Chapter 2 Overview of Power Semiconductor Devices Copyright © 2003 by John Wiley & Sons, Inc. Chapter 2 Power Semiconductor Switches: An Overview 2-1 Diodes • On and off states controlled by the power circuit Copyright © 2003 by John Wiley & Sons, Inc. Chapter 2 Power Semiconductor Switches: An Overview 2-2 Diode Turn-Off • Fast-recovery diodes have a small reverse-recovery time Copyright © 2003 by John Wiley & Sons, Inc. Chapter 2 Power Semiconductor Switches: An Overview 2-3 Diode Turn-Off • Fast-recovery diodes have a small reverse-recovery time • reverse-recovery current sweeps out the excess carriers in the diode and allow it to block a negative polarity voltage. Copyright © 2003 by John Wiley & Sons, Inc. Chapter 2 Power Semiconductor Switches: An Overview 2-4 Diode Turn-Off •The reverse-recovery current can lead to overvoltages in inductive circuits. Copyright © 2003 by John Wiley & Sons, Inc. Chapter 2 Power Semiconductor Switches: An Overview 2-5 Diode Types • Schottky diodes. Low forward voltage drop 0.3 V limlited blocking voltage capabilities 50100V Copyright © 2003 by John Wiley & Sons, Inc. Chapter 2 Power Semiconductor Switches: An Overview 2-6 Diode Types • Fast-recovery diodes. – used in high frequency circuits where small reverse-recovery time is needed. – At power level of several hundred volts and serveral amperes trr few microseconds. Copyright © 2003 by John Wiley & Sons, Inc. Chapter 2 Power Semiconductor Switches: An Overview 2-7 Diode Types • Line-frequency diodes. – The on-state voltage is low. – Have larger trr. – Reverse blocking voltages several kilovolts. – Current ratings several kiloamperes. – Can be connected in series and in parallel to satisfy any voltage and current requirements. Copyright © 2003 by John Wiley & Sons, Inc. Chapter 2 Power Semiconductor Switches: An Overview 2-8 Diode Types • Silicon Carbide (SiC). – Lower swithing losses. – Forward voltage drop ~ 1.7 V. – Reverse blocking voltages around 1200V. Copyright © 2003 by John Wiley & Sons, Inc. Chapter 2 Power Semiconductor Switches: An Overview 2-9 Thyristors • Semi-controlled device • Latches ON by a gate-current pulse if forward biased • Turns-off if current tries to reverse Copyright © 2003 by John Wiley & Sons, Inc. Chapter 2 Power Semiconductor Switches: An Overview 2-10 Thyristors • Usually voltage ratings for forward- and reverse-blocking voltages are the same . • Current ratings are specified in terms of maximum rms and average currents. Copyright © 2003 by John Wiley & Sons, Inc. Chapter 2 Power Semiconductor Switches: An Overview 2-11 Thyristor in a Simple Circuit • For successful turn-off, reverse voltage required for an interval greater than the turn-off interval Copyright © 2003 by John Wiley & Sons, Inc. Chapter 2 Power Semiconductor Switches: An Overview 2-12 Types of Thyristors • Phase-control thyristors. – used for phase-controlled converters – Large voltage current and voltage capabilities – Low on-state voltage drop. – Available in 4000 A and 5-7 KV capability with on-state voltage 1.5-3 V. Copyright © 2003 by John Wiley & Sons, Inc. Chapter 2 Power Semiconductor Switches: An Overview 2-13 Types of Thyristors • Inverter-grade thyristors. – Have small turn-off times tq and low on-state voltage. – 2550 V and 1500 A. – tq few microseconds to 100 ms Copyright © 2003 by John Wiley & Sons, Inc. Chapter 2 Power Semiconductor Switches: An Overview 2-14 Types of Thyristors • Light-activated thyristors. – Can be triggered on by a pulse of light guided by optical fibers to special sensitive region of the thyristor. – Used in high voltage applications. – 4 kV, 3 kA, on-state voltage of 2 V and light trigger power requirements of 5 mW. Copyright © 2003 by John Wiley & Sons, Inc. Chapter 2 Power Semiconductor Switches: An Overview 2-15 Transistor analogy Copyright © 2003 by John Wiley & Sons, Inc. Chapter 2 Power Semiconductor Switches: An Overview 2-16 Generic Switch Symbol • Idealized switch symbol • When on, current can flow only in the direction of the arrow • Instantaneous switching from one state to the other • Zero voltage drop in on-state • Infinite voltage and current handling capabilities Copyright © 2003 by John Wiley & Sons, Inc. Chapter 2 Power Semiconductor Switches: An Overview 2-17 Switching Characteristics (linearized) Copyright © 2003 by John Wiley & Sons, Inc. Chapter 2 Power Semiconductor Switches: An Overview 2-18 Switching Characteristics (linearized) Switching Power Loss is proportional to: • • Copyright © 2003 by John Wiley & Sons, Inc. Chapter 2 Power Semiconductor Switches: An Overview 2-19 Switching Characteristics (linearized) Switching Power Loss is proportional to: • switching frequency • Copyright © 2003 by John Wiley & Sons, Inc. Chapter 2 Power Semiconductor Switches: An Overview 2-20 Switching Characteristics (linearized) Switching Power Loss is proportional to: • switching frequency • turn-on and turn-off times Copyright © 2003 by John Wiley & Sons, Inc. Chapter 2 Power Semiconductor Switches: An Overview 2-21 Concept Quiz #1 In the switching circuit, while the switch is turning-on, the voltage across it remains the same as the input voltage: A. Because of the switch characteristic. B. Because the diode current is still flowing. C. Neither. Copyright © 2003 by John Wiley & Sons, Inc. Chapter 2 Power Semiconductor Switches: An Overview 2-22 Concept Quiz #1 B. Because the diode current is still flowing. (correct) Copyright © 2003 by John Wiley & Sons, Inc. Chapter 2 Power Semiconductor Switches: An Overview 2-23 23 Bipolar Junction Transistors (BJT) • Used commonly in the past • Now used in specific applications • Replaced by MOSFETs and IGBTs Copyright © 2003 by John Wiley & Sons, Inc. Chapter 2 Power Semiconductor Switches: An Overview 2-24 Various Configurations of BJTs Copyright © 2003 by John Wiley & Sons, Inc. Chapter 2 Power Semiconductor Switches: An Overview 2-25 MOSFETs • Easy to control by the gate • Optimal for low-voltage operation at high switching frequencies • On-state resistance a concern at higher voltage ratings Copyright © 2003 by John Wiley & Sons, Inc. Chapter 2 Power Semiconductor Switches: An Overview 2-26 MOSFETs D iD iD iD RDS (on ) 1/slope VGS 11V 9V 7V VDS G VGS S (a) Io VGS 0 5V VGS (th) VDS 0 VGS (th) VGS ( I o ) (c) (b) VGS RDS ( on ) V 2.5 to 2.7 DSS Copyright © 2003 by John Wiley & Sons, Inc. Chapter 2 Power Semiconductor Switches: An Overview 2-27 Gate-Turn-Off Thyristors (GTO) • Slow switching speeds • Used at very high power levels • Require elaborate gate control circuitry Copyright © 2003 by John Wiley & Sons, Inc. Chapter 2 Power Semiconductor Switches: An Overview 2-28 GTO Turn-Off • Need a turn-off snubber Copyright © 2003 by John Wiley & Sons, Inc. Chapter 2 Power Semiconductor Switches: An Overview 2-29 IGBT C iC G iC VGE VGE E VCE VCE (a) Copyright © 2003 by John Wiley & Sons, Inc. (b) Chapter 2 Power Semiconductor Switches: An Overview 2-30 Power (VA) 108 Thyristor IGCT IGBT MOSFET 106 Thyristor Choice of Power Transistors IGCT IGBT 104 102 MOSFET (a) 101 102 103 104 Switching Frequency (Hz) (b) • MOSFET Figure 15-1 Power semiconductor devices. • IGBT • IGCT • GTO • Others Copyright © 2003 by John Wiley & Sons, Inc. Chapter 2 Power Semiconductor Switches: An Overview 2-31 31 Comparison of Controllable Switches Copyright © 2003 by John Wiley & Sons, Inc. Chapter 2 Power Semiconductor Switches: An Overview 2-32 Summary of Device Capabilities Copyright © 2003 by John Wiley & Sons, Inc. Chapter 2 Power Semiconductor Switches: An Overview 2-33 SELECTION OF POWER TRANSISTORS AND POWER DIODES • Voltage Ratings • Current Ratings • Switching Speeds • On-State Voltage Drop 34 Switching in a Power-Pole iD VGG RGG Vin iD vDS Io on Io off 0 (a) (b) Vin vDS 35 Turn-on Characteristics D G VGG 0 Vin 0 G vGG S vGS iDiD D vDS vDS S iD vGS ( Io ) vGS (th ) iD Io on B vGG 0 t Vin Vin iD A off I oI 0 0 (a) idiode I o iD Vin (b) vDS vDS Io 0 td ( on ) tri t fv t (c) iD I o 36 Concept Quiz #1 In a switching power-pole, while the transistor is turning-on, the voltage across it remains the same as the input voltage: A. Because of the transistor characteristic. B. Because the diode current is still flowing. C. Neither. 37 Turn-off Characteristic vGG iD G vGG Vin vGS ( Io ) vGS (th ) D vDS S iD Io 0 on C 0 D Io (a) off Vin vDS 0 (b) vGS t Vin Io vDS iD 0 td ( off ) trv t fi t (c) 38 • Concept Quiz #2 In the switching power-pole, while the transistor is turning-off, the current through it remains the same as the output current: A. Because of the transistor characteristic. B. Because the diode is reverse-biased. (correct) C. Neither. • Concept Quiz #2 In the switching power-pole, while the transistor is turning-off, the current through it remains the same as the output current: A. B. Because the diode is reverse-biased. (correct) C. Calculating Power Losses Within the MOSFET (assuming an ideal diode) Vin vDS Vin vDS Io iD 0 iD t fv tri tc , on 0 t tc , off Vin I o psw t fi trv tc , on Switching Losses: Vin I o psw tc , off 1 Psw Vin I o (tc , on tc ,off ) f s 2 t tc , on tri t fv tc , off trv t fi 41 Conduction Loss: Pcond d R 2 DS ( on ) o I 42 Summary • Design of a Switching Power-Pole – Power Semiconductor Devices • Diodes • Transistors – Losses in Switching Power-Poles • Switching Losses • Conduction Losses 43 Clicker Question #1 D G iD vDS VGG 0 S iD Vin In the circuit shown, Vin 100V and I 0 10 A . During turn-on of the MOSFET, the drain current has risen to iD 8 A . If the diode forward voltage drop is VFM 1.0V , what is the value of vDS across the MOSFET at this time? A. B. C. 100 Volts 101 Volts (correct) 0 Volts I0 Clicker Question #2 In the circuit shown, the MOSFET has the threshold value of the gate voltage VGS (th ) 3V . The slope of the transfer characteristic, assumed to be linear, is 2 Amperes / Volt . This circuit has Vin 100V and I 0 10 A . During the turn-on of the MOSFET in this circuit, a gate-drive voltage of VGG 15V is applied. What is the value of the drain current iD when the gate-source voltage has risen to VGS 11V ? A. B. C. 22 Amperes 16 Amperes 10 Amperes (correct)