WHITE PAPER: MEASURING NEUTRAL VOLTAGE DROP WITH THE EAGLE 120 Contributed by Cowles Andrus March 2013 i ABSTRACT This paper shows why the Eagle 120 measures a different voltage potential between the neutral and ground and why the neutral’s voltage is elevated above ground under a load condition. It goes on to explain why neutral-line voltage drop is larger than the neutral-ground voltage. VH/N Neutral Hot Ground RESISTANCE AND VOLTAGE DROPS In a properly wired system, the neutral is only connected to ground at the power transformer and the transformer’s case and at the service entrance. In many homes and businesses, there is considerable wire length between where the neutral and ground are tied together at the service entrance and the wall receptacle. Where there is wire, there is resistance, and, the more wire length, the more resistance. As loads are applied, current flows, and this line resistance always causes voltage drops. As the diameter of wire decreases, the resistance increases, and subsequently an increase in voltage drops is seen. The Eagle 120 plugs into a standard wall receptacle and makes it very easy to evaluate and resolve neutral to ground voltage elevation issues. On a standard 120 volt receptacle, by convention and electrical code, the left terminal, where the white wire is connected, is the neutral, and the right terminal, where the black wire is connected, is the hot. The ground is of course the connection in the middle below the two blade connections, and is connected to the green wire as shown in Figure 1. As the load draws current, a voltage drop develops across the supply and return conductors. neutral to ground voltage measurements at the load will reflect the voltage drop across the return (neutral) conductor. In the diagram shown in Figure 1, if the load is 10 ohms and the wire resistance is 1 ohm in the hot and neutral line, and the source voltage is 120, then the voltage across the load would be 100 volts with 10 volts dropped in the hot and another 10 volts dropped in the neutral wire. The voltage measured between the neutral and ground should also be 10 volts. This is because unless there is a ground fault, there is no current flowing in the ground line, therefore no voltage to drop, so ground is by definition at 0 volts and neutral would be elevated to 10 volts due to the voltage drop that occurs across the 1 ohm wire resistance with 10 amps flowing through it. Another interesting fact is that if the resistance is indeed 1 ohm in the hot line, with the 10 amp load, 10 Tools you need. People you trust. VH/G i VN/G volts is also the drop on this leg before getting to the Figure 1. Basic singleload. This example uses line resistance that is much phase circuit and load greater than what would normally be found to simplify the math and demonstrate the concept of load voltage drop due to resistance in the hot and neutral wire and the relationship when the measurement is being made if the ground is used as the reference. At first glance, a lot of technicians pick up on the voltage drop in the hot without realizing that there is also a drop in the neutral under load conditions. Basic knowledge of Ohm’s law is all that is required to understand why the neutral potential changes in respect to the ground potential under a loading condition. To get 1 ohm worth of resistance in #12 gauge copper wire, it would have to be 630 feet long. To get a 1 volt drop, however, it would only require 63 feet of #12 gauge copper wire with a 10 amp load. As a reference, measuring directly at the source and directly across the load, this would be a 2 volt drop. The Eagle 120 receptacle recorder is designed to plug into a normal 120 wall outlet. A load can then be plugged into the Eagle and its current can be measured (see Figure 2). Factors including distance from the source to the wall plug, the wire material, the wire diameter, and the load applied will determine the amount of voltage drop the Eagle 120 will measure from ground to neutral and ground to hot. When is the voltage difference between the neutral and ground an issue? That depends on how sensitive the equipment that is plugged in is to changes in voltage between the two lines. For example, when two devices Figure 2. The Eagle 120 are trying to communicate via a USB circuit and the is designed to plug into a power supply and circuit boards are not tied to the standard 120V wall outlet. 031813 WP111 © Power Monitors, Inc. 2013 • 800.296.4120 • www.powermonitors.com WHITE PAPER: MEASURING NEUTRAL VOLTAGE DROP WITH THE EAGLE 120 464uH 1 have been more common than in today’s world. With strictly 60 Hz, the inductive reactance of the low value i of the wiring inductance was not much. However, with the advent of semiconductors creating nonlinear loads, this low inductance needs to be considered. Nonlinear loads create harmonics of many multiples of the base 60 Hz frequency. As the frequency increases due to VH/G=100V 120V VH/N=100V the harmonic content, so does power line inductive reactance. XL = 2πFL, Inductive Reactance is equal Neutral to ~6.28 times frequency in Hz times the inductance in Hot henries. As shown in Figure 3, the inductance of a 630 Ground 464 uH 1 foot piece of #12 gauge copper wire is around 464 x 10 -6 H or 464 uH. At 60 Hz there would be very little impedance i added, in the order of 0.175 ohms. As the harmonic VN/G=10V content becomes greater, at some point, the line’s inductive reactance could increase to add significantly to the overall impedance and thus the overall voltage drop between the neutral and ground. This could only happen Figure 3. Inductance on chassis ground and the USB circuitry does have ground in a situation where the nonlinear load generates a lot a 630 foot peice of #12 connection, if the difference between the ground and of high frequency harmonics. Typically this still is not gauge copper neutral becomes too great, communication can be much of an issue but could explain some of the neutral affected and data errors introduced. to ground voltage. Up until this point, neutral to ground voltage difference has been discussed as if it were only caused by wire resistance. This is a good assumption if the load is purely resistive. A few decades ago this scenario would The graph in Figure 4 shows how the Eagle 120 displays what happens when a heavy ~5.5 amp and 11 amp load are placed on a long run to a power receptacle. Channel 1 shows what happened between the hot or line Figure 4. Graph resulting from ~5.5 amp and 11 amp loads placed on a long run to a 120V receptacle Tools you need. People you trust. 031813 WP111 © Power Monitors, Inc. 2013 • 800.296.4120 • www.powermonitors.com WHITE PAPER: MEASURING NEUTRAL VOLTAGE DROP WITH THE EAGLE 120 voltage in reference to the neutral. Channel 2 displays the voltage difference between the ground and the neutral. Notice that the total voltage drop across the line is approximately 2 times the ground to neutral voltage as shown in Figure 5. If the hot and neutral wires are the same size, thus the same resistance, then half of the supply voltage is dropped across each wire, and since the ground wire is not loaded, the potential on it stays at zero. With no load applied, the neutral and ground are at the same potential. When the current flow in channel A is compared with the voltage, as shown in Figure 6, there is a clear relationship between the load and the change in potential between the ground and the neutral. RI=0.8 i =10.74A VS = 121.9V VH/N=104.5V Neutral Hot Ground RI=0.8 i =10.74A CONCLUSION VH/G =113.1V VN/G=8.6V It is normal for the voltages measured on the neutral line to be slightly elevated above the system’s ground due to current flow in the neutral to hot circuit. The more load Figure 5. 60 Hz is the resistive load. The inductive reactance is negligible with a pure that is applied, the more current flow in the neutral wire resistive load. Figure 6. Current flow compared with voltage Tools you need. People you trust. 031813 WP111 © Power Monitors, Inc. 2013 • 800.296.4120 • www.powermonitors.com WHITE PAPER: MEASURING NEUTRAL VOLTAGE DROP WITH THE EAGLE 120 and the more this voltage is elevated. The difference is voltage drop due to the current flowing in the neutral line, due to its impedance, compared to no voltage drop in the ground line. No current should be flowing in the ground line unless there is a ground fault condition, so some difference is to be expected under normal conditions. It is usually only when equipment is very sensitive to these variations that this slight elevation would present a real issue. With the Eagle 120, it becomes very easy to evaluate neutral to ground voltage elevation issues and correlate this phenomena to problems such as USB communication issues. Under normal conditions, expect the ground to neutral potential to be approximately one half the total voltage drop from the source where the ground and neutral are tied together, to the load. Tools you need. People you trust. 031813 WP111 One way to reduce the neutral to ground differential is to reduce the resistance in the neutral wire. First make sure that all electrical connections are solid on the breaker panel and on the receptacle. Then increase the wire gauge and if possible shorten the wire length between the breaker box and the wall receptacle. Make sure that the ground and neutral are bonded at the service entrance and arev in compliance with electrical code. Cowles Andrus, III Communications Specialist candrus@powermonitors.com www.powermonitors.com 1.800.296.4120 © Power Monitors, Inc. 2013 • 800.296.4120 • www.powermonitors.com