2 Standards for reference IEC60129 Alternating current disconnectors and earthing switches IEC60265-1 High-voltage switches. Part 1 : High-voltage switches for rated voltages above 1 kV and less than 52 kV IEC62271-1 High-voltage switchgear and controlgear - Part 1: Common specifications ANSI/IEEE C37.63 IEEE Standard requirements for overhead, pad-mounted, dry-vault, and submersible automatic line sectionalizers for AC systems ANSI/IEEEC37.71 Three-phase, manually operated subsurface load-interrupting switches for alternating-current systems GB3804 A.C. high voltage switches for rated voltages from 3kV to 63kV GB/T11022 Common specification for high voltage switchgear and controlgear standards 3 Basic switch configurations Two-position Load Break Switch are available for all NXA_ and NXB_ types All NXB_ types are also available with an integrated earthing switch for safe and reliable earthing of the downstream line. This version is called a 3-position switch to differentiate from the standard 2-position switch. 1 Two-position switch | 2 Three-position switch | 3 Two-position 3-way switch types NXBD_A_ | 4 Three-position 3-way switch types NXBD_C_ 1 2 3 4 SECTOS Pole Mounted SF6 Load Break Switch|Standards for reference 05 4 Electrical performance data Insulation level NXA NXB & NXBD Rated voltage kV 12 24 36 - to earth and between phases kV 28 50 70 - across the isolating distance kV 32 60 80 - to earth and between phases kV 75 125 170 - across the isolating distance kV 85 145 195 Rated normal current A 630 630 630 Mainly active load breaking current A 630 630 630/400 Number of breaking operations CO n 400 400 50/400 Line-charging breaking current A 50 50 40 Cable-charging breaking current A 50 50 40 Earth fault breaking current A 50 50 175 Power frequency withstand voltage, 50Hz Lightning impulse withstand voltage Current ratings Cable charging breaking current under earth fault conditions A 28 28 80 No-load transformer breaking current A 6.3 6.3 20 kA/S 20kA/4S 20kA/4S 31.5kA/3S kA 50 50 31.5 50 50 31.5 Short-circuit ratings Short-time withstand current, I k Peak withstand current Short-circuit making current kA Number of making operations - main switch 50 kA (CL E3) n 5 5 - main switch 31,5 kA (CL E3), n 10 10 - earthing switch 50 kA (CL E2) n 3 3 - earthing switch 31,5 kA (CL E3) n 5 5 mm 620 620 Creepage distance 5 960* /1440 1 -40 ℃ ...+60 ℃ Ambient air temperature limits Mechanical endurance (number of close-open operations) - main switch - earthing switch* 2 Filling pressure (+ 20 ℃ ) n 5000 n 2000 bar (abs) 1.4-1.5 1.4-1.5 1.5-1.6 Alarm pressure (+ 20 ℃ ) - density switch bar (abs) 1.2 - density gauge bar (abs) 1.2 - low gas lock-out mechanism bar (abs) 1.1 Weight NXB (manual operated type) kg 82 NXA (manual operated type) kg 117 NXBD(manual operated type) kg Degree of protection of the mechanism box “*1”, 960mm special for 24kV product. “*2”, Not suitable for NXA type 06 Electrical performance data|SECTOS Pole Mounted SF6 Load Break Switch 138 IP 67 5 Features The high quality 3mm stainless steel are used for tank, which is designed for its maximum robustness and minimum welding line to minimize corrosion, and specifically to guarantee the safety of the operation personnel even with the internal arc faults at the maximum fault capacity of the tank the Sectos can withstands an internal fault without venting hot gases. The independent spring operation mechanism adopt ABB patent spiral spring, provides a guaranteed load break fault make capability by ensuring the opening and closing speed of the switch. Standard SF6 gas density units with temperature compensated are provided by Sectos (density switch is standard for electrical operated type; density gauge is standard for manual operated type), which ensure no misguide to wrong operating or lock-out by reliable and stable gas pressure measuring. The Sectos is provided with light reflecting position indicator which are directly connected to the switch operating shaft providing clear and unambiguous switch position indication. Indicator made of light reflecting material, which is easily visible from ground level even at night in driving rain. The NXB and NXBD type are available as 2-position(ON-OFF) or 3-position(ON-OFF-EARTH) switch. When supplied as a 3-positions switch the unit has facility to earth the line on one side of the switch. The earth position of the 3-positions switch is manually operated only. The combined and integrated sensors are optional for NXB and NXBD type, which ensure system Safety (No effects of short-circuited or interrupted signal circuits; No risk for ferroresonance), Compact design (voltage and current can be measured in one combi sensor ) and Wide dynamic range (Current from rated continuous current to short-time withstand current 20kA, voltage rating is applicable from 7.2 to 24kV networks). The switch can be manually controlled or it can be provided with an integrated motor drive device for both remote and/or local electrical control. The motor drive device can easily be retrofitted on site to manually operated units. The control cabinet is fitted with an automatism option (equip with advanced FTU type REC523) which makes the Sectos an automatic sectionalizer function. It can be current-counter scheme with current detection or can be voltage-time scheme with voltage detection. Advanced and Integrated Helium leakage detecting and filling equipment are be adopted, which ensuring SF6 leakage of each switch is less than 0.15% strictly per year. SECTOS Pole Mounted SF6 Load Break Switch|Features 07 6 Accessories Single spring mechanism A Usually Sectos Load Break Switch is equipped with single spring mechanism. This kind of spring mechanism is Suitable for most applications. It's ABB's patent spiral spring, have stable and reliable characteristics. When the operating shaft of the switch is turned by manual or motor drive device, the spring charges during the first part of the movement, releases in the last part of the movement, and turns the switch abruptly to new position.Therefor the switch operates for opening and for closing with the speed, which is completely independent from the operator or from the operating device. Normally, the motor operated switch close or open between 1.5-2.5 seconds from the command signal initiation. Standard locking device NXBZ90 As an option for sectos, there is available a locking device, which can lock switch at open or close position by hook stick manual operated under the pole. As locking device operates, an indication sign(Locked) becomes visible through the position indicator window. Low pressure lock out device NXBZ4 As an option for sectos, there is available a blocking device, which blocks the operation of the operating mechanism by means of a mechanical latch, releases when the inside gas pressure reduces to lock-out pressure. As the lock-out mechanism operates, an indication sign(Gas Low) becomes visible through the position indicator window. Density gauge NXAP3 For manual operated Sectos, Density gauge can be standard accessory. Which indicat gas pressure inside tank. The low pressure lock out device is installed in the factory, the lock out device is equipped with an auxiliary contact, which provide electrical lock out for electrical operated type switch. The low pressure lock out device is recommended to be used where the outside temperature never falls below -10℃ and the altitude doesn't exceed 1000m above sea level. The manual locking device is installed in the factory, and is equipped with an auxiliary contact, which provide electrical lock out for electrical operated type switch. Low pressure locking device can be used together with special manual locking device NXBZ90.B. The density gauge is temperature compensated, variation of the outside air pressure does not affect the indication of the gauge. Therefore is actually indicate the effective pressure of the SF6 gas inside of the tank. Density switch ELEGMDI/0 For electrical operated Sectos, Density switch is standard accessory, Which indicate gas pressure state inside tank. The alarm contact of the density switch is normally closed(NC) and it opens if the gas pressure in the tank falls below 1.2bar(absolute) at 20℃. 1 Single spring mechanism|2 Low pressure lock out device|3 Manual locking device|4 Manual locking device|5 Density gauge|6 Density switch 1 2 3 4 5 6 08 Accessories|SECTOS Pole Mounted SF6 Load Break Switch 7 Electrical and remote control 7.1 Electrical control The Sectos can be electrical operated locally, which Motor device and Electrical control cabinet are needed. Motor drive device UEMC40K8-24VDC Motor drive device is mounted inside Mechanism box of side of switch which mounted on the pole. It's can be assembled before leave factory, also can be retrofitted on site to manually operated units when needed by experienced people easily. UEMC-A2 Material: Degree of protection: Includes: 24VDC is normal for this UEMC40K8 Motor drive device, 12VDC, 48VDC, 60VDC, 110VDC, 125VDC, 220VDC are can be ordered for other needs. Space for: Electrical control cabinet UEMC-A2/A3 Electrical control cabinet is mounted under the pole, normally 2-3 meters above ground level on the pole. UEMC-A3 Material: Degree of protection: Includes: Electrical control cabinet UEMC-_ is including relevant control circuit and components (heater, protection MCB, push button, operating circuit, and so on), which ensure electrical control locally, and have enough space for relevant FTU(Feeder Terminal Unit) communication device. Space for: For 12VDC and 24VDC products, relevant Charger and Batteries are equipped as backup power. Primary power should be double-pole voltage transformer or from close-by substation. stainless steel AISI 304 IP 55 - mounting plate - self-regulating heater 45 W, - 110...250 V AC/DC - relay panel - wooden pole fixing element - batteries - charger - 1 or 2 operating circuits - remote control equipment stainless steel AISI 304 IP 55 - mounting plate - self-regulating heater 45 W, - 110...250 V AC/DC - relay panel - wooden pole fixing element - batteries - charger - 1 or 4 operating circuits - remote control equipment There are 2 standard types of this electrical control cabinet, UEMC-A2 and UEMC-A3 1 Motor drive device UEMC40K8-24VDC | 2 Electrical control cabinet UEMC- | 3 UEMC-A2 | 4 UEMC-A3 1 2 3 10 Electrical and remote control|SECTOS Pole Mounted SF6 Load Break Switch 4 7.2 Remote control and automatic sectionalizer 7.2.1 Remote-function When equip FTU(ABB type are REC523 and REC501) in UEMC-_ electrical control cabinet, the type of whole control cabinet then change to DTU-111 or 131(Type option see point7.2.2). Its can realize remote-control, indicate, measurement function, and automatic sectionalizer function (only with REC523). Functionality of REC501 Control - one or two objects - external heater - integrated temperature compensated charger Measurement - temperature - battery voltage Condition monitoring - SF6 pressure of primary equipment - battery condition monitoring - battery deep discharge protection - operation counter for primary equipment - internal self-supervision Communication media - serial cable - modem - conventional radio - radio modem - DLC - cellular phones - other RS232 adaptable devices Communication protocols - SPA - LON with adapter - ANSI X3.28 - RP 570 - IEC870-5-101 Pulse counter - programmable pulse counter inputs for energy meters SECTOS Pole Mounted SF6 Load Break Switch|Electrical and remote control 11 Functionality of REC52 Control - two to four objects - external heater - integrated temperature-compensated charger Measurement and data logging - phase currents and phase-to-phase voltages - residual current and voltage - active and reactive energy - frequency - temperature - demand values of current and power - power factor - battery voltage - harmonics - disturbance and event recording Condition monitoring - control circuit supervision - SF6 pressure of primary equipment - battery deep discharge protection - internal self-supervision of the unit - circuit breaker / disconnector condition monitoring - battery condition monitoring - operation counter for primary equipment Local Automation Functions - Current Based Sectionalizer - Voltage Based Sectionalizer Communication media - serial cable - radio modem - other RS232 adaptable devices - modem - DLC - conventional radio - cellular phones Communication protocols - SPA - Modbus(RTU and ASCII) - LON - DNP 3.0 - IEC870-5-101 Protection(fault indication purpose) - Directional/Non-directional over current - Directional/Non-directional earth fault current - Under voltage - Inrush detector - Phase discontinuity - Auto recloser, 5 steps IEC 1131 based tools used for configurating of - I/Os - control functions - other functional elements of a logic functions library - measurement functions - timers 12 Electrical and remote control|SECTOS Pole Mounted SF6 Load Break Switch 7.2.2 DTU-111 and 131 type option With REC501 DTU111 - □ □ □ □ 1 = comm. protocol ANSI X3.28 HD 2 = comm. protocol RP 570 3 = comm. protocol IEC 870-5-101 A = no heater B = heater resistor 45 W 1 = 1 pcs contactor logic with local control push buttons 2 = 2 pcs contactor logic with local control push buttons A ≥20 Ah batteries B ≥24 Ah long life batteries C = no batteries With REC523 DTU131 - □ □ □ □ 1 2 3 4 5 = = = = = reserved for future use reserved for future use comm. protocol IEC870-5-101 comm. protocol MODBUS ASCII & RTU format comm. protocol DNP 3.0 B = 9 pcs sensors (Voltage dividers/Rogovski coils) are in testing on NXB switches C = 3pcs current transformers (1A/5A) e.g KOKU 072G4 600/1A CTs D = 3pcs current transformers (1A/5A) and 3 pcs voltage transformers (110V) E = 4pcs current transformers (1A/5A) and 3 pcs voltage transformers (230V) F = 6pcs current transformers (1A/5A) and 3 pcs voltage transformers (110V) G = 3pcs current transformers (1A/5A) and 6 pcs voltage transformers (110V) H = 5pcs current transformers (1A/5A) and 4 pcs voltage transformers and sensors 1 = Controls 1 pcs push buttons 2 = Controls 2 pcs push buttons 3 = Controls 3 pcs push buttons 4 = Controls 4 pcs push buttons NXB..w. contactor logic and local control NXB..w. contactor logic and local control NXB..w. contactor logic and local control NXB..w. contactor logic and local control A ≥ 20 Ah batteries B ≥ 24 Ah long life batteries C = no batteries SECTOS Pole Mounted SF6 Load Break Switch|Electrical and remote control 13 7.2.3 Automatic Sectionalizer Sectos Load. Break Switch can as Automatic Sectionalizer with DTU-131xxxx control cabinet easily.Which also includes all remote-function at the same time, don't need add any hardware components. As the 80-90% of Medium Voltage overhead line faults are self clearing or transient by nature and last for a few cycles or seconds. In coordination with the main circuit-breaker or reclosers, The Sectos Load Break Switch is able to distinguish between transitory and permanent faults occurring in the section it is installed in. Only in case of a permanent fault, it will isolate the line automatically. From principle and application, the Sectos can as two kinds of sectionalizer, one is Current Based sectionalizer(need Current detection), the other is Voltage Based sectionalizer(need Voltage detection). Current Based Automatic sectionalizer - Automatic sectionalizers are selfcontained, automatically controlled circuit-opening devices. Voltage Based Automatic sectionalizer - Automatic sectionalizers are selfcontained, automatically controlled circuit-opening devices. - Lose voltage to Open If Switch detect lost voltage two side of switch, Switch open immediately. - Add Voltage to Close(A-Time) Either side add Voltage and last A-Time Switch close. - A-Time open lockout Either side add Voltage and lost it within A-Time,Switch hold open and lockout. - B-Time Switch close and Start B-Time, If no lost voltage till B-Time time out, Switch hold close. - B-Time open Lockout Switch close and Start B-Time, If lost voltage within B-Time, Switch Open and Lockout ( Load side Fault ); - Apply to Loop and emanative circuits. - Automatic sectionalizers counts the fault current operations of a upstream reclosing device. - Automatic sectionalizers operates after a preselected number of fault current operations. - Automatic sectionalizers isolate the faulted section of a distribution feeder after the feeder has been deenergized by e.g. a recloser or reclosing CB. 1 Current Based Automatic sectionalizer | 2 Voltage Based Automatic sectionalizer 1 2 Typical circuit I> Recloser or CB A-Time Sectionalizer (transient fault) Recloser or CB Recloser or CB A-Time B-Time Sectionalizer Count Count Count 14 Electrical and remote control|SECTOS Pole Mounted SF6 Load Break Switch Sectionalizer (permanent fault) Lock out NXBD mounted at Double poles normally 2 1 3 4 1 Crossarm | 2 Fixing clamp |3 Spacer plate | 4 Surge arrester Spacer plate NXBZ59 The Spacer plates are required, if a 3-position switch(with inner earthing switch) 8.2.2 Above the crossarm Sectos(except NXBD) can be mounted below the Crossarm easily. The Spacer plates can be without, if a 2-position switch(without inner earthing switch) Description of Crossarm and Surge arrester can be found above in point 8.2.1 The spacer plate is standard for NXBD type. See dimension drawings at the point9.6 Fixing clamp NXAM 4 or 5 NXB is easy to install above the crossarm using 2 pieces fixing clamps---NXAM1 or NXAM2. Surge arresters MWK To protect the Sectos against atmospheric overvoltages, it is often necessary to install surge arresters on one or both sides of the switch. Normally. It can be purchased locally according to features of local power network. Also silicon rubber insulated surge arresters of ABB, type MWK can be used, complete information please go to website http: ABB.com.cn, ABB Hochspannungstechnik AG, Switzerland or ABB High Voltage Switchgear Co., LTD, BeiJing, China. NXA is easy to install above the crossarm using 2 pieces fixing clamps---NXAM4 or NXAM5. See dimension drawings at the point9.7 NXAM1 is use for 80...100 x 80...100 crossarm. NXAM2 is use for 120...160 x 120...160 crossarm SECTOS Pole Mounted SF6 Load Break Switch| Main construction and mounting 17 9 Dimension drawings(unit:mm) 9.1 NXB Load Break Switch 9.2 NXBD Load Break Switch SECTOS Pole Mounted SF6 Load Break Switch| Dimension drawings(unit:mm) 19 9.5 Fixing clamp NXAM 1/NXAM 2 9.6 Spacer plate NXBZ59 9.7 Fixing clamp NXAM 4/NXAM 5 SECTOS Pole Mounted SF6 Load Break Switch| Dimension drawings(unit:mm) 21 10 Ordering type code 10.2 Type code Sectos NXA 10.1 Type code Sectos NXB and NXBD The Pole Mounted Load Break Switch type NXB Pole mounted load Break Switch 3-way Pole mounted Load Break Switch Single phase Pole mounted Load Break Switch NXB NXBD NXBS Rated voltage 12kV IEC 24kV IEC 24 C The Pole Mounted Load Break Switch type NXA Pole mounted load break switch NXA Rated voltage 24kVlEC (*Creepage dIstance up to 960mm) 36 kVIEC (*Creepage dIstance up to 1440mm) 12 24 Type of insulators Standard Silicone rubber insulators with 620mm creepage distance Silicone rubber insulators with 960mm creepage distance Silicone rubber insulators with Combi sensors and voltage sensors Silicone rubber insulators with 6 CVD sensors and 3-phase CTs Series 400 for underground cable bushings according to IEC 36 C C D CS CK E Without earting switch Earting switch on one side when NXB Earting switches on both sides/disconnectors when NXBD Motor operating device Only manual operating = BLANK Gas measuring accessories in operaing mechanism box Manual operated type with NXAP3 gas density gauge, with temp. compensated, for temp.-40℃ ...+60℃ Motor or remote operated type with ELEGMD1/0 gas density switch, with temp. compensated, for temp.-40℃...+60℃ Mechanical Low pressure lock-out device possible -10℃...+40℃ without temp. compensated Motor and tripping coil voltage is 24VDC Other voltages, 12VDC, 48VDC, 60VDC, 110VDC, 125VDC, 220VDC can be ordered for other needs A control cable is always needed with motor operating device The alternatives are 8m, 12m, 16,xxM (max 25 m) xx to be specified Medium control cabinet with relevant control circuit and components, spare space ready for radio and ABB FTU Big control cabinet with relevant control circuit and components, spare space ready for bigger size communication device and Control cabinet with relevant circuit and components, equip with FTU REC523 Control cabinet with relevant circuit and components, equip with FTU REC501 C E Rated current 630 A 630 Without earting switch A Motor operating device Only manual operating = BLANK 630 A C C M - Gas measuring accessories in operaing mechanism box Manual operated type with NXAP3 gas density gauge, with temp. compensated, for temp.-40℃ ...+60℃ Motor or remote operated type with ELEGMDI/0 gas density switch, with temp. compensated, for temp.-40℃...+60℃ Mechanical Low pressure lock-out device possible -10℃ ...+40℃ without temp. compensated M - 3 3 3 4 Motor and tripping coil voltage Other voltages, 12VDC, 48VDC, 60VDC, 110VDC, 125VDC, 220VDC can be odered for other needs 3 4 630 A M 3 / 24VDC / 8M / UEMC-A2 24 36 Type of insulators Silicone rubber insulators Series 400 for underground cable bushings according to IEC Rated Current 630 A 22 Ordering type code|SECTOS Pole Mounted SF6 Load Break Switch 630 A M 3 / 24VDC / 8M / UEMC-A2 A control cable is always needed with motor operating device The altematives are 8m, 12m, 16, xxM (max 25 m) xx to be specified 24VDC 8M 24VDC Medium control cabinet with relevant control circuit and components, spare space ready for radio and ABB FTU Big control cabinet with relevant control circuit and components, spare space ready for bigger size communication device and Control cabinet with relevant circuit and components, equip with FTU REC523 Control cabinet with relevant circuit and components, equip with FTU REC501 8M UEMC-A2 UEMC-A3 DTU131-xxxx DTU111-xxxx UEMC-A2 UEMC-A3 DTU131-xxxx DTU111-xxxx SECTOS Pole Mounted SF6 Load Break Switch|Ordering type code 23 10.3 CT,VTand Sensor 10.3.1 CT and VT CT and VT are option items when order Sectos Ring type Current Transformer KOKU072G4 are standard type of Sectos, For some special application,Applies to the fault indicator SPEF 3A2C, Current Transformer type KOKU072G3(same size with KOKU072G4) can be used. The ratio of it is 400/0.1A, the CT of each phase are connected to the shielded downlead cable KOHZ11 in the branching box SPEC6, which also includes an over voltage protection. Installed around the bushings of Sectos -Type: -Ratio: -Burden/Class KOKU 072 G4 400/1A,600/1A 3VA/5P10 VT(Voltage Transformer) should be equipped as power or voltage measuring TDO 6 type can be provided, also local purchaseing according local requirement is available. Outdoor voltage transformers TDO 6 - Highest voltage for equipment - Power frequency test voltage, 1 min - Lightning impulse test voltage - Max. rated burden, classes [VA/cl] [kV] 12,17,5,24,25 [kV] 28,38,50 [kV] 75,95,125 50/0.2-100/0.5- burden, 0.5VA/5P20 10.3.2 Sensors Combi, voltage and CVD Sensor are a new solution for measuring currents and voltages for protection and monitoring of Medium Voltage power systems. In the combi sensors, both the current and voltage sensors are integrated in the same compact cast resin part. 24 Ordering type code|SECTOS Pole Mounted SF6 Load Break Switch 1VXA000040-en, 201108 Contact us ABB Xiamen Electrical Controlgear Co.,Ltd. No.559 Weili Road,Xiamen Fujian,361009,P,R,China TEL: +86 592 6303 000 FAX: +86 592 6303 002 www.abb.com.cn Power and productivity for a better world™