TENDER NOTICE K Electricity. the utility responsible for Generation, Transmission & Distribution of Electricity to Karachi and its adjoining areas, hereby invites sealed tenders for the procurement / supply as per details given below:- Please Note Collecting Tender Timing as Follows: Monday to Tuesday > 09:30 AM to 12:00 Noon TENDER Due Date: Cost: Rs. 2,000 S# PR # 1400010618 SAP- Code April 4, 2016 Tender Ref # DESIGN,SUPPLY,INSTALLATION,TESTING,TRAINING & COMMISSIONING OF STATIC EXCITATION SYSTEM ON TURNKEY BASIS FOR U#3,BQPS-I FG0066/BQ1 Description QTY DESIGN, SUPPLY, INSTALLATION ,TESTING & COMMISSIONING OF STATIC EXCITATION SYSTEM ON TURNKEY BASIS FOR U#3,BQPS-I 1 SERVICES 1 AU 1 JOB TYPE:ALSTOM ALSPA CONTROGEN P320 MAKE:ALSTOM POWER SYSTEM FRANCE DESIGN, SUPPLY, INSTALLATION ,TESTING & COMMISSIONING OF STATIC EXCITATION SYSTEM ON TURNKEY BASIS FOR U#3,BQPS-I. GENERATOR AND EXCITATION SYSTEM TECHNICAL DATA - SYNCHRONOUS GENERATOR DAT TYPE : SGTHC 254002 POWER RATING: 247 MVA RATED POWER FACTOR : 0.85 RATED VOLTAGE : (VMN) 18KV RATED CURRENT: (IMN) 7985A RATED FREQUENCY: 50HZ DIRECT-AXIS SYNCHRONOUS REACTANCE: (XD) 1,87P.U. DIRECT-AXIS TRANSIENT REACTANCE. : (X'D) 0,039P.U. DIRECT-AXIS SUB TRANSIENT REACTANCE : (X''D) 0,257P.U. QUADRATURE -AXIS SYNCHRONOUS REACTANCE : (XQ) 1,835P.U. DIRECT-AXIS TRANSIENT OPEN-CIRCUIT TIME CONSTANT : (T'DO) 5,477 SEC DIRECT-AXIS SUB TRANSIENT SHORT CIRCUIT TIME CONSTANT: (T "D) 0,04SEC ROTOR RESISTANCE: AT 75º 0, 1089 P.U. AND 0, 1183 OHM STATOR RESISTANCE: AT 75º 0, 1089 P.U. AND 0, 1183 OHM SHORT CIRCUIT RATIO FIELD CURRENT -AT THE GAP (IET) : 942A 1 P.U. -UNDER NO LOAD CONDITION (IEO): 1043A 1,107 P.U. -UNDER RATED LOAD (IEN): 2903A 3, 08 P.U. -MAX RATED LOAD (104% NOM. LOAD): 3010A 3,195P.U FIELD VOLTAGE - AT THE GAP: 111,43V 1P.U. - UNDER NO LOAD CONDITION (VEO): 123,38V 1,107 P.U. - UNDER RATED LOAD (VEN): 343V 3,08P.U EXISTING EXCITATION SYSTEM DATA STANDARDS I.E.C. TYPE OF STATIC EXCITER : ES 201 POWER RATING : KW RATED VOLTAGE: (VEN) 343 V 3,08 P.U. RATED CURRENT: (IEN) 2903A 3,08 P.U. POSITIVE CEILING : 732V 6,56 P.U. NEGATIVE CEILING: 582V 5,25 P.U. VOLTAGE REGULATION ACCURACY : +0,5% NUMBER OF PARALLEL -CONNECTED CONVERTERS: 6 NUMBER OF STAND BY CONVERTERS: 3 CONVERTER POWER BRIDGE REDUNDANCY : 100% CEILING VOLTAGE RATING UNDER SUPPLY : 100% OF VN MAINTAINABILITY: ON DUTY COOLING AIR VENTILATION: OPEN CYCLE MAIN POWER CONNECTION ACCESS A.C. INLET : FROM BOTTOM D.C. OUTLET: FROM BOTTOM SUPPLY VOLTAGE : FROM MAIN GENERATOR TERMINAL FIELD FLASHING: FROM STATION BATTERY MECHANICAL DEGREE OF PROTECTION IP 44 EXCITATION TRANSFORMER TYPE : 3 PHASE -ONAN RATED POWER : 3000KVA NO- LOAD SECONDARY VOLTAGE: 600V REACTANCE: 7%:YD11 B-SCOPE OF THE SPECIFICATION 1.1 1. THE SPECIFICATION IS INTENDED FOR PROCUREMENT OF EXCITATION SYSTEM. IT COVERS THE DESIGN, MANUFACTURING, TESTING, TRAINING, DELIVERY, STORAGE, INSTALLATION, ERECTION AND COMMISSIONING ETC. SAID EXCITATION SYSTEM AT SITE. ALL INSTALLATION, ERECTION AND COMMISSIONING ETC SHALL BE PERFORMED BY THE CONTRACTOR WITH SUPERVISION OF MANUFACTURE'S REPRESENTATIVE. 2. THIS NEW EXCITATION SYSTEM WILL REPLACE THE EXISTING ONE OF THE SAME RATING AT THE SAME FOUNDATION. THE NEW (OFFERED) EXCITATION SYSTEM SHOULD BE ELECTRICALLY IDENTICAL TO THE EXISTING ONE TO FACILITATE THE EXISTING PROTECTION AND INTERLOCKING SYSTEM OF GENERATOR AND RAPID EXCHANGE AND MINIMUM OUTAGE OF MACHINE. ALL THE INTENDED BIDDERS SHOULD SURVEY THE EXISTING SYSTEM PRIOR THE BIDDING, SO THAT NO AMBIGUITY REMAINS THERE. 3.IT SHOULD NOT REQUIRE ANY MODIFICATION IN PRESENT MAIN POWER CONTROL CONNECTION; AC INLET (FOR EXCITATION TRANSFORMER) AND DC OUT LET (FOR GENERATOR EXCITER) AND CONTROL CONNECTIONS FOR GENERATOR INTER LOCKING. HOWEVER IF DUE TO ANY UN-AVOIDABLE REASON, IT BECOMES NECESSARY TO MODIFY THE DESIGN IN ANY RESPECT, THE SAME SHALL CLEARLY BE INDICATED IN THE BIDDING DOCUMENT AND MODIFICATION WILL SUBJECT TO APPROVAL. 4. THE EXCITATION SYSTEM AND ITS ACCESSORIES SHALL BE DESIGNED, MANUFACTURED, TESTED, SUPPLIED, INSTALLED AND COMMISSIONED IN ACCORDANCE WITH THE SPECIFICATIONS OF INTERNATIONAL ELECTRO TECHNICAL COMMISSIONING (IEC). 5.ALL THE BUS BARS OF SUPPLIED SYSTEM SHOULD BE TIN COATED. 6.THE OFFERED SYSTEM SHOULD POSSESS 100% REDUNDANCY ON AVRS AS WELL AS THYRISTOR BRIDGES. 7.THE EQUIPMENT INSTALLED IN THE SYSTEM MUST BE MANUFACTURED FROM COUNTRY OF ORIGIN IN EUROPE I.E. FRANCE , GERMANY ETC. , CHINA, THAILAND, SINGAPORE ETC. IN ANY CASE NOT ACCEPTABLE FOR THE SYSTEM. ALL THE INSTALLED EQUIPMENT'S MUST BE OF INDUSTRIAL GRADE, OTHERWISE NOT ACCEPTABLE AT ANY COST. THE BIDDER SHOULD PROVIDE THE BOM OF ALL EQUIPMENT INSTALLED IN THE OFFERED SYSTEM AT THE TIME OF TECHNICAL QUOTATION, WHICH COVER THE, TYPE, RATING, MAKE AND COUNTRY OF ORIGIN OF ALL MATERIAL. 8. SUPPLIER SHOULD PROVIDE THE STRATEGIC/ CRITICAL SPARES TO COVER AT LEAST FIVE YEARS OF OPERATION OF SYSTEM SAFE, SMOOTH AND RELIABLE WITHOUT ANY TROUBLE AND NO FURTHER REQUIREMENT OF SPARES TILL CONTINUOUS RUNNING OF SYSTEM TILL 05 YEARS OF OPERATION. 9. THE SYSTEM SHOULD BE INSTALLED IN THE AIR CONDITIONING CONTAINER BUILT AROUND THE SUPPLIED STATIC EXCITATION CUBICLE TO MAINTAIN THE REQUIRED 1. THE SPECIFICATION IS INTENDED FOR PROCUREMENT OF EXCITATION SYSTEM. IT COVERS THE DESIGN, MANUFACTURING, TESTING, TRAINING, DELIVERY, STORAGE, INSTALLATION, ERECTION AND COMMISSIONING ETC. SAID EXCITATION SYSTEM AT SITE. ALL INSTALLATION, ERECTION AND COMMISSIONING ETC SHALL BE PERFORMED BY THE CONTRACTOR WITH SUPERVISION OF MANUFACTURE'S REPRESENTATIVE. 2. THIS NEW EXCITATION SYSTEM WILL REPLACE THE EXISTING ONE OF THE SAME RATING AT THE SAME FOUNDATION. THE NEW (OFFERED) EXCITATION SYSTEM SHOULD BE ELECTRICALLY IDENTICAL TO THE EXISTING ONE TO FACILITATE THE EXISTING PROTECTION AND INTERLOCKING SYSTEM OF GENERATOR AND RAPID EXCHANGE AND MINIMUM OUTAGE OF MACHINE. ALL THE INTENDED BIDDERS SHOULD SURVEY THE EXISTING SYSTEM PRIOR THE BIDDING, SO THAT NO AMBIGUITY REMAINS THERE. 3.IT SHOULD NOT REQUIRE ANY MODIFICATION IN PRESENT MAIN POWER CONTROL CONNECTION; AC INLET (FOR EXCITATION TRANSFORMER) AND DC OUT LET (FOR GENERATOR EXCITER) AND CONTROL CONNECTIONS FOR GENERATOR INTER LOCKING. HOWEVER IF DUE TO ANY UN-AVOIDABLE REASON, IT BECOMES NECESSARY TO MODIFY THE DESIGN IN ANY RESPECT, THE SAME SHALL CLEARLY BE INDICATED IN THE BIDDING DOCUMENT AND MODIFICATION WILL SUBJECT TO APPROVAL. 4. THE EXCITATION SYSTEM AND ITS ACCESSORIES SHALL BE DESIGNED, MANUFACTURED, TESTED, SUPPLIED, INSTALLED AND COMMISSIONED IN ACCORDANCE WITH THE SPECIFICATIONS OF INTERNATIONAL ELECTRO TECHNICAL COMMISSIONING (IEC). 5.ALL THE BUS BARS OF SUPPLIED SYSTEM SHOULD BE TIN COATED. 6.THE OFFERED SYSTEM SHOULD POSSESS 100% REDUNDANCY ON AVRS AS WELL AS THYRISTOR BRIDGES. 7.THE EQUIPMENT INSTALLED IN THE SYSTEM MUST BE MANUFACTURED FROM COUNTRY OF ORIGIN IN EUROPE I.E. FRANCE , GERMANY ETC. , CHINA, THAILAND, SINGAPORE ETC. IN ANY CASE NOT ACCEPTABLE FOR THE SYSTEM. ALL THE INSTALLED EQUIPMENT'S MUST BE OF INDUSTRIAL GRADE, OTHERWISE NOT ACCEPTABLE AT ANY COST. THE BIDDER SHOULD PROVIDE THE BOM OF ALL EQUIPMENT INSTALLED IN THE OFFERED SYSTEM AT THE TIME OF TECHNICAL QUOTATION, WHICH COVER THE, TYPE, RATING, MAKE AND COUNTRY OF ORIGIN OF ALL MATERIAL. 8. SUPPLIER SHOULD PROVIDE THE STRATEGIC/ CRITICAL SPARES TO COVER AT LEAST FIVE YEARS OF OPERATION OF SYSTEM SAFE, SMOOTH AND RELIABLE WITHOUT ANY TROUBLE AND NO FURTHER REQUIREMENT OF SPARES TILL CONTINUOUS RUNNING OF SYSTEM TILL 05 YEARS OF OPERATION. 9. THE SYSTEM SHOULD BE INSTALLED IN THE AIR CONDITIONING CONTAINER BUILT AROUND THE SUPPLIED STATIC EXCITATION CUBICLE TO MAINTAIN THE REQUIRED CONDITIONS OF THE SYSTEM. THE SUPPLIER SHOULD PROVIDE ALL THE DETAILS OF AIR CONDITIONS, CONTAINER AND ACCESSORIES SUPPLIES WITH AIR-CONDITIONING SYSTEM INSTALLED AROUND THE SUPPLIED EXCITATION SYSTEM. 10. THE EXCITATION SYSTEM AND ALL ACCESSORIES SHALL BE SUITABLE FOR SATISFACTORY OPERATION UNDER THE FOLLOWING SERVICE CONDITIONS. (A) MAXIMUM AMBIENT TEMP=50ºC (B) THE RELATIVE HUMIDITY MAY RANGE UP TO 100% (C) THE SALT LADEN AIR IS HEAVILY POLLUTED BY DUST PARTICLES BUT NOT TOO MUCH BY SMOKE AGGRESSIVE GASES OR VAPORS .CERTAIN TIME OF THE YEAR SERVICE DUST STORMS MAY BE EXPERIENCED. (D) THE AVAILABLE A/C SUPPLY AT THE STATION IS THREE PHASE WITH SOLIDLY EARTHED NEUTRAL 380V AND SAFE AC SUPPLY OF 220V, 50HZ. (E) THE AVAILABLE DC SUPPLY IS 220V AND 24 V. 1.1 1 JOB 11.THIS IS THE TURNKEY JOB; AS SUCH THE SUPPLIER IS COMPLETELY RESPONSIBLE FOR ENTIRE JOB TILL ENTIRE SATISFACTION OF KE. ALL DISMANTLING, INSTALLATION, ERECTION, SITE MODIFICATIONS (IF REQUIRED), BUS DUCT ADOPTION, INTERFACE ENGINEERING, CABLE, CABLE DUCTS, TESTING, TRAINING, COMMISSIONING ETC. OF SYSTEM WILL BE ALL ENCOMPASSING AND INCLUSIVE. 12. THE TECHNICAL DATA AND DRAWINGS PROVIDED BY KE ALONG WITH TENDER DOCUMENTS ARE SUFFICIENT FOR THE JOB; NO FURTHER REQUIREMENT SHOULD BE ACCEPTABLE. 13.THE WHOLE WOK I.E. DISMANTLING, ERECTION, INSTALLATION, MODIFICATION, TESTING AND COMMISSIONING SHOULD BE COMPLETED WITHIN 30DAYS PERIOD OF MACHINE OUTAGE. 14.THE SUPPLIER SHOULD BE RESPONSIBLE TO ESTABLISH /PROVE THAT THE EXCITATION CONTROL SYSTEM FOR TURBO GENERATOR UNIT #3 BQ-1 WILL INTERFACE WITH THE EXISTING SYSTEM AND SUB SYSTEM. THE ACCEPTANCE OF DESIGN OF THE SYSTEM, SUB SYSTEM AND COMPONENTS BY KE SHOULD BE IN COMPLIANCE WITH SAFE AND RELIABLE OPERATION. 15. THE SYSTEM SHOULD HAVE PROVISION OF INTERFACING WITH DCS IN NEAR FUTURE AT UNIT. 16. THE SUPPLIER SHOULD TAKE ALL SAFETY MEASURE AS PER RECOMMENDATION OF SAFETY DEPARTMENT OF KE. ALSO THE SAFE STORAGE OF SYSTEM IS RESPONSIBILITY OF SUPPLIER. 17. THE COMMISSIONIG OF SYSTEM MUST BE UNDER SUPERVISION OF FOREIGN EXPERT AND AFTER SUCCESSFUL COMMISSIONING OF SYSTEM, THE SUPPLIER SHOULD SUBMIT THE COMMISSION REPORT, AS BUILT DRAWINGS , O&M MANUAL ALL HARD AS WELL AS SOFT COPIES, SIX ( 06) SETS . ALSO PROVIDE THE LIST OF ALL SPECIAL TOOLS AND EQUIPMENT'S IF REQUIRED (C) INSPECTION AND TRAINING FACTORY ACCEPTANCE (FAT) THE ACCEPTANCE OF THE EXCITATION SYSTEM SHALL BE SUBJECT TO THE SUCCESSFUL PERFORMANCE OF THE TESTS I.E. ROUTINE TESTS, FACTORY TYPE TESTS, SPECIAL TESTS IN ORDER TO VERIFY ITS CONFORMITY WITH GUARANTEED VALUES AND DESIGN DATA. THE TESTS SHALL BE MADE IN ACCORDANCE WITH THE LATEST ISSUES OF THE RECOMMENDATION OF THE IEC, AT THE MANUFACTURE'S WORKS IN THE PRESENCE OF USER'S REPRESENTATIVE. THE CONTACTOR SHALL MAKE ARRANGEMENT FOR THIS WITNESS. ALL MEASURING SYSTEM USED FOR THE TESTS SHALL HAVE TO BE CERTIFIED, TRACEABLE ACCURACY AND BE SUBJECT TO PERIODIC CALIBRATION. THE METHOD OF TESTING SHALL BE SUBMITTED FOR THE APPROVAL AT LEAST THREE MONTHS BEFORE TESTING WITH DETAILED TESTS PROGRAM AT LEAST EIGHT WEEKS PRIOR TO THE TEST. THE SUPPLIER SHOULD BEAR ALL EXPENSES I-E TRAVELING, LODGING AND BOARDING FOR THREE BQPS ENGINEERS. FOREIGNTRAINING THE SUPPLIER SHOULD ARRANGE THE TRAINING OF THE SUPPLIED SYSTEM AT THE MANUFACTURER'S WORKS WHICH COVER BOTH CLASS AND SITE TRAINING FOR THREE (03) KE ENGINEERS FOR THREE WEEKS, IN WHICH ONE WEEK CLASS TRAINING AND TWO WEEKS FIELDS/ SITE SYSTEM TRAINING. THE SUPPLIER SHOULD PRIOR SHARE THE DETAILS OF TRAINING COURSES ALONG WITH SCHEDULE FOR SELECTION. THE EXPENSE SHOULD BEAR BY SUPPLIER I.E. TRAVELING, LODGING, BOARDING ETC. THE TRAINING SHOULD COVER TO BECOME FULL CAPABLE OF ENGINEERS TO RECTIFY, DIAGNOSE AND ANALYSES THE FAULT OF THAT DEDICATED/PARTICULAR SYSTEM. SITE TRAINING THE SUPPLIER SHOULD PROVIDE THREE DAY HAND- ON TRAINING AT SITE ON NEW SUPPLIED SYSTEM CUBICLES FOR UP TO SIX (06) MAINTENANCE AND OPERATION STAFF. Cost: Rs. 2,000 S# PR # 1400010577 SAP- Code PROCUREMENT OF LABYRINTH SEALS & THREE BOND GASKET 1215 FOR GENERATOR OF UNIT#4 UNDER O/H, BQPS-I Tender Ref # FG0068/BQ1 QTY Description STRIP; IRON LABYRINTH FOR GEN. U#4 NAME:IRON LABYRINTH STRIPS FOR GENERATOR U#4 1 10094540 SPECIFICATION: CODE:E2UEMF01E01069P01 TYPE:GENERATOR MARELLI SGTHC 254002 MAKE:ASLTOM POWER ITALIA S.p.a COUNTRY OF ORIGIN:ITALY 60 EA SEAL; OIL INBOX PROFILE (N.D.E.), U#4 NAME:INBOX PROFILE OIL SEAL(N.D.E.)FOR GENERATOR U#4 2 10094539 SPECIFICATION: CODE:E2U1B-010470R0018 TYPE:GENERATOR MARELLI SGTHC 254002 MAKE:ASLTOM POWER ITALIA S.p.a COUNTRY OF ORIGIN:ITALY 30 EA 15 EA SEALENT; THREE BOND LIQUID GASKET 1215 NAME:THREE BOND LIQUID GASKET 1215 3 10098383 SPECIFICATION: TYPE:SOLVENTLESS SILICONE MAKE:THREE BOND 1215, JAPAN ` Your quotation must include the following information: Use the same Unit in your quotation which we mention above. Delivery period: ______________________________ Offer Validity: ________________________________ DIMS / Weight: _______________________________ Payment Terms: ______________________________ Inco term: ___________________________________ Manufactures Name/Origin: ____________________ Approx weight & dimension of shipment___________ Clearly mention the GST Status (Inclusive or Exclusive) (applicable for local suppliers) All material quoted must have material test certificate (Mechanical & chemical properties) / Technical Literature NOTE: QUOTATION WILL NOT BE ACCEPTED AFTER THE GIVEN DEAD LINE DATE Tender document containing detailed scope of work, terms and conditions may be obtained on payment of tender fee (nonrefundable) from the undersigned. KE reserves the right to reject any or all the bids and to annul the bidding process at any time without thereby incurring any liability to the affected bidder(s) or any obligation to inform the affected bidder(s). Note:- Quote with the reference of the RFQ serial number and mention specs accordingly - Detailed relevant Technical literature (English) must be submitted with bid. - Quote original make & origin of all above items. - Incomplete quotations shall not be considered for technical evaluation. - Vendors interested to participate in the aforesaid tender may obtain RFQ by purchase the tender document from 1st OTB Building, Elendor Road Procurement Division Deputy General Manager (Procurement Supply Chain) Muhammad.moinuddin@ke.com.pk Switchboard: +922138709132 (Ext: 7135) K- Electric 1st Floor Procurement Division Elander Road (Power House) Complex, Karachi Pakistan www.ke.com.pk