New Zealand Certificate in Trowel Trades Specifications February 2016 Programmes leading to the award of the NZ Certificate in Trowel Trades with strands in Brick and Block Laying, Floor and Wall Tiling, Proprietary Plaster Cladding Systems, Ferro-Cement Tank Manufacture, Refractory Installation and Solid Plastering with an optional strand in Decorative Mouldings must fully recognise all aspects of these Trowel Trade Specifications. Aspects include: • Provision of opportunities for learners to demonstrate knowledge and skill to cover all skills sets within the specifications • An appropriate balance of content to ensure that the scale and proportion of individual specifications and skill sets are met • Ensuring that the level of complexity of knowledge and skill requirements are those of an industry practitioner demonstrating ability to meet NZQF Level 4 descriptors Trowel Trades Specifications Welcome to the specifications that set out the content of the proposed New Zealand Certificate in Trowel Trades with strands in Brick and Block Laying, Floor and Wall Tiling, Proprietary Plaster Cladding Systems with an optional strand on Fixing Cavities and Substrates, Ferro-Cement Tank Manufacture, Refractory Installation and Solid Plastering with an optional strand in Decorative Mouldings. The following notes may assist you in reading and interpreting the specifications, especially if you are familiar with qualifications composed of unit standards. These specifications may seem more familiar to those who remember the old Trade Certificate and Advanced Trade Certificate structures. 1. The specifications constitute the prescription for a qualification. They describe what needs to be learned. 2. Specifications set out capability requirements. They represent what a person must be judged able to do. 3. The Fundamentals specification contains all of the prescribed skills that a well-rounded tradesperson in any of the Trowel Trade sectors is required to do. 4. Other specifications are grouped by specific Trowel Trade sectors including: • Brick and Block Laying • Floor and Wall Tiling • Proprietary Plaster Cladding Systems • Ferro-Cement Tank Manufacture • Refractory Installation • Solid Plastering 5. Specifications avoid duplication. As an example, all theory requirements related to calculations are contained in the “Building Mathematics” skill-set and not repeated in the skill-sets where they are applied in practice. 6. Unlike unit standards, specifications are not precise descriptions of what or how to assess. That detail is contained within the programmes that BCITO and polytechnics develop in order to deliver the prescription to apprentices. Guidance documentation sits below these specifications to assist in programme development. 7. An optional strand in Decorative Mouldings is contained within the Solid Plastering sector. It is designed for individuals who have the knowledge and skills related to running exterior plaster mouldings to create or recreate decorative elements. 8. An optional strand in Fixing Cavities and Substrates is contained within the Proprietary Plaster Cladding Systems sector. It is designed for individuals who install and fix cavities and substrates to timber and steel framing. Specifications required by the New Zealand Certificate in Trowel Trades (February 2016) | 1 Qualification The trowel trades qualification includes seven specifications: Fundamentals Brick and block laying Floor and wall tiling Proprietary plaster cladding systems Optional practical strand in Fixing cavities and substrates Ferro-cement tank manufacture Refractory installation Solid plastering with an Optional strand in Decorative mouldings 2 | Specifications required by the New Zealand Certificate in Trowel Trades (February 2016) The fundamentals specification contains the elments of the qualification common to all trades. The other six specifications contain the trade-specific requirements reflected in in each of the six strands of the qualification. The solid plastering specification also contains the trade-specific requirements associated with the optional strand of the qualification. Within each specification there are a number of skill sets covering the knowledge and practical skills required to be a qualified tradesperson within the trowel trades. Core Fundamentals Proprietary Plaster Cladding Systems Ferro-cement Tank Manufacture Solid Plastering Strands Brick & Block Laying Optional Strand Floor & Wall Tiling Refractory Installation Option Option Fixing Cavities & Substrates Decorative Mouldings Specifications required by the New Zealand Certificate in Trowel Trades (February 2016) | 3 Specifications Fundamentals Skill sets Tools and equipment of the trade Legislation Drawings and specifications Building science Building mathematics Planning and communication (30 credits) Covering Hand tools, power tools and equipment including: mechanical, non-mechanical equipment and lifting Health and Safety, Environmental and Building legislation Reading, interpreting and applying working drawings Loads on a structure, water penetration, physics and chemistry Measurement, centres and spacings, area, volume and calculations Communication and planning work with people involved in a construction project Brick and Block Skill sets Consents and licensing Materials Mixing Before laying bricks and blocks Brick walls Other brick elements Block walls Alternative claddings and features (165 credits) Covering LBP scheme and building consents Bricks, blocks and other related materials Mortars Setting up site, foundation and building substrate characteristics Setting up, mortar placement, course layout, openings and finishing Arches, curved walls, columns, pillars and fire backs Setting up, mortar placement, course layout, openings, structural members, block fill, curved walls and finishing Setting out, laying and finishing Floor and Wall Tiling Skill sets Materials Before fixing tiles Mixing Cut and fix tiles Finish tiles (125 credits) Covering Tiles, substrates, watertight materials, tile beds, primers, adhesives, grouts, sealants, sealers and accessories Preparation of surfaces and substrates including checking of pre-installed systems that tiles will be laid over, and set-out Beds, adhesives and grouts Cutting and fixing Edges and transitions, grout, flexible, sealants and sealers 4 | Specifications required by the New Zealand Certificate in Trowel Trades (February 2016) Proprietary Plaster Cladding Systems Skill sets Consents and licensing Materials Fixing substrate Mixing Plaster and finish surfaces Decorative mouldings Repairs and maintenance Covering LBP scheme and building consents Substrates, modified plaster and accessories Checking light timber and steel framing and fixing substrates Optional: Fix cavities and substrates Modified plaster Setting out and applying modified plaster, different coats, finishing, curing and remedial work Components and location, and attaching Defects and fixing defects Ferro-cement Tank Manufacture Skill sets Materials and products Pre concreting and plastering Mixing Concreting Plastering Refractory Installation Skill sets Consents and permits Materials Mixing Before laying and installing refractories Laying refractories Installing refractory mixes Finishing and curing Repairs and maintenance (105 credits) (Optional strand 20 credits) (75 credits) Covering Tanks, concrete, plaster, reinforcing and accessories Setting up of moulds, formwork, reinforcing and accessories Sand and cement Placing and finishing, curing and remedial work. Stripping and cleaning moulds Set out and apply sand and cement plaster coats, finish, cure and remedial work. Strip and clean moulds (135 credits) Covering LBP scheme and building consents Bricks, blocks, tiles and components Refractory mortars Preparation of site, foundations and substrates. Linings and insulating materials Layout, membranes, first course, mortar placement and subsequent courses Setting up and installing different refractory mixes Finishes and curing Defects and repairs Specifications required by the New Zealand Certificate in Trowel Trades (February 2016) | 5 Solid Plastering Skill sets Consents and licensing Materials Mixing Surface preparation Plaster surfaces Repairs and maintenance Optional strand Decorative mouldings (125 credits) (Optional strand 40 credits) Covering LBP scheme and building consents Substrates, solid plaster and modified plaster, and accessories Solid plaster and modified plaster Checking solid and light-framed substrates Setting out, applying, finishing, curing and remedial work Defects and repairs Types, location and components, making running moulds on a bench and in-situ 6 | Specifications required by the New Zealand Certificate in Trowel Trades (February 2016) Specification: Fundamentals (30 credits) To achieve this fundamentals specification you must understand the underpinning principles and be able to apply them in practice to all areas of work for one of the following trowel trades: • Brick and Block Laying • Floor and Wall Tiling • Proprietary Plaster Cladding Systems • Ferro-Cement Tank Manufacture • Refractory Installation • Solid Plastering This specification contains these six skill sets: • Tools and equipment of the trade • Legislation • Drawings and specifications • Building science • Building mathematics • Planning and communication Each skill set comprises: Know (the theory that underpins the practical skills) Do (the practical skills you need to have) Comments (explanatory notes to clarify specific aspects of knowledge and skill) Specifications required by the New Zealand Certificate in Trowel Trades (February 2016) | 7 Skill Set 1: Tools and equipment of the trade Know The use and application of different hand tools used by a specific trowel trade The use and application of different power tools used by a specific trowel trade The use and application of different items of mechanical equipment used by a specific trowel trade The use and application of non-mechanical equipment used by a specific trowel trade The use and application of different items of access equipment used by a specific trowel trade The use and application of different items of lifting equipment used by a specific trowel trade The use and application of different items of electronic equipment used by a specific trowel trade How to care for and maintain different tools, plant and equipment used by a specific trowel trade Do Use a range of hand tools Use a range of power tools Use a range of mechanical equipment Use a range of non-mechanical equipment Erect, alter, inspect and dismantle non-notifiable scaffolding Maintain tools and equipment Comments The different types of tools and equipment vary depending on the specific trowel trade chosen The skill and knowledge associated with using a particular tool or piece of equipment could be applied to another less familiar tool or piece of equipment Hand tools are those which are typically used by the specific trowel trade on a daily basis Power tools are those which are typically used by the specific trowel trade on a daily basis Access equipment includes ladders and scaffolding Non-notifiable scaffolding is any scaffold where the height of the working platform is less than 5m Maintenance requirements differ depending on the tool or piece of equipment concerned, but include routine maintenance, replacement of parts and sourcing repair or replacement 8 | Specifications required by the New Zealand Certificate in Trowel Trades (February 2016) Skill Set 2: Legislation Know The health and safety legislative framework as it applies to the construction industry The environmental legislative framework as it applies to the construction industry The building legislative framework as it applies to the construction industry Do Practically apply the health and safety legislative framework in everyday contexts within construction operations Practically apply the environmental legislative framework in everyday contexts within construction operations Practically apply the building legislative framework in everyday contexts within construction operations Comments The legislative framework refers to the hierarchy of Acts of Parliament, Regulations, Rules, Codes, Standards, approved codes of practice, and best practice guidelines The level of legislative knowledge required is that of an industry practitioner rather than that of an expert with specialist knowledge Skill Set 3: Drawings and Specifications Know The key components that make up a set of working drawings How to read and interpret a set of working drawings for a construction project The key components that make up a specification How to read and interpret a specification for a construction project Do Read, interpret and apply working drawings and specifications Comments Interpreting a set of working drawings includes understanding drawing conventions including drawing types, scales, symbols, dimensions and abbreviations The minimum level to which a set of working drawings and specifications needs to be understood and interpreted is to allow the specific trowel trade to complete the work required of its trade Specifications required by the New Zealand Certificate in Trowel Trades (February 2016) | 9 Skill Set 4: Building Science Know How loads work on and within a structure The principles of water penetration and methods used to manage water ingress Materials physics Materials chemistry Comments Water penetration principles are capillary action, hydrostatic pressure, gravity, wind pressure and surface tension Methods used to manage water ingress are deflection, drainage, drying and durability of materials Materials physics includes strength, deflection and expansion of materials. It also includes how materials perform under compression and tension or when subject to friction, wear or environmental factors (temperature, wind, seismic, climatic, subthermal forces) Materials chemistry includes composition, form, treatments, malleability, flammability and volatility of materials. It also includes the compatibility of different materials due to their chemical composition, the manner in which they are used; their susceptibility to deterioration over time; their effects on the environment and people The level of building science knowledge required is that of an industry practitioner rather than that of an engineer, designer or scientist Skill Set 5: Building Mathematics Know The different units of measurement and how they are used Conventions around the use of centres and spacings How to calculate area and volume Pythagoras theorem and its practical application when building Trigonometric calculations to determine lengths and angles How to use and apply percentages and ratios to building calculations How to use and apply fractions to building calculations Do Undertake measurements and calculations in one, two and three dimensions Use the mathematical principles associated with right angled triangles Calculate physical quantities of materials and make the appropriate allowances Comments Units of measurement include linear, weight, volume, time and temperature Calculations for area and volume include a variety of different shapes including rectangular, triangular and circular 10 | Specifications required by the New Zealand Certificate in Trowel Trades (February 2016) Skill Set 6: Planning and Communication Know The roles and responsibilities of the parties to a construction process How to plan and coordinate work to fit with the construction programme, legislative requirements and other trades Do Work effectively with the parties to a construction process Communicate effectively with the parties to a construction process Comments The parties to a construction contract can include the main contractor, other subcontractors, clients, suppliers, designers, compliance bodies etc Working effectively involves everyday contact on site and the ability to discuss and reach conclusions about work requirements and integration of activities Communicating effectively involves written, oral and graphic communications Specifications required by the New Zealand Certificate in Trowel Trades (February 2016) | 11 Specification: Brick and Block Laying (165 credits) To achieve this brick and block specification, you must understand and apply the requirements around consents and licensing, use different materials of the trade, mix mortars and carry out all aspects of laying bricks and blocks. This specification contains these eight skill sets: Consents and licensing Materials Mixing Before laying bricks and blocks Brick walls Other brick elements Block walls Alternative claddings and features Each skill set comprises: Know (the theory that underpins the practical skills) Do (the practical skills you need to have) Comments (explanatory notes to clarify specific aspects of knowledge and skill) 12 | Specifications required by the New Zealand Certificate in Trowel Trades (February 2016) Skill Set 1: Consents and licensing Know How the licensed building practitioner scheme operates in the New Zealand construction industry The requirements and responsibilities of being a licensed building practitioner How the consenting process operates in the New Zealand construction industry The requirements and responsibilities of undertaking consentable work Do Undertake brick and blocklaying work to meet building consent compliance Comments It is not a requirement to be a licensed building practitioner but it is required that work completed meets the legislated requirements, and is signed off by a licensed building practitioner Consenting processes involve both resource and building consents Skill Set 2: Materials Know The different types, properties, limitations and layout of bricks The different types, properties, limitations and layout of blocks The types and properties of other materials that may be laid by brick and blocklayers The different types, ingredients and composition of mortars The ingredients and composition of grout fill The different types, sizes, strengths and placement of reinforcing steel The different types and uses of accessories used by brick and blocklayers How and where to store bricks and blocks to protect them from the weather and other trades Comments Types of bricks include clay, concrete, refractory, and adobe/earth Properties of bricks and blocks include sizes, shapes, textures, colours and finishes Layout of bricks and blocks include standard and decorative bond patterns Types of other materials that may be laid by brick and blocklayers include aerated concrete, polystyrene blocks, precast concrete elements, natural stone, manufactured stone and pavers. The level of knowledge required for these materials should be proportional to their use which is significantly less than the other materials covered in this specification Types of mortars include those used for bricks, blocks, and other materials Types of accessories include sealants, adhesives, brick ties, fixings, bituminous products, shelf angles, brick lintels, fillers, flashings, reinforcing fibres, fibreglass mesh, chicken wire, 4mm wire and specialist fasteners Specifications required by the New Zealand Certificate in Trowel Trades (February 2016) | 13 Skill Set 3: Mixing Know How mortar is mixed Do Mix mortars Comments The mixing of mortars includes using the appropriate proportions of the different ingredients including lime, sand, cement, water, additives, colour and premix materials (bagged mortar) Different mortars are required for different materials and applications Skill Set 4: Before laying bricks and blocks Know How to set up the site ready for laying bricks and blocks The characteristics of foundations constructed as the base for bricks and blocks The characteristics of the building substrate prepared for laying bricks Do Set up the site ready for laying bricks and blocks Confirm suitability of foundation and substrate ready for laying bricks and blocks Prepare foundations and substrate to allow the laying of bricks and blocks Order materials and co-ordinate deliveries Check quality, quantity, consistency and finish of delivered materials Prepare materials ready for laying bricks and blocks Comments Characteristics of foundations include line, level, plumb, acceptable tolerances, condition of damp proof course and position of reinforcing starters Characteristics of building substrate include line, level, plumb, condition of wrap, allowance for cavity, flashing systems and position of penetrations and services Preparation of foundations include cleaning down and removing rough edges of concrete Preparing materials includes stacking, blending, re-positioning, covering and protecting 14 | Specifications required by the New Zealand Certificate in Trowel Trades (February 2016) Skill Set 5: Brick walls Know How to set up ready to lay bricks How to cut bricks How to set out the first course How to place mortar How to lay courses How to form and complete openings How to finish brick surfaces Do Set up to lay bricks and set out the first course Cut bricks Lay courses incorporating brick requirements Form and complete openings Finish brick surfaces Comments Setting up to lay bricks includes use of profiles, storey rods, and string/plumb lines Setting out the first course includes bond pattern, and positions for clean outs, control joints and weep holes Placing mortar includes spreading beds and buttering bricks to the correct thickness Laying courses includes placing full, half, three quarter and other cut bricks, fixing ties and reinforcing, forming internal and external corners and control joints, incorporating wash-out ports, weep holes and air vents Openings include doors, windows, and penetrations for services Forming openings includes the integration of cut bricks, sills, lintels, flashings and shelf angles The level of complexity when laying bricks includes being able to form single and double storey rectangular walls, raking or gable walls, 90 degree internal and external corners and corners of angles other than 90 degrees Finishing brick surfaces includes tooling joints, cleaning surfaces, brushing, bagging, sponging and sealing and filling in wash-out ports Skill Set 6: Other brick elements Know How to set out and construct arches How to set out and lay bricks to form curved walls How to set out and lay bricks to form columns and pillars How to set out and lay bricks to form fire backs Do Set out and construct arches Set out and lay bricks to form curved walls Set out and lay bricks to form columns and pillars Set out and lay bricks to form fire backs Comments The set-out and construction of arches includes use of templates and falsework as well as laying the bricks Curved walls include concave, convex and serpentine Columns and pillars include attached, stand alone and reinforced and can be shaped round, square/rectangular and twisted Fire backs include indoor and outdoor Specifications required by the New Zealand Certificate in Trowel Trades (February 2016) | 15 Skill Set 7: Block walls Know How to set up ready to lay blocks How to set out the first course How to place mortar How to lay courses How to form and complete openings How to form specific structural members How to prepare a wall for grout fill How to form curved walls How to finish block surfaces Do Set up to lay blocks and set out the first course Lay courses incorporating block requirements Form and complete openings Form specific structural members Prepare for and complete grout fill Finish block surfaces Comments Setting up to lay blocks includes use of profiles, string lines and chalk lines Setting out the first course includes bond pattern, laying plumb corners and positions for wash outs, reinforcing and control joints Placing mortar includes spreading beds and buttering blocks to the correct thickness Laying courses includes placing a variety of different blocks, forming corners, and control joints, incorporating reinforcing, wash-out ports, weep holes, flashings, air vents and tooling joints Openings include doors, windows and penetrations for services Structural members includes columns, bond beams and lintels The level of complexity when laying blocks includes being able to form single and double storey rectangular walls, raking or gable walls, intersecting walls, foundation walls, retaining walls, freestanding walls and curved walls; including 90 degree corners and corners of angles other than 90 degrees Grout fill includes high and low lifts Finishing block surfaces includes laying sills and capping blocks, forming plaster cappings and cleaning all surfaces 16 | Specifications required by the New Zealand Certificate in Trowel Trades (February 2016) Skill Set 8: Alternative claddings and features Know Understand different material requirements and where to source different materials Do Set out, lay and finish alternative claddings and features Comments Alternative claddings and features involves working with materials other than traditional bricks and blocks which could include aerated concrete, polystyrene blocks, precast concrete elements, natural stone, manufactured stone and pavers Alternative claddings and features could include building elements such as the whole(or components) of the exterior envelope of a building, integrated or standalone architectural features and paved or landscaped areas Work on alternative claddings and features is not considered the typical domain of all brick and blocklayers, but can be undertaken by them as it utilises much of the knowledge and many of the skills required to be demonstrated by a competent brick and blocklayer Setting out and laying alternative claddings and features is not a compulsory requirement of the qualification but a skill nonetheless that should be acknowledged by those who undertake this work as a brick and blocklayer Specifications required by the New Zealand Certificate in Trowel Trades (February 2016) | 17 Specification: Floor and Wall Tiling (125 Credits) To achieve this floor and wall tiling specification you must understand and use different materials of the trade, mix adhesives, grouts etc and carry out all aspects of fixing floor and wall tiles. This specification contains these five skill sets: • Materials • Before fixing tiles • Mixing • Cutting and fixing tiles • Finishing tiles Each skill set comprises: Know (the theory that underpins the practical skills) Do (the practical skills you need to have) Comments (explanatory notes to clarify specific aspects of knowledge and skill) 18 | Specifications required by the New Zealand Certificate in Trowel Trades (February 2016) Skill Set 1: Materials Know The different types, sizes, characteristics and limitations of tiles The different types and properties of watertightness materials and systems The different types and properties of beds to which tiles are fixed The different types and properties of primers and adhesives used to prepare substrates to which tiles are fixed The different types and properties of grouts and flexible sealants used to finish tiles The different types and properties of sealers used to finish tiles The different types and uses of accessories used by tilers How and where to store tiles to protect them from the weather and other trades Comments Types of tiles include porcelain, ceramic, stone, terracotta, glass and composite Characteristics of tiles include reaction to temperature variation and other environmental conditions, moisture and chemical resistance, colour, texture and pattern Types of watertightness materials and systems include membranes, flashings and sealers Beds include mortar, slip layer self-levelling and screed compounds Primers and adhesives include cement-based, acrylic-based, one pot, two pot and three pot Grouts include cement-based, epoxy and acrylic, along with any additives used to modify the mix Flexible sealants include urethane, silicone and neutral cure Sealers include water and solvent-based Types of accessories include spacers, wedges, caps, beads, mouldings, transition strips, movement control joints, shower wastes, mechanical fixings etc Specifications required by the New Zealand Certificate in Trowel Trades (February 2016) | 19 Skill Set 2: Before fixing tiles Know The different types and properties of substrates to which tiles are laid How to prepare new and existing substrates and surfaces for fixing tiles How to determine the set-out for tiles How to confirm the suitability of pre-installed systems over which tiles will be fixed Do Order materials and co-ordinate deliveries Check quality, quantity, consistency and finish of delivered materials Prepare new and existing substrates and surfaces for fixing tiles Set out in preparation for fixing tiles Comments Preparation of new and existing substrates and surfaces (where applicable depending on the type and condition of surface and substrates, deflection rates and requirements for tiling) includes remedial work, grinding, priming, levelling, and applying a waterproofing system Substrates include those fixed in horizontal and vertical planes to light timber or steel framed structures (such plaster board, tile and slate underlay) and solid substrates (such as block and concrete) Surfaces include substrates (as above) and existing finishes to substrates including tiles, accoustic membranes, butyl rubber, rendered surfaces, cork tiles, metal, glass, painted surfaces and plastic Pre-installed systems include under tile heating systems, waterproofing systems and accoustic membrane systems Skill Set 3: Mixing Know How beds, adhesives and grouts are mixed Do Mix beds, adhesives and grouts Comments Beds to which tiles are applied include mortar, self-levelling and screed compounds The mixing of beds, adhesives and grouts requires strict adherence to the manufacturer's specifications 20 | Specifications required by the New Zealand Certificate in Trowel Trades (February 2016) Skill Set 4: Cut and fix tiles Know How to cut and fix tiles Do Cut and fix tiles Comments Tiles must be fixed to walls, floors, wet areas, heated floors, decks, steps, columns and acoustic systems Tile types must include different sizes and shapes (square, rectangular, and other geometrical shapes, large, small, border and mosaic), and be made from different materials with different finishes Fixing tiles includes thin set, mechanical and elevated jacks The level of knowledge required for thin set processes should reflect that fact that thin set is the primary process used by tilers. The level of knowledge required for mechanical and elevated jacks is proportional to their use in the industry, and in specific contexts Skill Set 5: Finish Know How to finish edges and transitions How to grout tiles How to apply flexible sealant How to apply sealers How to protect newly laid surfaces How to care for, maintain and repair finished tiled surfaces Do Finish edges and transitions Grout tiles Apply flexible sealant Apply sealers Protect newly laid surfaces Comments Finishing edges and transitions includes using beads, mouldings and transition strips Specifications required by the New Zealand Certificate in Trowel Trades (February 2016) | 21 Specification: Proprietary Plaster Cladding Systems (105 Credits) (Optional strand 20 Credits ) To achieve this proprietary plaster claddings systems specification you must understand and apply the requirements around consents and licensing, use different materials of the trade, mix modified plaster and carry out all other aspects of proprietary plaster cladding systems work. This specification contains these seven skill sets: Consents and licensing Materials Fixing substrate Optional practical strand in Fixing cavities and Substrates Mixing Plaster and finish surfaces Decorative mouldings Repairs and maintenance Each skill set comprises: Know (the theory that underpins the practical skills) Do (the practical skills you need to have) Comments (explanatory notes to clarify specific aspects of knowledge and skill) 22 | Specifications required by the New Zealand Certificate in Trowel Trades (February 2016) Skill Set 1: Consents and licensing Know How the licensed building practitioner scheme operates in the New Zealand construction industry The requirements and responsibilities of being a licensed building practitioner How the consenting process operates in the New Zealand construction industry The requirements and responsibilities of undertaking consentable work Do Undertake proprietary plaster cladding systems work to meet building consent compliance Comments It is not a requirement to be a licensed building practitioner but it is required that work completed meets the legislated requirements Consenting processes involve both resource and building consents Skill Set 2: Materials Know The different types and properties of substrates used in proprietary plaster cladding systems The different types, composition and limitations of the various coats of modified plaster and where they are used The different types and uses of accessories used by proprietary plaster cladding systems installers The different types and composition of texture and paint systems for proprietary plaster cladding systems How and where to store plaster and accessories to protect them from the weather and other trades Comments Substrates include those fixed to light timber, solid masonry or steel framed structures (such as fibre cement sheet, polystyrene and aerated concrete) and solid substrates (such as block, concrete and precast concrete) Various coats of modified plaster include levelling, jointing, base, adhesive, reinforcement and finishing Accessories include fixings, reinforcing, beads, flashings, adhesives and sealants, tapes and masking Paint systems include sealers and finishing coats Specifications required by the New Zealand Certificate in Trowel Trades (February 2016) | 23 Skill Set 3: Fixing substrates Know How to check light timber, steel framing or solid masonry is suitable for fixing the substrate How to fix substrates Do (optional) Check framing or solid masonry is suitable for fixing the substrate Fix cavities and substrates Comments Substrates include sheet or board materials such as fibre cement, polystyrene and aerated concrete Framing includes light timber or steel framing Checking framing or solid masonry includes the physical attributes and position of members, services, wraps and flashings Fixing substrates includes adhering to all the requirements laid out by the manufacturer of the proprietary plaster cladding system including the use of fixings, flashings, beads, adhesives, and allowances for cavities, specific clearances, junctions, penetrations and control joints The level of knowledge required for fixing substrates is to be able to recognise that a substrate has been fixed according to the specifications of the manufacturer of the system Skill Set 4: Mixing Know How modified plaster is mixed Do Mix modified plaster Comments The mixing of modified plaster requires strict adherence to the manufacturer's specifications for different coats 24 | Specifications required by the New Zealand Certificate in Trowel Trades (February 2016) Skill Set 5: Plastering and finishing surfaces Know How to mask and protect adjacent surfaces How to set out and apply modified plaster coats to different surfaces How to prepare the previous coat for the application of the next coat of modified plaster How to produce different finishes in modified plaster coats How to cure modified plaster surfaces How to produce different paint finishes and textures over modified plaster coats Do Mask and protect adjacent surfaces Set out and apply modified plaster coats to prepared surfaces Prepare the previous coat for the application of the next coat of modified plaster Cure modified plaster surfaces Complete any remedial work necessary Apply paint finishing system De-mask and clean up Comments Modified plaster coats include levelling, jointing, base, adhesive, reinforcement and finishing Finishing plaster coats can be mineral-based or polymer-based and include a variety of different textured finishes Prepared surfaces include walls, soffits and applied decorative mouldings Skill Set 6: Decorative mouldings Know The types, components and locations of decorative mouldings How to attach decorative mouldings and integrate with the proprietary plaster cladding system Do Attach and integrate decorative mouldings with the proprietary plaster cladding system Comments Types of decorative mouldings can include window surrounds, inter-storey, columns, dentils and quoins Skill Set 7: Repairs and maintenance Know How to prepare existing coatings for repairs and maintenance The different types of defects encountered in plastered surfaces and what to do to remedy them The care and maintenance of proprietary plaster cladding systems Do Repair defects in existing plasterwork Undertake maintenance of existing plasterwork Specifications required by the New Zealand Certificate in Trowel Trades (February 2016) | 25 Specification: Ferro-Cement Tank Manufacture (75 Credits) To achieve this ferro-cement tank specification you must understand and use different materials and products of the trade, mix concrete and plaster and, carry out all other aspects of traditional tank manufacture. This specification contains these five skill sets: Materials and products Pre concreting and plastering Mixing Concreting Plastering Each skill set comprises: Know (the theory that underpins the practical skills) Do (the practical skills you need to have) Comments (explanatory notes to clarify specific aspects of knowledge and skill) 26 | Specifications required by the New Zealand Certificate in Trowel Trades (February 2016) Skill Set 1: Materials and products Know The different types, sizes, configurations and components of traditional tanks The different ingredients, composition and limitations of the concrete used to manufacture traditional tanks The different ingredients and composition of the various coats of sand and cement plaster used to manufacture traditional tanks The different types and properties of reinforcing used to manufacture traditional tanks The different types and uses of accessories used by traditional tank manufacturers How and where to store materials to protect them from the weather and other trades Comments Types of traditional tank include water, waste water and modified Composition of concrete includes the proportions of ingredients used to achieve specific strengths and how this is confirmed through testing Types of reinforcing include steel bars and mesh, chain link wire, wire and fibre Various coats of sand and cement plaster include wirecoat, internal coat, final coat and stipple coat Types of accessories include risers, pipes, doors/windows and reinforcing chairs Skill Set 2: Pre concreting and plastering Know The different types of moulds and formwork used to manufacture traditional tanks How to set up moulds for the different tank components How to cut, bend, tie and position reinforcing for the different tank components How to place and secure in position any accessories that are cast into the tank Do Set up moulds and formwork for the different tank components Cut, bend, tie and position reinforcing for the different tank components Place and secure in position any accessories that are cast into the tank Comments Tank components include bases, internal walls, external walls and roofs Types of reinforcing include steel bars and mesh, chain link wire and wire Types of accessories include risers, pipes and lifters Specifications required by the New Zealand Certificate in Trowel Trades (February 2016) | 27 Skill Set 3: Mixing Know How sand and cement plaster is mixed Do Mix sand and cement plaster Comments The mixing of sand and cement plaster includes using the appropriate proportions of the different ingredients for different coats, including sand, cement, water and additives Skill Set 4: Concreting Know How to place and finish concrete How to cure concrete How to strip and clean moulds and formwork The different types of defects encountered in finished concrete and what to do to remedy them Do Place and finish concrete for the different tank components Cure concrete Strip and clean moulds and formwork Complete any remedial work necessary Comments Tank components include bases, internal walls, roofs and internal bands Stripping moulds for roofs involves working in a confined space Skill Set 5: Plastering Know How to set out and apply sand and cement plaster coats to different surfaces How to cure plastered surfaces How to strip and clean moulds and formwork The different types of defects encountered in plastered surfaces and what to do to remedy them Do Set out and apply sand and cement plaster coats to prepared surfaces Cure plastered surfaces Strip and clean moulds and formwork Complete any remedial work necessary Comments Sand and cement plaster coats include wirecoat, internal coat, final coat and stipple coat 28 | Specifications required by the New Zealand Certificate in Trowel Trades (February 2016) Specification: Refractory Installation (135 Credits) To achieve this refractory installation specification you must understand and apply the requirements around consents and licensing, use different materials of the trade, mix mortars and carry out all aspects of refractory installation. This specification contains these eight skill sets: Consents and permits Materials Mixing Before laying and installing refractories Laying refractories Installing refractory mixes Finishing and curing Repairs and maintenance Each skill set comprises: Know (the theory that underpins the practical skills) Do (the practical skills you need to have) Comments (explanatory notes to clarify specific aspects of knowledge and skill) Specifications required by the New Zealand Certificate in Trowel Trades (February 2016) | 29 Skill Set 1: Consents and permits Know How the consenting process operates in the New Zealand construction industry The requirements and responsibilities of undertaking consented work How permits to work operate in the New Zealand construction industry Do Undertake refractory installation work to meet building consent compliance Undertake refractory installation work to adhere to permits to work Comments It is not a requirement to be a licensed building practitioner but it is required that work completed meets the legislated requirements Consenting processes involve both resource and building consents Permits to work include things such as hot work, confined space, job safety environmental analysis (JSEA) and pre-commissioning inspections Skill Set 2: Materials Know The different types, properties, limitations and layout of refractory bricks, blocks, tiles and components of different shapes and sizes The different types, ingredients and composition of refractory mixes, castables and mortars The different types and uses of accessories used in refractories Comments Properties of refractory bricks, blocks, tiles and other components include sizes, shapes, textures, finishes, chemical composition, density, porosity, specific gravity, strength and thermal effects Types of refractories include basic, high alumina, fireclay, silica, insulating and specialist refractories Types of refractory mixes, castables and mortars include those composed of water and/or chemicals but used exclusively for refractory installation Types of accessories include sealants, adhesives, anchors, fixings, bituminous products, shelf angles, brick lintels, fillers, reinforcing fibres and specialist fasteners Skill Set 3: Mixing Know How refractory mixes, castables and mortars are mixed Do Mix refractory mixes, castables and mortars Comments The mixing of refractory mixes, castables and mortars includes using the appropriate proportions of the different ingredients including silica, aluminium, magnesium oxide and chemicals. It also includes mixing bags of refractory pre-mix mortar Different refractory mixes castables and mortars are required for different applications 30 | Specifications required by the New Zealand Certificate in Trowel Trades (February 2016) Skill Set 4: Before laying and installing refractories Know How to set up the site ready for laying and installing refractories The characteristics of foundations constructed as the base for refractories The characteristics of substrates to which refractories are laid and installed How to prepare substrates for laying and installing refractories How to install linings and insulating materials Do Set up the site ready for laying and installing refractories Confirm suitability of substrates ready for laying and installing refractories Prepare substrates to allow for laying and installing refractories Order materials and co-ordinate deliveries Check quality, quantity, consistency and finish of delivered materials Prepare materials ready for laying and installing refractories Install linings and insulating materials Comments Characteristics of foundations include line, level, plumb and acceptable tolerances Characteristics of substrates include type, quality, finish and suitability to accept refractory installation Preparing substrates includes remedial work, cleaning and priming Preparing materials includes stacking, re-positioning, covering and protecting Lining and insulating materials include ceramic modules, ceramic blanket, insulating bricks and castables Skill Set 5: Laying refactories Know How to set up ready to lay refractory bricks, blocks, tiles and components of different sizes and shapes How to apply membranes How to set out the first course How to place refractory mortar How to lay courses Do Set up to lay refractory bricks, blocks, tiles and components of different shapes and sizes, and set out the first course Apply membranes Lay courses of refractory bricks, blocks, tiles and components of different shapes and sizes Form and complete openings Comments Membranes include laid, sprayed and trowelled Placing mortar includes spreading beds and buttering bricks, blocks, tiles and other components to the correct thickness Laying courses includes placing refractory bricks, blocks, tiles and other components to flat and curved surfaces, fixing ties, anchors, forming internal and external corners, control/expansion joints, anchorage and air vents Specifications required by the New Zealand Certificate in Trowel Trades (February 2016) | 31 Skill Set 6: Installing refractory mixes Know How to set up ready to install refractory mixes How to install refractory mixes Do Set up ready to install refractory mixes Install refractory mixes to flat and curved surfaces Comments Types of refractory mixes include plastic, monolithic, ramming, gunning, castables, acid resistant linings, and man-made mineral fibres Set-up includes the use of formwork and moulds where required Installation is either fed or placed and includes placing anchors and vents Skill Set 7: Finishing and curing Know The different types and limitations of finishes for refractories How to apply different finishes to refractories The different types, ways and importance of curing refractories Do Apply finishes to refractories Cure refractories Skill Set 8: Repairs and maintenance Know The types and causes of defects found in refractories How to repair defects and maintain refractories Do Perform repairs, routine maintenance and reinstallation of refractory structures while maintaining the integrity of the existing structure Comments Types of defects includes wear, fractures and spalling 32 | Specifications required by the New Zealand Certificate in Trowel Trades (February 2016) Specification: Solid Plastering (125 Credits) (Optional Decorative Mouldings strand 40 Credits) To achieve this solid plastering specification, you must understand and apply the requirements around consents and licensing, use different materials of the trade, mix plasters and carry out all other aspects of solid plastering surfaces. This specification contains these six skill sets: Consents and licensing Materials Mixing Surface preparation Plaster surfaces Repairs and maintenance Decorative mouldings (OPTIONAL) Each skill set comprises: Know (the theory that underpins the practical skills) Do (the practical skills you need to have) Comments (explanatory notes to clarify specific aspects of knowledge and skill) Specifications required by the New Zealand Certificate in Trowel Trades (February 2016) | 33 Skill Set 1: Consents and licensing Know How the licensed building practitioner scheme operates in the New Zealand construction industry The requirements and responsibilities of being a licensed building practitioner How the consenting process operates in the New Zealand construction industry The requirements and responsibilities of undertaking consentable work Do Undertake solid plastering work to meet building consent compliance Comments It is not a requirement to be a licensed building practitioner, but it is required that work completed meets the legislated requirements Consenting processes involve both resource and building consents Skill Set 2: Materials Know The different types and properties of substrates to which solid plaster is applied The different ingredients, composition and limitations of the various coats of solid plaster The different types, composition and limitations of modified plaster The different types and uses of accessories used by solid plasterers How and where to store materials to protect them from the weather and other trades Comments Substrates include those fixed to light timber or steel framed structures (such as fibre cement sheet) and solid substrates (such as block, concrete and brick) Various coats of solid plaster include bond, slush, scratch, flanking and finishing Skill Set 3: Mixing Know How solid plaster is mixed How modified plaster is mixed Do Mix solid plaster Mix modified plaster Comments Mixing solid plaster includes using the appropriate proportions of the different ingredients for different coats including sand, cement, water, colour and additives Mixing modified plaster requires strict adherence to the manufacturer's specifications for different coats Proportions of individual ingredients of the solid plaster mix vary depending on the coarseness and composition of the sand, and environmental conditions 34 | Specifications required by the New Zealand Certificate in Trowel Trades (February 2016) Skill Set 4: Surface preparation Know How to prepare solid substrates for plastering How to prepare light-framed substrates for plastering Do Prepare solid substrates for the application of solid plaster Prepare light-framed substrates for the application of solid plaster Comments Solid substrates include concrete, concrete block and brick Methods of preparation for solid substrates includes water blasting, sand blasting, hacking, scabbling and grinding Preparation of light-framed substrates includes fixing accessories and protection of other surfaces Accessories include fixings, reinforcing, beads, mouldings and flashings Skill Set 5: Plaster surfaces Know How to set out and apply plaster coats to different surfaces How to produce different finishes in plaster coats How to cure plastered surfaces The different types of defects encountered in plastered surfaces and what to do to remedy them Do Set out and apply solid plaster coats to prepared surfaces Set out and apply modified plaster Cure plastered surfaces Complete any remedial work necessary Comments Solid plaster coats include bond, slush, scratch, flanking and finishing Finishing coats include a range of different finishes Prepared surfaces include walls, soffits, floors, steps and landings The application of modified plaster is to supplement other solid plaster coats and does not constitute a proprietary plaster cladding system Skill Set 6: Repairs and maintenance Know How to prepare existing plasterwork for repairs and maintenance The different types of defects encountered in plastered surfaces and what to do to remedy them The care and maintenance of solid plastered surfaces Do Repair defects in existing plasterwork Undertake maintenance of existing plasterwork Specifications required by the New Zealand Certificate in Trowel Trades (February 2016) | 35 OPTIONAL STRAND Skill Set 6: Decorative mouldings Know The types, components and locations of decorative mouldings How to make running moulds How to run mouldings on a bench or in situ Do Make running moulds Run plaster mouldings on a bench or in situ Fix cast or run mouldings to surfaces Comments Types of decorative mouldings include arches, architraves, cornice, corbels and modillions, columns and pillars, dados, dentils, friezes and pediments Mouldings run on a bench are for future application. Mouldings run in situ are run directly onto the surfaces of the building or structure in their finished position Plaster can be sand and cement plaster or modified plaster 36 | Specifications required by the New Zealand Certificate in Trowel Trades (February 2016)