16 A European connector 16 A 350 x 300 x 650 mm 50 kg Note: The Power Supply Unit SM 2631 and the Terminal Unit SM 2635 are part of each other and do not work separately. Technical Data Fixed 3-phase voltage SM 2635 Terminal Unit The Terminal Unit is connected to the Power Supply Unit SM 2631 by a multilead power receptacle. Since all heavy and bulky equipment, which normally goes together with a multifunction power supply, is placed in the Power Supply Unit, the Terminal Unit, which is quite light, can easily be placed on the laboratory table, beside, below or on top of other equipment close to the experimental units. The unit includes also a combined AC/DC machine starter. 3 x 230 V with neutral, 4 A, F fuses Variable 3-phase voltage 3 x 0-230 V with neutral, 4 A, F fuses Variable DC-voltage 0-300 V 6 A, F indirectly fused Fixed DC-voltage 190 V 2 A, F fuse Electronically controlled (phase) DC-voltage: 0-190 V, 2 A, F fuse Electronically controlled (PWM) DC-voltage for excitation of AC-machine SM 2645 operating as synchronous machine: Output DC 0-60 V, 5 A Fusing 6 A, FF R-starter group 3 steps + direct for DC/AC slipring machines Dimension 490 x 135 x 340 mm Weight 10 kg 9 Scan Lab System – Electrical Machines Laboratory Load Units The loads are suitable to use with the Scan Lab System and other lab. experiments where these type of loads fit in. SM 2676 Load Resistor Module Load resistor SM 2676 contains 6 separate continuously variable resistors with individual terminals. To be used for variable 3-phase , 1-phase or DC loads. Technical Data Resistance Rated current Max. cont. load Dimension Weight 6 x 0-100 ohm 6 x 1.8 A 1.9 kW 450 x 280 x 280 mm 15 kg SM 2672 Capacitive Load Module This is a 3-phase capacitive load variable in 6 steps. The unit can be used both for three and single phase. Technical Data Rated power Capacitance Voltage Dimension Weight 2.7 kVAr 3 x 48 µF 0 + 6 steps 250 V / phase AC 250 x 340 x 150 mm 3.5 kg SM 2674 Inductive Load Module This is a 3-phase inductive load variable in 6 steps. The unit can be used both for three and single phase operation. Technical Data Rated power Inductance Voltage Dimension Weight 0.9 kVar 0.2-1.5 H / phase 0 + 6 steps 140 V / phase 250 x 340 x 150 mm 14 kg SM 2637 VAr Controller This unit is designed to be used together with Terco synchronous machines rating 1-2 kVAr when these are used as VAr compensating units or run as motors / generators with voltage stabilising ability. Specifications Voltage feedback from controlled network Field winding controlled voltage Field winding controlled current Supply voltage (1-phase) Dim W x H x D Weight (approx.) 10 3-ph 220-400 V 0-170 V DC 0-3 A (max) DC 220-240 V AC 50 / 60 Hz 250 x 340 x 150 mm 7 kg Scan Lab System – Electrical Machines Laboratory Phasing Instruments SM 2670 Synchronizing Device The equipment includes 1 zero voltmeter, 1 circuit breaker, 3 signal lamps and terminal bolts. With SM 2670 it is an easy matter to synchronise synchronous machines to networks or to an other alternator. General Data Zero Voltmeter Circuit Breaker Synch. Lamps Supply Voltage Dimensions Weight 2 x 140 V 16 A 500 V 130 V with resistor 220-240 / 127-140 V, 50-60 Hz 315 x 240 x 90 mm 3 kg Other voltages can be supplied on request. MV 1909 Synchronizing Unit The unit includes 1 dual voltmeter, 1 dual frequency meter and a synchroscope. To switch the synchronised supplies together, load switch SM 2690 is required. General Data MV 1909-235 MV 1909-236 Dual Voltmeter Dual Frequency Meter Synchroscope Supply Voltage 2 x 250 V 44-56 Hz 2 x 250 V 54-66 Hz 220-240 V / 127-140 V 350 x 140 x 160 mm 6.5 kg 220-240 V / 127-140 V Dimensions Weight Phase Cop 2 Phase Sequence Indicator Tester for determining the direction of rotation or phase sequence in 3-phase systems. - 3 LEDs indicate whether or not the 3-phase conductors are live - Very large voltage and frequency range - Simple operation - Rugged design - Permanently connected cables with contact-protected connector plugs, three plug-on test probes and one plug-on alligator clip General Data Voltage range Frequency Dimensions Weight 90-660 V 45-1000 Hz 70 x 105 x 40 mm 0.3 kg MV 1417 Terminal board with short-circuit buttons Combined terminal and protector board for instruments. Current coils of ammeters and wattmeters connected to the board through a normally short-circuited contact which is opened during measurement. Opening of the contacts for phase R, S, T is done with a robust push-button for each phase. Reading of the instrument can be done only when the button is pressed, which is of great advantage in the event of wrongly terminated instruments. The terminal board is 4-pole with six terminals, two jacks and three push-buttons marked R, S, T. Dimensions 245 x 195 x 50 mm Weight 1.5 kg 11 Scan Lab System – Electrical Machines Laboratory Accessories SM 2636 AC & DC Starter This unit is a universal starter and can be used together with Scan Lab Systems DC machines, and also with SM 2645 which is a AC slip-ring motor. Technical Data Dimensions Weight 350 x 255 x 150 mm 4 kg SM 2638 Shunt Rheostat DC To control field regulation of DC-machine SM 2641 and SM 2643. Technical Data Max current Dimensions Weight 0.3 A 140 x 140 x 150 mm 1 kg SM 2639 Shunt Rheostat To control rotor excitation of the slipring AC machine SM 2545 when this machine operates as a synchronous machine. Technical Data Dimensions Weight 215 x 190 x 230 mm 7.5 kg SM 2612 Tachometergenerator Technical Data DC tacho Dimensions Weight 14 V / 1000 rpm 95 x 195 x 150 mm 1 kg SM 2613 Protective cover The same as SM 2612 but without tacho. SM 2625 Revolution Counter The instrument is enclosed in an universal case equipped with connecting terminals. SM 2625 is intended for use together with SM 2612 tachometer generator including protective cover. General Data Measuring range Data Size of instrument Accuracy Dimensions Weight 12 0-4000 rpm 1000 rpm at 14 V 144 x 144 mm 1.5 % 195 x 165 x 165 mm 2 kg Scan Lab System – Electrical Machines Laboratory SM 2690 Load Switch 3-Phase Technical Data Max. voltage Max. current Dimensions Weight 500 V AC / 250 V DC 16 A 95 x 200 x 80 mm 1 kg SM 2691 Reversing Switch 3-Phase Technical Data Max. voltage Max. current Dimensions Weight 500 V AC 16 A 95 x 200 x 80 mm 1 kg SM 2692 Y / D Switch Technical Data Max. voltage Max. current Dimensions Weight 500 V AC 16 A 95 x 200 x 80 mm 1 kg SM 2693 Selector Switch 3-phase Technical Data Max voltage Max current Dimensions Weight 500 V AC / 250 V DC 16 A 95 x 200 x 80 mm 1 kg SM 2694 Dahlander Switch Technical Data Max. voltage Max. current Dimensions Weight 500 V AC 16 A 95 x 200 x 80 mm 1 kg MV 1904 Flex Stand for up to 200 cables. For suspension of laboratory flexes. The stand has 12 slots between parallel tubes with space for 10-15 laboratory flexes in each slot. Flexes of length 200 cm are suspended in a separate position above the stand. This rigid stand has a heavy steel plate pedestal. Technical Data Height 1170 mm Weight 9 kg SM 2679 Set of experiments cables Safety leads with 2 covered spring plugs of 4 mm diameter, with stiff protection sockets covering the plugs, and 4 mm diameter axial bushings moulded with Polypropylen, fixed to 1.5 mm2 copper thread, PVC isolateds, outer diameter 4 mm. Standard set SM 2679 Length Black 25 cm 4 50 cm 4 100 cm 6 200 cm 2 Red 4 4 6 2 Yellow or White 4 4 6 4 13 Scan Lab System – Electrical Machines Laboratory Electrical Measuring Instruments Terco Instruments are panel-type 96 x 96 mm, mounted in durable painted sheet metal enclosures having plastic feet. The instruments have a 90˚ scale and are produced for temperatures between -20 and +50˚C. Ammeters can take ten times the rated current for short duration and voltmeters twice the nominal voltage for a short period. Test voltage -2 kV, AC. All instruments comply with IEC recommendations. MV 1924 Ammeter This ammeter is a moving coil instrument with zero in the centre of the scale. It is used e.g. for determining the slip in slip-ring asynchronous machines. MV 1924 is connected in the rotor circuit in one of the leads between the motor and the rotor starter. By this means it is possible to determine the frequency and instantaneous value of the rotor current. The slip can then be calculated. General Data Measuring range Accuracy Scale length Dimensions Weight 20-0-20 A (centre zero scale) 1.5 85 mm 220 x 117 x 90 mm 1.1 kg MV 1922 Ammeter Moving iron instrument. Measuring ranges Accuracy class Dimensions Weight AC / DC 0-1-2 A 2.5 220 x 117 x 90 mm 1.1 kg MV 1923 Ammeter Moving iron instrument. Measuring ranges Accuracy class Dimensions Weight AC / DC 0-6-12 A 2.5 220 x 117 x 90 mm 1.1 kg MV 1926 Voltmeter Moving iron instrument. Measuring ranges Accuracy class Dimensions Weight AC / DC 0-50-250-500 V 2.5 220 x 117 x 90 mm 1.3 kg MV 1974 Voltmeter Voltmeter, moving coil Measuring range Accuracy class Dimensions Weight 14 0-±300 V with centre zero scale. 1.5 220 x 117 x 125 mm 2 kg Scan Lab System – Electrical Machines Laboratory MV 1927 Wattmeter, single-phase Voltage ranges Rated current Supply voltage Accuracy class Dimensions Weight 50-250-500 V 1A 180-260 V AC 1.5 220 x 117 x 125 mm 2 kg MV 1928 Wattmeter, single-phase Voltage ranges Rated current Supply voltage Accuracy class Dimensions Weight 50-250-500 V 5A 180-260 V AC 1.5 220 x 117 x 125 mm 2 kg MV 1929 Power Factor Meter Three-phase instrument, symmetric load. Measuring range cap. 0.5 ... 1 ... 0.5 ind. Current range 0-5 A Voltage range 220 V ± 20 % 3-phase Frequency range 40-65 Hz Accuracy class 1.5 Dimensions 220 x 117 x 125 mm Weight 2 kg MV 1976 Power Factor Meter Three-phase instrument, symmetric load. Measuring range cap. 0.5 ... 1 ... 0.5 ind. Current range 0-5 A Voltage range 380 V ± 20 % 3-phase Frequency range 40-65 Hz Accuracy class 1.5 Dimensions 220 x 117 x 125 mm Weight 2 kg MV 1930 Frequency Meter Measuring range Accuracy class Dimensions Weight 46-54 Hz 0.5 220 x 117 x 90 mm 1.2 kg MV 1938 Frequency Meter Measuring range Accuracy class Dimensions Weight 56-64 Hz 0.5 220 x 117 x 90 mm 1.2 kg MV 1931 Current Transformer Primary 20-10-5 A / Sec. Accuracy class Dimensions Weight 1A 1.0 220 x 117 x 135 mm 6 kg 15 Scan Lab System – Electrical Machines Laboratory SM 2627 Universal Meter With this useful unit voltage, current and power with difficult waveforms can be measured individually with instantaneous value, TRMS value or average value on the display or through terminals. Signal values and signal terminals are galvanically isolated. The unit includes multiplexer with two channels to make it possible to study voltage, current and power on the same time on the display and also by an oscilloscope. The digital instrument shows all values in percent (0-199.9 %). Technical Data Voltage Current Power Instrument Power supply Dimensions Weight 20, 50, 100, 500 V, AC / DC 1, 2, 5, 10 A, AC / DC 20 steps 50-2000 W LCD 31/2 digit 0-199.9 % 230 V AC, 50-60 Hz 250 x 340 x 150 mm 2 kg SM 2628 3-phase/1-phase Measuring Unit, Voltage / Current / Power This unit is designed to be used together with Terco electrical machines rating 0.4-2 kVA. The instrument functions can be used also for DC-quantities. Specifications Voltage with selector switch LL or L neutral or DC-voltage Current selector switch IL1, IL2 or IL3 Wattmeter for 1-ph or 3-ph (2-wattmeterm.) Wattmeter for DC Supply voltage (1-phase) Dimensions Weight 1-phase/3-phase, 127-400 V 0-6 A 0-4000 W (max) 0-2000 W (max) 220-240 V AC, 50-60 Hz 250 x 340 x 150 mm 6 kg SM 2629 Instrument Unit This unit is designed to be used together with the Terco Data Acquisition Unit SM 2607. Normally the three measuring groups U1, I1, P1, U2, I2, P2 and U3, I3, P3 are displayed on the PC-monitor. Here the indications are displayed on LCD-instruments by selector switches for unit and range. To be used when no PC is available. Specifications Selector switches for U1, U2, U3, I1, I2, I3, P1, P2 and P3 Measuring ranges will be changed automatically via SM 2607 settings. Voltage range 30-100-300 V Current range 1-3-10 A Power range (indicated 0-199 %) 6 scale combinations f.s.d. 30-3000 W Supply voltage via multi-lead cable from SM 2607 Dimensions Weight 16 250 x 340 x 150 mm 6 kg Scan Lab System – Electrical Machines Laboratory MV 4212 Vector Visualizer Unit This unit is used together with an oscilloscope to show the Park vector of voltage, current, and stator flux. The resultant graphs show added information on the theoretical and actual function of the power supply converter which can be used for analysis, fault tracing, and for educational training. The supply voltage and current, can be studied as a function of time in conjunction with vector display. After setting the resistive loss compensation, the signal at the T-output is proportional to the electrical torque supplied. This gives unique information about the load torque which is not available in normal installations. Technical Data Input voltage Max phase current Outputs Max output voltages Output impedance 3 x 0-415 V RMS without neutral max ±500 V within linear range ±1000 V top value. 10 A ptp resp. 50 A ptp X and Y components to either U-, flux- or I-vector Time function U, and I Torque ±10 V within linear range 50 ohm Synch. pulse Bandwidth RI-comp Power supply Dimensions Weight TTL level DC - 100 kHz 0-10 % 220-240 V, 50 / 60 Hz 350 x 120 x 300 mm 4 kg MV 1971 Diffprobe The Terco Diffprobe is used when readings are taken from an oscilloscope, and to effectively isolate the testobject from the oscilloscope. With the diffprobe it is also possible to readoff part voltages which are at different potentials. Technical Data Max output voltage from the probe Measuring range x10 x100 Power Frequency Impedance in Impedans out Offset voltage Dimensions Weight 15 V ptp Input voltages up to 120 V ptp Input voltages up to 1200 V ptp Two 9 V batteries DC - 1 MHz 1 Mohm 500 ohm Max 5 mV 120 x 65 x 40 mm 250 g incl. batteries 17 Scan Lab System – Electrical Machines Laboratory Power Electronics & Drives Terco has developed a complete system for learning Power Electronics suitable for Scan Lab. The system includes modules which can be integrated independently into Scan Lab or other similar systems. A lot of care has been taken to make the modules as easy to use and understand as possible. SM 2678 Basic AC/DC Control Module The Basic AC/DC Control is designed to be the first module linking the power source to a load using SCRs to control without feed-back - the AC- or DC-voltage in order to study the corresponding phenomena caused by phase control together with separate or mixed R-, L- or C-loads. Technical Data Component blocks included: - Diode - Diode bridge - Triac (including diac) - Control potentiometer - Resistive load bank - Capacitive load bank - Inductive load bank - Overvoltage protections - Automatic free-wheeling devices Power supply 220-240 V 1-phase AC, 50-60 Hz Dimension 250 x 340 x 150 mm Weight 4 kg To study the signals the SM 2678 is normally connected to the measuring module SM 2607. If this module is not available SM 2678 should be supplied from an isolating transformer 230 V, > 100 VA which will make it possible to use a standard 2-channel oscilloscope instead. SM 2658 PWM DC-Machine Control Module The unit is designed using MOSFET technology and shows how to optimize: - Speed - Control - Efficiency on a DC-machine during dynamic conditions. The control parameters - frequency, current and pulse width - can be controlled manually, from a function generator or from a PC. Parameters are selected by individual switches. Signal terminals (0-10 V DC) are galvanically isolated from power circuits. Technical Data Function principal Max current Terminal for excitation Duty cycle Frequency Current limit Loads Control signal Power supply Dimension Weight 18 1-quadrant 6A 190 V / 2A 0-100 % 200-13000 Hz 0-100 % R/L active and passive 0-10 V 220-240 V 1-phase AC, 50-60 Hz 3 x 230 V 3-phase AC, 50-60 Hz 250 x 340 x 150 mm 6 kg Scan Lab System – Electrical Machines Laboratory SM 2651 1 Q DC-Control Module The Scan Lab Rectifier Module operates in armature voltage or tacho feedback mode as well as in open loop mode. It is partly self adapting, and for this reason optimum stability can be adjusted with the aid of only one potentiometer on the front. Technical Data Principle of operation Output voltage Output current Excitation Feedback Input voltage (supply) 1-Q self adapting 0-170 V DC 6A 190 V 2A Tacho generator or armature voltage 220-240 V 1-ph. AC, 50-60 Hz Parameters - Speed - Current limit - Stability (Gain) - RI compensation - Ramp up and down (Time) - Speed max and min Dimensions 250 x 340 x 150 mm Weight 4 kg SM 2652 4 Q DC-Control Module Scan Lab 4 Q DC-Control Module is a rectifier that operates in open loop, armature voltage feedback, tacho feedback or torque feedback mode. The rectifier includes overload and low speed relays as well as a disconnectible smoothing inductance. The unit has both subcycle and delayed overload protection. Operation modes - Armature voltage feedback with forward and reverse selection. - Ramped input or tacho feedback with bi-directional control (joystick) from the speed control potentiometer, with direct input of reference signal (no ramp). Technical Data Principle of operation Output Voltage Output current Excitation Feedback Input voltage (supply) 4-Q double full bridges 0-170 V 6A 190 V 2A Tacho generator or armature voltage 220-240 V 1-ph. AC, 50-60 Hz Parameters - Speed - Current limit - Stability (Gain) - RI compensation - Ramp up and down (Time) - Speed max and min Dimensions 440 x 340 x 135 mm Weight 7 kg 19 Scan Lab System – Electrical Machines Laboratory SM 2661 AC-Control Module This Scan Lab AC Control Module is a PWM flux vector type frequency control, controlled by a microprocessor. All power components are based on MOSFET technique. Operating characteristics as well as braking method are internally programmable. Technical Data Principle of operation Output voltage Output power DC-link over voltage Braking chopper Input voltage (supply) PWM-flux vector 3 x 0-300 V AC, 0-100 Hz 400-750 W Blocking of inverter bridge Optional (SM 2668) 3 x 220-240 V AC, 50-60 Hz Parameters - Speed - Current limit - Start voltage boost - Ramp up/down - Speed max / min. Dimensions Weight 250 x 340 x 150 mm 6 kg SM 2668 Brake Chopper Module The Scan Lab Brake Chopper Module is used together with the AC-Control Module SM 2661 to provide a semi 4 Q mode of operation for induction motors. It is suitable for testing both generators and motors in clockwise or anti clockwise direction. Together with SM 2652 DCControl Module it is possible to mechanically synchronize a DC-machine with an AC-machine and investigate the full mechanical and electrical characteristics of both machines, operating as motors as well as generators. Technical Data Brake voltage (from SM 2661) Control voltage Mains supply voltage Size of test machine Dimension Weight 20 300-380 V DC 0-5 V DC 220-240 V 1-phase AC, 50-60 Hz Max 500 W 250 x 340 x 150 mm 4 kg Scan Lab System – Electrical Machines Laboratory SM 2593 Softstarter By use of Softstarter SM 2593 current peaks can be avoided when starting AC-machines. This unit can also be used together with Compact Drive SM 2500. Technical Data Principle of operation Voltage Max motor power Elliptical torque control through antiparallell triacs 3 x 230 V AC, 50-60 Hz 2 kW Starting torque Starting ramp Dimensions Weight 0-50 % 0.5-5.0 sek. 150 x 200 x 100 mm 2 kg SM 2675 Diode Module The diode module comprises nine power diodes, arranges in the blocks D1, D2 and D3, and one fast switch diode D4 with suitable connections and jumpers to make it possible to study: 1. Single diode operation 2. Two way transformers rectifier 3. Single phase bridge 4. Three way three pulse transformer rectifier 5. Three phase bridge 6. Six way six pulse transformers rectifier 7. Free-wheeling diode for PWM DC-converters 8. Voltage multiplier Technical Data Dimensions Weight 250 x 340 x 150 mm 4 kg Transformers SM 2680 1-Phase Transformer Suitable as stand alone exercise unit or to be used together with Scan Lab System. Technical Data Ratio Current Power PO Dimensions Weight 230/2 x 115 V 2A / winding 460 VA 23 W 165 x 145 x 205 mm 8 kg SM 2681 3-Phase Transformer Suitable as stand alone exercise unit or to be used together with Scan Lab System. Technical Data Ratio Connection forms Y/Y 230/200 V, Y/D 230/230 V, Y/Y 230/200 V, D/Y 133/200 V, Power PO Current: Dimensions: Weight: 3 x 133 / 6 x 115 V D/D 133/230 V Y/Z 230/230 V 800 VA 27 W 2 A / winding 225 x 140 x 235 mm 14 kg 21 Scan Lab System – Electrical Machines Laboratory Measuring Measuring and and Data Data Acquisition Acquisition with with PC PC The increased availability of computers the schoolsmade madeititnatural natural to to adopt adopt our Classic LabSystem Systemto to The increased use use andand availability of computers in in the schools Scan Lab this environment. Terco developed equipmentand andsoftware softwarefor formeasuring, measuring, control control and this environment. Terco hashas developed equipment andacquisition acquisitionofofimportant important parameters. parameters. SM 2607 Measuring, Data Processing & Control Unit SM2607 consists of two main blocks: the measuring module and the data processing unit together with the PC-interface. They are built into a sturdy steel enclosure on which the experiment connections are easily made on the front panel. Connections to a PC or other instrument groups are made from the rear. measuring module Data consists of three complete measuring groups, each one with voltage and current inputs together SMThe 2607 Measuring, Processing & Control Unit with electronics for analogue calculating of mean values and RMS values together with power expressed as W or VAr. SM 2607 consists of two main blocks: the measuring module and the processing unit with the barrier PC-interface. The six inputs (3xvoltage and 3xcurrent) are galvanically isolated fromdata the signal circuits by together a 1.5 kV isolating TheyThe are analogue built into measuring a sturdy steel enclosure on which theor experiment connections are easily made on the front panel. channels processes AC, DC mixed quantities. Connections to a PC or other instrument groups are made from the rear. If not operating together with a PC the measuring module can be The measuring module consists three complete measuring groups, each one with voltage and current inputs together used together with an externalofinstrument box (SM2629, optional) with where electronics calculating of mean values RMS three for LCDanalogue instruments plus selector switches areand used to values together with power expressed as W or VAr. The six inputs (3readouts x voltageinand 3 x current) are galvanically isolated from the signal circuits by a 1.5 kV isolating barrier. perform the percents (0-199,9%). The analogue measuring channels processes AC, DC or mixed quantities. In this case connections are performed by a multiple lead cable If not operating together with a PC the measuring module can be used together with an external instrument box (SM 2629, together with a multiple contact placed in the rear plate of the optional) where three LCD instruments plus selector switches are used to perform the readouts in percents (0-199.9 %). SM2607. The cable is included in the code number SM2629. In this case connections are performed by a multiple lead cable together with a multiple contact placed in the rear plate of the SM 2607. The cable is included in the code number SM 2629. Technical specifications for the measuring module Technical specifications for the measuring modulenumber of channels Analogue inputs: Voltage, ranges Analogue inputs: Voltage, ranges Current, ranges Current, ranges Analogue outputs: Voltage mean value 30 V, 100 V, 300 V 3 AC or DC or mixed number of channels 30 V, 3100 V, 300 1 A, A, 10 A V 33 PC-monitor : Measurements initiated. ACororDC DCor ormixed mixed AC 1 A, 3 A, 10 A AC or DC or mixed +/- 10 V, buffered +/- 10 V, buffered ±+/10 10 V, V buffered buffered ±+/10 10 V, V, buffered ±+/10 10 V V, buffered ±+/10 10 V, V buffered +/10 ± 10 V, V, buffered 10Vkohm ±<10 Analogue Voltageoutputs: RMS value Voltage, value Voltage meanimmediate value Current Voltage RMSmean valuevalue Current RMS value Voltage, immediate value Current, value Current meanimmediate value Power W/VAr Current RMS value Output impedance Current, immediate value Power W/VAr Accuracy Output impedance ± 10 V, 1% < 10 kohm within the accuracy Voltage input impedance Current input impedance 20 kHz > 1 Mohm 0.1-1 ohm Frequency response within the accuracy 20 kHz Accuracy 1% Voltage input impedance > 1Mohm Frequency Currentresponse input impedance 0,1-1 ohm 22 3 3 3 33 33 33 33 33 3 3 Programming mode PC-monitor: Measurements initiated. Scan Lab System – Electrical Machines Laboratory Technical specifications for the data acquisition module Technical specifications for the data acquisition module Analogue internal inputs: Analogue internal inputs: Corresponding to all Corresponding to alloutput outputchannels channels from thethe measuring from measuringmodule moduleabove above number of channels number of channels 21 21 1 1 1 1 1 1 1 1 Analogue external in- and outputs: Analogue external in- and outputs: Frequency* 0-10 V Frequency* 0-10 V Torque* ± 10 V Torque* ± 10 V Speed* ± 10 V Speed* ± 10 V Shaft power* ± 10 V V Shaft power* ± 10 (* or any feedback signal) (* or any feedback signal) Aux. Inputs Aux. Inputs ± 10 V V ± 10 3 3 Analogue outputs (control) Analogue outputs (control) Output impedance Output impedance ± 10 V V ± 10 < 10 kohm < 10 kohm 1 1 Program mode including formulas PC-monitor: An experiment being set up. Power inputs are connected by safety terminals. Power inputs connected Outputs areare constituted by 4byorsafety 2 mm terminals. pin connectors for buffered sigOutputs are constituted by 4 or 2 mm pin connectors nals and by BNC connectors for immediate values. for buffered signals and by BNC connectors for immediate values. Communication between 2607 and the the PC PCisisperformed performedbybya a standard type parallel port. Communication betweenthe theSM SM2607 Nostandard extra sub unitsport have to 232). be installed in the PC. Serial (RS TheNodata acquisition module in installed the SM 2607 based on a MAXIM microprocessor. The unit is tailored to suit Terco extra sub units have to be in theisPC. modules likeacquisition MV 1052 module (TorqueinMeter System)is but canonalso be usedmiwith other objects via BNC, 2 mm and 4 mm terminals. The data the SM2607 based a Motorola The unit is tailored to suit Terco All croprocessor. inputs and outputs have standard signal levels. modules like MV1051 (Torque Meter System) but can also be used with othersupply objects via BNC, 2 mm and220-240 4 mm terminals. Power V 1-phase AC, 50-60 Hz All inputs and outputs have standard signal levels. Dimensions Weight Power supply 490 x 200 x 350 mm 7.5230 kg V AC, 50-60 Hz Dimensions Weight 490 x 200 x 350 mm 7.5 kg SM 2609 Data Collecting Software To be2609 used Data together with SM2607 and a PC for collecting and valuating SM Collecting Software Measured and calculated values of experimental values. Data processing To be be used together with SMwith 2607feedback and a PC for collecting and valuation of experimental values. Data processing can done simultaneously control of, for example, can be done simultaneously with feedback control of for example torque or speed or for any controlled situation. torque or speed or for any controlled situation. The canautomatically automaticallybebecollected collected through programmed control and data processing. Thecharacteristics characteristics of of a machine machine can through programmed control and processing. The software is designed to let thedata user define the experiment setup by himself. anthe amount The software is designed to letTogether the user with define exper-of standard experiments madewith for an theamount Terco Electrical iment setup by himself.tailor Together of standardLaboratory. experiments, tailor made for the Terco Electrical Machine Machines Lab. Following programmodules modulesavailable: are available: There are the following program A. Table generator. A.B.Table Data generator. acquisition defined by the Table generator. B.C.Data acquisition by theofTable generator. On-line readoutsdefined (instruments) values defined C. On-line readouts (instruments) of values defined by the Table generator. the Table generator. D.by Print-out. D.E. Print-out. File processing: save/load table format, table, graph. E.F. File processing: save/load tablegraphs format,fortable, Export: Export of tables and/or othergraph. F. Export: Export of tables and/or graphs for other program processing. program processing. SM 2609 comprises 3.5˝ discs and manual. SM comprises 3.5˝necessary. discs and manual. No2609 computer cards are No computer cards are necessary. Print out of results 23 Scan Lab System – Electrical Machines Laboratory Equipment Lists Torque Meter Set, Digital (MV 1052) MV 1052 SM 2641 SM 2613 SM 2640 SM 2643 SM 2644 SM 2645 SM 2672 SM 2674 Torque, Speed and Power Meter (Digital) DC Machine, sep. Shunt Winding (2) Shaft Protective Cover (2 pcs) Machine Bed DC-Machine, Compound, Shunt, Series Asynchronous Machine, Squirrel-Cage Asynchronous Machine, Slip Ring/ Synchronous Machine Capacitive Load Bank, 3-phase and 1-phase Inductive Load Bank, 3-phase and 1-phase SM 2676 SM 2631 SM 2635 SM 2670 SM 2690 SM 2691 SM 2692 SM 2679 MV 1904 Resistive Load Bank, 3-phase, 1-phase and DC Power Supply Module Terminal Board for SM 2631 Synchronizing Module Load Switch Reversing Switch Star / Delta Switch Set of Experiment Leads, Safety type Flex Stand Brake Set (SM 2671) SM 2671 SM 2641 SM 2612 SM 2640 SM 2643 SM 2644 SM 2645 SM 2672 SM 2674 24 Brake Control Unit DC Machine, sep. Shunt Winding (2) DC-Tachometergenerator with Cover Machine Bed DC-Machine, Compound, Shunt, Series Asynchronous Machine, Squirrel-Cage Asynchronous Machine, Slip Ring/ Synchronous Machine Capacitive Load Bank, 3-phase and 1-phase Inductive Load Bank, 3-phase and 1-phase SM 2676 SM 2631 SM 2635 SM 2670 SM 2690 SM 2691 SM 2692 SM 2679 MV 1904 Resistive Load Bank, 3-phase, 1-phase and DC Power Supply Module Terminal Board for SM 2631 Synchronizing Module Load Switch Reversing Switch Star / Delta Switch Set of Experiment Leads, Safety Type Flex Stand Scan Lab System – Electrical Machines Laboratory Additional Test Machines SM 2648 SM 2683 SM 2694 SM 2684 SM 2685 SM 2686 SM 2688 SM 2649 Universal Motor Induction Motor Dahlander Dahlander Switch Induction Motor Cap. Start & Run Induction Motor Capacitor Start Induction Motor Split Phase Asynchronous Machine, 2 sep windings Flywheel Transformers SM 2680 SM 2681 Single-Phase Transformer 460 VA Three-Phase Transformer 800 VA Instruments, analogue MV 1922 Ammeter, Moving Iron Instrument 0-1-2 A, AC/DC MV 1923 Ammeter, Moving Iron Instrument 0-6-12 A, AC/DC MV 1924 Ammeter 20-0-20 A MV 1926 Voltmeter 0-50-250-500 V, AC/DC MV 1928 Wattmeter 5 A 50-250-500 V, 1-phase (2 pcs) MV 1929 Power Factor Meter 3-phase 230 V (alternatively MV 1976, 3-phase, 400 V) MV 1930 Frequency Meter, 46-54 Hz (alternatively MV 1938, 60 Hz) Phase Cop 2 Phase Sequence Indicator Instruments, digital SM 2627 SM 2628 Universal Measuring Unit Measuring Unit 3-phase/1-phase/DC (U, I, P) Measuring and Data Acquisition with PC SM 2607 SM 2609 SM 2629 Measuring, Data Processing & Control Unit Data Collecting Software The reading of ”instruments” will be at the PC-monitor. If a PC is not used, the values can be read on SM 2629. Instrument Unit U, I, P Power Electronics SM 2678 SM 2658 SM 2651 SM 2652 SM 2661 SM 2668 SM 2675 SM 2593 Basic AC / DC Control Module MOSFET - PWM Module Rectifier Module 1 Q 4-Q Converter Frequency Control Module Semi Four Quadrant Unit Diode Module Softstarter 25 Scan Lab System – Electrical Machines Laboratory Sectioned Motors Sectioned Motors and Transformer MV 1006-C DC The machines areMachine sectioned about 90˚ allowing all the main components to be Thisdemonstrated machine is cut-away toinshow commutator, clearly and an educational way.brushes, rotor, stator, windings, Please ball-bearings. note : It is not possible to do any practical experiments with the maThechines machine sectioned about 90˚ allowing all the main components to andistransformer. be demonstrated clearly and in an educational way. Please note : It is not possible to do any practical experiments with this machine. MV 1006-C DC Machine Thispower machine is cut-away to show brushes, rotor, stator, windRated 1.0commutator, kW ings, ball-bearings. Dimensions 465 x 300 x 310 mm Shaft height 162 mm Rated power 1.0 kW Dimensions 465 x 300 x 310 Weight 40 mm kg Shaft height 162 mm MV1006-C Weight 40 kg MV 1008-C Synchronous Machine This machine is cut-away to show slip-rings, brushes, rotor, stator, windings, poles, ball-bearings etc. MV 1008-C Synchronous Machine The machine is sectioned about 90˚ allowing all the main components to This machine clearly is cut-away to an show slip-rings, way. brushes, rotor, stator, windings, be demonstrated and in educational poles, ball-bearings etc. Please note: It is not possible to do any practical experiments with this Rated power 1.0 kW machine. Dimensions Rated power Shaft height Dimensions Weight Shaft height Weight 465 x 300 x 310 mm 1.0 kW 162 mm 465 x 300 x 310 mm 35 kg 162 mm 35 kg MV 1007-C Induction Motor Slip-Ring MV1008-C This motor isInduction cut-away toMotor show slip-rings, brushes, rotor, stator, windings, MV 1007-C Slip-Ring ball-bearings, etc. slip-rings, brushes, rotor, stator, Thispoles, motorfan, is cut-away to show Rated power 1.1 The kW motor is sectioned about windings, poles, fan, ball-bearings, etc. 440 x 300 x 350 mm and in an 90˚ Dimensions allowing all the main parts to be demonstrated clearly Shaft height 162 mm educational way. Weight 37 kg Please note: It is not possible to do any practical experiments with this machine. Rated power 1.1 kW MV 1009-C Induction 440 Motor Dimensions x 300 Squirrel x 350 mm Cage This motor is cut-away to show 162 rotor,mm stator, windings, poles, fan, Shaft height ball-bearings, etc. Weight 37 kg Rated power Dimensions Shaft height 1.1 kW 355 x 300 x 310 mm 162 mm Weight 15 kg MV1009-C MV 1009-C Induction Motor Squirrel Cage This motor is cut-away to show rotor, stator, windings, poles, fan, MV 1915-C Transformer ball-bearings, etc. TheThree-phase motor is sectioned about 90˚ allowing all the main partsThis to be demonstrated clearly and in an way.terminals, insulation, transformer is cut-away to show theeducational windings, coils, ironnote core: etc. Please It is not possible to do any practical experiments with this machine. Rated power 2 kVA Dimensions 300 x 190 x 345 mm Rated power 1.1 kW Dimensions 355 x27300 Weight kg x 310 mm ShaftOther height 162 mm electrical machines and transformers than those above can be cut- Weight away on request. 15 kg MV1915-C Other electrical machines than those above can be cut-away on request 26 Scan Lab System – Electrical Machines Laboratory Experiment Manuals and Teachware The equipment listed in this brochure is designed especially for educational purposes. The motors, generators, load units and power supply units are interchangeable so that in addition to the listed experiments it is also possible to demonstrate installation wiring requirements, meter connections, motor symptoms during overload and many other important conditions necessary in different syllabi. A brief synopsis of experimental coverage is given below. Examples of Experiment Manuals. Introduction to Scan Lab System Measurements and Electrotechnical Definitions Power Supply Load Units Electrical Machines and Brake Control Experiment Manual, Scan Lab System, Part 2 Universal Motor Dahlander Motor Two Speed Squirrel Cage Induction Motor Split-phase Induction Motor Single-phase Induction Motor Basic Theory of Electrical Machines DC-machines AC-machines Experiment Manual, Scan Lab System, Part 1 Instructors Guide to Scan Lab System Practical Function Control Electrical Machines - Part 1 Electrical Machines - Part 2 DC-generator DC-motor Synchronous Motor and Generator Squirrel Cage Induction Motor Induction Machine as Generator Slip-ring Induction Motor The foundation block on the modular system can be different Torque Measuring Systems: 1. Torque and Power Meter MV 1052 together with prime mover or brake unit SM 2641. 2. Brake Control Unit SM 2671 together with prime mover or brake unit SM 2641. 3. DC-Machine SM 2641 (alt. SM 2643) for more simplified experiments on motor / generators. The above systems can be coupled to the Terco test machines on the Terco Machine Bed SM 2640. 27 Scan Lab System – Electrical Machines Laboratory Compact Drive A compact teaching system for electrical machines and speed regulation Compact Drive With this equipment it is possible to study typical industrial cases concerning motor drives of industrial design: SM 2552 SM 2561 - AC machine with and without frequency converter - DC Machine with 4-Q Converter In case you would like to extend the use of Compact Drive to more advanced experiments, Compact Drive can be upgraded with products from our Scan-Lab Series. The frame SM 7801 is built up on a mobile cart with lock-up wheels. On the bottom we have placed the machine bed with the AC- and DCmachines. On the upper panel we have placed all the electronic equipment such as converters. Measuring equipment can be placed on a removable shelf. SM 2501 SM 7801 SM 2641 The equipment is to be connected to single-phase 230 V AC, 50-60 Hz. SM 2612 An electrical distribution box with sockets for feeding of converters and measuring system is included. SM 2540 28 SM 2644 Scan Lab System – Electrical Machines Laboratory The Compact Drive includes the following equipment: SM 7801 Mobile frame SM 2552 4-Q DC Control Module In gray enamelled steel with lock up wheels. Dimension Weight This Unit is a rectifier thats operates in open loop, armature voltage feedback, tacho feedback or torque feedback mode. The rectifier includes overload and low speed relays as well as a disconnectible smoothing inductance. The unit has both sub-cycle and delayed overload protection. 980 x 610 x 1620 mm 35 kg SM 2540 Machine Bed Dimension Weight 870 x 300 x 120 mm 5 kg Operation modes: SM 2501 Measuring Unit Specially designed for Compact Drive. This unit is measuring torque, speed and shaftpower. Dimension Weight 350 x 260 x 145 mm 4 kg - Armature voltage feedback with forward and reverse selection. - Ramped input or tacho feedback with bi-directional control (joystick) from the speed control potentiometer, with direct input of reference signal (no ramp). Technical data SM 2644 Induction Motor Squirrel Cage This is a standard 3 phase squirrel cage asynchronous motor with 4 poles. With this motor not only the normal testning can be done but it is also suitable for use together with a frequency converter. Principle of operation Output voltage Output current Excitation Feedback 4-Q double full bridges 0-170 V 6A 190 V / 2 A Tacho generator or armature voltage 220-240 V 1-phase AC, 50-60 Hz Input voltage (supply) Parameters Technical Data. See page 7. SM 2641 DC Machine with separate excitation winding This DC machine has an open shunt winding, enabling SM 2641 to be connected either for shunt excitation or for separate excitation, both as motor and generator. SM 2641 also has interpoles which improves the characteristics of the machine. It is ideal to use together with DC-converters. Technical Data. See page 6. - Speed - Current limit - Stability (Gain) - RI-comp. - Ramp up/down (Time) - Speed max/min Dimensions: Weight: 250 x 160 x 420 mm 6 kg SM 2561 AC Control Module SM 2593 Softstarter By use of Softstarter SM 2593 current peaks can be avoided. Technical Data. See page 21. The AC Control is a PWM flux vector type frequency control, controlled by a microprocessor. All power components are based on MOSFET technique. Operation characteristics as well as braking method are internally programmable. Technical Data SM 2579 Flex set Laboratory flexes with safety plugs. Length Black Red Yellow 550 cm 100 cm 2 4 2 4 3 3 SM 2612 Tachometergenerator 14 V / 1000 rpm Dimension Weight 95 x 195 x 150 mm 1 kg PWM-flux vector 3 x 0-300 V, 0-100 Hz 370 W Blocking of inverter bridge Included 220-240 V 1-phase AC, 50-60 Hz Parameters - Speed - Current limit - Start voltage boost - Ramp up/down - Speed max/min Technical Data DC tacho Principle of operation Output voltage Output power DC-link over voltage Braking chopper Input voltage (supply) Dimensions: Weight: 250 x 140 x 420 mm 5 kg Compact Drive Manual Presentation of System and Equipment Exercise: AC-Machine, SM 2644 Exercise: The Frequency Converter and the AC-machine Exercise: DC-machine, SM 2641 Exercise: The Rectifier and the DC-machine Exercise: Mechanically Synchronised Units General Theory Theory - The Asynchronous Machine Theory - The Frequency Converter Theory - The DC-Machine Theory - The Rectifier 29 Scan Lab System – Electrical Machines Laboratory TERCO Electrical Machine Systems Classic Electrical Machine System Classic Electrical Machine System The Classic System is completely modular. The test motors and generators have a power of approximately 1 kW. This size of machine is such that: 1. 2. 3. 4. Standard instruments can be used. Safety precautions can be observed easily. It is possible to interchange the machines without using a crane or hoist. Prices are competitive. Due to the top quality and robust construction of Terco products, they are able to withstand the rough handling by new, inexperienced students. With Terco Classic Machines it is possible to produce characteristics which are typical for machines of ratings 6-8 kW, as our machines have more iron and copper than normal. Compare the weight of our test machines with others. 30 Scan Lab System – Electrical Machines Laboratory Scan Lab System Scan Lab is completely modular, and the various modules can be bought separately and integrated as the demand arises. This enhances the use of Scan Lab and makes it flexible and economical. All the electrical machines as well as the power electronics have been chosen to take uniquely industrial standard into consideration. Terco Scan Lab is very accurate. Very small electrical machines give unrealistic measuring values. We have carefully considered this by optimising the winding data of the machines and by choosing an effect of approx 400 W. Compact Drive A compact teaching system for electrical machines and speed regulation. With this equipment it is possible to study typical industrial cases concerning motor drives: - AC machine with and without frequency converter - DC machine with 4 Q converter In case you would like to extend the use of Compact Drive to more advanced experiments, Compact Drive can be upgraded with products from our Scan Lab Series. Please request separate leaflet for any of the Machine Systems. 31 Scan Lab System – Electrical Machines Laboratory Laboratory Layout The layout is most important when designing a functional laboratory. It is of great importance that equipment and furniture are taken into account early in the planning stage. A standard solution for planning a laboratory for 16 students can be seen below. If the space of the laboratory has been determined already, the standard solution may not be applicable. Our engineers will be pleased to advise on any individual requirements. See also our brochure ”Power Distribution System and Furniture for Laboratories”. TF 1253 ➐ ➐ TF 1251 ➎ ➏ TF 1252 ➊ ➌ ➊ ➌ ➐ ➊ ➌ ➍ ➋ ➌ ➍ 32 ➊ Three Torque Meter Benches complete with accessories such as motors, loads, power supplies, switches, flex stands with flexes. ➋ One Eddy Current Brake Bench or other type of brake complete with all accessories. ➌ Four benches for experiments where the motor bench is not necessary and for theoretical follow-up of the experiments. ➍ Cabinets for instruments, tools and accessories. ➎ Teacher desk. ➏ Machine jack. ➐ Terco Safety Power Distribution System with key-operated central, transformer, student-panels and emergency stops. Scan Lab System – Electrical Machines Laboratory Power Distribution System increases Safety in School Laboratories Terco´s Power Distribution System consists of a distribution board which is installed near the classroom. Each circuit is protected by a MCB, making energising and isolating a simple process for the teacher. There is also a protection device which breaks the voltage in the event of accidental disturbance in any phase. An emergency stop is placed in a prominent position in the classroom and will break all supplies when operated. Voltage system in the lab: 400/230 V 3-ph and 230 V 1-ph Incoming voltage 400/230 V 3-ph TF 1251 Distribution Panel The distribution panel is manufactured in varnished sheet metal and used for separate distribution of power to each lab. group (student panel). It contains one main switch, eleven 3-pole 16 A MCB (miniature circuit breakers), one ELCB (earth leakage circuit breaker), one indicator lamp and lockable ON-key. The distribution panel breaks the supply voltage when a current > 30 mA flows in the protection lead. TF 1251 is wired for connection of outgoing groups to each MCB. The incomming wires to be connected to the main switch. Dimensions: 480 x 330 x 60 mm Weight: 10 kg TF 1253 Transformer 10 kVA intermittent The transformer is air cooled and enclosed in sheet metal for placement on the floor. Main voltage: 3-ph 380-415 V +/-5% 50-60 Hz Connection : D/Y-0 Secondary: 3-ph 380-415 / 220-240 V 50-60 Hz Dimensions: 420 x 250 x 420 mm Weight: 85 kg TF 1229 Contactor with Thermal Protection Enclosed in a plastic cover Current: 16-24 A For transformer TF 1226 and TF 1253 Dimensions: 142 x 115 x 112 mm Weight: 1 kg TF 1211 Emergency Stop Dimensions excluding the sign: 70 x 70 x 70 mm Weight: 0.2 kg Emergency sign in English enclosed Other Power Distrubution Voltages are available in our programme. Please see our brochure ”Power Distribution System and Furniture for Laboratories”. 33 Scan Lab System – Electrical Machines Laboratory Example of an Electrical Machines Laboratory TERCO has delivered equipment to more than 65 different countries throughout the world. Guarantee & Terms All overseas deliveries are dispatched in special, made to order wooden crates, extremely sturdy and damage resistant. The guarantee is valid for 12 months from delivery and covers repair or exchange of parts, defective due to faulty design or workmanship at our factory. Detailed conditions of guarantee are specified in our Terms of Guarantee. Spare parts for 2-5 years of normal operation can be offered on request. Regular after-sales service is performed by the worldwide network of Terco representatives, along with the advice and support of our engineers. Commissioning and training is normally offered separately. Special training can be arranged on request either in Sweden or on site. Terco reserves the right to make changes in the design and modifications or improvements of the products at any time without incurring any obligations. 34 Cross Reference List Code Type MV 1006-C Page Page 26 Code SM 2593 SM 2607 2579 SM Page 21 29 22 Code SM 2670 SM 2671 2661 SM Page 11 205 MV 1007-C 26 MV 1008-C 26 SM 2609 2593 SM SM 2612 2607 SM 21 23 22 12 SM 2672 2668 SM SM 2674 2670 SM 20 10 11 10 MV 1009-C 26 SM 2613 2609 SM SM 2625 2612 SM 23 12 12 12 SM 2675 2671 SM SM 2676 2672 SM 5 21 10 10 SM 2627 2613 SM SM 2628 2625 SM 12 16 12 16 SM 2678 2674 SM SM 2679 2675 SM 10 18 21 13 SM 2629 2627 SM SM 2631 2628 SM 16 16 169 SM 2680 2676 SM SM 2681 2678 SM 10 21 18 21 SM 2635 2629 SM SM 2636 2631 SM 169 9 12 SM 2683 2679 SM SM 2684 2680 SM 138 218 SM 2637 2635 SM SM 2638 2636 SM 9 10 12 12 SM 2685 2681 SM SM 2686 2683 SM 218 88 SM 2639 2637 SM SM 2640 2638 SM 10 12 127 SM 2688 2684 SM SM 2690 2685 SM 88 8 13 SM 2641 2639 SM SM 2643 2640 SM 126 76 SM 2691 2686 SM SM 2692 2688 SM 8 13 8 13 SM 2644 2641 SM SM 2645 2643 SM 67 67 SM 2693 2690 SM SM 2694 2691 SM 13 13 13 13 7 6 7 7 6 7 7 6 7 19 6 19 19 18 19 20 18 Page SM 2692 SM 7801 SM 2693 TF 1211 SM 2694 TF 1229 SM 7801 TF 1251 TF 1211 TF 1252 TF 1229 TF 1253 TF 1251 13 29 13 33 13 33 29 33 33 33 33 33 33 TF 1252 33 TF 1253 33 20 MV 1052 4 MV 1417 11 MV 1904 13 MV 1909 11 1915-C MV 1922 16 14 MV 1923 1922 14 MV 1924 1923 14 1924 MV 1926 14 1926 MV 1927 14 15 MV 1928 1927 15 1928 MV 1929 15 1929 MV 1930 15 MV 1931 1930 MV 15 15 MV 1938 1931 MV 15 15 MV 1971 1938 MV 15 17 MV 1974 1971 MV 17 14 MV 1976 1974 MV 14 15 MV 4212 1976 MV 15 17 MV 4212 Phase Cop 2 17 11 Phase Cop 2 SM 2501 11 29 SM 2540 2501 SM 29 29 SM 2551 2540 SM 29 29 SM 2561 2551 SM 29 29 SM 2579 2561 SM 29 29 SM 2644 SM 2646 SM 2645 SM 2647 SM 2646 SM 2648 SM 2647 SM 2649 SM 2648 SM 2651 SM 2649 SM 2652 SM 2651 SM 2658 SM 2652 SM 2661 SM 2658 Type Page SM 2668 Type Terco Headoffice TERCO AB • P.O. Box 5014 • SE-141 05 HUDDINGE – STOCKHOLM • SWEDEN Telephone: +46 8 506 855 00 • Telefax +46 8 506 855 01 • http://www.terco.se • e-mail export@terco.se 2005.09/3.000/ Östertälje Tryckeri AB, Södertälje Terco headoffice and factory outside Stockholm, Sweden.