Mini-PakTM 6
Industry’s most advanced additive injection system for load
racks with multiple injection points.
HoneywellEnraf’sMini-Pak TM6(MP6)additiveinjectionsystem
featuresaprovenmicroprocessorbasedProgrammableControl
Module(PCM)coupledwithourMono-Block TMIIadditive
injectors.Thesmartadditiveinjectionsystemisidealforload
rackswithmultipleinjectionpoints.It’scompactsizetakesup
lessroomontheloadrackandreducescostsbycontrollingupto
sixMono-BlockswithonePCM.
Benefits
Typical applications:
Seamless Integration
• Performance Enhancing Additives
The design philosophy behind all
• Proven technology
• Dyes & Markers
Honeywell Enraf additive injection and
• Proven reliability
• Lubricity Enhancers
blending systems is to ensure that the
• Industry standard
• Anti-icing Additives
needs of every application can be met.
• Compact footprint
• Anti-corrosion Additives
Regardless of whether the loading
• Seamless integration
• Jet-fuel Stabilizing Additives
facility has single or multiple arms, the
• Detergent Additives
requirement for seamless integration
Additive Injection
• NoX Reduction Additives
with load rack computers, terminal
With over 35 years experience and
• Anti-static Additives
automation systems and multitude of
having been at the forefront of
• Lead replacement
third-party equipment is paramount.
every major technical development
• Anti-Foaming Agents
in the history of additive injection,
• Cold Flow Enhancers (Bio-Diesel)
This seamless integration capability is
Honeywell Enraf continues to develop
• Denaturing (Ethanol)
further enhanced by Honeywell Enraf’s
new solutions for additive injection
applications.
provision of all peripheral equipment
Honeywell Enraf has engineered a range
like additive offloading pump skids,
of standard and customized solutions
additive storage tanks, additive boost
The need for additivation of automotive
for vast majority of the additive injection
pump pressure skids, containerized
fuels in today’s downstream market has
applications mentioned above. These
additive units and portable injection
never been greater and is driven by a
solutions have been developed to
equipment.
number of factors, which have all led to
maximize the accuracy, reliability
an increased complexity in the handling
and functionality, and minimize the
and distribution of these products.
technicalities and implementation costs.
Features
Programmable Control Module
Flow
Calibration Kit
The PCM (Programmable Control
Based on typical loading flow rates of
To aid calibration of the MP6,
Module) provides full injector control
600 gal/min the standard flow injector
a calibration kit complete with 1000ml
over additive rate, totals, alarms,
is suitable for all applications between
graduated cylinder is available.
communications, allowing for stand-
100 & 3000 ppm (parts per million), with
The stainless steel calibration kit
alone operation, connection to existing
a typical injection size between 15cc &
incorporates a quick release connector,
rack presets, and RS-485 connection to
200cc.
adjustable back pressure valve, gauge
existing terminal automation.
and isolation valve, allowing clean,
Additive Supply
accurate calibration of the Mono-BlockTM.
Injector Assembly
The MP6 requires a pressurized additive
The panel mounted Mono-BlockTM II
supply. Typically additive supply
Processor
injector assembly features a solid block
pressure is 115 psi, and a minimum of
The MP6 is supplied as standard with
design manufactured in stainless steel,
45 psi differential is required between
the “Multilanguage” processor version,
housing a mini oval gear meter, solenoid
additive supply pressure & main product
which includes English or French.
valve, integral check valve, needle
flow pressure.
Alternatively, for those requiring even
more advanced features, a “Clean Arm”
valves, and inlet strainer all machined
directly into the control block.
Handheld IR Controller
version is also available, which includes
Calibration of the device is facilitated
clean arm flushing and communications
Arrangements
through the use of a hand held
functionality; this is available in English
The Mini-Pak
infrared remote controller, a time
only.
TM
6 is supplied with
an Aluminum back-plate mounted
proven device offering safe access
arrangement.
to the microprocessor in hazardous
environments. It is an obligatory
Mono-Blocks
tool used to interface with the PCM,
From 1 to 6 Mono-Blocks can be
integrated into the Mini-Pak
TM
6 unit.
allowing tasks such as the adjustment
of parameters, resetting of alarms and
If less than six blocks are requested
calibration of the injector. The handheld
then ‘default positioning’ shall be used,
is capable of communicating with all
whereby they will be mounted from the
Honeywell Enraf additive and blend
top position down, unless otherwise
controllers; therefore it is not necessary
stated.
to have a controller for each injection
unit.
Gear Material
Ryton (polymer) gears are fitted as
standard. For applications where
Ryton is deemed to be chemically
incompatible, stainless steel gears are
available as an option.
Technical specification
Flow
Nominal K-Factor
:
5000 PPG
Meter Accuracy
:
0.50%
Meter Repeatability
:
0.25%
Max Flow Rate
:
2.5 gal/Min (9.5 Liters/Min)
Min Flow Rate
:
0.1 gal/Min (0.38 Liters/Min)
Max Pressure
:
400 psi (27.6 Bar)
Max Viscosity
:
300 cst.
Temperature
:
-40 °F to +150 °F (-40ºC to +65ºC)
Humidity
:
5 to 95% without condensation.
Protection Class
:
IP66 Approvals
:
Explosion proof components rated for Class 1, Div 1, Groups C&D
Backplate
:
Aluminium
Manifold
:
303 Stainless Steel
Enclosure
:
Cast Aluminium
Meter Gears
:
Ryton
Solenoid Seals
:
Chemraz
Voltage
:
120 / 240 VAC
Additional Inputs
:
6 x AC Status Inputs (reset, enable, pacing), 6 x DC Status Inputs, Additional Outputs
:
6 x AC Multi-functional Outputs, 6 x DC Multi-functional Outputs
Comms
:
2 x RS 485 2 wire.
Environmental
Materials
Electrical
Display
:
4 Line 20 Position Backlite LCD Conduit Entries (vacant)
:
4 x 1” FNPT Manifold Components
:
Outlet flow control & diverter valve, Inlet strainer, Outlet check valve, QRC calibration point.
Manifold Connections
:
3/8” FNPT
:
Approx 150 Lbs (6 MonoBlocks)
Interfaces
:
Handheld IR Controller (P/N 10-31052)
Calibration
:
Mono-Block Calibration Kit (P/N 10-31565-PKR)
Mechanical
Weight
Backplate Mount
Options
Identification Code
Pos 1, 2, 3 Product family
8
0
-
Mono-Block II Multi-Pak Family of injector blocks
Pos 4 Operating Voltage
0
120 VAC 50/60 Hz
1
240 VAC 50/60 Hz
9
Special
Pos 5 Wetted Parts material
1
Standard Chemraz solenoid seat
2
High resistant Option - SS gears, High resistant Elastomers
6
ASCO Solenoids
9
Special
Pos 6 Meter
1
Ryton Gears - 5000 PPG (Nominal) 4
Stainless Steel Gears - 5000 PPG (Nominal)
9
Special
Pos 7 Electrical and certifications
0
UL listed electrical components
9
Special
Pos 8 Configuration
0
Bare Mono-Block II unmounted (when selected Pos 9, 10, 11 not applicable)
1
Full size panel with 1 MBII Injector Block with room for 5 More
2
Full size panel with 2 MBII Injector Blocks with room for 4 More
3
Full size panel with 3 MBII Injector Blocks with room for 3 More
4
Full size panel with 4 MBII Injector Blocks with room for 2 More
5
Full size panel with 5 MBII Injector Blocks with room for 1 More
6
Full size panel with 6 MBII Injector Blocks
9
Special
Pos 9, 10, 11 Control Options
8
0
-
8
0
-
1
1
1
0
6
0
0
0
Slave Injectors with terminal strips in enclosure
M
P
6
Adder for MP6 electronic controller in enclosure
M
P
6
Typical identification code
Your identification code
General Arrangement
7 1 /2" (191 mm)
1 7 1/2"
(445 mm)
1" N P T C O N D U IT E N T R Y
(2 ) H O L E S P E R S ID E
1 0" (254 mm)
2 " (51 mm)
1 /2 " D IA
(4) M O U N T IN G
H O LES
3 (76 mm)
6"
(152 mm)
1 /2" (13 mm)
1
4
3 3 /8"
(89 mm)
Honeywell Enraf
PCM 3 CONTROLLER
2 3 /4"
(69 mm)
O U TLETS
3 /8 N P T
IN L E T S
3 /8 ” N P T
4 5" (1143 mm)
4 8-5/8"
(12312 mm)
5 -1 /2"
TYP.
1 /2"
(13 mm)
9" (229 mm)
1 4" (356 mm)
1 /2" (13 mm)
UL / CSA Compliant (or equivalent)
For More Information
To learn more about Honeywell Enraf’s
solutions, contact your Honeywell Enraf
account manager or visit
www.honeywellenraf.com.
Americas
Asia Pacific
Honeywell Enraf Americas, Inc.
2000 Northfield Ct.
Roswell, GA 30076
USA
Phone: +1 770 475 1900
Email: enraf-us@honeywell.com
Honeywell Pte Ltd.
17 Changi Business Park Central 1
Singapore 486073
Phone: +65 6355 2828
Email: enraf-sg@honeywell.com
Europe, Middle East and Africa
Honeywell Enraf
Delftechpark 39
2628 XJ Delft
The Netherlands
Phone: +31 (0)15 2701 100
Email: enraf-nl@honeywell.com
EN-09-03-US
August 2009
© 2009 Honeywell International Inc.
2 " (51 mm)