HAZARDOUS LOCATIONS HUMIDITY Kele Has You Covered With Hard-to-Source Items Designed for Hazardous Environments. L4 | p. 465 HZLIM | p. 450 MTL5000 | p. 474 TT881 | p. 445 EPETD8S | p. 452 K1 | p. 456 HAZARDOUS LOCATIONS HAZARDOUS LOCATIONS Products manufactured in the United States Products that are new to the catalog MODEL/SERIESPAGE Alarms and Control Stations for Hazardous Locations 878EX, 879EX, 116EXMST — Explosion Proof Horns & Strobes . . . . . . . . . . 479 HL600 Series — Hazardous Location Control Stations . . . . . . . . . . . . . . . . . . 480 Conduit Seals and Fittings for Hazardous Locations EYM Series — Close-up Plugs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PLG50 Series — Close-up Plugs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC1A — Kwiko® Sealing Cement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ACK6F — Kwiko® Twinpak Sealing Cement. . . . . . . . . . . . . . . . . . . . . . . . . . . F01 — Fiber Filler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC1F01A — Kwiko® Sealing Cement and Fiber Filler Kits. . . . . . . . . . . . . . . . SPXCD | p. 466 Enclosures and Accessories for Hazardous Locations CXJ Series — Explosion Proof Custom Control Stations. . . . . . . . . . . . . . . . . AXJ, XJAT Series — Explosion Proof Enclosures. . . . . . . . . . . . . . . . . . . . . . MA8, MC6/7, MP6/7 Series — Schneider Electric Explosion Proof Actuator Enclosure (for Valves and Dampers). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZS-260 — Explosion Proof Direct Coupled Actuator Enclosure (for Dampers). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GRT Series — Explosion Proof Outlet Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . Flow and Level Monitoring for Hazardous Locations IL10 Series — Intrinsically Safe Level Transmitter . . . . . . . . . . . . . . . . . . . . . . FS7-4E — Explosion Proof Water Flow Switch. . . . . . . . . . . . . . . . . . . . . . . . . EchoSafe — Flowline Explosion Proof Level Transmitter. . . . . . . . . . . . . . . . . ELP — Flowline Intrinsically Safe Ultrasonic Level Transmitter. . . . . . . . . . . . . L4 — Explosion Proof Float Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V4-2-U — Explosion Proof Flow Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ELP | p. 463 488 488 489 489 489 489 481 482 484 487 488 455 462 460 463 465 465 Intrinsic Safety Barriers for Hazardous Locations MTL5000, MTL7000, MTL7700 Series — Intrinsic Safety Barriers . . . . . . . . . 474 Pressure Sensors and Switches for Hazardous Locations K1 Series — Intrinsically Safe Pressure Transmitter . . . . . . . . . . . . . . . . . . . . 456 IXLdp — Ashcroft Intrinsically Safe Differential Pressure Transmitter. . . . . . . . 457 1950G Series — Explosion Proof Air Differential Pressure Switch. . . . . . . . . . 459 ST-X | p. 442 Specialty Sensors for Hazardous Locations SPXCD Series — Explosion Proof Gas Monitor / Transmitter . . . . . . . . . . . . . 466 30-3003D — Det-tronics Explosion Proof Duct Smoke Detector . . . . . . . . . . . 468 550-X — Balmac Vibration Transmitter / Switch . . . . . . . . . . . . . . . . . . . . . . . . 470 140T- Hazardous — Intrinsically Safe Vibration Transmitter. . . . . . . . . . . . . . .472 10316H2176 — Explosion Proof Whisker Switch . . . . . . . . . . . . . . . . . . . . . . . 478 HAZARDOUS L O C AT I O N S Temperature Controls for Hazardous Locations HZLIM Series — Explosion Proof High and Low Limit Controls. . . . . . . . . . . . EPETD8S, T6051B1006 — Explosion Proof Thermostats . . . . . . . . . . . . . . . . A19AUC-2 — Explosion Proof Bulb Thermostat. . . . . . . . . . . . . . . . . . . . . . . . HLT Series — Explosion Proof Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . kele.com Temperature and Humidity Sensors for Hazardous Locations ST-X Series — Precon Explosion Proof Room Temperature Sensor. . . . . . . . TT211 — Minco Intrinsically Safe RTD Transmitter. . . . . . . . . . . . . . . . . . . . . . TT881 — Minco Explosion Proof Platinum RTD Transmitter. . . . . . . . . . . . . . . HT880 Series — Minco Explosion Proof / Intrinsically Safe Humidity and Temperature Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HHT Series — Explosion Proof / Intrinsically Safe Humidity & Temperature Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450 452 453 454 442 443 445 447 449 NEW! HAZARDOUS LOCATIONS APPLICATION GUIDE The Application Guide below is a quick reference guide to applying Kele automation system interface devices in hazardous locations. Additional information on an explosion proof and instrinsically safe systems can be found in the Technical Reference section at the back of this catalog.The Application Guide covers the most common applications based upon customer requests and is not intended to be all-inclusive. If the application desired is not listed, please contact Kele for assistance at 888-397-KELE (5353) 8 HAZARDOUS LOCATIONS Notes: 1. Dry contacts, thermistors, RTDs, and other devices conforming to the definition of “simple apparatus” require that the sensing circuit limit the applied voltage and current to 1.2V and 100 mA maximum. Power dissipation and stored energy in the hazardous area must be limited to 25 mW and 20 mJ. Switches, thermistors, and RTDs used to sense ambient conditions may generally be given a temperature rating of T6 (185°F/85°C), but they must always be checked against the ignition temperature of the hazardous atmosphere. 2. AXJ and XJAT enclosures are available in a wide range of sizes and configurations. If the project calls for something other than the standard products shown in this catalog, contact Kele for availability of custom configurations. March 2014 WE MAKE IT EASY. kele.com 888-397-5353 USA 441 NEW! HAZARDOUS LOCATIONS PRECON EXPLOSION PROOF ROOM TEMPERATURE SENSOR ST-X SERIES DESCRIPTION The Precon Model ST-X explosion proof room temperature sensor provides accurate space temperature sensing in a compact, unobtrusive housing suitable for wall mounting. The all aluminum NEMA 7 / NEMA 9 enclosure minimizes time lag and allows installation in most atmospheres containing flammable gases or dusts (Groups C, D, E, F, G). TM FEATURES • Class I, Division 1, Group C, D; Class II, Division 1, Groups E, F, G • NEMA 7CD, 9EFG • RTD or thermistor styles available • E-Z mount (1/2" NPT conduit entries top and bottom) • Compact, unobtrusive package ST-X 8 HAZARDOUS LOCATIONS SPECIFICATIONS Accuracy Thermistor ±0.36°F (0.2°C) Type 63 ±0.72°F (0.40°C) Type 71 ±0.054°F (0.03°C) Type 81 and 85 ±0.48°F (0.27°C) @ 32°F (0°C) Type 91 ±0.91°F (0.46°C) @ 32°F (0°C) Lead Wires #24 AWG, 8'L (2.4m) Materials Of Construction Copper-free aluminum enclosure Sensor Type Thermistor, Platinum thin film RTD Temperature Range -30° to 240°F (-34° to 115°C) Dimensions 5.75"H x 1.63"W x 2.13"D (14.1 x 4.1 x 5.2 cm) Weight 0.75 lb (0.34 kg) Warranty 1 year CAUTION: Conduit seal MUST be installed within code-required distance from sensor to maintain explosion proof rating. WARNING: This device is not listed for use in areas classified as Group A (acetylene) or Group B (hydrogen and others). Where temperature sensing in these areas is required, an intrinsically safe system using the Model TT211 transmitter is recommended. ORDERING INFORMATION MODEL ST-X3 ST-X21 ST-X22 ST-X24 ST-X27 ST-X42 ST-X63 ST-X71 ST-X81 ST-X85 ST-X91 442 888-397-5353 USA DESCRIPTION 10,000Ω thermistor @ 77°F (25°C), Type III material (gray leads) 2252Ω thermistor @ 77°F (25°C), Type II material (green leads) 3000Ω thermistor @ 77°F (25°C), Type II material (blue leads) 10,000Ω thermistor @ 77°F (25°C), Type II material (yellow leads) 100,000Ω thermistor @ 77°F (25°C), Type II material (gray leads) 20,000Ω thermistor @ 77°F (25°C), Type IV material (green leads) 1000Ω nickel RTD @ 70°F (21°C) (yellow leads) 100Ω high accuracy RTD @ 32°F (0°C), 0.00385 Ω/Ω/°C (yellow leads) 100Ω RTD @ 32°F (0°C), 0.00385 Ω/Ω/°C (yellow leads) 1000Ω RTD @ 32°F (0°C), 0.00385 Ω/Ω/°C (blue leads) 1000Ω RTD @ 32°F (0°C), 0.00375 Ω/Ω/°C (green leads) kele.com WHEN YOU NEED IT RIGHT, RIGHT NOW, CALL KELE. March 2014 NEW! HAZARDOUS LOCATIONS MINCO INTRINSICALLY SAFE RTD TRANSMITTER TT211 DESCRIPTION The Minco Model TT211 intrinsically safe RTD transmitter takes a standard RTD input and provides an accurate 4-20 mA output over any of three factory-calibrated temperature ranges. When coupled with a Model MTL7706 Safety Barrier and appropriate cabling, both the Model TT211 and the RTD are suitable for use in hazardous locations without the use of explosion proof enclosures. FEATURES • Class I, Division 1, Groups A, B, C, D with intrinsic safety barrier • Nonincendive for use in Class I Division 2 areas without barrier • Accuracy ±0.1% of span • Compact size • Epoxy potted for moisture resistance • Zero and span adjustable to ±5% of span C FM US APPROVED TT211 8 Supply Voltage Input Operating Humidity Thermal Effect 8.5-35 VDC Platinum RTD, 100Ω (0.00385 Ω/Ω/°C) Configuration Two-wire, loop powered Output 4-20 mA Linearity (accuracy) ±0.1% of span Maximum Output Impedance 775Ω @ 24 VDC, 575Ω @ 20 VDC, 325Ω @ 15 VDC Operating Temperature-13° to 185°F (-25° to 85°C) Area Entity Parameters Weight Approvals Warranty 0% to 100% non-condensing ±0.007% of span per °F (± 0.013% per℃) Intrinsically safe Class I, Division 1, Groups A,B,C,D Vmax: 25V; Imax: 150 mA; Ci: 0µF; Li: 0 mH 0.75 lb (0.34 kg) FM approved 3 years HAZARDOUS LOCATIONS SPECIFICATIONS DIMENSIONS in (cm) 0.5 (1.27) 0.08 (0.20) 1.0 (2.54) 0.25 (6.4) 0.15 (0.38) I.D. through 1.5 (3.81) March 2014 0.68 (1.71) 1.09 (2.71) Mounting: Use #6 screw through or #8 thread forming screw WE MAKE IT EASY. kele.com 888-397-5353 USA 443 NEW! HAZARDOUS LOCATIONS MINCO INTRINSICALLY SAFE RTD TRANSMITTER TT211 CAUTION: Intrinsically safe devices require the use of an intrinsic safety barrier when applied in hazardous locations. Provide wiring and grounding strictly in accordance with manufacturer’s instructions. When the Model TT211 transmitter is combined with the Model MTL7706+ intrinsic safety barrier, total cable capacitance between the two must be limited to 0.12 µF, and total cable inductance must be limited to 4.0 mH (equivalent to 2200'/823m maximum Belden® #8760 18/2 shielded twisted pair cable 0.18 µH/FT, 44 pF/FT). WIRING RTD 8 Hazardous Area 4 3 2 1 MTL7706+ Intrinsically Safe Barrier Safe Area 3 4-20 mA 4 Power Bus 20-35 VDC 1 2 250Ω 1-5V HAZARDOUS LOCATIONS TT211 Maximum Cable C = 0.12 µF L = 4.0 mH ORDERING INFORMATION MODEL DESCRIPTION TT211 Intrinsically-safe RTD transmitter PD For 100Ω platinum RTD, TCR=0.00385 Ω/Ω/°C PW For 1000Ω platinum RTD, TCR=0.00375 Ω/Ω/°C RANGE 1EN -20° to 140°F (-28.9° to 60°C) 1S 0° to 100°F (-17.8° to 37.8°C) 1BN 30° to 240°F (-1.1° to 115.6°C) TT211 PW 250R-3-1 DCP-1.5-W MTL7706+ ST-A81 ST-A91 ST-D81 ST-D91 ST-S81 ST-S91 ST-W81 ST-W91 444 Ground Here Only 888-397-5353 USA 1EN Note: Contact Kele for additional ranges and RTD types. Example: TT211-PW-1EN Transmitter with range of -20° to 140°F (-28.9° to 60°C) for 1000Ω platinum RTD (TCR=0.00375 Ω/Ω/°C) RELATED PRODUCTS 250Ω 3 WATT 1% Resistor Long Leads Power supply, 24 VAC IN to 24 VDC OUT Intrinsic safety barrier, 4-20 mA two-wire transmitters 100Ω platinum RTD all-purpose temperature probe 1000Ω platinum RTD all-purpose temperature probe 100Ω platinum RTD duct temperature sensor 1000Ω platinum RTD duct temperature sensor 100Ω platinum RTD space temperature sensor 1000Ω platinum RTD space temperature sensor 100Ω platinum immersion temperature probe 1000Ω platinum immersion temperature probe kele.com WHEN YOU NEED IT RIGHT, RIGHT NOW, CALL KELE. PAGE 1299 995 474 1197 1197 1184 1184 1211 1211 March 2014 NEW! HAZARDOUS LOCATIONS MINCO EXPLOSION PROOF PLATINUM RTD TRANSMITTER TT881 DESCRIPTION The Minco Model TT881 explosion proof platinum RTD transmitter is designed for temperature measurement in applications calling for a rugged industrial housing. This RTD transmitter may be ordered for 100 ohm and 1000 ohm 385 platinum RTD or 1000 ohm 375 platinum RTD. FEATURES • • • • • • • • Class I, Division 1, Groups B, C, D Class II, Division 1, Groups E, F, G NEMA 4X, 7BCD, 9EFG Availible in 100Ω or 1000Ω RTDs High RFI/EMI immunity NIST certificate available 4-20 mA loop powered Substitute replacement for discontinued HCT-881 Hy-Cal transmitters C FM TT881-A with Probe 8 TT881 Accuracy Rangeability Zero Span Zero Span Adjust Output Input Voltage Effect 10-35 VDC (reverse polarity protector) ±0.01% of span -58° to 122°F (-50° to 50°C) 45° to 1080°F (25° to 600°C) Noninteractive 4-20 mA, two-wire standard 0.001% of span/volt max (negligible) for 10-45 VDC Linearity ±0.2% of span for any range from -58° to 1022°F (-50° to 550°C) Temperature Coefficient ±0.002% of span/°C Housing Type NEMA 4X, FM approved, explosionproof Class I, Div 1, Groups B, C, D; Class II, Div 1, Groups E, F, G Terminations Terminal Screws Mounting Immersion Includes an integral sensor mounted via 1/2” NPT threads with 1/4” probe Wall/Pipe Mounting hardware available for surface installations with accessory AC103168 Maximum Load (Supply voltage - 10 VDC) / 0.02A, i.e., (24-10 VDC) / 0.02 = 700Ω SENSOR Temperature Range -58° to 500°F (-50° to 260°C) March 2014 Sensing Element PD 100Ω, 385 platinum, three-wire sensor 0.00385 Ω/Ω/°C PF 1000Ω, 385 platinum, two-wire sensor 0.00385 Ω/Ω/°C PW 1000Ω, 375 platinum, two-wire sensor 0.00375 Ω/Ω/°C Ice Point Resistance [Ro] 100Ω ±0.1Ω, ±0.12% 1000Ω ±1Ω, ±0.12% Stability Better than 0.25°C per year Insulation Resistance Sheath: 500°F (260°C), 100 mΩ @ 50 VDC min Probe Material Stainless steel body Area Explosion proof Class I, Div 1, Groups B, C, D; Class II, Div 1, Groups E, F, G; NEMA 4X with thermowell; without thermowell, explosion proof indoor only Factory Mutual, File #3012833 Pressure 2750 psig (18,961 kPa) max @ 500°F Operating Temperature-40° to 185°F (-40° to 85°C) noncondensing Standard Length 5.5”L (13.97 cm), 0.25” (0.64 cm) probe, 1/2” NPT mounting Approvals FM Weight (5.5” length) 5.6 lb (2.54 kg) Warranty 3 years WE MAKE IT EASY. kele.com 888-397-5353 USA HAZARDOUS LOCATIONS SPECIFICATIONS Supply Voltage US APPROVED 445 NEW! HAZARDOUS LOCATIONS MINCO EXPLOSION PROOF PLATINUM RTD TRANSMITTER TT881 DIMENSIONS in (cm) 4.25 (10.80) 3.7 (9.4) + 1.5 (3.81) Zero and Span Adjustments under cover Wall Mount (AC103168 Option) 5.5 (13.97) RTD – Power Supply 10 to 45 VDC 4-20 mA Signal TT881 CAUTION: Conduit seal MUST be installed within code-required distance from junction box to maintain explosion proof rating. For Group B and C atmospheres, conduit seals must be installed within 2” (5.08 cm) of the enclosure regardless of less stringent code requirements. WARNING: All circuits MUST be de-energized before opening the cover of this device for any purpose, including resetting a manual reset controller or adjusting a set point. If work must be performed with an energized circuit, the atmosphere inside and outside the enclosure must be proven safe with a listed intrinsically safe combustible gas detector. HAZARDOUS LOCATIONS 8 ORDERING INFORMATION DEL * TT881 DESC PT N Assembly probe for two-wire RTDs * PD 100Ω 0.00385 Ω/Ω/°C platinum curve, 6" leads PF 1000Ω 0.00385 Ω/Ω/°C platinum curve, 6" leads * PW 1000Ω 0.00375 Ω/Ω/°C platinum curve, 6" leads LLL Length LLL in .1" increments 055 = 5.5", 120 = 12.0" E Duct mount, NEMA 4X box, LLL typically 8.0" * P Immersion, NEMA 4X box, LLL typically 5.5" for 6" well insertion W Wall mount, NEMA 4X box, LLL typically 2.0" 1 4-20 mA DC output EN Range codes per Minco letter ranges (-20°/140°F) or (-29°/60°C) Range codes per Minco letter ranges (0°/100°F) or (-18°/38°C) * S N Range codes per Minco letter ranges (32°/122°F) or (0°/50°C) H Range codes per Minco letter ranges (40°/90°F) or (4°/32°C) C Range codes per Minco letter ranges (0°/100°C) -Range codes per Minco letter ranges in the catalog SX Special range on next item line, -xxx/-yyyE, i.e., -40°/-10°F 1 No calibration data, sensor or transmitter Sensor/Transmitter matched at 0°C with NIST * 2 3 Sensor/Transmitter matched at 0°, 100°, and 260°C with NIST TT881 PW 055 *Normally stocked item AC103168 DCP-1.5-W DCPA-1.2 EYM-50 GFF-50 WB-6 WS-6 446 888-397-5353 USA P 1 S 2 Example: TT881PW055P1S2 Transmitter with 5.5" immersion probe, 1000Ω 375 curve platinum RTD, ranged for 0°/100°F, with NIST matched @ 0°C RELATED PRODUCTS Separate pipe/wall mounting hardware kit Power supply, 24 VAC IN to 24 VDC OUT Power supply, 120 VAC IN to 24 VAC/24 VDC OUT 1/2" size, 1.06" turning radius, 1 oz Kwiko cement required, Malleable Iron construction 1/2" galvanized mounting flange Brass well Stainless steel well kele.com WHEN YOU NEED IT RIGHT, RIGHT NOW, CALL KELE. PAGE 995 994 488 1293 1293 March 2014 NEW! HAZARDOUS LOCATIONS MINCO EXPLOSION PROOF / INTRINSICALLY SAFE HUMIDITY AND TEMPERATURE TRANSMITTER HT880 SERIES DESCRIPTION The Minco Model HT880 explosion proof / intrinsically safe humidity transmitter is designed for rugged industrial use. Approved by FM for hazardous location, this system provides safe, reliable, and accurate humidity and optional temperature measurement. The capacitive film sensor is ideal for low and high humidity measurement with 4-20mA outputs. The HT880 comes with a stainless steel sintered filter and an optional NIST traceable certificate. The HT885 has a digital display. HT880 with AC103168 bracket FEATURES • Replaces Hy-Cal HCT880 Series • Available with digital display • Intrinsically safe with MTL7706 barrier FM C HT885 8 CAUTION: Conduit seals MUST be installed within code-required distance from the enclosure to maintain explosion proof rating. For Group B and C atmospheres, conduit seals must be within 2” (5 cm) of the enclosure regardless of less stringent code requirements. NOTE: When using the temperature option, both humidity and temperature loops must be connected to operate. SPECIFICATIONS March 2014 Operating Humidity Operating Temperature HT880 HT885 Conduit Connection Mounting Adjustments Display Enclosure Sensor Filter Sensor Range Wiring Approvals Weight HT880 HT885 Warranty WE MAKE IT EASY. HAZARDOUS LOCATIONS CAUTION: Intrinsically safe devices require the use of an intrinsic safety barrier when applied in hazardous locations. Provide wiring and grounding in accordance with manufacturer’s instructions. When the Model HT-880 is combined with the MTL7706 intrinsic safety barrier, total cable capacitance must be limited to 0.22 µF, and inductance must be limited to 4.0 mH (equivalent to 2700’/823m maximum Belden® #8760 18/2 shielded cable 0.18 µH/FT, 44 pF/FT). Supply Voltage 16.5 to 28.0 VDC Maximum Output Impedance FI 725Ω FX 375Ω Entity Parameters Vamx 28V, Imax 100 mA, Ci Oµ, Li O mH Area FI Class I, Div. 1, 2, Groups A, B, C, D; Class II, Div. 1, 2, Groups E, F, G; Class III, Div. 1, 2; Class I, Zone 0, Aex [ia] IIC T4 FX Class I, Div. 1, 2, Groups B, C, D; Class II, Div. 1, 2, Groups E, F, G; Class III, Div. 1,2 Accuracy ±2.5% RH from 10 to 80% RH Includes hysteresis, linearity, repeatability, and all temperature and voltage effects Sensor Type RH: Thin film capacitive element Optional Temperature: 1000Ω platinum RTD, 385 curve Response Time 50 seconds in slow moving air US APPROVED 0 to 100% RH -40° to 176°F (-40° to 80°C) -4° to 176°F (-20° to 80°C) 1/2" FNPT 1/2" MNPT and bracket sold separately Non-interacting zero/span (HT885) 3.5 digit LCD display, % RH and optional °F or °C Metal with screw-on cover 60 micron stainless steel sintered filter 0% to 100% RH Terminals, 22-14 AWG FM 2.8 lb (1.3 kg) 4.5 lb (2.02 kg) 3 years kele.com 888-397-5353 USA 447 NEW! Control room HAZARDOUS LOCATIONS MINCO EXPLOSION PROOF / INTRINSICALLY SAFE HUMIDITY AND TEMPERATURE TRANSMITTER HT880 SERIES WIRING FI Wiring DIMENSIONS Temperature 4.45 ref MTL7706+ IS Barrier Hazardous area Safe area 4-20 mA 4 3 Power Bus Probe 20-28 VDC 1 2 4-20 mA Humidity Ground Here Only MTL7706+ IS Barrier 4-20 mA 4 3 Insertion depth 4.15 ref Power Bus 1/2 NPT OR G1/2 process thread 20-28 VDC 1 2 Sintered cap 4-20 mA Temperature sensor Humidity sensor connection connection FX Wiring Ground Here Only PS 4-20 mA Temperature & Humidity 8 Connection head Model CH106 Conduit thread HAZARDOUS LOCATIONS WARNING: All circuits MUST be de-energized before opening the cover of this device for any purpose. If work must be performed with an energized circuit, the atmosphere inside and outside the enclosure must be proven safe with a listed intrinsically safe combustible gas detector. ORDERING INFORMATION MODEL HT880 HT885D DESCRIPTION Industrial-grade, ±2.5% RH, 4-20 mA transmitter Industrial-grade, ±2.5% RH, 4-20 mA transmitter with LCD display CALIBRATION N25 NIST three-point ±2.5% calibration certificate S25 Standard ±2.5% calibration TEMPERATURE OPTIONS (other ranges available) NT No temperature transmitter EN -20° to 140°F (-28° to 60°C) S 0° to 100°F (-18° to 38°C) -Special calibration ranges available (must call) PROBE LENGTH 60 6" inch probe length 12 12" inch probe length AGENCY APPROVAL FX FM approved, explosion proof (NT option only)* * Not for use as intrinsically safe FI FM approved, intrinsically safe AC102765 AC103168 AC103253 DCP-1.5-W DCPA-1.2 EYM-50 GFF-50 MTL7706+ 448 888-397-5353 USA RELATED PRODUCTS PAGE HT885 pipe/wall bracket Separate pipe/wall mounting hardware kit Duct mount kit for HT880 Power supply, 24 VAC IN to 24 VDC OUT 995 Power supply, 120 VAC IN to 24 VAC/24 VDC OUT 994 1/2" size, 1.06" turning radius, 1 oz Kwiko cement required, Malleable Iron construction 488 1/2" galvanized mounting flange Intrinsic safety barrier, 4-20 mA two-wire transmitters 474 kele.com WHEN YOU NEED IT RIGHT, RIGHT NOW, CALL KELE. March 2014 NEW! HAZARDOUS LOCATIONS EXPLOSION PROOF / INTRINSICALLY SAFE HUMIDITY & TEMPERATURE TRANSMITTER HHT SERIES DESCRIPTION The Dwyer HHT Series explosion proof / intrinsically safe humidity transmitter is designed for rugged industrial use. Approved by FM for hazardous location, this system provides safe, reliable, and accurate humidity and/or temperature measurement with 4-20 mA outputs. Two models have a digital display. CAUTION: Intrinsically safe devices require the use of an intrinsic safety barrier when applied in hazardous locations. Provide wiring and grounding in accordance with manufacturer’s instructions. When the Model HT-880 is combined with the MTL7706 intrinsic safety barrier, total cable capacitance must be limited to 0.22 µF, and inductance must be limited to 4.0 mH (equivalent to 2700’/823m maximum Belden® #8760 18/2 shielded cable 0.18 µH/FT, 44 pF/FT). FM C US APPROVED FEATURES • Available with digital display • Intrinsically safe with MTL7706+ barrier HHT WIRING Intrinsically Safe Wiring MTL7706+ IS Barrier Hazardous area Safe area Power Bus 3 Temperature 4-20 mA 20-28 VDC 1 8 2 4 4-20 mA RH Ground Here Only Temperature RH MTL7706+ IS Barrier COM 3 4-20 mA Power Bus 20-28 VDC 1 2 4 4-20 mA EXP Wiring 4-20 mA Ground Here Only PS Temperature & RH SPECIFICATIONS Supply Voltage Explosion proof Intrinsically Safe Entity Parameters Area Explosion proof Intrinsically Safe Accuracy Sensor Type RH: Temperature: 16.5 to 28 VDC 9.5 to 28 VDC Vmax= 28V, Imax= 100 mA, Ci= nF, Li= 7.7 µH Class I, Div. 1, Groups B, C, D; Class II, Div. 1, Groups E, F, G; Class III, Div. 1, Class I, Div. 1, Groups A, B, C, D; Class II, Div. 1, Groups E, F, G; Class III, Div. 1 ±2% RH from 10 to 90% RH Capacitive Solid state Response Time Conduit Connection Mounting Display Enclosure RH Sensor Range Temperature Sensor Range Wiring Approvals Weight Warranty 15 seconds 1/2" FNPT Duct probe: 1/2" MNPT LCD Display Aluminum 0% to 100% RH HAZARDOUS LOCATIONS CAUTION:CONDUIT seals MUST be installed within coderequired distance from the enclosure to maintain explosion proof rating. For Group B and C atmospheres, conduit seals must be within 2” (5 cm) of the enclosure regardless of less stringent code requirements. NOTE: When using the temperature option, both humidity and temperature loops must be connected to operate. -40° to 140°F (-40° to 60°C) Terminals FM, CE 2.5 lb (1.1 Kg) 1 year ORDERING INFORMATION March 2014 MODEL HHT-IU HHT-IT HHT-IT-LCD HHT-EU HHT-EU-LCD DESCRIPTION 10 inch Intrinsically safe Humidity transmitter 10 inch Intrinsically safe Humidity and Temperature transmitter 10 inch Intrinsically safe Humidity and Temperature transmitter with display 10 inch Explosion proof Humidity transmitter 10 inch Explosion proof Humidity transmitter with display GFF-50 MTL7706+ EYM-50 DCPA-1.2 A-287 DCP-1.5-W RELATED PRODUCTSPAGE 1/2" galvanized mounting flange Intrinsic safety barrier, 4-20 mA two-wire transmitters 474 1/2" size, 1.06" turning radius, 1 oz Kwiko cement required, Malleable Iron construction 488 Power supply, 120 VAC In to 24 VAC/24 VDC Out 994 Separate pipe/wall mounting hardware kit for TTE Series Power supply, 24 VAC IN to 24 VDC OUT 995 WE MAKE IT EASY. kele.com 888-397-5353 USA 449 NEW! HAZARDOUS LOCATIONS EXPLOSION PROOF HIGH AND LOW LIMIT CONTROLS HZLIM SERIES DESCRIPTION The HZLIM Series explosion proof high and low limit controls are field-assembled combinations of industry standard controls, heavy duty explosion proof enclosures, and seals for use in atmospheres that may contain hazardous gases or dusts (Groups B, C, D, E, F). The HZLIM-LO-A includes the ultra reliable A11A-1 manual reset low limit control, a XJA7514C2M2M explosion proof enclosure, two EYM-75 conduit seals, and an ACK6F fiber/ cement kit. The HZLIM-LO-B is identical to the HZLIM-LO-A but includes the equally reliable A11B-1 automatic reset low limit control instead of the A11A-1. 8 The HZLIM-HI is also identical to the HZLIM-LO-A but includes the time proven A70KA-1 manual reset high limit control in place of the A11A-1. HAZARDOUS LOCATIONS FEATURES • • • • • • • HZLIM Series DIMENSIONS Class I Division 1 Groups B, C, D Class II Division 1 Groups E, F,G NEMA 7BCD, 9EFG Long life, snap acting contacts Easy set point adjust Freeze protection for hazardous locations Code required AHU high limit protection for hazardous locations in (cm) Wiring 3/4" Rigid Conduit EYM75 Seal 3.13 (7.95) Sealing Cement Fiber Dam Wiring Enclosure Controller 10 (25.40) SPECIFICATIONS Refer to the A70 and A11 Series in the Thermostats and Controllers section for specifications, capillary, installation and wiring information. Capillary EYM75 Seal 3.13 (7.95) Sealing Cement Fiber Dam 10.25 (26.04) Capillary CAUTION: Conduit seal MUST be installed within code-required distance from junction box to maintain explosion proof rating. For Group B and C atmospheres, conduit seals must be installed within 2” (5.08 cm) of the enclosure regardless of less stringent code requirements. 450 888-397-5353 USA kele.com WARNING: All circuits MUST be de-energized before opening the cover of this device for any purpose, including resetting a manual reset controller or adjusting a set point. If work must be performed with an energized circuit, the atmosphere inside and outside the enclosure must be proven safe with a listed intrinsically safe combustible gas detector. WHEN YOU NEED IT RIGHT, RIGHT NOW, CALL KELE. March 2014 NEW! HAZARDOUS LOCATIONS EXPLOSION PROOF HIGH AND LOW LIMIT CONTROLS HZLIM SERIES INSTALLATION / MOUNTING OPERATION Install the XJATS14C2M2N1 enclosure, included with each kit, in its intended location. Install the two EYM75 conduit seals in the two tapped holes of the XJATS14C2M2N1 enclosure, making sure to engage a minimum of five full threads. Also be sure that the plugs on the conduit seals are both facing up and to the front (cement will be poured into them later). The male nipple, supplied with fittings, can be easily removed and replaced in the opposite side for proper orientation. 8 HAZARDOUS LOCATIONS Unpack the A11 or A70 controller, and fully uncoil the capillary tubing. Place plastic bushings in both openings inside the enclosure and also in the bottom of the lower conduit seal. Gently feed the end of the capillary (or capillary and bulb) through the bottom opening and conduit seal from inside the XJATS14C2M2N1 enclosure, taking care not to nick or kink the capillary. Once the end is out, slowly feed the rest of the capillary fully through to the outside of the conduit seal. Use an assistant, if needed, to make sure that the inner and outer plastic bushings stay in place to protect the capillary from damage. Once this is accomplished, mount the A11 or A70 controller to the panel inside the enclosure. Install the capillary (or capillary and bulb) on the equipment according to the included instructions. Install rigid conduit and wiring as required by code from the upper conduit seal, engaging a minimum of five full threads at each joint. Only individual insulated conductors may pass through the conduit seal. If jacketed cable is used, the jacket must be stripped back beyond the seal or else a listed cable seal must be applied within the enclosure. Remove the plugs from the two conduit seals. Make sure that the wires and capillary are centered in the seals. Then install fiber dams and sealing compound in each according to the included instructions (minimum 0.75"/2 cm cement depth), and replace the plugs. Adjust the setpoint on the controller, install the cover for the XJATS14C2M2N1 enclosure, and tighten securely. ORDERING INFORMATION MODEL HZLIM-HI HZLIM-LO-A HZLIM-LO-B ACK6F EYM-75 March 2014 DESCRIPTION Kit with one A70KA-1 manual reset high limit control, one XJATS14C2M2N1 enclosure, two EYM75 conduit seals, three plastic conduit bushings, and one ACK6F sealing kit Weight: 26.9 lb (12.2 kg) Kit with one A11A-1 manual reset low limit control, one XJATS14C2M2N1 enclosure, two EYM75 conduit seals, three plastic conduit bushings, and one ACK6F sealing kit Weight: 25.7 lb (11.7 kg) Kit with one A11B-1 automatic reset low limit control, one XJATS14C2M2N1 enclosure, two EYM75 conduit seals, three plastic conduit bushings, and one ACK6F sealing kit Weight: 25.7 lb (11.7 kg) RELATED PRODUCTS Cement: 1.9 lb * (0.85kg) Fiber: 0.3 lb (0.19 kg), 25 cu in (410 cu cm) volume when set * Consists of five 0.4 lb (0.19 kkg) cement pouches 3/4" size, 1.19" turning radius, 2 oz Kwiko cement required, Malleable Iron construction WE MAKE IT EASY. kele.com 888-397-5353 USA PAGE 489 488 451 NEW! HAZARDOUS LOCATIONS EXPLOSION PROOF THERMOSTATS EPETD8S, T6051B1006 DESCRIPTION The EPETD8S and T6051B1006 Series explosion proof thermostats are two-position room thermostats designed for on/off control with set points from 50° to 90°F (10° to 32°C) (EPETD8S) and 46° to 84°F (8° to 29°C) (T6051B1006). These snap-acting switch type devices are suitable for line- or lowvoltage applications and have SPDT contacts for heating or cooling control. FEATURES 8 • Class I Division 1 Groups C, D; Class II Division 1 Groups E, F, G • NEMA 7CD, 9EFG • Line or low voltage control of heating or cooling systems • EPETD8S UL file #E114308 • T6051B1006 UL file #E12842 EPETD8S T6051B1006 SPECIFICATIONS HAZARDOUS LOCATIONS Model Voltage Range Differential Contact Arrangement Weight Dimensions Setpoint Range EPETD8S 24-244 VAC, 22A heating and cooling Heating 2°F (1.1 °C), Cooling 4°F (2.2°C) SPDT 5.3 lb (2.4 kg) 5.6" x 6.4" x 4.5" (14.3 x 16.2 x 11.4 cm) 50° to 90°F (10° to 32°C) T6051B1006 24-120 VAC 10A heating, 7A cooling; 240 VAC 6A heating, 4A cooling Heating 1°F (0.6°C), Cooling 1°F (0.6°C) SPDT 5.3 lb (2.4 kg) 5.6" x 6.4" x 4.75" (14.3 x 16.2 x 12.1 cm) 46° to 84°F (8° to 29°C) WIRING INSTALLATION/MOUNTING Surface-mount explosion proof box using the mounting ears for surface applications. Each includes two 3/4" tapped conduit entries (top and bottom). N.C. N.O. C - N.C. Open on temp rise C - N.O. Close on temp rise CAUTION: Conduit seal MUST be installed within code-required distance from thermostat to maintain explosion proof rating. C HLT-1 (SPDT) & HLT-2 (DPDT) 452 ORDERING INFORMATION MODEL EPETD8S T6051B1006 DESCRIPTION Line- or low-voltage heating/cooling thermostat Line- or low-voltage heating/cooling thermostat ACK6F EYM-75 RELATED PRODUCTS PAGE Cement: 1.9 lb * (0.9 kg) Fiber: 0.3 LB (0.14 kg), 25 cu in (410 cu cm) volume when set * Consists of five 0.4 lb (0.19 kg) cement pouches 489 3/4" size, 1.19" turning radius, 2 oz Kwiko cement required, Malleable Iron construction 488 888-397-5353 USA kele.com WHEN YOU NEED IT RIGHT, RIGHT NOW, CALL KELE. March 2014 NEW! HAZARDOUS LOCATIONS EXPLOSION PROOF BULB THERMOSTAT A19AUC-2 DESCRIPTION The Johnson Controls Model A19AUC-2 explosion proof bulb thermostat is an ideal solution for air or fluid temperature control in potentially hazardous areas. Its 6' capillary and bulb make mounting convenient, and its external setpoint adjustment knob provides easy operation without having to verify that the atmosphere is safe. An optional thermowell makes immersion applications a snap. FEATURES • Class I, Division 1, Group D (NEMA 7) • Class II, Division 1, Groups E, F, and G (NEMA 9) • Line or low voltage control of heating or cooling systems • 6' (1.83m) capillary for flexible bulb placement • Immersion well available • 20° to 80°F range (celcuis) • Duct bulb holders available SPECIFICATIONS Warranty INSTALLATION / MOUNTING Each explosion proof box has mounting ears for surface applications and includes 3/4" FNPT tapped conduit entry on the top side. WIRING SPDT 22.0 A @ 277 VAC maximum 16.0 A @ 120VAC; 9.2 A @ 208 VAC; 8.0 A @ 240 VAC 96.0 A @ 120 VAC, 55.2A @ 208 VAC, 48.0A @ 240 VAC 125 VA @ 24-600 VAC 20° to 80℉ (-7° to 27) 3.5℉ (1.9) 0.38" x 4.97" (0.95 x 12.6 cm) 6' (1.83 m) 6.25" H x 3" W x 4.25" D (15.9 x 7.6 x 10.8 cm) 2.6 lb (1.2 kg) UL listed File #E37739, CSA Explosion proof Class1, Division 1, Group D; Class II, Division 2, Groups E, F, G 1 year C 1 N.C. 3 C - N.C. Open on temp rise C - N.O. Close on temp rise N.O. 2 8 HAZARDOUS LOCATIONS Switch Non Inductive Amps Full Load Amps Locked Rotor Amps Pilot Duty Range Differential Bulb Capillary Dimensions Weight Approvals Area A19AUC-2 A19AUC CAUTION: Conduit seal MUST be installed within code-required distance from thermostat to maintain explosion proof rating. ORDERING INFORMATION March 2014 MODEL A19AUC-2 DESCRIPTION Remote bulb thermostat TE-6001-1 WEL14A-603R RELATED PRODUCTS Duct temperature element holder with box 5-13/16 Copper bulb well WE MAKE IT EASY. PAGE 1391 kele.com 888-397-5353 USA 453 NEW! HAZARDOUS LOCATIONS EXPLOSION PROOF THERMOSTAT HLT SERIES DESCRIPTION The HLT Series explosion proof thermostats are twoposition room thermostats designed for on/off control with setpoints from 40° to 110°F (4° to 43°C). The HLT Series has a bulb and capillary room temperature sensor and adjustment slot for changing the setpoint. The thermostats are suitable for line- or low-voltage applications and have either SPDT or DPDT contacts for heating or cooling control. FEATURES • Class I, Division 1, Groups C, D; Class II, Division 1, Groups E, F, G • NEMA 7CD, 9EFG • Line or low voltage control of heating or cooling systems • UL File #E114308 HLT APPLICATION On/Off control in hazardous classified areas. 8 HAZARDOUS LOCATIONS SPECIFICATIONS Model Contact Rating Differential Contact Arrangement Weight Dimensions Setpoint Range HLT-1 24-277 VAC, 22A heating or cooling Heating: 3°F (1.7°C); Cooling 3°F (1.7°C) SPDT 5.3 lb (2.4 kg) 5.8"H x 6.4"W x 5.6"D (14.7 x 16.3 x 14.2 cm) 40° to 110°F (4° to 43°C) HLT-2 24-277 VAC, Heating: 3°F (1.7°C); 22A heating and cooling Cooling 3°F (1.7°C) DPDT 5.3 lb (2.4 kg) 5.8"H x 6.4"W x 5.6"D (14.7 x 16.3 x 14.2 cm) 40° to 110°F (4° to 43°C) WIRING INSTALLATION/MOUNTING Surface-mount explosion proof box using the mounting ears for surface applications. Each includes two 3/4" tapped conduit entries (top and bottom). N.C. C - N.C. Open on temp rise C - N.O. Close on temp rise N.O. C CAUTION: Conduit seal MUST be installed within coderequired distance from thermostat to maintain explosion proof rating. HLT-1 (SPDT) & HLT-2 (DPDT) ORDERING INFORMATION 454 MODEL HLT-1 HLT-2 DESCRIPTION Line- or low-voltage heating/cooling thermostat, SPDT Line- or low-voltage heating/cooling thermostat, DPDT ACK6F EYM-75 RELATED PRODUCTS Cement: 30 oz * (850g) Fiber: 5 oz (142g), 25 cu in (410 cu cm) volume when set * Consists of five 6 oz (187g) cement pouches 3/4" size, 1.19" turning radius, 2 oz Kwiko cement required, Malleable Iron construction 888-397-5353 USA kele.com WHEN YOU NEED IT RIGHT, RIGHT NOW, CALL KELE. PAGE 489 488 March 2014 NEW! HAZARDOUS LOCATIONS INTRINSICALLY SAFE LEVEL TRANSMITTER IL10 SERIES DESCRIPTION The Wika IL10 Series Intrinsically Safe Level Transmitter is exceptionally stable and is virtually unaffected by shock, vibration and orientation. These Instrinsically (IS) Safe transmitters are ideal for monitoring water level in an explosive atmosphere with a safety barrier. The IL10 Series can be lowered into a tank of water and the 4-20 mA signal will directly correspond to the level. FEATURES • • • • Class I, II, III, Division 1, Groups A, B, C, D, E, F, G 0.25% accuracy, all ranges 4-20 mA, loop powered Ranges from 4.2 feet (1.3 m) to 34.9 feet (10.6 m) C FM US APPROVED IL10 8 SPECIFICATIONS Materials of Construction Entity Parameters Stainless steel case Vmax = 30V, Imax = 100 mA, Ci = 22 nF, Li = 0.1 mH Intrinsically safe Class I, II, III, Division 1, Groups A, B, C, D, E, F, G CSA, FM, CE 2.6 lb (1.2 Kg) maximum 1 year Area Approvals Weight Warranty WIRING Hazardous Safe Area Area MTL7706+ Intrinsically Safe Barrier 3 Green 4 Brown + Blue IL10 1 Power Bus 2 Shield Ground Here Only 10-30 VDC + 250Ω 1-5V – CAUTION: Intrinsically safe devices require the use of an intrinsic safety barrier when applied in hazardous locations. Provide wiring and grounding strictly in accordance with manufacturer's instructions. When a IL10 Series transmitter is combined with the Model MTL7706 intrinsic safety barrier, total cable capacitance between the two must be limited to 0.12 µF. Total cable inductance must be limited to 4.0 mH (equivalent to 2700'/823m maximum Belden™ #8760 18/2 shielded twisted pair cable 0.18 µH/FT, 44 pF/FT). HAZARDOUS LOCATIONS Supply Voltage 10-30 VDC Accuracy 0.25% of span Signal Output 4-20 mA Maximum Output Impedance mA 695Ω @ 24 VDC Overpressure Proof 30 psi, Burst 35 psi Operating Temperature-22° to 140°F (-30° to 60°C) Enclosure Rating NEMA 4X (IP65) Dimensions 1.1" diameter x 5.8" long (2.7 x 14.7 cm) ORDERING INFORMATION MODEL IL10ANGGGDZG12Z IL10ANGUGDZG12Z IL10ANCNGDZG12Z IL10ANCPGDZG12Z IL10ANBCGDZG12Z MTL7706+ 250R-3-1 DCPA-1.2 DCP-1.5-W March 2014 DESCRIPTION Intrinsically-safe level transmitter 4.2 foot range with 10 foot lead Intrinsically-safe level transmitter 8.3 foot range with 20 foot lead Intrinsically-safe level transmitter 11.6 foot range with 20 foot lead Intrinsically-safe level transmitter 23.1 foot range with 30 foot lead Intrinsically-safe level transmitter 34.9 foot range with 40 foot lead RELATED PRODUCTSPAGE Intrinsic safety barrier, 4-20 mA two-wire transmitters 474 250 OHM 3 WATT 1% resistor long leads1299 Power supply, 120 VAC In to 24 VAC/24 VDC Out 994 Power supply, 24 VAC IN to 24 VDC OUT 995 WE MAKE IT EASY. kele.com 888-397-5353 USA 455 NEW! HAZARDOUS LOCATIONS INTRINSICALLY SAFE PRESSURE TRANSMITTER K1 SERIES DESCRIPTION The Ashcroft K1 Series intrinsically safe pressure transmitter is exceptionally stable and is virtually unaffected by shock, vibration, or orientation. Performance is directly traceable to NIST standards, and a calibration certificate is available for each unit upon request. These intrinsically safe (IS) transmitters are ideal for monitoring pressures in explosive atmospheres with barrier. FEATURES • Class I, Division 1, Groups C, D; Class II, Division 1, Group G; Class III • Nonincendive for Class I, Division 2, Groups A, B, C, and D • 0.5% accuracy, all ranges • 4-20 mA, loop powered • Ranges from 100-3000 psig (690-20,685 kPa) C FM US APPROVED SPECIFICATIONS HAZARDOUS LOCATIONS 8 Supply Voltage 10-36 VDC Accuracy ±0.5% full scale Thermal Effect ±0.03 full scale/°F zero and span Output 4-20 mA Maximum Output Impedance 650Ω @ 24 VDC Overpressure Proof: 150%; Burst: 300% Temperature Compensation -20° to 160°F (-29° to 71°C) Operating Temperature-20° to 180°F (-29° to 82°C) Response Time 5 ms Materials Of Construction 304 stainless steel case WIRING Hazardous Safe Area Area MTL7706 Intrinsically Safe Barrier 3 BR+ K1 1 Power Bus 20-35 VDC + 2 4 250Ω 1-5V – Process Connection Diaphragm Material Zero Span Adjust Dimensions Weight Area Approvals Entity Parameters Warranty 1'8" BNPT male 316 stainless steel 17-4 PH stainless steel Field adjustable ±10% 4" L x 5/8" dia (10.2 x 1.6 cm) 0.65 lb (0.29 kg) Intrinsically safe Class I, Division 1, Groups C, D; Class II, Division 1, Groups G; Class III UL File #E152893, FM Vmax=30V, Imax- 250 mA, Li = 0, Ci = 0.1 µF 1 year CAUTION: Intrinsically safe devices require the use of an intrinsic safety barrier when applied in hazardous locations. Provide wiring and grounding strictly in accordance with manufacturer's instructions. When a K1 Series transmitter is combined with the Model MTL7706 intrinsic safety barrier, total cable capacitance between the two must be limited to 0.12 µF. Total cable inductance must be limited to 4.0 mH (equivalent to 2700'/823m maximum Belden™ #8760 18/2 shielded twisted pair cable 0.18 µH/FT, 44 pF/FT). Ground Here Only ORDERING INFORMATION 456 MODEL K15M0142F2100X K15M0142F2200X K15M0142F2500X K15M0142F21KX K15M0142F23KX DESCRIPTION 4-20 mA intrinsically safe pressure transmitter 0-100 psig (690 kPa) 4-20 mA intrinsically safe pressure transmitter 0-200 psig (1379 kPa) 4-20 mA intrinsically safe pressure transmitter 0-500 psig (3448 kPa) 4-20 mA intrinsically safe pressure transmitter 0-1000 psig (6895 kPa) 4-20 mA intrinsically safe pressure transmitter 0-3000 psig (20,685 kPa) 250R-3-1 DCP-1.5-W DCPA-1.2 MTL7706+ PT RELATED PRODUCTS 250 OHM 3 WATT 1% Resistor Long Leads Power supply, 24 VAC IN to 24 VDC OUT Power supply, 120 VAC IN to 24 VAC/24 VDC OUT Intrinsic safety barrier, 4-20 mA two-wire transmitters 1/4" pigtail syphon with fittings 888-397-5353 USA kele.com WHEN YOU NEED IT RIGHT, RIGHT NOW, CALL KELE. PAGE 1299 995 994 474 March 2014 NEW! HAZARDOUS LOCATIONS ASHCROFT INTRINSICALLY SAFE DIFFERENTIAL PRESSURE TRANSMITTER IXLDP DESCRIPTION The Ashcroft Model IXLdp (XFM option) is an intrinsically safe, industrial-quality, differential pressure transmitter for use on air and other noncorrosive gases. The Model IXLdp is available with accuracies of 0.25% and 0.50% in pressure ranges of 0.1 "W.C. to 200 "W.C. uni-directional or bi-directional. FEATURES • • • • • • 100 psig static line pressure 0.25% or 0.5% accuracy down to 0.05 "W.C. Uni-directional or bidirectional ranges 300 Series cast stainless steel body NEMA 4X NIST certificate included C FM US APPROVED IXLdp SPECIFICATIONS Supply Voltage Signal Output Entity Parameters Accuracy 36V 250 mA Intrinsically Safe Class I, II, III;Div 1 and 2, Groups A through G Nonincendive Class I, Div 2, Groups A through D; Class II, Div 2, Groups F, G, Class III 0.25 % or 0.5% 8 Response Time 250 ms Operating Temperature-20° to 185°F (-29° to 85°C) Conduit Connection Two 1/2" female Process Connection Two 1/4" NPT female Enclosure NEMA 4X Maximum Static Pressure 100 psig Media Clean, dry, noncorrosive gas Proof Pressure 15 psid Burst Differential Pressure 50 psid Aprovals FM Weight 2 lb (0.9 kg) Warranty 1 year HAZARDOUS LOCATIONS Maximum Supply Voltage Maximum Supply Current Area 12-36 VDC 4-20 mA @ 545Ω Vmax = 36V, Imax = 250 mA, Ci = 12 nF, Li =0 DIMENSIONS in (cm) Access Cover (terminal block) Mounting Foot Mounting Foot Ø0.2 (0.5) 2.7 (6.9) 0.2 Type Two Places Mounting Foot 1/2 NPSM Thread Type (both sides for conduit piping) 5.0 (12.7) 1.4 (3.6) 4.3 (10.9) Zero Pot Location Span Pot Access Cover (zero and span pots) 3.0 (7.6) 1/4 NPT Pressure Fittings High Low 2.5 (6.4) 0.7 (1.8) 0.7 (1.8) 4.6 (11.7) 2.7 (6.9) 0.8 (2.0) 1.4 (3.6) 3.0 (7.6) INSTALLATION The transducer should be used with clean, dry air or other dry, noncorrosive gases. The unit should be mounted with #8 or #10 screws using the three mounting feet provided. The transducer can be mounted in any orientation with virtually no effect on calibration. Any minor zero pressure offsets that are encountered can be adjusted using the zero-adjust potentiometer. The highand low-pressure connection ports are plugged to avoid debris entering the unit. The plugs should be left in place until the tubing and fittings are connected. The two 1/4" NPT pressure connections should be sealed to the transducer housing using Teflon® tape. Do not use dope-type sealant. March 2014 WE MAKE IT EASY. kele.com 888-397-5353 USA 457 NEW! HAZARDOUS LOCATIONS ASHCROFT INTRINSICALLY SAFE DIFFERENTIAL PRESSURE TRANSMITTER IXLDP CAUTION: Intrinsically safe devices require the use of an intrinsic safety barrier when applied in hazardous locations. Provide wiring and grounding strictly in accordance with manufacturer’s instructions. When the Model IXLdp transmitter is combined with the Model MTL7706+ intrinsic safety barrier, total cable capacitance between the two must be limited to 0.12 µF, and total cable inductance must be limited to 4.0 mH (equivalent to 2700'/823m maximum Belden® #8760 18/2 shielded twisted pair cable 0.18 µH/FT, 44 pF/FT). WIRING Hazardous Area Safe Area MTL7706+ Intrinsically Safe Barrier Power Bus Earth Ground 3 4-20 mA 4 8 20-35 VDC 1 2 250Ω 1-5V Ground Here Only HAZARDOUS LOCATIONS ORDERING INFORMATION MODEL DESCRIPTION IX Differential pressure transmitter ACCURACY 3 0.25% accuracy 5 0.5% accuracy PRESSURE CONNECTION F 1/4" NPT female pressure connection OUTPUT SIGNAL 4 4-20 mA output signal ELECTRICAL CONNECTION S Screw terminals PRESSURE RANGE Differential or Gauge Compound P1IW 0.10" W.C. (24.9 Pa) P05IWL ±0.05" W.C. (12.4 Pa) P25IW 0.25" W.C. (62.24 Pa) P1IWL ±0.10" W.C. (24.9 Pa) P5IW 0.50" W.C. (124.6 Pa) P2IWL ±0.20" W.C. (49.8 Pa) 1IW 1.00" W.C. (249.1 Pa) P25IWL ±0.25" W.C. (62.24 Pa) 2IW 2.00" W.C. (498.2 Pa) P5IWL ±0.50" W.C. (124.6 Pa) 2P5IW 2.50" W.C. (622.4 Pa) 1IWL ±1.00" W.C. (249.1 Pa) 3IW 3.00" W.C. (747.3 Pa) 2IWL ±2.00" W.C. (498.2 Pa) 5IW 5.00" W.C. (1245.5 Pa) 2P5IWL ±2.50" W.C. (622.4 Pa) 10IW 10.00" W.C. (2491.0 Pa) 3IWL ±3.00" W.C. (747.3 Pa) 15IW 15.00" W.C. (3734.5 Pa) 5IWL ±5.00" W.C. (1245.5 Pa) 20IW 20.00" W.C. (4979.3 Pa) 10IWL ±10.00" W.C. (2491.0 Pa) 25IW 25.00" W.C. (6224.1 Pa) 15IWL ±15.00" W.C. (3734.5 Pa) 50IW 50.00" W.C. (12.4 kPa) 20IWL ±20.00" W.C. (4979.3 Pa) 100IW 100.00" W.C. (24.9 kPa) 25IWL ±25.00" W.C. (6224.1 Pa) 150IW 150.00" W.C. (37.3 kPa) 50IWL ±50.00" W.C. (12.4 kPa) ±100.00" W.C. (24.9 kPa) 200IW 200.00" W.C. (49.8 kPa) 100IWL OPTIONS XFM Factory mutual approval (required for intrinsically safe) IX 3 FO2 42 ST 250R-3-1 A-602 DCP-1.5-W MTL7706+ 458 888-397-5353 USA 10IW XFM Example: IX3FO242ST10IWXFMX41 Intrinsically safe differential pressure transducer with 0.25% accuracy, 4-20 mA output, and 10" W.C. range. RELATED PRODUCTS 250 OHM 3 WATT 1% Resistor Long Leads Mounting kit for air filter applications. Includes two pressure tips, two 5-foot lengths of aluminum tubing and two adapters. Power supply, 24 VAC IN to 24 VDC OUT Intrinsic safety barrier, 4-20 mA two-wire transmitters kele.com WHEN YOU NEED IT RIGHT, RIGHT NOW, CALL KELE. PAGE 1299 995 474 March 2014 NEW! HAZARDOUS LOCATIONS EXPLOSION PROOF AIR DIFFERENTIAL PRESSURE SWITCH 1950G SERIES DESCRIPTION The Dwyer 1950G Series explosion proof air differential pressure switch monitors differential air pressure in a hazardous environment. The 1950G Series has an external screw type setpoint adjustment and a NEMA 7 and 9 rated enclosure. The enclosure is anodized cast aluminum with explosion proof rating for Class I, Division 1, Groups A, B, C, D and Class II, Division 1, Groups E, F, G. The optional Model A-602 pressure probe kit allows the 1950G Series to monitor filter pressure drop. FEATURES • Class I, Division 1, Groups A, B, C, D • Class II, Division 1, Groups E, F, G; Class III • Ranges from 0.07" to 20" W.C. (17.4 to 4981 Pa) • Adjustable setpoint within range • SPDT 10A contacts SPECIFICATIONS C DIMENSIONS 0.26" dia (0.66) in Mounting Holes (2) (cm) 3.5 (8.89) 5.43 4.87 (13.79) (12.37) 1/2" NPT Electrical Conduit Connection Supply Voltage 1.68 (4.27) 1/8" NPT Low Pressure Port Vent Drain Plug 1.43 (3.63) 8 Closes on high differential pressure Opens on high differential pressure VAC CAUTION: Conduit seal MUST be installed within code-required distance from DP switch to maintain explosion proof rating. A-602 ACK6F EYM-50 March 2014 B-120 HAZARDOUS LOCATIONS C. N.O. N.C. + – MODEL DESCRIPTION 1950G Explosion proof air differential pressure switch OPERATING RANGE APPROXIMATE DEADBAND "W.C."(Pa) RANGE "W.C." Pa At Min Setpoint At Max Setpoint 00 0.06 (14.9) 0.04 (10) 0.07-0.15 17.4-37.3 0 0.11 (27.4) 0.06 (14.9) 0.15-0.5 37.3-124.5 1 0.29 (72.2) 0.11 (27.4) 99.6-398.5 0.4-1.6 5 0.9 (224) 348.7-1370 0.4 (99.6) 1.4-5.5 10 1.8 (448) 3.0-11.0 747.2-2740 0.9 (224) 20 3.0 (747) 1.2 (299) 996-4981 4.0-20 SUPPLY VOLTAGE B-24 24 VDC B-120 120 VAC B-240 240 VAC NON-ATEX NA For Non CE approval models 1 0.38 (0.95) WIRING ORDERING INFORMATION 1950G US Range Adjustment Screw 1/8" NPT High Pressure Port 24 VDC ± 10%, 208 mA; 120/240 VAC @ 5 VA Switch SPDT, 10A @ 240 VAC/28 VDC Operating Temperature0° to 140°F (-18° to 60°C) Connections 1/8" NPT Diaphragm Buna-N Area Class I, Division 1, Groups A, B, C, D; Class II, Division 1, Groups E, D, G; Class III Burst Pressure 10 psig (69 kPa) Approvals UL File #E62583, FM, CSA, CE, ATEX Weight 3 lb (1.4 kg) Warranty 1 year FM APPROVED NA Example: 1950G-1-B-120 - NA 0.4-1.6" W.C.", explosion proof air differential pressure switch with 120 VAC supply voltage - non atex RELATED PRODUCTS PAGE Mounting kit for air filter applications. Includes two pressure tips, two 5-foot lengths of aluminum tubing and two adapters. Cement: 1.9 lb * (0.9 kg) Fiber: 0.3 LB (0.14 kg), 25 cu in (410 cu cm) volume when set * Consists of five 0.4 lb (0.19 kg) cement pouches 489 1/2" size, 1.06" turning radius, 1 oz Kwiko cement required, Malleable Iron construction 488 WE MAKE IT EASY. kele.com 888-397-5353 USA 459 NEW! HAZARDOUS LOCATIONS FLOWLINE EXPLOSION PROOF LEVEL TRANSMITTER ECHOSAFE DESCRIPTION The Flowline Model EchoSafe is an explosion proof, industrial-grade ultrasonic liquid-level transmitter with automatic temperature compensation. Liquid conductivity, clarity, foam, or suspended solids do not affect the highly accurate 4-20 mA output since no contact is made with the material being measured. FEATURES HAZARDOUS LOCATIONS 8 • Class I Division 1, Groups A, B, C, D; Class II, Groups E, F, G; Class III Division 1, Groups E, F, G • Compact XP enclosure with viewing window and dual conduit ports • Narrow (3") beam for use in tight locations • Integral display • Simple pushbutton calibration • Suitable for a wide variety of liquids • Not affected by foam, dirty liquids, etc. • 8' to 24.6' range (20 cm to 7.5m) • Fail-Safe intelligence with diagnostic feedback • Display in inches or centimeters C FM US APPROVED EchoSafe SPECIFICATIONS Temperature Compensation Pressure Rating Enclosure Rating Mounting Conduit Connection Materials Of Construction Supply Voltage 18-28 VDC (loop-powered) Accuracy 0.2% of maximum range Resolution 0.079" (2 mm) Range XP88-0 8" to 24.6' (20 cm to 7.5 m) XP89-0 8" to 32.8' (20 cm to 10 m) Signal Output 4-20 mA or 20-4 mA, two-wire Maximum Output Impedance 250Ω @ 24 VDC Display Type LCD, 6-digits Display Units Inch, cm, ft, m, percent Fail Safe 4 mA, 20 mA, 21 mA, 22 mA, or hold last Operating Temperature-4° to 140°F (-20° to 60°C) Area Approvals Weight Warranty Automatic over entire range 30 psig (207 kPa) NEMA 4X 2" NPT threads two 1/2" NPT Transducer: PVDF, Enclosure: Aluminum, Window: Glass Class I, Division 1, Groups A, B, C, D; Class II, Groups E,F,G: Class III FM, RoHS, CE 6 lb (2.7 kg) 1 year WIRING The EchoSafe requires 14-28 VDC power and a load that receives a 4-20 mA current input. Connect the red wire of the transmitter to the positive VDC terminal on the power supply. Connect the black wire on the transmitter to the (+) terminal on the load. Connect the (–) of the load to the (–) of the power supply. EchoSafe™ UP SELECT FAST 460 888-397-5353 USA kele.com DOWN (black) (red) + 4-20 mA Signal 24 VDC Power Supply WHEN YOU NEED IT RIGHT, RIGHT NOW, CALL KELE. March 2014 NEW! HAZARDOUS LOCATIONS FLOWLINE EXPLOSION PROOF LEVEL TRANSMITTER ECHOSAFE DIMENSIONS 4.44" (11.3) 1/2" NPT 3.89" (9.9) 6.06" (15.4) EchoSafe™ UP SELECT DOWN FAST 4.00" (10.2) 6.06" (15.4) 2" NPT Side View Top View Front View HAZARDOUS LOCATIONS ORDERING INFORMATION MODEL XP88-00 XP89-00 DESCRIPTION Explosion proof level transmitter, 8" to 24.6' Explosion proof level transmitter, 8" to 32.8' LM50-1001 ACCESSORIES 2" Mounting bracket (included with "B" option) ACK6F RELATED PRODUCTS PAGE Cement: 30 oz * (850g) Fiber: 5 oz (142g), 25 cu in (410 cu cm) volume when set * Consists of five 6 oz (187g) cement pouches 489 Power supply, 24 VAC IN to 24 VDC OUT 995 Power supply, 120 VAC IN to 24 VAC/24 VDC OUT 994 1/2" size, 1.06" turning radius, 1 oz Kwiko cement required, Malleable Iron construction 488 DCP-1.5-W DCPA-1.2 EYM-50 March 2014 WE MAKE IT EASY. 8 kele.com 888-397-5353 USA 461 NEW! HAZARDOUS LOCATIONS EXPLOSION PROOF WATER FLOW SWITCH FS7-4E DESCRIPTION The McDonnell & Miller Model FS7-4E explosion proof water flow switches are used to prove flow on liquid lines in hazardous areas. The FS7-4E has an external adjustment of setpoint so one does not have to remove the explosion proof housing. A trimmable paddle allows for handling 1 1/4" to 16" pipe sizes. FS7-4E SPECIFICATIONS HAZARDOUS LOCATIONS 8 Contact Type Media Temperature Connection Maximum Pressure Enclosure Area Installation Dimensions Approvals Weight Warranty SPDT 32° to 300°F (0° to 149°C) 1/2" female conduit 300 psi (2068 kPa) NEMA 7 & 9 Explosion proof Class I, Division 1, Group C, D; Class II, Division 1, Groups E, F, G Vertical 9.7" H x 7.3" W x 4.6" D (24.7 x 18.4 x 11.7 cm) UL File E33552, CSA 12.3 lb (5.6 Kg) 1 year ADJUSTMENTS: TYPICAL FLOW RATES Line Pipe Size (inch) GPM(LPM) 1 1/4" Minimum Flow 4.8 (18.2) Minimum No Flow 3 (11.4) Maximum Flow Maximum No Flow 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 6.3 (23.8) 9.9 (37.5) 15.3 (57.9) 24.4 (92.4) 33.3 (126) 3.6 (13.6) 5.9 (22.3) 21.1 (79.9) 31 (117.3) 48.7 (184.3) 7.7 (29.1) 10 (37.9) 15.8 (59.8) 23.7 (89.7) 35.5 (134.4) 61.4 (232.4) 84 (317.9) 114.8 (434.5) 210 (794.9) 5.9 (22.3) 7 (26.5) 11 (41.6) 9.5 (36) 15.4 (58.3) 17 (64.3) 29.2 (110.5) 37.7 (142.7) 44.4 (168.1) 56.3 (213.1) 8" 51 (193) 71 (270.6) 104 (393.6) 89 (336.9) 131 (495.8) WIRING FLOW ELECTRICAL RATINGS MOTOR RATINGS AC full load amps AC locked rotor amps C NO NC 120V 240V 7.4 3.7 44.4 22.2 Pilot duty – 125 VA @ 120/240VAC 50/60 Hz NO FLOW C NO NC ORDERING INFORMATION MODEL FS7-4E 462 888-397-5353 USA DESCRIPTION Explosion proof water flow switch kele.com WHEN YOU NEED IT RIGHT, RIGHT NOW, CALL KELE. March 2014 NEW! HAZARDOUS LOCATIONS FLOWLINE INTRINSICALLY SAFE ULTRASONIC LEVEL TRANSMITTER ELP DESCRIPTION The Flowline Model ELP Echo Touch is an industrialgrade ultrasonic liquid-level transmitter with automatic temperature compensation. Liquid conductivity, clarity, foam, or suspended solids do not affect the highly accurate 4-20 mA output since no contact is made with the material being measured. When coupled with Model MTL7706 intrinsic safety barrier, the intrinsically safe design and NEMA 4X(IP65) housing allow use in nearly all atmospheres containing hazardous gases, dusts, or fibers. FEATURES • Class I, Division 1, Groups A, B, C, D; Class II, Division 1, Groups E, F, G; Class III, Division 1 • Continuous level measurement with 4-20 mA output • Narrow (eight-degree) beam for use in tight locations • Simple pushbutton calibration • Automatic temperature compensation • NEMA 4X (IP65) housing • Suitable for a wide variety of liquids • Not affected by foam, dirty liquids, etc. • 0.5" to 18' range (0.15 to 5.5m) ELP 8 DIMENSIONS 2.8 (7.11) SPECIFICATIONS 3.6 (9.14) 4.9 (12.45) 2" NPT 1.3 (3.30) March 2014 6.3 (16.00) Supply Voltage 20-35 VDC Accuracy 0.25% of span Resolution 0.125" (0.3 cm) Range 5" to 18' (15 cm to 5.5 m) Signal Output 4-20 mA Maximum Output Impedance 600Ω @ 24 VDC Pulse Rate Two per second Operating Temperature-40° to 140°F (-40° to 60°C) Temperature Compensation Automatic over entire range Pressure Rating 30 psig (207 kPa) @ 77°F (25°C) derated 0.93 psig per °F (11.6 kPa per°C ) above 77°F (25°C) Enclosure Rating NEMA 4X (IP65) Mounting 2" NPT threads Conduit Connection 1/2" NPT Area Intrinsically safe Class I, Division 1, Groups A, B, C, D; Class II, Division 1, Groups E, F, G; Class III, Division 1 Approvals CSA approved, CE Entity Parameters Vmax = 32V, Imax = 130 mA, Ci = 0 µF, Li = 0 mH Weight ELP: 3.0 lb (1.4 kg), ELP-B 3.6 lb (1.6 kg) Warranty 1 year HAZARDOUS LOCATIONS in (cm) CAUTION: Intrinsically safe devices require the use of an intrinsic safety barrier when applied in hazardous locations. Provide wiring and grounding strictly in accordance with manufacturer’s instructions. When the Model ELP transmitter is combined with the Model MTL7706+ intrinsic safety barrier, total cable capacitance between the two must be limited to 0.12 µF, and total cable inductance must be limited to 4.0 mH (equivalent to 2700'/823m maximum Belden™ #8760 18/2 shielded twisted pair cable 0.18 µH/FT, 44 pF/F). WE MAKE IT EASY. kele.com 888-397-5353 USA 463 NEW! HAZARDOUS LOCATIONS FLOWLINE INTRINSICALLY SAFE ULTRASONIC LEVEL TRANSMITTER ELP INSTALLATION Hazardous Area Safe Area MTL7706+ Intrinsically Safe Barrier 3 + - 4-20 mA ELP Level Probe 4 1 Power Bus 20-35 VDC + 2 1-5V 250Ω – Max Cable C = 0.12 μF L = 4.0 mH HAZARDOUS LOCATIONS 8 Ground Here Only MOUNTING TABLE 1. BEAM RADIUS B Option Side Mount Bracket* The ELP can be mounted through any threaded (2" NPT) opening in a tank top or with the optional side-mount bracket. Care should be taken to locate the ELP far enough from tank walls to avoid inter-ference with the beam. Avoid locations near motors or other sources of vibration. D * For depths (D) greater than 5' (1.5m), the side-mount bracket must be extended away from the tank wall according to Table 1. The side-mount bracket provides 4.5" (11.4 cm) clearance from the wall only. R feet 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 DEPTH meters 0.3 0.61 0.91 1.22 1.5 1.8 2.1 2.4 2.7 3.0 3.4 3.7 4.0 4.3 4.6 4.9 5.2 5.5 RADIUS inches cm 1.2 3.1 2.1 5.2 2.9 7.3 3.7 9.5 4.6 11.6 5.4 13.7 6.2 15.9 7.1 18.0 7.9 20.1 8.8 22.3 9.6 24.4 10.4 26.5 11.3 28.7 12.1 30.8 13.0 32.9 13.8 35.1 14.6 37.2 15.5 39.3 ORDERING INFORMATION 464 MODEL ELP ELP-B DESCRIPTION Intrinsically-safe ultrasonic level transmitter Intrinsically-safe ultrasonic level transmitter with side-mount bracket 250R-3-1 DCP-1.5-W MTL7706+ RELATED PRODUCTS 250 OHM 3 WATT 1% Resistor Long Leads Power supply, 24 VAC IN to 24 VDC OUT Intrinsic safety barrier, 4-20 mA two-wire transmitters 888-397-5353 USA kele.com WHEN YOU NEED IT RIGHT, RIGHT NOW, CALL KELE. PAGE 1299 995 474 March 2014 NEW! HAZARDOUS LOCATIONS EXPLOSION PROOF FLOAT SWITCH L4 DESCRIPTION The Model L4 explosion proof float switch is a heavy duty explosion proof switch for the most critical applications. FEATURES • • • • • • • • Explosion proof construction Stainless steel float Magnetically actuated Good for specific gravities 0.7 and up CE, CSA and UL listed; FM approved 1-1/2" NPT mounting Class I, Division 1, Groups C, D; Class II, Division 1, Groups E, F, G WARNING: Models L4 and V4-2-U are not listed for use in areas classified as Group A (acetylene) or Group B (hydrogen and others). For these atmospheres, an intrinsically safe system using standard dry-contact switch, intrinsic safety barriers, and voltage-limiting circuitry is recommended. FM C US APPROVED SPECIFICATIONS Limits Operating Pressure Contact Rating Installation Area Dimensions Approvals Weight Warranty Temperature: -4° to 275°F (-20° to 135°C) 100 psig (690 kPa) SPDT, 10A, 125/250 VAC Horizontal Explosion proof Class I, Division 1, Groups C, D; Class II, Division 1, Groups E, F, G 19-5/32" L (48.7 cm) x 3.34" Ø (8.5 cm) UL File #E31755, CSA, CE, FM 4.3 lb (1.95 kg) 1 year DESCRIPTION The Model V4-2-U explosion proof flow switch is a dependable solution for protecting against low flow conditions in pipelines for liquids, gases, and flowing solids. C FM US APPROVED SPECIFICATIONS FEATURES • Explosion-proof construction • Stainless steel vanes • Accommodates pipe sizes 1-1/2" and up • Magnetically actuated • CE, CSA, and UL listed; FM approved • 1-1/2" NPT mounting • Class I Division 1 Groups C, D; • Class II Division 1 Groups E, F, G Limits Operating Pressure Contact Rating Installation Area Dimensions Approvals Weight Warranty Temperature: -4° to 275°F (-20° to 135°C) 1000 psig (6900 kPa) SPDT, 10A @ 125/250 VAC Within 5 degrees of vertical Explosion proof Class I, Division 1, Group C, D; Class II, Division 1, Groups E,F,G 13-1/2" (34.3 cm) overall length; 6-3/4" (17.1 cm) top of cover to bottom of threads UL listed File #E31755, CSA, CE, FM 4.5 lb (2.0 kg) 1 year HAZARDOUS LOCATIONS EXPLOSION PROOF FLOW SWITCH V4-2-U 8 ORDERING INFORMATION March 2014 MODEL V4-2-U L4 DESCRIPTION Explosion proof flow switch Explosion proof float switch ACK6F EYM-75 RELATED PRODUCTS Cement: 30 oz * (850g) Fiber: 5 oz (142g), 25 cu in (410 cu cm) volume when set * Consists of five 6 oz (187g) cement pouches 3/4" size, 1.19" turning radius, 2 oz Kwiko cement required, Malleable Iron construction WE MAKE IT EASY. kele.com PAGE 489 488 888-397-5353 USA 465 NEW! HAZARDOUS LOCATIONS EXPLOSION PROOF GAS MONITOR / TRANSMITTER SPXCD SERIES DESCRIPTION The Honeywell Analytics XCD Series explosion proof gas monitor/transmitter provides comprehensive monitoring of flammmable, toxic, and oxygen gas hazards in potentially explosive atmospheres. Users can modify detector operation using the LCD and magnet switches without ever needing to open the unit. This enables one-man, non-intrusive operation and reduces routine maintenance time and costs. The XCD series is suitable for both indoor and outdoor use. FEATURES HAZARDOUS LOCATIONS 8 C FM US APPROVED • User friendly and intuitive tri-colored backlit display with digits, bar graph, and icons • Fully configurable via magnetic switches • Selectable sink or source 4-20 mA output • Built in Alarm and Fault relays • MODBUS communications for remote diagnostics/ configuration • Removable plug in display module provides easy access to terminal area • • • • Integral mounting bracket 2 x M20 or 3/4" NPT cable/conduit entries Epoxy painted aluminum alloy housing Class I, Division 1 Groups B, C, and D; Class I, Division 2, Groups B, C, and D; Class II, Division 1 Groups E, F, and G; Class II, Division 2, Groups F and G COMMON SPECIFICATIONS Supply Voltage 16 to 32 VDC @ 208.3 mA Operating Temperature-40° to 149°F (-40° to 65°C) Conduit Connection 2 x 3/4" NPT Materials Of Construction Housing: Epoxy painted aluminum alloy LM25; Sensor: stainless steel Housing Type IP66 Mounting Integral mounting plate with 4 x mounting holes suitable for M8 bolts Communication RS485, MODBUS RTU Inrush Current 800 mA @ 24 VDC maximum Output Current 4 - 20 mA sink or source Relays 3 x 5A@250VAC. Selectable normally open or normally closed (switch) and energized/de-energized (programmable). Alarm relays default normally open/de-energized. Fault relay default normally open/ energized 15 x screw terminals 20 to 14 AWG Class I, Division 1 Groups B, C, and D; Class I, Division 2, Groups B, C, and D; Class II, Division 1 Groups E, F, and G; Class II, Division 2, Groups F and G, UL File #E186567, CE 4.4 lb (2 kg) 1 Year Terminals Wire Size Approvals Weight Warranty WIRING RLY 1 24 VDC Power Supply 4-20 mA Signal Modbus Communication + 1 24 VDC - 2 0 VDC + 3 4-20 mA Signal - 4 Common + 5 TxD - 6 RxD RLY 2 RLY 1 NC 7 COM 8 NO 9 NC 10 COM 11 NO 12 NC 13 COM 14 NO 15 SPXCD 466 888-397-5353 USA kele.com WHEN YOU NEED IT RIGHT, RIGHT NOW, CALL KELE. March 2014 NEW! HAZARDOUS LOCATIONS EXPLOSION PROOF GAS MONITOR / TRANSMITTER SPXCD SERIES INDIVIDUAL SPECIFICATIONS GAS User Selectable Default Default Alarm Points User Selectable Default Response Steps Calibration Gas Calibration Accuracy Full Scale Range Range Time (T90) A1 A2 Range Point Electrochemical Sensors Oxygen (O2) 25.0% V/V only 25.0% V/V n/a 10 to 100 ppm 50 ppm 1.0 ppm 100 to 1000 ppm 300 ppm 100 ppm Hydrogen (H2) 1000 ppm only 1000 ppm n/a Nitrogen Dioxide (NO2) 10 to 50 ppm 10 ppm 5.0 ppm 20 to 100% LEL 100% LEL 10% LEL Methane (CH4) 20 to 100% 100% LEL Propane (C3H8) 20 to 100% LEL 100% LEL Carbon Dioxide (CO2) 2% Vol only 2% V/V Hydrogen Sulfide (H2S) Carbon Monoxide (CO) 20.9 V/V (fixed) 30 to 70% of selected full scale range 20.9 V/V <30 sec ≤± 0.5% Vol. 19.5 V/V▼▼▼ 23.5 V/V ▲ 25 ppm <50 sec ≤± 1 ppm 10 ppm ▲▲ 100 ppm <30 sec ≤± 6 ppm 100 ppm ▲ ▲ 200 ppm ▲ ▲ 500 ppm <65 sec ≤± 25 ppm 200 ppm ▲▲ 400 ppm ▲▲ 5 ppm <40 sec ± 3 ppm or 5.0 ppm ▲▲ 10.0 ppm ▲▲ ± 20% 50% LEL <25 sec ≤± 1.5% LEL 20% LEL ▲▲ 40% LEL ▲▲ 50% LEL <40 sec ≤± 1.5% LEL 20% LEL ▲▲ 40% LEL▲ ▲ 50% LEL <40 sec ≤± 1.5% LEL 20% LEL ▲▲ 40% LEL ▲▲ 1% V/V <40 sec 20 ppm ▲▲ Catalytic Bead Sensors Flammable 25 to 95% of selected full scale range 8 Infrared Sensors N/A 30 to 70% of selected full scale range ≤± 2% Vol. Falling Alarm 0.40% V/V 0.80% V/V▲ ▲ ▲▲ ▲ ▲Rising Alarm HAZARDOUS LOCATIONS 10% LEL 10% LEL ▲▲ ORDERING INFORMATION MODEL SPXCDULNCXM SPXCDULNFXM SPXCDULNHXM SPXCDULNNXM SPXCDULNO1M SPXCDULNG1M SPXCDULNRXM SPXCDULNPXM SPXCDULNB1M S3KCAL SPXCDCC SPXCDDMK SPXCDMTBR SPXCDSPD March 2014 DESCRIPTION UL/CSA Approved Carbon Monoxide 0-250ppm, 4-20mA, 3 Relays, ModBus, Aluminum Enclosure UL/CSA Approved Combustibles 0-100% LEL, 4-20mA, 3 Relays, ModBus, Aluminum Enclosure UL/CSA Approved Hydrogen Sulfide 0-50ppm, 4-20mA, 3 Relays, ModBus, Aluminum Enclosure UL/CSA Approved Nitrogen Dioxide 0-50ppm, 4-20mA, 3 Relays, ModBus, Aluminum Enclosure UL/CSA Approved Oxygen 0-25%, 4-20mA, 3 Relays, ModBus, Aluminum Enclosure UL/CSA Approved Hydrogen 0-1000ppm, 4-20mA, 3 Relays, ModBus, Aluminum Enclosure UL Approved Methane 0-100% LEL, 4-20mA, 3 Relays, ModBus, Aluminum Enclosure UL Approved Propane 0-100% LEL, 4-20mA, 3 Relays, ModBus, Aluminum Enclosure UL Approved Carbon Dioxide 0-2% VOL, 4-20mA, 3 Relays, ModBus, Aluminum Enclosure Calibration cap Collecting cone for use with lighter than air gases Duct mounting kit Mounting bracket (inc. bolts, nuts, brackets) Sunshade / Deluge Protection WE MAKE IT EASY. kele.com 888-397-5353 USA 467 NEW! HAZARDOUS LOCATIONS DET-TRONICS EXPLOSION PROOF DUCT SMOKE DETECTOR 30-3003D DESCRIPTION The Det-Tronics Model 30-3003D explosion proof duct smoke detector provides early detection of smoke and products of combustion in air moving through HVAC ducts. An intake tube accomplishes air sampling. A return tube, duct enclosure, junction box, and instruction manual are included with the base unit. The detector and junction box are listed for use in atmospheres with hazardous gases or dusts (Groups C, D, E ,F ). FEATURES HAZARDOUS LOCATIONS 8 • • • • Class I, Division 2, Groups A, B, C, D Trouble-free photoelectric detector 24 VDC operation Contacts (3): N.O. (alarm), N.C. (supervisory), SPDT (auxiliary) SPECIFICATIONS Supply Voltage Contact Rating Alarm Auxillary Air Velocity Area Enclosure Rating Sampling Tube Return Tube Dimensions Approvals Weight Warranty 468 30-3003D WIRING 20-28 VDC @ 10 mA standby, 50 mA alarm SPST, 1A @ 30 VDC SPDT, 2A @ 30 VDC 600-4000 fpm (3-20 mps) Explosion proof Class I, Division 2, Groups C,D; Class II, Division 2, Groups E, F, G; Class III Detector :NEMA 4X fiberglass; Detector and junction box: NEMA3, 7CD, 9EF, 12 3/4" galvanized EMT in 1', 3', 6', or 10'L (0.3, 0.9, 1.8, or 3m) 12"L (30.5 cm), included 12.75" H x 3.5" W x 6" D (32.4 x 8.9 x 15.2 cm) CSA 13.0 lb (5.9 kg) 1 year 888-397-5353 USA kele.com (yellow) (yellow) (violet) (violet) (black) (red) Factory Wiring to Detector 1 2 3 4 5 6 TB-2 1 + 24 VDC Power Supply 2 – Normally Closed 3 Supervisory 4 Contacts 5 Normally Open Alarm Contacts TB-3 1 2 C Auxiliary 3 NO SPDT Contacts 4 NC 5 Ground Wiring Terminal Box Note: Circuit shown in the normal standby energized mode. WHEN YOU NEED IT RIGHT, RIGHT NOW, CALL KELE. March 2014 NEW! HAZARDOUS LOCATIONS DET-TRONICS EXPLOSION PROOF DUCT SMOKE DETECTOR 30-3003D DIMENSIONS 6.12 (155) Alarm Indicator 11.62 (295) 9.38 (238) 0.31 (7.9) DIA Mounting 4 Places 14.75 (375) 8 MOUNTING Mount the detector in an air duct using the provided template. Detector must be mounted at least six duct widths from the fan or other sources of turbulence. Stopper Air Flow Entire Width of Duct The intake sampling tube has holes drilled the entire length of the tube and should extend the entire width of the duct. The holes must be facing into the air flow. 1. Cut the intake sampling tube to the desired length. 2. Firmly insert the stopper (packaged in the installation kit) in the end of the intake sampling tube. 3. Follow instruction sheet provided with each detector. Exhaust Tube Intake Tube HAZARDOUS LOCATIONS CAUTION: Conduit seal MUST be installed within code required distance from junction box to maintain explosion proof rating. Top of Detector ORDERING INFORMATION MODEL 30-300D-1 30-3003D-3 30-3003D-6 30-3003D-10 DESCRIPTION Explosion proof duct smoke detector, photoelectric with 1' duct sampling tube Explosion proof duct smoke detector, photoelectric with 3' duct sampling tube Explosion proof duct smoke detector, photoelectric with 6' duct sampling tube Explosion proof duct smoke detector, photoelectric with 10' duct sampling tube ACK6F RELATED PRODUCTS Cement: 30 oz * (850g) Fiber: 5 oz (142g), 25 cu in (410 cu cm) volume when set * Consists of five 6 oz (187g) cement pouches 1" size, 1.38" turning radius, 4 oz Kwiko cement required, Malleable Iron construction EYM-100 March 2014 WE MAKE IT EASY. kele.com PAGE 489 488 888-397-5353 USA 469 NEW! HAZARDOUS LOCATIONS BALMAC VIBRATION TRANSMITTER / SWITCH 550-X DESCRIPTION HAZARDOUS LOCATIONS 8 The Balmac Model 550-X vibration switch provides low cost, reliable vibration protection for rotating machinery operating within the range of 120-60,000 rpm. The switch's vibration sensor, mounted perpendicular to the unit's base, responds to the velocity signal (in/sec) and effects automatic shut-down or alarm when pre-set limits are exceeded. The unit may be mounted with the sensitive axis in any plane (horizontal, vertical or axial), even in an inverted position. Two limit set points are provided. One is set for the maximum allowable vibration (in/sec), while the other is set for a percentage of that setting, tripping the alarm relay when that percentage is reached. A built-in, adjustable time delay prevents triggering due to transient vibrations. The switch can be wired for latch and remote reset or for automatic reset when vibration falls below set point. The unit has a 4-20 mA output that may be used with a panel meter or data logger, permitting analysis of vibration trends. Once the switch has been installed and the limits set, it requires no attention. The Model 550-X vibration switch is enclosed in an explosion proof housing suitable for Class I, Division 1, Groups C, D and Class II, Division 1, Groups E, F, G. C FM US APPROVED 550-X DIMENSIONS in (cm) 0.38 (0.95) Two Mounting Holes 5/16" dia 0.38 (0.95) FEATURES • • • • Reliable performance Dual SPDT relay and 4-20 mA output Easy to install Class I, Division 1, Groups C, D; Class II, Division 1, Groups E, F, G 6.75 (17.15) 6 (15.24) 4.06 (10.32) 4.19 550-X SPECIFICATIONS Supply Voltage Limits Limit #1 (alarm) 100-130 VAC, 50/60 Hz Set as a percent of Limit #2 (shutdown) Limit #2 (shutdown) Set at a velocity level in inches/sec Measurement Range 0.1-2.75 in/sec (2.5-70 mm/sec) Frequency Range 2-1000 Hz (120-60,000 rpm) Time Delay 1-30 seconds Relay Output SPDT relay 5A @ 125 VAC; 5A @ 28 VDC Signal Output 4-20 mA DC Accuracy ±5% Maximum Output Impedance 500Ω Vibration Sensitive Axis Perpendicular to the base, omnidirectional mounting 470 888-397-5353 USA kele.com Remote Reset Circuit closure between latch and common will reset both outputs Area Explosion proof housing Class I, Div 1, Groups C, D: Class II, Div 1, Groups E, F, G; NEMA 7CD, 9EG Conduit Connections 3/4" NPT Wiring Terminations Accept 12 AWG wire Operating Temperature-30° to 165°F (-34° to 74°C) Mounting 1/4" hardware, 3 mounting holes Dimensions 4.81"W x 7.13"H x 4.5"D (12.2 x 18.1 x 11.4 cm) Approvals CSA Weight 5.5 lb (2.5 kg) Warranty 2 years WHEN YOU NEED IT RIGHT, RIGHT NOW, CALL KELE. March 2014 NEW! HAZARDOUS LOCATIONS BALMAC VIBRATION TRANSMITTER / SWITCH 550-X WIRING The wiring access is through the 3/4" NPT conduit hole on the side of the switch enclosure. Wiring subject to physical damage should be adequately protected. When installing electrical conduit, a short length (12"/30 cm) of flexible conduit must be used between the vibration switch and an associated junction box. This construction will provide some vibration isolation in the conduit line. Conduit and fittings should conform to the environment of the vibration switch location. Weather-resistant or rain-tight fittings should be used to protect the switch wiring from a humid or corrosive atmosphere. Make all connections in accordance with national and local codes. 4-20 mA Signal 4-20mA Mute Reset (N.O.) Jumper for Non-Latching Operation Latch Common C Form C Contacts to Alarm and Shutdown Circuits N/C N/O C N/C N/O 115 VAC 50/60 Hz Note: Model EYM-75 conduit seal is required within 18" (45 cm) of the enclosure to maintain explosion proof rating. Limit #1 Alarm Limit #2 Shutdown L2 L1 8 TYPICAL INSTALLATION VS VS VS Reciprocating Compressor Centrifugal Compressor VS VS Y-Type Compressor VS VS Vertical Pump The Model 550-X is a self-contained, vibration protection limit switch. It guards against destructive levels of vibration by tripping a relay that has a user-adjustable limit setpoint in terms of vibration velocity (in/sec). This relay output is connected to an alarm or control system to provide a warning or shutdown. It mounts at the monitoring point and is enclosed in a water-tight, heavy-cast aluminum housing. Terminals are provided for remote or manual reset. A 4-20 mA output for recording or metering can connect to a remote readout panel meter or BAS controller. CAUTION: Ensure that the switch is rigidly attached to the monitoring point for the proper sensing of the vibration. HAZARDOUS LOCATIONS VS OPERATION VS VS Engine Gear Compressor VS Cooling Tower Fan ORDERING INFORMATION March 2014 MODEL 550-X DESCRIPTION Vibration transmitter/switch with 0.1-2.75 in/sec (2.5-70 mm/sec) range, two limits, and NEMA 7CD, 9EFG enclosure ACK6F EYM-50 RELATED PRODUCTS PAGE Cement: 1.9 lb * (0.9 kg) Fiber: 0.3 LB (0.14 kg), 25 cu in (410 cu cm) volume when set * Consists of five 0.4 lb (0.19 kg) cement pouches 489 1/2" size, 1.06" turning radius, 1 oz Kwiko cement required, Malleable Iron construction 488 WE MAKE IT EASY. kele.com 888-397-5353 USA 471 NEW! HAZARDOUS LOCATIONS INTRINSICALLY SAFE VIBRATION TRANSMITTER 140T- HAZARDOUS DESCRIPTION The Balmac Model 140T intrinsically safe vibration transmitter is low cost, yet highly accurate and rugged. It is ideal for use with all machines, even those which previously may have been considered uneconomical to monitor. The Model 140T easily mounts by use of a standard 1/4"-20 stud. It is a two-wire, loop-powered transmitter which can feed the vibration level of operating machinery to a data logger, milliamp monitor, or process control computer. Solid state accelerometer and circuit design provide a 4-20 mA signal proportional to vibration velocity. Intrinsically safe, it can be used in hazardous environments when coupled with a Model MTL7706 Intrinsic Safety barrier. FEATURES HAZARDOUS LOCATIONS 8 • • • • Reliable performance Easy to install 4-20 mA output Intrinsically safe Class I, Division 1, Groups A, B, C, D; Class II, Division 1, Groups E, F, G DIMENSIONS in (cm) APPLICATION Vibration monitoring can help alert the maintenance staff to the destructive effects of vibration on mechanical system equipment such as air handler fans, cooling tower fans, pumps, and compressors. 1" NPT 0.38 (0.95) 1.75 (4.44) 1.13 (2.86) 1.31 dia (3.33) Mounting Connection 1/4-20 0.38 (0.95) SPECIFICATIONS Supply Voltage Frequency Range Isolation Maximum Output Impedance Signal Output Accuracy Vibration Range 472 12-50 VDC, black=negative, red=positive, reverse polarity protection 7-1300 Hz ±3% (420-78,000 rpm) 500V, circuit-to-case Operating Temperature-4° to 185°F (-20° to 85°C) Enclosure Rating NEMA 4, weatherproof, Cadmium-plated steel Process Connection 1" MNPT Mounting 1/4''-20 stud, 3/8" deep RL = 50 (Vs-12)Ω; 600Ω @ 24 VDC 4-20 mA 5% to 10% of scale Output 4-20 mA, proportional to vibration level, 0-1 in/sec (0-25.4 mm/ sec), Output 4-20 mA, proportional to vibration level, 0-2 in/sec (0-50.8 mm/sec) Approvals Weight Warranty 888-397-5353 USA kele.com UL listed file #E126345 0.41 lb (0.18 kg) 1 year WHEN YOU NEED IT RIGHT, RIGHT NOW, CALL KELE. March 2014 NEW! HAZARDOUS LOCATIONS INTRINSICALLY SAFE VIBRATION TRANSMITTER 140T- HAZARDOUS INSTALLATION The mounting orientation can be in any position. This position should be in an area for the best vibration signal definition or where there is a good transfer of the machines (fans, pumps, etc.) vibrations. The best location will vary from machine to machine. The location of the transmitter should be selected carefully. When selecting the site for the mounting location, it is helpful to survey the site with the aid of a vibration meter. WIRING Hazardous Safe Area Wiring subject to physical damage should be adequately Area protected. When installing electrical conduit, it is recommended that a short length (12"/30 cm) of flexible conduit be used between the transmitter and an associated junction box. This construction will provide some vibration isolation in the conduit line. Conduit and fittings should 4-20 mA conform to the environment of the transmitter location. Weather-resistant or rain-tight fittings should be used to 140T protect the transmitter wiring from a humid or corrosive Max Cable C=0.08 μF atmosphere. Make all connections in accordance with L= 4.0 mH national and local codes. MTL7706 + IS Barrier 3 4 20-35 VDC + 1 2 250Ω 1-5V – 8 Ground Here Only Intrinsically Safe Wiring HAZARDOUS LOCATIONS CAUTION: Intrinsically safe devices require the use of an intrinsic safety barrier when applied in hazardous locations. Provide wiring and grounding strictly in accordance with manufacturer’s instructions. When the Model 140T transmitter is combined with the Model MTL7706 intrinsic safety barrier, total cable capacitance between the two must be limited to 0.08 µF, and total cable inductance must be limited to 4.0 mH (equivalent to 1800'/548m maximum Belden® #8760 18/2 twisted pair cable 0.18 µH/FT, 44 pF/F). You must ensure that the transmitter is rigidly attached to the monitoring point for the proper sensing of the vibration. ORDERING INFORMATION March 2014 MODEL 140T-1 140T-2 DESCRIPTION Intrinsically-safe vibration transmitter, range 0-1 in/sec (25.4 mm/sec) Intrinsically-safe vibration transmitter, range 0-2 in/sec (50.8 mm/sec) 250R-3-1 DCP-1.5-W MTL7706+ RELATED PRODUCTS 250 OHM 3 WATT 1% resistor long leads Power supply, 24 VAC IN to 24 VDC OUT Intrinsic safety barrier, 4-20 mA two-wire transmitters WE MAKE IT EASY. PAGE 1299 995 474 kele.com 888-397-5353 USA 473 NEW! HAZARDOUS LOCATIONS INTRINSIC SAFETY BARRIERS MTL5000, MTL7000, MTL7700 SERIES DESCRIPTION 8 The MTL7000, MTL7700 and MTL5000 Series of ultraslim intrinsic safety barriers are the worldwide standard in protection and accuracy for intrinsically safe sensing and controlling devices in hazardous locations. The electronic design limits the amount of electrical energy that can be transmitted into the hazardous area to a level below the ignition energy of even the worst-case explosive mixture of fuel and air. This level of protection remains intact even in the event of two simultaneous faults, thus providing the highest possible safety rating for this type of system. All MTL7000, MTL7700 and MTL5000 Series barriers are FM approved for use in intrinsically safe systems under the entity concept and can thus be applied with the widest possible array of intrinsically safe devices.Designed for ease of installation, these barriers provide a positive intrinsic safety ground through the DIN rail. Isolating spacers are available for applications in which the intrinsic safety ground must be separate from the mounting panel's earth ground (ANSI / ISA RP-12.6 specifies grounding requirements). C FM US APPROVED MLT7700 SERIES HAZARDOUS LOCATIONS FEATURES • FM entity approval Class I, II, and III, Division 1, Groups A, B, C, D, E, F, G • BASEEFA approval EEx [ia], IIC • DIN rail mounting with integral intrinsic safety ground • Compact size DIMENSIONS in (cm) Installation and approval side label Hazardous Area Terminals APPLICATION According to the entity concept, barriers must be selected to limit the available hazardous area voltage (V) and current (I) to levels below the rating of the intrinsically safe device (Vmax, Imax). Also, the combined capacitance (C) and inductance (L) of the intrinsically safe device and cabling must be less than the maximum ratings for the barrier (La, Ca). The great majority of applications can be satisfied with one of the six key barrier types stocked by Kele. Other types are available to suit most every application, contact Kele for assistance. Refer to the Hazardous Location Application Guide in the Technical Reference section for more detailed barrier selection procedures. 3 Safe Area Terminals 1 2 4 3.543 (9 cm) 4.134 (10.5 cm) Product top label Color-coded top label 0.496 (1.26 cm) MTL7700 SERIES 474 888-397-5353 USA kele.com WHEN YOU NEED IT RIGHT, RIGHT NOW, CALL KELE. March 2014 Hazardous Terminals NEW! HAZARDOUS LOCATIONS INTRINSIC SAFETY BARRIERS MTL5000, MTL7000, MTL7700 SERIES SAFETY SPECIFICATIONS Entity Safety Parameters I Ω C(max) L(max) (mA) (µF) (mH) 93 300 0.083 4.2 Max Voltage 35 End to End Resistance (Ω) N/A 1.45 12.5 124 0.12 4.2 27 333 2.4 0.083 165 4.2 35 35 N/A * 333 Application Model V 4-20 mA Two-wire transmitter DI 200 Series flow sensors Controller output 4-20 mA Dry contact/Dry contact Digital output MTL7706+ 28 MTL7765ac 15 150 100 0.58 MTL7728+ 28 93 300 MTL5011B MTL7728+ 10.5 28 14 93 800 300 * The MTL5011B is isolated end to end. ADDITIONAL SPECIFICATIONS MTL7765ac (for DI 200 Series flow sensors and other generalAC and DC systems) Working voltage 12.0 VDC @ 10 μA leakage current Max safe area voltage 250 VAC/VDC Area Class I, II, III, Div 1, Groups A, B, C,D, E, F, G Agency approvals FM BASEEFA EEx [ia] IIC Weight 0.3 lb (0.14 kg) 8 HAZARDOUS LOCATIONS MTL7706+ (for loop-powered 4-20 mA transmitters) Supply Voltage 20-35 VDC Current 45 mA typical @ 20 mA with24 VDC supply @ mA 20 mA with20@ VDC Supply Current 60 mA max45 tyipica 20supply mAl with 24 VDC supply; 60 mA maximum @ 20 mA with a 20 VCD supply Transmitter voltage 16 VDC min @ 20 mA with 250Ω load Supply Voltage 20-35 VDC 11 VDC min Accuracy 2 @ 20 mA with 500Ω load Safe area load 500Ω max Maximum Safe Area Voltage 250 VAC/VDC Accuracy 4-20 mA range Safe Area Load ±2 μA over500Ω maximum Max safe area voltage 16 250 VAC/VDC Transmitter VDC minimum @ 20 mA with 250Ω load; 11 VDC @ 20 mA with 500Ω loadEach explosion proof box Area Class I, II, III, Divhas 1, Groups A, B, C,D, F, Gsurface applications and includes 3/4" FNPT tapped conduit entry on the top side. mounting earsE, for Agency approvals FM BASEEFA EEx [ia] IIC Weight 0.3 lb (0.14 kg) MTL5011B (dry contact to dry contact isolator) Supply voltage 20-35 VDC, 40 mA max Contacts 2A @ 250 VAC, 40 VDC Max safe area voltage 250 VAC/VDC Area Class I, II, III, Div 1, Groups A, B, C, D, E, F, G Agency approvals FM/UL BASEEFA EEx [ia] IIC Weight 0.3 lb (0.14 kg) MTL 7728+ (for switched digital outputs) Supply voltage 10-35 VDC (regulated) Supply current 1.5 mA plus load current, actively limited to 50 mA totalto protect safety fusing (50 mA) Output current (Iout) Up to 35 mA Max safe area voltage 250 VAC/VDC Area Class I, I, III, Div 1, Groups A, B, C, D, E, F, G Agency approvals FM BASEEFA EEx ia IIC Weight 0.3 lb (0.14 kg) WARNING: Check compatibility of the electrical safety parameters of the field equipment with those of the barriers to make sure that the combination is safe. If an intrinsically safe device does not have entity approval, it must be paired with a barrier specifically listed in its intrinsic safety drawing (control drawing). March 2014 WE MAKE IT EASY. kele.com 888-397-5353 USA 475 NEW! HAZARDOUS LOCATIONS INTRINSIC SAFETY BARRIERS MTL5000, MTL7000, MTL7700 SERIES WIRING Hazardous Area Safe Area 7 8 9 10 11 12 6 5 I/P 3 2 1 680Ω 22 kΩ Output SPDT 13 14 Resistors only required for line fault detection Vs- 20-35 VDC Vs+ MTL5011B Dry Contact to Dry Contact Digital Input 8 Hazardous Area Safe Area HAZARDOUS LOCATIONS 4-20 mA Power Bus 3 1 4 2 Power 20-35 VDC 250Ω 4-20 mA Two-wire Transmitter 1-5V Ground Here Only MTL7706+ 4-20 mA Input from Hazardous Area Hazardous Area Safe Area 4-20 mA Signal to Controlled Device or Display 4-20 mA Signal from Controller 1 3 2 4 Shield Ground Here Only MTL7728+ 4-20 mA Output to Hazardous Area Hazardous Area Safe Area LED, Alarm, Solenoid, etc. Iout 3 1 4 2 Digital Output 10-35 VDC (regulated) Ground Here Only MTL7728+ Digital Output to Hazardous Area 476 888-397-5353 USA kele.com WHEN YOU NEED IT RIGHT, RIGHT NOW, CALL KELE. March 2014 NEW! HAZARDOUS LOCATIONS INTRINSIC SAFETY BARRIERS MTL5000, MTL7000, MTL7700 SERIES WIRING (CONTINUED) Hazardous Area Safe Area Shield 3 RED BLK DI 200 Series Flow Sensors 1 SIG 2 4 COM Shield UFT-1 Ground Here Only MTL7765ac DI 200 Series Flow Sensors 8 HAZARDOUS LOCATIONS ORDERING INFORMATION March 2014 MODEL MTL5011B MTL7706+ MTL7728+ MTL7765AC DESCRIPTION Isolator for digital (dry contact) inputs, SPDT Intrinsic safety barrier, 4-20 mA two-wire transmitters Active barrier for 4-20 mA outputs to hazardous area devices Intrinsic safety barrier 250R-3-1 DCP-1.5-W DCPA-1.2 DIN-3F RELATED PRODUCTS 250 OHM 3 WATT 1% resistor long leads Power supply, 24 VAC IN to 24 VDC OUT Power supply, 120 VAC IN to 24 VAC/24 VDC OUT 35 mm DIN rail, steel, 39.4" (1m), RoHS compliant WE MAKE IT EASY. PAGE 1299 995 994 860 kele.com 888-397-5353 USA 477 NEW! HAZARDOUS LOCATIONS EXPLOSION PROOF WHISKER SWITCH 10316H2176 DESCRIPTION The Model 10316H2176 explosion proof limit switch combined with the Model E50KL421 whisker spring rod offers an ideal solution for sensing equipment position in extreme environments. The switch also carries standard NEMA ratings for most environments. Isolated normally-open and normallyclosed contacts are included. The aluminum housing and stainless steel whisker gives corrosion resistance. 10316H2176 FEATURES • One-way gasket keeps liquids out, but allows gases to escape • Aluminum housing offers corrosion resistance • Whisker spring rod gives mounting options • NEMA 1,4, 7, 9, 13 ratings 8 SPECIFICATIONS HAZARDOUS LOCATIONS Switch Materials Of Construction Conduit Entrance Mounting Enclosure Rating E50LK421 DIMENSIONS 1 N.O. & N.C., 120 VAC; 60A make, 6A break Cast aluminum die cast 3/4" pipe tap Surface mount NEMA 1, 4, 13, 7 Division 1, Class I BCD, 9 Division 1, Class II EFG (Note: a conduit seal-off kit is required for these switches) Operating Temperature-20° to 200°F (-29° to 93°C) Materials Of Construction Stainless steel Rod Diameter 0.09 in (0.23 cm) Rod Length 11.612 in (29.5 cm) Minimum Return Torque 4.5 in-oz Weight 10316H2176 1.65 lb (0.75 kg) E50LK421 0.25 lb (0.11 kg) Warranty 1 year 0.277 (0.7) .685 (1.7) 0.257 (0.7) DIA. 4 MTG. HOLES 5.35 (13.6) 0.5 (1.3) 2.29 DIA. (0.9) STEEL SPRING ROD 228.6 (9.0) 3.08 (7.8) 295.15 (11.62) 0.325 (0.8) 3.5 (8.9) 3/4 - 14 TAPER PIPE TAP 4.165 (10.6) 6.35 (.25) 0.945 (2.4) 2.54 (6.5) 2.36 (6.0) 3.0 (7.6) TYPE CX TYPE CBX 16.26 (6.4) 28.45 (1.12) 12.7 (.50) 9.65 (38) E50KL421 Adjustable Side Pushbutton Head Electrical Data — Maximum Contact Ratings, per Pole AC Volts B600 120 240 480 600 Current, Amperes Make Break 30 15 7.5 6 3 1.5 0.75 0.60 Cont. Volt Amperes Make Break DC Volts DC Current, Ampere 5 3600 120 240 0.1 0.05 360 ORDERING INFORMATION MODEL 10316H2176 E50KL421 478 888-397-5353 USA DESCRIPTION Explosion proof whisker switch 1 normally-open, 1 normally-closed contact Whisker spring rod kele.com WHEN YOU NEED IT RIGHT, RIGHT NOW, CALL KELE. March 2014 NEW! HAZARDOUS LOCATIONS EXPLOSION PROOF HORNS & STROBES 878EX, 879EX, 116EXMST DESCRIPTION These Edwards horns and stobes offer a selection that should meet any hazardous location alarming need. DIVISION 1 & 2 HORNS MODELS 8783X, 879EX FEATURES • Heavy-duty, high-decibel vibrating horn • Corrosion-resistant epoxy finish • NEMA 4X • Wall-mounting with side brackets • Power connection wires embedded in sealing compound • Tapped for 3/4" conduit • 97 dB at 10 feet • 120 VAC (878EX-N5), 24 VDC @ 160 mA (879EX-G1) • UL listed for Class 1, Divisions 1 and 2, Groups B, C, D; Class II, Divisions 1 and 2, Groups E, F; Class III locations • UL File E14660 ORDERING INFORMATION MODEL 878EX-N5 879EX-G1 DESCRIPTION Divisions 1 and 2 horn 120 VAC Divisions 1 and 2 horn 24 VDC 8 DIVISION 1 & 2 STROBE MODEL 116EXMST FEATURES High-impact glass dome 65 flashes per minute 800,000 peak candlepower 3000-hour lamp rating NEMA 3R and 4X rated UL listed 1638, 1203, Marine 1598A; CUL listed C22.2 No. 205; Class I, Division 1, Groups C, D; Class I, Division 2, Groups A, B, C, D; Class II, Division 1, Groups E, F, G; Class II, Division 2, Group F, G; Class III, Division 1, Groups E, F, G; Class III, Division 2, Group G • UL File E212211 HAZARDOUS LOCATIONS • • • • • • ORDERING INFORMATION MODEL 116EXMSTR-N5* 116EXMSTA-N5* 116EXMSTB-N5* 116-GRD 92-ST 116EX-P 116EX-B 116EX-C 116EX-S March 2014 DESCRIPTION Divisions 1 and 2 strobe, red lens 120 VAC Divisions 1 and 2 strobe, amber lens 120 VAC Divisions 1 and 2 strobe, blue lens 120 VAC Optional dome guard Replacement strobe tube Pendant mount Wall bracket mount (requires 116EX-C) Ceiling mount Stanchion mount * Requires mount WE MAKE IT EASY. kele.com 888-397-5353 USA 479 NEW! HAZARDOUS LOCATIONS HAZARDOUS LOCATION CONTROL STATIONS HL600 SERIES DESCRIPTION The HL600 Series hazardous location control stations allow alarm and control interface in a hazardous environment. The standard unit enclosure is rated NEMA 7/9 in a diecast aluminum enclosure. Contacts are included. A 1/2" - 14 NPT threaded opening is on the bottom. There are 12 standard legends, but special legends can be provided. FEATURES 8 • NEMA 7/NEMA 9 diecast aluminum enclosure surface mount • Rated Class I, Divisions 1 and 2, Groups B, C, D; Class II, Divisions 1 and 2, Groups E, F, G • Contacts included • Momentary contacts available on special order • Twelve standard legends, specials available • Mechanically interlocked maintained contacts • Weight 5 lb (2.27 kg) • UL Listed • One year warranty HL600-FUEL-CI CONTACT ELECTRICAL RATINGS HAZARDOUS LOCATIONS MODEL HL600 AC - NEMA TYPE B600 Inductive 35% Power Factor Resistive 75% Power Factor Make Break Continuous Make, Break, and Volts Amps VA Amps VA Carrying Amps Continuous Carrying Amps 120 30.5 3600 3.75 360 5 5 240 15.0 3600 1.5 360 5 5 480 7.5 3600 0.75 360 5 5 600 6.0 3600 0.6 360 5 5 DC - NEMA TYPE P600 Inductive and Resistive Volts 120 240 600 Make and Break Amps 1.1 0.55 0.2 Continuous Carrying Amps 5 5 5 ORDERING INFORMATION MODEL DESCRIPTION HL600 Hazardous location control station - surface mount - buttons labeled “ON” and “OFF” STOP EMERGENCY - STOP POWER EMERGENCY - POWER OFF SHUTDOWN EMERGENCY - SHUTDOWN FUEL FUEL SHUT-OFF FUEL PUMP FUEL PUMP CONTROL GAS GAS SHUT-OFF BOILER BOILER SHUTDOWN HVAC HVAC SHUTDOWN VENT VENTILATION STOP VENTSTART VENTILATION START REFRIG REFRIGERATION STOP CHILLER CHILLER STOP SL SPECIFIC LEGEND - SPECIFY – Maintained mechanically interlocked contacts (1 N.O. and 1 N.C.) MO Momentary contacts (2 N.O.) EX Extended head on red button RS Green button labeled “RESET,” red button labeled “STOP” CI Custom inscriptions on one or both buttons (specify) HL600 – CHILLER 480 888-397-5353 USA kele.com – EX Example: HL600-CHILLER-EX Hazardous location control station labeled “CHILLER STOP” with extended head on “OFF” button. WHEN YOU NEED IT RIGHT, RIGHT NOW, CALL KELE. March 2014 NEW! HAZARDOUS LOCATIONS EXPLOSION PROOF CUSTOM CONTROL STATIONS CXJ SERIES DESCRIPTION CXJ Series explosion proof custom control stations can be built to customer specifications with door-mounted pushbuttons, pilot lights, selector switches, or potentiometers. Any combination of devices can be assembled in one of 75 sizes of aluminum enclosures. FEATURES • • • • • • • NEMA 3, 7, and 9 (4X optional) • UL and CSA available • Class I, Division 1 and 2, Groups B,C, D; Class II, Division 1 and 2, Groups E,F, G; Class III • Separate operator devices available Copper-free aluminum enclosures Integral cast mounting feet Enclosures suitable for drilling and tapping Factory-installed operators in the cover Controls installed and wired per specifications Windows available CUSTOM PUSH-BUTTON STATIONS 8 HAZARDOUS LOCATIONS Custom Push-button stations are for applications requiring only operator interface and/or pilot light indication. Stations are available in one-hole to nine-hole arrangements. Operators can be purchased separately. CUSTOM CONTROL STATIONS Control stations are used to house control components and have the ability to add operators on the cover. The enclosures are available in 75 shapes and sizes that fit any application. WINDOW ENCLOSURES Window enclosures are available with square or rectangular windows. This provides convenient viewing of gauges, meters, or control device displays. CIRCUIT BREAKERS Circuit breakers provide overload and short-circuit protection on feeder or branch circuits, as well as lighting, heating, and motor circuits. The enclosure includes an external breaker operator handle that can be padlocked in on or off position. The circuit breaker can be used as a general service disconnect. ORDERING INFORMATION Call Kele to Order March 2014 WE MAKE IT EASY. kele.com 888-397-5353 USA 481 NEW! HAZARDOUS LOCATIONS EXPLOSION PROOF ENCLOSURES AXJ, XJAT SERIES DESCRIPTION The AXJ Series and XJAT Series explosion proof enclosures consist of cast aluminum instrument housings and junction boxes for explosion proof and dust ignition proof applications. They are suitable for Class I, Division 1 and 2, Groups B, C, D; Class II, Division 1 and 2, Groups E, F, G; and Class III. They are furnished with mounting feet, a cover, and two 3/4" drilled and tapped conduit openings. AXJ Series enclosures include cover hinges. The N1 suffix adds a mounting panel which is 3/16" (0.476 cm) thick aluminum. The XJAT Series is available in a glass window and backplate version. AXJ XJATG FEATURES HAZARDOUS LOCATIONS 8 • • • • • • • • • • • • Machined flange on AXJ Series Threaded opening on XJAT Series Cast copper-free aluminum Stainless steel hinge on AXJ Series Optional aluminum backplate 3/4" NPT holes, top and bottom Class I, Divisions 1 and 2, Groups B,C,D Class II, Divisions 1 and 2, Groups E,F,G UL File #146600 (AXJ, XJATG) UL File #E94590 (XJATS) XJAT Series Class III Nema 3, 4x, 7, and 9 AXJ Series Class III Nema 3, 7, and 9 XJATS WARNING:All conduit runs must be sealed within six inches of the enclosure. DIMENSIONS AXJ JUNCTION BOX DIMENSIONS in (cm) MODEL MODEL with BACKPLATE AXJ664-H1-C2-M2 AXJ664-H1-C2-M2-N1 AXJ886-H1-C2-M2 AXJ886-H1-C2-M2-N1 AXJ12126-H1-C2-M2 AXJ12126-H1-C2-M2-N1 AXJ12186-H1-C2-M2 AXJ12186-H1-C2-M2-N1 AXJ18248-H1-C2-M2 AXJ18248-H1-C2-M2-N1 W 6.0 (15.24) 8.0 (20.32) 12.0 (30.48) 12.0 (30.48) 18.0 (45.72) L 6.0 (15.24) 8.0 (20.32) 12.0 (30.48) 18.0 (45.72) 24.0 (60.96) D 4.0 (10.16) 6.0 (15.24) 6.0 (15.24) 6.0 (15.24) 8.0 (20.32) Dc 1.0 (2.54) 1.0 (2.54) 1.5 (3.81) 1.5 (3.81) 1.5 (3.81) A 9.75 (24.76) 12.5 (31.75) 17.0 (43.18) 17.0 (43.18) 23.125 (58.73) B 9.75 (24.76) 12.5 (31.75) 17.0 (43.18) 23.0 (58.42) 29.125 (73.97) C 6.25 (15.87) 8.5625 (21.74) 9.5 (24.13) 9.5 (24.13) 11.875 (30.16) E 5.12 (13.01) 4.5 (11.43) 8.62 (21.90) 14.12 (35.87) 18.37 (46.67) w/o Back Plate F Lug bolt Weight lb (kg) 17 9.12 3/8" (7.71) (23.17) 36 10.75 3/8" (16.32) (27.30) 77 15.75 1/2" (34.92) (40.00) 116 15.75 1/2" (52.61) (40.00) 210 21.75 5/8" (95.25) (55.24) A W L B E Dc D C F AXJ SERIES w/o Back Plate XJATS JUNCTION BOX (SOLID COVER) DIMENSIONS in (cm) March MODEL MODEL BACKPLATE WHEN W L D Throat Opening C E F Weight lb 2014 (kg) 888-397-5353 USAwith kele.com YOU NEED IT RIGHT, RIGHTANOW, B CALL KELE. 6.0 6.0 4.12 5.75 7.25 7.25 7.0 5.0 8.5 12.0 XJATS2-C2-M2 XJATS2-C2-M2-N1 * (15.24) (15.24) (10.47) (14.60) (18.41) (18.41) (17.78) (12.7) (21.59) (5.44) * 482 NEW! W L E HAZARDOUS LOCATIONS B Dc EXPLOSION PROOF ENCLOSURES AXJ, XJAT SERIES D C DIMENSIONS (CONTINUED)F AXJ SERIES XJATS JUNCTION BOX (SOLID COVER) DIMENSIONS in (cm) MODEL MODEL with BACKPLATE W L D Throat Opening 6.0 6.0 4.12 5.75 * XJATS2-C2-M2-N1 (15.24) (15.24) (10.47) (14.60) * XJATS2-C2-M2 7.0 9.0 4.15 7.12 * XJATS14-C2-M2 * XJATS14-C2-M2-N1 (17.78) (22.86) (10.55) (18.09) 12.0 12.0 6.12 9.12 XJATS11-C2-M2 XJATS11-C2-M2-N1 (30.48) (30.48) (15.55) (23.17) * Two diagonal mounting feet w/o Back Plate A B C E F Weight lb (kg) 7.25 7.25 7.0 5.0 8.5 12.0 (18.41) (18.41) (17.78) (12.7) (21.59) (5.44) 10.5 8.37 7.37 8.5 9.75 33.0 (26.67) (21.27) (18.73) (21.59) (24.76) (14.97) 13.75 13.75 9.75 10.5 15.5 54.0 (34.92) (34.92) (24.76) (26.67) (39.37) (24.49) W D 8 F B L H C XJATS SERIES w/o Back Plate XJATG JUNCTION BOX (with WINDOW) DIMENSIONS in (cm) MODEL MODEL with WINDOW Throat Glass Viewing with WINDOW and BACKPLATE W L D Opening A B C E F Weight lb (kg) Area 12.0 4.0 6.0 6.0 4.12 5.75 7.25 7.25 7 5.0 8.5 * XJATG2-C2-M2 *XJATG2-C2-M2-N1 (15.24) (15.24) (10.47) (14.60) (18.41) (18.41) (17.8) (12.7) (21.59) (5.44) (10.16) 33.0 5.25 7.0 9.0 4.15 7.12 10.5 8.37 7.37 8.5 9.75 * XJATG14-C2-M2 *XJATG14-C2-M2-N1 (17.78) (22.86) (10.55) (18.09) (26.67) (21.27) (18.73) (21.59) (24.76) (14.96) (13.33) 54.0 6.75 12.0 12.0 6.12 9.12 13.75 13.75 9.75 10.5 15.5 XJATG11-C2-M2 XJATG11-C2-M2-N1 (30.48) (30.48) (15.55) (23.17) (34.92) (34.92) (24.8) (26.67) (39.37) (24.49) (17.14) * Two diagonal mounting feet W HAZARDOUS LOCATIONS E A D F B L E A H C XJATG SERIES March 2014 WE MAKE IT EASY. kele.com 888-397-5353 USA 483 NEW! HAZARDOUS LOCATIONS EXPLOSION PROOF ACTUATOR ENCLOSURE (FOR VALVES AND DAMPERS) MA8, MC6/7, MP6/7 SERIES DESCRIPTION The Schneider Electric MA8, MC6/7, and MP6/7 Series explosion proof actuator enclosures are designed for installation in a hazardous environment. Each of these actuators are factory assembled to order. The enclosure is a cast aluminum housing and bolted cover with explosion proof ratings for Class I, Division 1, Groups C, D and Class II, Division 1, Groups E, F, G. They are for use with any damper with appropriate linkage and with Schneider Electric globe valve sizes 1/2" through 2", two- or three-way. FEATURES HAZARDOUS LOCATIONS 8 • Class I, Division 1, Groups C, D; Class II, Division 1, Groups E, F, G • Full range of approved actuators • Approved for valves or dampers SPECIFICATIONS Conduit Opening Assembly Materials Of Construction Area Two, 3/4" NPT Factory only Dimensions Actuators (Only) Cast aluminum, bolted cover enclosure Explosion proof Class I, Division 1, Groups C, D; Class II, Division 1, Groups E, F, G Drive Shaft Weight Approvals Warranty (not to exceed) 9"H x 8.25"W x 11"D (22.9 x 21 x 28 cm) 1/2" dia I1.27 cm), 0.93" L (2.38 cm) varies per model UL (actuator only), CSA (assembly) 2 years ORDERING INFORMATION AM-116 AM-123 CPX9301 CPX9301456 CPX9302 PR-48 484 888-397-5353 USA RELATED PRODUCTS Splined crank arm for 1/2" (1.27cm) shaft (damper linkage required) Ball joint connector (damper linkage required) 6 to 9 VDC (fixed) actuator drive kit for hazardous locations 0 to 10 VDC (fixed) actuator drive kit for hazardous locations 4 to 20 mA (fixed) actuator drive kit for hazardous locations 5/16" dia., 48" (1.2m) length push rod kele.com WHEN YOU NEED IT RIGHT, RIGHT NOW, CALL KELE. PAGE 8 March 2014 NEW! HAZARDOUS LOCATIONS EXPLOSION PROOF ACTUATOR ENCLOSURE (FOR VALVES AND DAMPERS) MA8, MC6/7, MP6/7 SERIES ORDERING INFORMATION Valve Body Actuator Linkage 2-POSITION, FLOATING, 2-WAY VALVES, NON-SPRING RETURN VB-7213-0-4-02 VB-7213-0-4-04 VB-7213-0-4-06 VB-7213-0-4-08 MP6-381 AV-293 VB-7213-0-4-09 VB-7213-0-4-10 VB-7213-0-4-11 Size (NPT) 1/2" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" Power 24 VAC, 52.8 VA PROPORTIONAL 2-WAY VALVES, NON-SPRING RETURN – Requires separate CPX explosion proof actuator drive kit VB-7213-0-4-02 1/2" VB-7213-0-4-04 1/2" VB-7213-0-4-06 3/4" VB-7213-0-4-08 MP6-381 AV-293 1" 24 VAC, 52.8 VA +CPX Drive Kit VB-7213-0-4-09 1-1/4" VB-7213-0-4-10 1-1/2" VB-7213-0-4-11 2" Flow (Cv) Close-off (psid) 1.3 4.4 7.5 14 20 28 40 250 250 250 150 90 60 35 1.3 4.4 7.5 14 20 28 40 250 250 250 150 90 60 35 250 250 250 150 90 60 35 FLOATING 2-WAY VALVES, SPRING RETURN – Can be linked spring return open or spring return closed - specify at time of order. VB-7213-0-4-02 1/2" 1.3 VB-7213-0-4-04 1/2" 4.4 VB-7213-0-4-06 3/4" 7.5 VB-7213-0-4-08 MP6-361 AV-291 1" 24 VAC, 60 VA 14 VB-7213-0-4-09 1-1/4" 20 VB-7213-0-4-10 1-1/2" 28 VB-7213-0-4-11 2" 40 250 250 250 150 90 60 35 PROPORTIONAL 2-WAY VALVES, SPRING RETURN – Can be linked spring return open or spring return closed - specify at time of order. Requires separate CPX explosion proof actuator drive kit VB-7213-0-4-02 1/2" 1.3 VB-7213-0-4-04 1/2" 4.4 VB-7213-0-4-06 3/4" 7.5 MP6-361 VB-7213-0-4-08 1" 14 AV-291 24 VAC, 60 VA + CPX Drive Kit VB-7213-0-4-09 1-1/4" 20 VB-7213-0-4-10 1-1/2" 28 VB-7213-0-4-11 2" 40 250 250 250 150 90 60 35 2-POSITION / FLOATING 3-WAY VALVES, NON-SPRING RETURN VB-7313-0-4-02 VB-7313-0-4-04 VB-7313-0-4-06 VB-7313-0-4-08 MP6-381 AV-293 VB-7313-0-4-09 VB-7313-0-4-10 VB-7313-0-4-11 250 250 200 150 90 60 35 March 2014 1/2" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 24 VAC, 52.8 VA WE MAKE IT EASY. kele.com 1.3 4.4 7.5 14 20 28 40 888-397-5353 USA 8 HAZARDOUS LOCATIONS 2-POSITION, 2-WAY VALVES, SPRING RETURN – Can be linked spring return open or spring return closed - specify at time of order. VB-7213-0-4-02 1/2" 1.3 VB-7213-0-4-04 1/2" 4.4 VB-7213-0-4-06 3/4" 7.5 VB-7213-0-4-08 MA8-318 AV-291 1" 24 VAC, 92 VA 14 VB-7213-0-4-09 1-1/4" 20 VB-7213-0-4-10 1-1/2" 28 VB-7213-0-4-11 2" 40 485 NEW! HAZARDOUS LOCATIONS EXPLOSION PROOF ACTUATOR ENCLOSURE (FOR VALVES AND DAMPERS) MA8, MC6/7, MP6/7 SERIES ORDERING INFORMATION Valve Body Actuator Linkage Size (NPT) Power PROPORTIONAL 3-WAY VALVES, NON-SPRING RETURN – Requires separate CPX explosion proof actuator drive kit VB-7313-0-4-02 1/2" VB-7313-0-4-04 1/2" VB-7313-0-4-06 3/4" MP6-381 AV-293 24 VAC, 52.8 VA VB-7313-0-4-08 1" + CPX Drive Kit VB-7313-0-4-09 1-1/4" VB-7313-0-4-10 1-1/2" VB-7313-0-4-11 2" HAZARDOUS LOCATIONS 8 Flow (Cv) Close-off (psid) 1.3 4.4 7.5 14 20 28 40 250 250 250 150 90 60 35 2-POSITION 3-WAY VALVES, SPRING RETURN – Can be linked spring return open or spring return closed - specify at time of order. VB-7313-0-4-02 1/2" 1.3 VB-7313-0-4-04 1/2" 4.4 VB-7313-0-4-06 3/4" 7.5 VB-7313-0-4-08 1" 14 MA8-318 AV-291 24 VAC, 92 VA VB-7313-0-4-09 1-1/4" 20 VB-7313-0-4-10 1-1/2" 28 VB-7313-0-4-11 2" 40 250 250 250 150 90 60 35 FLOATING 3-WAY VALVES, SPRING RETURN – Can be linked spring return open or spring return closed - specify at time of order. VB-7313-0-4-02 1/2" 1.3 VB-7313-0-4-04 1/2" 4.4 VB-7313-0-4-06 3/4" 7.5 VB-7313-0-4-08 MP6-361 AV-291 1" 24 VAC, 60 VA 14 VB-7313-0-4-09 1-1/4" 20 VB-7313-0-4-10 1-1/2" 28 VB-7313-0-4-11 2" 40 250 250 250 150 90 60 35 PROPORTIONAL 3-WAY VALVES, SPRING RETURN – Can be linked spring return open or spring return closed - specify at time of order. Requires separate CPX explosion proof actuator drive kit VB-7313-0-4-02 1/2" 1.3 VB-7313-0-4-04 1/2" 4.4 VB-7313-0-4-06 3/4" 7.5 VB-7313-0-4-08 AV-291 1" 24 VAC, 60 VA 14 MP6-361 + CPX Drive Kit VB-7313-0-4-09 1-1/4" 20 VB-7313-0-4-10 1-1/2" 28 VB-7313-0-4-11 2" 40 250 250 250 150 90 60 35 DAMPER ACTUATORS Model Number MA8-318 MA8-318-500 MA8-418 MA8-418-500 MC6-351 MC6-421 MC6-431 MC7-4311 MP6-381 MP6-361 MP6-371 MP6-421 MP6-485 MP6-465 MP6-475 MP7-4651 MP7-4751 MP6-367 MP6-377 MP6-379 MP6-470 486 Description Explosion proof 2-wire, 2-position, spring return CCW Explosion proof 2-wire, 2-position, spring return CCW, end switch Explosion proof 2-wire, 2-position, spring return CCW Explosion proof 2-wire, 2-position, spring return CCW, end switch Explosion proof 3 wire 2-position, non-spring return Explosion proof 3 wire 2-position, non-spring return Explosion proof 3 wire 2-position, non-spring return Explosion proof 3 wire 2-position, non-spring return Explosion proof proportional /floating, non-spring return Explosion proof proportional /floating, spring return CW Explosion proof proportional /floating, spring return CCW Explosion proof proportional /floating, non-spring return Explosion proof proportional /floating, non-spring return Explosion proof proportional /floating, spring return CW Explosion proof proportional /floating, spring return CCW Explosion proof proportional /floating, spring return CW Explosion proof proportional /floating, spring return CCW Explosion proof sequencing, non-spring return Explosion proof sequencing, spring return CCW Explosion proof 5-position, spring return CCW Explosion proof 5-position, spring return CCW 888-397-5353 USA kele.com Timing (no load, seconds) 20 20 20 20 70 20 30 36 130 90 90 25 130 90 90 108 108 90 90 90 90 Power 24 VAC, 92 VA 24 VAC, 92 VA 120 VAC, 108 VA 120 VAC, 108 VA 24 VAC, 53 VA 120 VAC, 96 VA 120 VAC, 96 VA 240 VAC, 96 VA 24 VAC, 52.8 VA 24 VAC, 60 VA 24 VAC, 60 VA 120 VAC, 78 VA 120 VAC, 60 VA 120 VAC, 60 VA 120 VAC, 60 VA 240 VAC, 60 VA 240 VAC, 60 VA 24 VAC, 60 VA 24 VAC, 60 VA 24 VAC, 60 VA 120 VAC, 60 VA WHEN YOU NEED IT RIGHT, RIGHT NOW, CALL KELE. Torque in-lb (N-m) 60 (6.8) 60 (6.8) 60 (6.8) 60 (6.8) 220 (25) 175 (19) 220 (25) 220 (25) 220 (25) 50 (5.6) 50 (5.6) 60 (6.8) 220 (25) 50 (5.6) 90 (10) 50 (5.6) 50 (5.6) 50 (5.6) 50 (5.6) 50 (5.6) 50 (5.6) March 2014 NEW! HAZARDOUS LOCATIONS EXPLOSION PROOF DIRECT COUPLED ACTUATOR ENCLOSURE (FOR DAMPERS) ZS-260 DESCRIPTION The Belimo Model ZS-260 explosion proof direct coupled actuator enclosure is designed for Belimo Models GM, AFB, LF, and NFB direct-mount style actuators installed in a hazardous environment. The ZS-260 Series has NEMA 7 and NEMA 9 construction for field-mounted actuators with a drive shaft in front or rear depending on application. The enclosure is a cast aluminum housing with explosion proof ratings for Class I, Division 1, Groups C, D and Class II, Division 1, Groups E, F, G. They are for use with any damper with appropriate linkage. FEATURES • Class I, Division 1, Groups C, D; Class II, Division 1, Groups E, F, G • Full range of approved actuators 8 SPECIFICATIONS Two, 3/4" FNPT Cast aluminum, bolted cover SS, 1/2" dia (1.27 cm), 1.5" L (3.8 cm) Area Class I, Division 1, Groups C, D; Class II, Division 1, Groups E, F, G Compatible Actuators AFB, AFX, AF, NFB, NFX, GMB, GMX, AMB, AMX (see actuator specification for torque and control details) Enclosure Rating Dimensions Approvals Weight Warranty NEMA 7CD, NEMA 9EG 16" H x 10" W x 9.5" D (40.6 x 25.4 x 24.1 cm) UL listed File #E171998, CSA 31 lb (14.1 kg) 1 year HAZARDOUS LOCATIONS Conduit Opening Materials Of Construction Drive Shaft CAUTION: Conduit seal MUST be installed within code-required distance from enclosure to maintain explosion proof rating. WARNING: This device is not listed for use in areas classified as Group A (acetylene) or Group B (hydrogen). ORDERING INFORMATION MODEL DESCRIPTION ZS-260 Damper actuator enclosure with front or rear drive shaft (Order linkage and actuator separately) KG8-K KH8-K PR-48 ZG-109 March 2014 RELATED PRODUCTS Ball joint, 90° angle, use with 5/16" diameter pushrod Crank arm for 3/4" shaft, 3-1/2" length, use with KG8-K ball joint 5/16" dia., 48" (1.2m) length push rod 10-ga galvanized right angle mounting plate, 13"H x 10"W x 6"D (25.4 x 33 x 15.2 cm) WE MAKE IT EASY. kele.com PAGE 7 7 8 888-397-5353 USA 487 NEW! HAZARDOUS LOCATIONS EXPLOSION CONDUIT ACCESSORIES GRT, EYM, PLG50 SERIES CONDUIT OUTLET BOX GRT SERIES EXPLOSION PROOF OUTLET BOX DESCRIPTION These explosion proof, dust-ignition proof, cast-aluminum conduit outlet boxes are used with threaded metal conduit and are furnished with a cover and internal ground screw. They are suitable for Class I, Div 1 and 2, Groups B,C,D: Class II, Div 1 and 2, Groups E,F,G; and Class III, Div 1 and 2. In Class I, Group B atmospheres, all conduit runs must have a sealing fitting field installed adjacent to the enclosure. The UL File # is E10444. ORDERING INFORMATION MODEL GRT50-A GRT75-A CONDUIT SIZE COVER CONSTRUCTION OPENING 1/2" 3/4" 3.38" 3.38" Cast Aluminum Cast Aluminum WEIGHT lb (kg) 1.4 (0.6) 1.4 (0.6) 8 HAZARDOUS LOCATIONS CONDUIT SEALING FITTING EYM SERIES DESCRIPTION These explosion proof, dust-ignition proof, malleable iron conduit sealing fittings are used with threaded metal conduit in horizontal or vertical applications. Fittings have female connections with one removable male nipple. They are suitable for Class I, Div 1 and 2, Groups A,B,C,D: Class II, Div 1 and 2, Groups E,F,G; Class III, Div 1 and 2. The UL File # is E10444 ORDERING INFORMATION MODEL SIZE TURNING RADIUS EYM-50 1/2" EYM-75 3/4" EYM-100 1" 1.06" 1.19" 1.38" KWIKO® CONSTRUCTION WEIGHT CEMENT lb (kg) REQUIRED 1 oz Malleable Iron 0.8 (0.4) 2 oz Malleable Iron 1.1 (0.5) 4 oz Malleable Iron 1.5 (0.7) CLOSE-UP PLUGS PLG50 SERIES DESCRIPTION These explosion proof, dust-ignition proof, steel closeup plugs are used with threaded metal conduit. They are suitable for Class I, Div 1 and 2, Groups A,B,C,D; Class II, Div 1 and 2, Groups E,F.G; and Class III, Div 1 and 2. ORDERING INFORMATION 488 MODEL SIZE CONSTRUCTION PLG50R PLG75R PLG100R 1/2" 3/4" 1" Steel, Recessed Head Steel, Recessed Head Steel, Recessed Head 888-397-5353 USA kele.com WEIGHT lb (kg) 0.1 (0.05) 0.1 (0.05) 0.2 (0.1) WHEN YOU NEED IT RIGHT, RIGHT NOW, CALL KELE. March 2014 NEW! HAZARDOUS LOCATIONS EXPLOSION PROOF CONDUIT ACCESSORIES AC1A, ACK6F, F01, AC1F01A KWIKO® SEALING CEMENT MODEL AC1A When mixed with water, according to label directions, Kwiko Sealing Cement forms a pourable cement for conduit sealing fittings. ORDERING INFORMATION MODEL AC1A DESCRIPTION 1 lb (0.5kg), 23 cu in (377.0 cu cm) volume when set KWIKO® TWINPAK SEALING CEMENT MODEL ACK6F Each plastic pouch in the Kwiko® Twinpak contains premeasured Kwiko® cement and premeasured water (in an inner bag). Squeeze the pouch to break the inner water bag, knead the mixture thoroughly and pour. The Kwiko® Twinpak includes an adequate amount of fiber filler packed separately. 8 HAZARDOUS LOCATIONS ORDERING INFORMATION MODEL DESCRIPTION ACK6F Cement: 1.9 lb * (850g) Fiber: 0.3 lb (0.14kg), 25 cu in (410 cu cm) volume when set * Consists of five 6 oz (187g) cement pouches Fiber Filler is used to prevent cement from leaking while it is in the fluid state. ORDERING INFORMATION MODEL F01 DESCRIPTION Quantity: 0.06 lb (0.03kg) KWIKO® SEALING CEMENT AND FIBER FILLER KITS MODEL AC1F01A The Model AC1F01A combines Model AC1A cement and Model F01 filler in a handy kit. ORDERING INFORMATION MODEL AC1F01A March 2014 DESCRIPTION Cement: 1 lb (0.5kg) Fiber: 0.06 lb (0.03kg), 23 cu in (377.0 cu cm) volume when set WE MAKE IT EASY. kele.com 888-397-5353 USA 489 NEW! HAZARDOUS LOCATIONS HAZARDOUS ATMOSPHERES Automation dealers are continuing to gain business that was once reserved only for specialty and industrial contractors. It’s a trend that is accelerating very rapidly, and the fastest growth is in the areas of hazardous locations and the monitoring of toxic and combustible gases. Kele is committed to providing the products and technical support needed to assist our customers in these important areas. By way of introduction, this article covers the basics of a hazardous atmosphere and the equipment used to monitor combustible gases. See additional articles in Technical Reference for information relating to principles and application of intrinsically safe systems, explosion proof systems, and other available means of dealing with electrical equipment in hazardous atmospheres. HAZARDOUS LOCATIONS 8 flammability limits (LFL, UFL). Limits for some common fuels are shown in Table 1 below. If a system is designed to keep the fuel concentration below the LEL, the fuel leg is effectively removed from the fire triangle. Under certain conditions (in an oil field, for example), it is easier to maintain the concentration above the UEL. In this case, the oxygen leg is eliminated. In either case, combustion cannot happen. What Is “Hazardous?” The widely known Fire Triangle illustration (Figure 1) shows the three components required to support combustion. All three must be present, and the methods we use to prevent explosions are designed to eliminate one of the three legs of the triangle. What the triangle doesn’t show, though, is that fuel and oxygen must be mixed in the proper proportion in order to burn. If the fuel is methane (CH 4), the major component of natural gas, the concentration in air must be between 5% and 15% or else the mixture will not ignite. Those of us old enough to have worked with finicky carburetors on gasoline engines are familiar with this principle. If the mixture was too lean (not enough fuel) or too rich (too much fuel), the engine would not start. The same applies to ignition of any combustible gas in air. Silent Sentries It is often advisable to monitor the concentration of fuel in air in order to take action or sound an alarm if it is moving toward an explosive level. The GDS Series combustible gas monitors a r e i d e a l for this purpose. The GDS-WCH4 provides a 4-20 mA signal over the range of 0% to 100% of the LEL, and it has an alarm relay set to energize at 25% of the LEL (an industry standard alarm point). The sensor responds to a very wide range of combustible gases, and the outputs (analog and relay) are factorycalibrated for the gas specified at the time of order. For example, if the gas is methane (5% LEL), the GDS-WCH4 will output 4 mA at 0% methane and 20 mA at 5% methane. The alarm relay will energize at 1.25% methane. With this device, the alarm relay or an automation system responding to the analog signal can cause electricity (source of ignition) to be shut off in an area if the gas concentration is rising toward the explosive level (LEL). If the sensor itself must remain energized, an explosion proof enclosure is available (use SPXCD Series) to prevent it from becoming the source of ignition itself. Get the Mixture Right The lowest concentration of a gas in air that will ignite is its lower explosive limit (LEL), and the highest concentration that will ignite is its upper explosive limit (UEL). These values are also sometimes referred to as the lower and upper The system described here is based on removing the fuel leg from the fire triangle, then having an automatic means of removing the ignition source leg if the fuel begins to return. This is the first of many ways we will discuss to work safely with electricity in hazardous locations. FIGURE 1. FIRE TRIANGLE rce ou el Fu nS itio Ign FIRE Oxygen 490 888-397-5353 USA Lower Explosive Limit (LEL) Upper Explosive Limit (UEL) (Percent by volume in air) (Percent by volume in air) Methane 5 .0 15 .0 Butane 8 .4 1 .6 Propane 9 .6 2 .1 Ethanol 3 .3 19 .0 7 .8 Gasoline (100 Octane) 1 .4 Isopropyl alcohol 12 .7 2 .0 Ethyl ether 1 .9 36 .0 Xylene 0 .9 7 .0 Toluene 7 .1 1 .0 Hydrogen 4 .0 75 .0 85 .0 Acetylene 2 .5 Fuel Note: Multiply percentages by 10,000 to convert to parts per million (ppm) kele.com WHEN YOU NEED IT RIGHT, RIGHT NOW, CALL KELE. March 2014 NEW! HAZARDOUS LOCATIONS Recap In hazardous locations there are three elements that must be present in order to produce an explosion (see the Hazardous Atmospheres article in Technical Reference for more information). The three legs of the fire triangle (fuel, oxygen, and an ignition source) are required to support combustion. In addition, the volume ratio of fuel to air must be within the fuel’s explosive limits, and the ignition source must release sufficient energy to ignite the mixture. Removing any of these three elements will eliminate the explosion hazard. Explosion proof Defined Perhaps the most common and familiar way to eliminate ignition sources from a hazardous location is through the use of explosion proof construction. An enclosure that is rated explosion proof (NEMA 7, 8, 9, or 10) for a particular hazard group (see Figure 1) is strong enough to withstand the pressure of a worst-case explosion inside itself. Additionally, it is designed to vent the resulting hot gases in such a way that they are cooled below the ignition temperature of a worst-case explosive mixture outside the box. FIGURE 1. FLANGED AND THREADED OPENINGS Conduit Seal Ground Flange Joint provides long, narrow path to cool escaping gases Sealing Compound TABLE 1. CLASS, DIVISION, AND GROUP NEMA Classifications - Marked with Rated Class, Division, and Group NEMA 7 NEMA 8 NEMA 9 NEMA 10 Class 1 (Gases) Indoor Hazardous Locations, Air-Break Class 1 (Gases) Indoor/Outdoor Hazardous Locations, Oil-Immersed Class 2 (Dusts) Indoor Hazardous Locations Meets U .S . Bureau of Mines Safety Requirements Summary of NEC Classes and Group Examples Group A B C D E F Class 1 (Gases) Class 2 (Dusts) Acetylene Hydrogen, Ethylene Oxide, Propylene Oxide Ether, Hydrogen Sulfide, Hydrazine, Nitroethane Methane, Acetone, Benzene, Gasoline, Naphtha Metallic Dusts (all metals) Carbonaceous Dusts (coal, asphalt, etc .) Nonconductive Dusts (grain, drugs, pesticides, plastics, dyes, etc . .) G Summary of NEC Divisions Division 1 Hazard always or frequently present, or may be present during normal operation, or high probability of hazard existing at the same time as electrical malfunction Division 2 Hazard normally not present, or highly unlikely to be present at the same time as electrical malfunction, or area adjacent to Division 1 With flanged enclosures, it is very important to torque the cover bolts evenly and as close as possible to the recommended value. Also, the flange surfaces must not be scratched or marred in any way. Improper torque or damaged surfaces can allow hot gases to escape and ignite an explosive mixture outside the enclosure. Threaded connections or covers must engage at least five full threads to maintain the integrity of the system. Fibrous Packing Hot gases cooled by long expansion path through threads Cable Seal Required Explosion Inside Box How It Works To contain the pressures of an explosion, these enclosures are made from heavy cast steel or cast aluminum. To cool escaping gases, flanged enclosures have extra-wide flanges that are ground to a smooth finish and tight tolerance, thus yielding a very thin, long path to the outside as shown in Figure 1. Enclosures with threaded covers (and threaded connections to either type of enclosure) produce the same effect by virtue of the long, narrow path through the threads. As the hot gases from an internal explosion pass through these long, narrow channels, they give up heat to the metal and their pressure is reduced. These two effects team up to lower the temperature of the gases to a safe level before they can come in contact with the atmosphere surrounding the enclosure. March 2014 One additional step is needed to control the spread of hot gases. Conduits entering the enclosure must be sealed within the code-required distance (usually 18”) of the box to prevent the buildup of pressure within the raceway system or the leakage of combustion products into the room. If a jacketed cable passes through a conduit seal, the jacket should be removed within the seal so that the sealing compound can completely surround each insulated conductor. An alternative is to seal the cable at the end of the jacket as shown in the illustration. 8 HAZARDOUS LOCATIONS Jacketed Cable EXPLOSION PROOF CONTROLS Classification So where can these types of enclosures be used? As usual in our industry, there are no easy answers! Each explosion proof enclosure will be listed or labeled for use in a particular environment as defined in the National Electrical Code (NEC) or IEC Standards. In turn, the hazardous area itself must be classified according to the same standards. The enclosure must have a listing that meets or exceeds the classification of the area in which it is to be used. In the NEC, considerations are Class, Division, and Group as shown in Table 1. IEC standards use different code letters from the NEC but generally follow the same logic. WE MAKE IT EASY. kele.com 888-397-5353 USA 491 NEW! HAZARDOUS LOCATIONS EXPLOSION PROOF CONTROLS For gases, which comprise the majority of our industry’s hazards, explosion proof enclosures are readily available for Class 1, Division 1, Groups C and D. Enclosures rated for Group B (hydrogen) can also be found but generally only in small sizes since hydrogen is so easily ignitable and has high explosive energy. Almost nothing is offered for Group A (acetylene) environments because of acetylene’s easy ignition and tremendous explosive energy. Using explosion proof enclosures removes the ignition leg from the fire triangle in a potentially hazardous location. Although it is costly and requires care to maintain the system’s integrity, it is an effective method for working with electricity in combustible atmospheres. The Intrinsically Safe Controls article in the Technical Reference section outlines an alternative method of applying controls to hazardous locations. HZLIM Temperature Controller HAZARDOUS LOCATIONS 8 1950G Differential Pressure Switch 30-3003D Smoke Detector EPET Thermostat AXJ, XJAT Control Enclosures 492 888-397-5353 USA kele.com WHEN YOU NEED IT RIGHT, RIGHT NOW, CALL KELE. March 2014 NEW! HAZARDOUS LOCATIONS INTRINSICALLY SAFE CONTROLS One answer for applying controls in hazardous locations is the use of explosion proof construction to prevent a source of ignition from coming in contact with a room full of fuel and air. Strong enclosures with threaded or flanged covers can confine explosive forces within themselves and cool the escaping gases enough to prevent ignition of the surrounding atmosphere. Wouldn’t it be even better to prevent any explosion at all? Ignition of Energy (mJ) FIGURE 1. EFFECT OF CONCENTRATION ON IGNITION ENERGY Propane - Air, 1 ATM 1 .0 0 .1 Hydrogen - Air, 1ATM 0 .01 0 10 20 30 40 50 60 70 80 90 100 What IS Means Intrinsically safe systems are designed to be just that. Remember that even if the ideally explosive mixture of fuel and air exists, an ignition source of sufficient energy and duration is required to light it up. Intrinsically safe design limits the available release of energy in the hazardous area to a level well below the minimum ignition energy of the worstcase gas mixture. It also maintains this limiting function in the event of two simultaneous worst-case faults. Since this type of protection is very failsafe and requires no enclosure maintenance, most engineers (and property insurance carriers) consider it to be even safer than explosion proof construction. Surprisingly, it is usually less expensive to boot! How does it work? First of all, let’s consider a room filled with Barriers So, if we have an RTD and an intrinsically safe temperature transmitter in a hazardous location, can we wire them up to our controller and power supply in the safe area and turn them on? Not yet! Three more steps are needed first. While the devices in the hazardous area cannot ignite the gas mixture on their own, the controller and power supply in the safe area may each be capable of transmitting enough energy through the wires into the hazardous area to do the job anyway! An intrinsic safety barrier will prevent this and is required for every intrinsically safe device, except listed self-contained battery-powered units. Barriers range from simple to sophisticated, but they all use failsafe components to limit the voltage and current that can be passed through them even in the event of worst-case wiring errors. For example, suppose 8 HAZARDOUS LOCATIONS Volume Concentration (%) hydrogen and air in exactly the best proportion for ignition, about 30% hydrogen by volume (see Figure 1). This mixture takes an instantaneous release of about 20 mJ in order to start burning, or else its temperature must be raised above the autoignition temperature of hydrogen (932°F/500°C). For electrical devices we wish to place in this room, the amount of stored energy and the rate at which it can be released under worst-case conditions must be kept below these critical levels, and the surface temperature (see Table 2 for ratings) must be kept below the autoignition temperature. If these conditions are met to the satisfaction of UL, FM, CSA, BASEEFA, etc., then the device may be listed and labeled as intrinsically safe. This means that with a properly applied safety barrier, cabling, and ground, the device cannot start a fire even under the worst-case conditions. There is one subset of such intrinsically safe devices that can be used without a listing or label, although a barrier, proper cabling, and ground are still required. These are designated “simple apparatus” and are a group of things that obviously neither produce nor store any energy, such as RTDs, thermistors, switches, and a few others. They may be used as if they do have a label, as long as the operating limitations shown in Table 1 are strictly adhered to. FIGURE 2. SIMPLE ZENER DIODE BARRIER 220Ω 50 mA Fuse Safe Area 30V Zener Diode 120Ω 28V Zener Diode Hazardous Area Fused Zener Barrier March 2014 WE MAKE IT EASY. kele.com 888-397-5353 USA 493 NEW! HAZARDOUS LOCATIONS INTRINSICALLY SAFE CONTROLS someone in the safe area accidentally hooks 240 VAC up to our temperature transmitter signal lines, and one of the lines is frayed enough at the transmitter to cause an arc at that voltage. Without an intrinsic safety barrier, there may not be enough evidence left to figure out what happened. However, a barrier rated for the atmosphere, cabling, and its field device will save the day even under these circumstances. Figure 2 illustrates a simple zener diode barrier circuit. A high voltage at the safe- side terminals will cause the zener diode to draw a high current and blow the input fuse. The series resistors limit the current to the hazardous side. Barriers are also rated for how much capacitance and inductance are allowed on the hazardous side. TABLE 1. OPERATING LIMITS FOR A SIMPLE APPARATUS (RTDs, THERMISTORS, SWITCHES, ETC.) HAZARDOUS LOCATIONS 8 Applied Voltage Current Through Power Dissipation Stored Energy 1.2 VAC or VDC 100 mA 25 mW 20 µJ Temperature class: Simple apparatus with surface area between 20 mm2 and 10 cm2 are classified as T4 275°F (135°C) when the matched output power of the barrier is less than 1.3W into a 104°F (40°C) ambient. Switches and other contacts that dissipate no power may be classified T6 185°F (85°C). Cable Requirements This leads us into the cabling between the hazardous area device and its barrier. If the cable is very long and has a high capacitance, it could possibly store enough energy to cause an ignition in the event of a wiring fault. It must be checked against the rating of the barrier. If the field device, the transmitter in our example, has a high capacitance, the combined capacitance of the cable and device must be less than the barrier rating. Cable and device inductance are treated in the same manner. IS Grounding The final factor to consider is grounding. What good is all this built-in electronic safety if a nearby lightning strike raises the ground potential a couple of thousand volts above the potential of the cable shield in our hazardous area? The resulting arc from the shield to ground can be every bit as effective as a butane lighter in touching off an explosion, so we needn’t have bothered with using intrinsically safe products. An intrinsic safety ground, bonded to the earth ground, is the last essential link that makes the system work. Normally provided at the barrier location, it keeps the cable shields at or near the same potential as the earth, even as that value moves around during storms. FIGURE 3. SPECIAL INTRINSIC SAFETY GROUNDING Hazardous Area Safe Area Intrinsically Safe Temperature Transmitter Shield TABLE 2. INTRINSIC SAFETY TEMPERATURE CLASSIFICATION T1 T2 T3 T4 T5 T6 842°F (450°C) 572°F (300°C) 392°F (200°C) 275°F (135°C) 212°F (100°C) 185°F (85°C) 888-397-5353 USA kele.com 4-20 mA Loop to Controller Shield RTD (Simple Apparatus) Seal to Prevent Passage of Hazardous Gases Remember, simply using a barrier does not make the circuit intrinsically safe. An intrinsically safe device must be used with the intrinsically safe barrier. 494 Intrinsic Safety Barrier Intrinsic Safety Ground Once it is all together, as shown in Figure 3, the benefits of an intrinsically safe system are many. There is no need to power systems down and “safe” the atmosphere for maintenance. Calibrate, adjust, even swap out bad parts with the system turned on and the atmosphere at its worst. A properly designed system cannot release enough energy to do any damage. WHEN YOU NEED IT RIGHT, RIGHT NOW, CALL KELE. March 2014 NEW! HAZARDOUS LOCATIONS SELECTING INTRINSIC SAFETY BARRIERS Here is a closer look at assembling the right combination of parts to produce a properly-coordinated intrinsically safe (IS) system. Hazardous Area Equipment Selection of an IS device or simple apparatus to be used in a hazardous area is fairly easy. For explosion protection, ensure that the device rating is equal to or better than the classification of the hazardous area (Class, Division, Group, and Temperature Classification under the NEC or Category, Zone, Group, and Temperature Classification under the IEC). Then, as with any device, also make sure that its construction is suitable for any corrosive or other adverse environmental conditions that may be present. Barrier Parameters Each intrinsic safety barrier is listed with the maximum voltage (Voc) and current (Isc) that can be passed through to the hazardous side terminals under fault conditions, and the maximum capacitance (Ca) and inductance (La) that can be connected safely to the hazardous side terminals. Finally, the cable capacitance (Ccable) and inductance (Lcable) can usually be gleaned from the cable manufacturer’s literature or technical support line. Or, if the exact cable parameters cannot be located, the default values recommended in ANSI/ISA-RP12.6 can be used (Ccable = 60 pF/ft or 197 pF/m and Lcable = 0.20 µH/ft or 0.67 µH/m). Matching Them Up For simple loops (i. e., two-wire IS devices that can function with one wire grounded), matching up a barrier with an IS device is as simple as making sure the following relationships are true: Vmax must be greater than or equal to Imax must be greater than or equal to Ci + Ccable must be less than or equal to Li + Lcable must be less than or equal to March 2014 Voc Isc Ca La Example Consider a need to monitor a ventilator’s vibration level in a battery room. The project electrical engineer has classified the area as Class 1, Division 1, Group B, and the hazardous material in question is hydrogen. Special corrosion protection is not required, and the cable run from the transmitter to its barrier will be about 200’ (61m). Hydrogen’s autoignition temperature is 968°F (520°C), so the vibration transmitter need only have a temperature classification of T1 (842°F or 450°C) or lower. The Model 140T is a good choice. It is rated IS for Class 1, Division 1, Groups A, B, C, and D, and its temperature classification is T6 (less than 185°F or 85°C). Its entity parameters are shown in Figure 2. The Model MTL7706+ barrier was chosen since it is designed for loop-powered 4-20 mA devices, and its Voc and Isc parameters are less than or equal to the Vmax and Imax parameters of the 140T. In addition, its Ca and La ratings leave plenty of allowable cable capacitance and inductance for the length of our run. Refer to Figure 1 on the following page for the cable calculations related to our example. 8 HAZARDOUS LOCATIONS Safety Parameters Selecting an appropriate intrinsic safety barrier is often even simpler, since a conscientious supplier of IS solutions, such as Kele, will usually include a barrier recommendation and wiring diagram with the product in question. In the absence of such a recommendation, it is not an insurmountable chore to select an appropriate barrier under the Entity Concept described in ISA Technical Report TR-12.2-1995. Under this concept, the IS device to be applied in a hazardous location is labeled by its manufacturer with the maximum voltage (Vmax) and current (Imax) that can be applied to it without degrading its level of safety. The IS device is also labeled with the amount of internal capacitance (Ci) and inductance (Li) that it adds to the circuit. Note that this is for a simple system like the one described and that each ungrounded conductor in the hazardous area requires either a separate barrier or a multichannel barrier designed for its purpose. More complex systems need more complex analysis to make sure that no more than Vmax can be developed between any two conductors and that no more than Imax can be driven through any terminal in the IS device. Usually, the manufacturer or supplier of an IS device requiring more than one ungrounded conductor can provide a barrier recommendation that meets these criteria. Fortunately, most applications in the building automation industry can be handled with a simple loop. If grounding one side of a current loop is a problem, a signal isolator such as the Model DT-13E can be applied in the safe area as a solution. The shorter of these two results is the limiting distance, so our cable run from the MTL7706+ barrier to the 140T vibration transmitter must not exceed 717’ (218m). The estimated 200’ (61m) run in our example is well within this limit. All that remains is to ensure proper grounding and installation according to NEC Article 504. As with all such systems, an IS drawing that shows all relevant entity parameters must accompany the installation (see Figure 2). With a little care and a little math, selection of IS barriers for simple loops can be straightforward. It’s even easier when the selection is already made for you — look for the Hazardous Locations section in the Kele Catalog for engineered intrinsically safe solutions to your automation interface needs! WE MAKE IT EASY. kele.com 888-397-5353 USA 495 NEW! HAZARDOUS LOCATIONS SELECTING INTRINSIC SAFETY BARRIERS FIGURE 1. CABLE LIMIT CALCULATION These calculations assume default values of 60 pF and 0.20 µH per foot of cable (197 pF and 0.67 µH per meter). Lower values are available and may be obtained from cable manufacturers. Capacitive cable length limit = (Ca – Ci) / (Cable capacitance per unit length) = (0.083 µF – 0.04 µF) / (60 pf/ft or 197 pf/m) = 717’ (218m) Inductive cable length limit = = = (La – Li) / (Cable inductance per foot) (4.2 mH – 0.0 mH) / (0.20 µH/ft or 0.67 µH/m) 21,000’ (6400m) FIGURE 2. INTRINSIC SAFETY CONTROL DRAWING 8 Power Supply Non-Hazardous Location HAZARDOUS LOCATIONS Hazardous (Classified) Location Class 1, Division 1, Group B 140T Vibration Transmitter Entity Parameters Vmax 28V I max 110 mA Ci 0.04 μF Li 0 mH + – 4-20 mA + 24-35 VDC 4 MTL7706+ Intrinsic Safety Barrier 5 Entity (Safety) Parameters Voc 28V I sc 93 mA Ca 0.083 μF La 4.2 mH 4 2 – 1 1 2 + 3 – 4-20 mA Signal I.S. Ground 3 Notes: 1 The MTL7706 must not be connected to any device that uses or generates in excess of 250V rms or DC unless it has been determined that the voltage has been adequately isolated from the barrier. 2 The installation must be in accordance with the National Electrical Code®, NFPA 70, Article 504, and ANSI/ISA-RP12.6. 3 The MTL7706+ must be connected to a suitable ground electrode per NFPA 70, Article 504. The resistance of the ground path must be less than 1Ω. 4 Total interconnecting cable capacitance must be limited to 0.043 µF and inductance limited to 4.2 mH. 496 888-397-5353 USA kele.com WHEN YOU NEED IT RIGHT, RIGHT NOW, CALL KELE. March 2014