Indian Journal of Radio & Space Physics Vol. 35, April 2006, pp. 129-132 RF loss profile measurement for a high gain, broadband helix TWT Vikas Kumar Amity Institute of Telecom Technology & Management, Sector-125, Noida (U.P.) 201 301, India and Anil Vohra Electronic Science Department, Kurukshetra University, Kurukshetra, Haryana 136 119, India and Vishnu Srivastava Microwave Tubes Area, Central Electronics Engineering Research Institute, Pilani, Rajasthan 333 031, India E-mail: vk_aggarwal@rediffmail.com, vohras@sancharnet.in Received 14 January 2005; revised 4 January 2006; accepted 16 February 2006 Helix type structure is widely used as slow wave structure in the travelling wave tube (TWT) due to its natural wide bandwidth. Reflections present in the structure may cause oscillations and hence instability in the device. In order to minimize the reflections, a coating of lossy material is done on the helix support rods in a TWT. The loss introduced by such coating has significant effects on the characteristics of the device. In the conventional methods the loss due to this coating (also known as the loss profiles) can be measured only on a single rod before fabrication of the slow wave structure (SWS) assembly. In the present work a new and convenient method has been developed for the measurement of loss profiles of a fabricated SWS assembly. Using the new method an experimental study has been made on a high gain TWT that is made in two sections with sever in between. The loss profiles along the axis of helical SWS have been measured at the sever end. This measurement is found to be very helpful to ensure the accuracy of the final fabricated assembly. Keywords: Travelling wave tube, Helix, Reflections PACS No.: 84.40 Fe IPC Code: H03F; H03 G3/00 1 Introduction Helix travelling wave tube1,2 (TWT) as shown in Fig. 1 is a high gain and broadband microwave amplifier, which is commonly used in communication systems and satellites. The major components of a TWT are: an electron gun, a helix slow wave structure (SWS), PPM focusing system, input and output couplers and the collector for collecting the spent beam. It is known, by the analysis of the travelling wave amplification, that an amount of power is reflected back from the output due to mismatch through the SWS. If there is a mismatch at the input also, a portion of the signal will be reflected back towards the output. This may induce oscillations caused by feedback signal. To avoid the possibility of these oscillations caused by mismatch at the input and output termination in the helix TWT, the helical SWS is severed in two sections1 as shown in Fig.2. The helix is grounded at sever end and the reflection at this end is damped by using proper attenuation. In the two-section TWT of Fig. 2, each section will be unstable when the following condition is satisfied: (G−L−ρL− ρI) >> 0 ...(1) where, G = Small-signal gain of the section L = Circuit loss of the section ρL = Return loss at the output end ρI = Return loss at input end Helix inside the barrel is normally supported by rectangular (or cylindrical) rods of the dielectric material such as Alumina (Al2O3), Beryllia (BeO) or anisotropic Pyrolytic Boron Nitride (APBN) having high thermal conductivity. In SWS assemblies, used for measurements, helix has been supported by three rectangular rods of APBN. These rods have been coated with carbon by Pyrolytic deposition3 for tip loss. The loss profile is properly contoured to avoid any reflection caused by it4. The tip loss coating in helix is shown in Fig. 3 along with the cross-sectional view. 130 INDIAN J RADIO & SPACE PHYS, APRIL 2006 Fig. 1⎯ Schematic of TWT Fig. 2⎯ TWT in two sections with sever in between Fig. 4⎯ Block diagram of the measurement set-up Fig. 3⎯ Tip loss coating in a SWS In conventionally used methods loss profiles are measured only on a single rod before the fabrication of complete SWS assembly. This is done by placing the support rod inside a flat waveguide with hole and the output power is sensed corresponding to input by using a power meter. The present paper discusses a simple and convenient method for measuring the loss profile of a fabricated helical SWS assembly incorporating all the support rods. 2 RF measurement set-up Measurements have been done by measuring the Sparameters using the Hewlett Packard 8510B Vector Network Analyser5. The set-up was consisting of an oscilloscope, a colour plotter and a signal generator of frequencies 45 MHz-40 GHz. The block diagram of the measurement set-up has been shown in the Fig. 4. In measurements, port-1 probe of the S-parameter test set-up has been used to provide RF input to the SWS assembly under test. Whereas the port-2 probe has been conneced to a stainless steel rod of diameter 1.1 mm and length 44.5 mm through a proper adaptor. A Teflon bush is used as an adaptor in order to maintain the symmetry of the sensor probe inside the structure and to ensure that the sensor probe does not touch the helix. The body on which the measurements are to be carried out is placed inside a metallic block having a round hole with a hollow cylindrical body of Teflon in the centre. The port-2 probe by which the VIKAS KUMAR et al.: LOSS PROFILE MEASUREMENT FOR BROADBAND HELIX TWT 131 Fig. 5⎯ Schematic of the body under measurement measurement rod is connected is mounted on a slider assembly and can be moved inside the SWS of the body. The schematic of the body under measurement is shown in Fig. 5. The present method is used to measure the profile of the loss only along the supports rods and is not intended to measure the absolute loss. Hence, any change in the signal strengths due to the presence of probe would affect all the measurements in a similar fashion and will not be affecting the shape of the loss profile. 3 RF measurement test results In order to make the measurements the RF input is applied through probe 1 of the test set-up and loss is then sensed through probe 2 as shown in Fig. 5. Output is in the form of the loss parameters S11 and S21, which can be seen on the oscilloscope screen of the analyzer. In the measurements, the input and output SWS assemblies of a 60 W C-band space TWT have been taken and a set of 80 readings was taken for each case at an interval of 0.5 mm distance, i.e. moving the sensor probe along the axis. The loss profiles as obtained are shown in Figs 6 and 7. Figure 6 shows the variation of S21 parameter with the distance along the coating in the SWS assembly-I of TWT. The maximum loss obtained is 80 dB at a distance of 5 mm along the coating. The graph then shows a gradual variation along the axis of helix and attains a minimum value of 10 dB at the distance of 35 mm. Similarly in Fig. 7, the variation of the S21 of assembly-II is shown along the axis. The maximum loss in this case is 56 dB at a distance of 11 mm along the axis, which then decreases and gives minima at a position of 36 mm along the axis. The results are in close agreement with the tapered coating, as the loss decreases with movement along the axis of the helix. Fig. 6⎯ Loss profile of the input body (SWS assembly-I) Fig. 7⎯ Loss profile of the output body (SWS assembly-II) 132 INDIAN J RADIO & SPACE PHYS, APRIL 2006 4 Conclusions The loss profile, being a very critical aspect of achieving high gain and high efficiency4,6 of a TWT with good stability, has been studied. The loss profiles of the two sections of a 60 W C-band helix TWT are studied using the present method and good results are found. The presented method is found to be much helpful for the measurements of loss profile and can be used to detect and improve the errors regarding the losses during the fabrication of a helix SWS. Acknowledgements Part of the work was done at CEERI, Pilani. One of the authors (VK) is thankful to the Director, CEERI, Pilani, for granting him permission to work at MWT Area, CEERI, Pilani. 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