Acknowledgements: J. Cunningham, R. Ho, X. Zheng, <Insert Picture Here> M. Asghari J. Lexau, H. Thacker, J. Yao, Y. Luo, G. Li, I. Shubin, F. Liu, D. Patil, K. Raj, and J. Mitchell T. Pinguet “Overview of short-reach optical interconnects: from VCSELs to silicon nanophotonics” Ashok V. Krishnamoorthy ( Jack Cunningham) Hardware Architect Sun Labs, Oracle Physical Sciences Center, San Diego, CA This work was supported in part by DARPA under contract NBCH30390002. The views, opinions, and/or findings contained in this article/presentation are those of the author/presenter and should not be interpreted as representing the official views or policies, either expressed or implied, of the Defense Advanced Research Projects Agency or the Department of Defense 1 Approved for Public Release: Distribution Unlimited Outline Introduction > Definitions > Penetration of optics into communication systems Fibers, connectors, and module packaging > Optical product segmentation > Some examples of systems using optical interconnects Optics to the package/chip Link energy efficiency metric and goals Silicon photonics and WDM Overview of recent optical component results Brief introduction to the macrochip 2 Approved for Public Release: Distribution Unlimited Optical Transceivers > Integrated modules incorporating optical laser transmitters and photodiode receivers. These modules convert physical signals from electrical to optical and vice-versa in a network and couple the optical signals into (and out of) optical fiber. Transceivers have serial electrical interfaces on the host board. Parallel Optical Transceivers, Modules, Interconnects or “Parallel Optics” > Integrated optical laser transmitter and receivers incorporating multiple signaling channels in a single housing, each channel having a separate serial electrical interface to the host board. Typical values are 12 channels, although higher numbers (24, 36) have been developed. Parallel optical modules typically utilize an array of VCSELs and detectors to transmit and receive optical signals traveling in multi-mode fibers over a distance of up to 300m. VCSEL > Is a type of semiconductor laser diode with laser beam emission perpendicular from the top surface, contrary to conventional edge-emitting semiconductor laser which emit inplane from surfaces formed by cleaved facets. VCSELs are today the most-efficient, lowest-cost, and most widely used laser source for interconnects. WDM > Wavelength Division Multiplexing. Enables multiple data streams of varying wavelengths (“colors”) to be combined into a single fiber, significantly increasing the overall capacity of the fiber and of the connector. There are two types of WDM architectures: Coarse Wavelength Division Multiplexing (CWDM), typically handling up to 8 wavelengths, and Dense Wavelength Division Multiplexing (DWDM), supporting up to 160 wavelengths. 3 Approved for Public Release: Distribution Unlimited Price evolution of optical links J. Cunningham et al., SPIE Photonics West, Jan 2006 3 2 1 Cost per Gbps ($) 101 Module Price ($k) Cost per Gbps ($) 102 Data Rate ( x 10 Gbps) 100 0 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012 Time (yr) Approaching ~$1/Gbps Consumer application could further reduce price 4 Approved for Public Release: Distribution Unlimited Optics in communications 1Mbps 10Mbps 100Mbps 1Gbps 10Gbps 100Gbps 1Tbps Link Bandwidth To the package/chip 10cm 1m 10,000 100 Gbps * meter To the board ‘active cables” $3 Link Distance To the box/rack 100m $30 Across central office, data centers 1km $100 10km Metro, access, cross-campus 100km $300 $1,000 SM, WDM 1,000 100 10 Number of Links per system $10 Transceiver Cost (per Gbps) 10m Multi-mode, Parallel 1000km Cross-country Trans-oceanic 10,000km SM or MM, Serial or Parallel $3,000 SM, CWDM, FSO $10,000 SM, DWDM Krishnamoorthy, Optoelectronics Letters, May 2006 1980 1985 1990 1995 2000 2005 2010 1 2015 Year of Introduction 5 Approved for Public Release: Distribution Unlimited Optical link market segments Aggr e ga t e D a t a Ra t e 155Mbps 622Mbps 2.5Gbps 10Gbps 10m 50m Re a ch 300m 670nm, 850nm, 1300nm LED 850nm VCSEL (MM) 40Gbps 120Gbps 120Gbps Optical Active Cables VCSELs(MM) 850nm Parallel 850nm Parallel VCSEL VCSEL (Ribbon) (Ribbon) 2km 10km 1.3um Fabry Perot (SM) 1.3um DFB (SM) 40m 1.55um DFB (SM) 1.55um DFB Ext.Mod. (SM) 80m 6 Approved for Public Release: Distribution Unlimited Silicon photonic interconnects Aggr e ga t e D a t a Ra t e 155Mbps 622Mbps 2.5Gbps 10Gbps Optical Active Cables 10m 50m Re a ch 300m 120Gbps 120Gbps 40Gbps 670nm, 850nm, 1300nm LED 850nm VCSEL (MM) Silicon Photonics. (SM) 2km 10km 1.3um Fabry Perot (SM) 1.3um DFB (SM) 40m 1.55um DFB (SM) 1.55um DFB Ext.Mod. (SM) 80m 7 Approved for Public Release: Distribution Unlimited I/O for the world’s largest IB switch Gen 2: Up to 648 QDR Infiniband (40Gbps) ports [Gen 1: 3,456 SDR ports] 11 U http://www.oracle.com/us/products/servers-storage/networking/infiniband/031556.htm First 12x QDR cable developed by Merge Optics > Very high panel density requirement for Sun/Oracle QDR switch > CXP active optical cable with three 4x10Gb/s (120Gbps per direction) > Over 50Tbps front side I/O => Areal connection density > 1.7Tbps/sq. in ~6.8 Petabits/s of data bandwidth deployed > Over 28,000 air-cooled VCSEL-based active cables installed > Over 500km of these active optical cables into datacenters 8 Approved for Public Release: Distribution Unlimited I/O for IBM’s P7-IH computing system 12 drawers, 8 MCMs per drawer, 4 P7 chips per MCM, 8 cores per P7 2U A. Benner et al., paper OTuH1, OFC 2010 Over 35Tbps of optical I/O per drawer Each drawer can be configured as 256-way SMP Water-cooled VCSEL modules for drawer I/O > areal connection density of 1.2Tbps/sq. inch http://www.avagonow.com/Newsletters/PDFs/IEEE-MitchFields-march-021610.pdf 9 Approved for Public Release: Distribution Unlimited VCSELs and detectors on CMOS Areal density: demonstrated over 37Gbps/sq. mm (24Tbps/sq. in) Many independent R&D efforts, e.g. > Bell Labs - late ‘90s Krishnamoorthy et al., IEEE PTL, August 2000 > AraLight/Xanoptix - 2002 C. Cook et al., IEEE JSTQE, March/April 2003 70°C J. Trezza et al., IEEE Commun. Mag., Feb 2003 > Agilent – 2004 B. Lemoff et al., OSA/IEEE JLT, September 2004 > IBM - 2009 C. Schow et al., OSA/IEEE JLT, April 2009 V CSEL w a ve le ngt h: 8 5 0 nm (ot he r w ork a t 9 8 0 nm ) VCSEL Pa ds 1 4 4 µm VCSELs Detectors 10 Approved for Public Release: Distribution Unlimited GbE switch with VCSELs & detectors Krishnamoorthy et al., IEEE JSTQE Spec. Issue on Green Photonics, to appear 11 Approved for Public Release: Distribution Unlimited Multimode fiber bundle array 16 1 Fiber Bundle Front View (facing bundle) • Hexagonal closepack (tightest geometry) • Multimode 50micron-core fiber • Terminated to MTP connectors at other end • One optical channel per fiber (ultimately limits density) 32 Krishnamoorthy et al., IEEE JSTQE Spec. Issue on Green Photonics, to appear 497 512 12 Approved for Public Release: Distribution Unlimited Link energy efficiency vs distance Link Energy Efficiency (pJ/bit/m) 1000 Electrical links today 100 10 VCSEL links today 1 0.1 0.01 0.001 0.01 0.1 1 10 100 1000 Link Distance (m) 13 Approved for Public Release: Distribution Unlimited Improving link energy efficiency System Target: <<1 mW per Gigabit/s per meter 1000 Link Energy Efficiency (pJ/bit/m) Krishnamoorthy et al., IEEE JSTQE Spec. Issue on Green Photonics, to appear Electrical links today 100 10 Active Optical Cables 1 Si Target 0.1 100fJ/bit (Core) 500fJ/bit (Core - L3 cache & MM) 2pJ/bit (Core –Distant Memory) 0.01 0.001 0.01 0.1 1 10 100 1000 Link Distance (m) 14 Approved for Public Release: Distribution Unlimited Optics to the chip: CMOS photonics C. Gunn, IEEE Micro, March/April 2003 Flip-chip laser 10G modulators WDM optical filters 10G receivers Fiber cable Ceramic package 15 Approved for Public Release: Distribution Unlimited Introduction to CMOS photonics Multi-layer Metal Backend Contacts P+ PMDH FOX PMOD FOX OWELLP OWELLN NMOD N+ NMDH Buried Oxide Modulator Transistor Silicon Waveguide Grating Standard silicon process with SOI wafers (e.g. Luxtera) High index contrast => sub-micron structures => fast, compact devices Proven CMOS-compatible germanium waveguide detectors C. Gunn, IEEE Micro, March/April 2003 16 Approved for Public Release: Distribution Unlimited Optical proximity communication (OPxC) OPxC optical OPxC enables seamless multi-chip optical interconnects Zheng et al, Optics Express, September 2008, Krishnamoorthy et al., IEEE Journal of Quantum Elec., July 2009 > Various approaches 24.0 - Grating couplers, reflecting mirrors, ball lens in pit… > High performance 20.0 16.0 12.0 - High bandwidth density (potentially > 32Tbps/mm2) - Passive coupling (no conversion pwr) - Performance limited by transceivers 8.0 Broad band operation 1400nm 1600nm OPxC demonstration > Reflecting mirror OPxC - 3 chips with 2 OPxC hops > Promising optical performance Passive alignment with etch pits and balls Broad band coupling, >100nm <4dB insertion loss per coupling interface Negligible power penalty at receiver for 10Gbps transmission Log BER - 10G Transmission of OPxC 1.00E-03 1.00E-04 1.00E-05 1.00E-06 1.00E-07 1.00E-08 1.00E-09 1.00E-10 1.00E-11 1.00E-12 1.00E-13 1.00E-14 Tx/Rx Back-to-Back Opxc Double Hop -23 -22 -21 -20 -19 -18 Power at Receiver (dBm) 17 Approved for Public Release: Distribution Unlimited Carrier depletion ring modulator ∆n/n Refractive index -4 Depletion length (µm), Γ, loss (cm-1) 10 1 Modulator EO response (dBe) 0 -1 -2 -3 1V -4 -5 -6 4 1 confinement factor 10 Frequency (GHz) 15 breakdown voltage loss 0.1 depletion length bandwidth 0.1 5 10 Q=10 -7 0 -3 10 1 Breakdown voltage ( V), Bandwidth (x10GHz) -5 1 Doping concentration x1018cm-3 20 • Carrier depletion ring for low power, high speed modulation • Free-scale 130nm SOI CMOS process • Relatively low Q design (<105) • >15GHz small-signal bandwidth with 1V reverse bias • Stable large-signal operation (no feedback control or dynamic tuning) X. Zheng et al., Optics Express, Feb 2010 18 Approved for Public Release: Distribution Unlimited 400fJ/bit all-CMOS Tx (circuits + device) Performance Summary: • 5Gbps, digitally clocked • 2V, 1.95mW or 395fJ/bit • ER 3dB; IL 6dB • Error free transmission for over 1.5 peta bits of data • Better than 10-15 BER X. Zheng et al., Optics Express, Feb 2010 BER< 10-15 BER better than 10-15 with clocked digital Tx using ring modulator 19 Approved for Public Release: Distribution Unlimited Tuning out resonance imperfections Krishnamoorthy et al., Proceedings of the IEEE, July 2009 20 Approved for Public Release: Distribution Unlimited 25µm ring modulator w/ integrated heater P. Dong et al., IEEE Summer Topical Meeting on Optics in Data Centers, July 2010 Metal Contact Ti heater p contact Ti heater oxide Si (a) p++ p n n++ Bus waveguide • Ring radius = 25 µm, FSR = 3.9 nm • Total working wavelength range > 150 nm n contact to RF pads to heater pads • Heating power: 11.5 mW/nm, or 45 mW per FSR tuning • 12.5 Gbps is achieved with a Vpp = 3 V, RE>6dB, limited by BERT • Modulation energy/power of 200 fJ/bit or 2.5 mW • No performance degradation over one FSR tuning Heating power = 56 mW 12.5 Gbps, λ : 1556 nm Heating power = 0 mW 12.5 Gbps, λ: 1551.56 nm 21 Approved for Public Release: Distribution Unlimited 5µm ring modulator w/ integrated heater P. Dong et al., Optics Express, May 2010 Metal Contact Ti heater Metal Contact n contact p contact Ti heater oxide Si p++ (a) p n n++ to RF pads • Ring radius = 5 µm, FSR = 19 nm • Heating efficiency: 2.4 mW/nm, or 46 mW per FSR tuning bus waveguide to heater pads • 12.5 Gbps is achieved with a Vpp = 3 V, 6dB ER • Modulation energy of 40 fJ/bit or 0.5 mW • no detrimental effects found ver ~93 ºC range Heating power = 0 mW 12.5 Gbps, l: 1550 nm Heating power = 18 mW 12.5 Gbps, λ: 1558 nm 22 Approved for Public Release: Distribution Unlimited Efficient, tunable CMOS rings • Add/drop tunable filters • 0.13 µ m SOI 6 metal CMOS process • Dual heater stages with integrated waveguide heating • Integrated back-side etch pit 0 mW 0.7 mW 2.7 mW Schematic cross-section. 3.9 mW per 2π phase shift J. Cunningham et al., IEEE Summer Top. Meet. on Optics in Data Centers, July 2010 23 Approved for Public Release: Distribution Unlimited 690fJ/bit all-CMOS Rx (circuits + device) Performance Summary: • CMOS integrated germanium photodetector • 5Gbps, digitally clocked TIA-based receiver • -18.9 dBm sensitivity at 10-12 BER with 0.7A/W responsivity, >10GHz BW, and <20fF detector capacitance • BER measured below 10-14 • 3.45mW or 690fJ/bit X. Zheng et al., Optics Express, January 2010 24 Approved for Public Release: Distribution Unlimited High-responsivity photodetectors Kotura Ge photodetectors • Butt-coupling between SOI and Ge waveguides enables short device lengths (~ 10 µm) • => Capacitance a few fF, device not RCtime limited) • Horizontal p-i-n junction design enables compatibility with larger Si waveguides • Narrow Ge WG width (0.65 µm) minimizes transit-time limitation (speed > 40 GHz) Performance Summary: • Responsivity of 1.1 A/W @ 1550 nm • Dark current of 0.24 µ A @ -0.5 V, 1.3 µ A @ -1 V • Bandwidth > 32 GHz 0 Response(dB) ► SEM Cross-section -0.0V: 3dB BW 17.5GHz -1.0V: 3dB BW 32.6GHz -3.0V: 3dB BW 36.8GHz -3 -6 -9 8 10 9 10 10 10 D. Feng et al., Applied Physics Lett, December 2009 25 Approved for Public Release: Distribution Unlimited “Macrochip” logical & physical views Krishnamoorthy et al., Proceedings of the IEEE, July 2009 R. Ho et al., IEEE Communications Mag., July/August 2010 26 Approved for Public Release: Distribution Unlimited Loss (dB) Interlayer link components AR coated AR coated 0 -12.7dB, -13.8dB, -13.7dB, -12.8dB -5 -10 -15 -20 -25 -30 -35 -40 -45 -50 -55 1530 1532 1534 1536 1538 1540 1542 1544 1546 1548 1550 D. Lee et al., IEEE Summer Topical Meeting on Optics in Data Centers, July 2010 Wavelength (nm) z 54.7º mirror Mode Transformer y y x x ~12µm z ~2mm ~3µm Echelle Grating (< 0.2 mm2) Etched Waveguide Facet Mirror Coupler 12 x 2.5 mm2 27 Approved for Public Release: Distribution Unlimited Rematable power, ground, & alignment Sacrificial layer etch, spring lift-off and Au-plating Micro-spring interconnects + Co-integrate both technologies Package to test rematability I. Shubin et al., IEEE ECTC, May 2009 28 Approved for Public Release: Distribution Unlimited Optical interconnect energy roadmap 100 Industry Trend Link Energy (pJ/bit) DARPA UNIC Goals 10 1 Krishnamoorthy et al., Proceedings of the IEEE, July 2009 0.1 2006 2008 2010 2012 2014 Year 29 Approved for Public Release: Distribution Unlimited REFERENCES: X. Zheng et al., Optics Express, October 2008 Krishnamoorthy et al., IEEE JQE, April 2009 I. Shubin et al., Proc. ECTC, May 2009 Krishnamoorthy et al., Proc. of the IEEE, July 2009 R. Ho et al., IEEE ASSCC, November 2009 D. Feng et al., Applied Physics Lett., December 2009 X. Zheng et al., Optics Express, January 2010 X. Zheng et al., Optics Express, February 2010 J. Cunningham et al., IEEE Photon. Summer Top. OND, TuD3.4, July 2010 P. Dong et al., IEEE Photonics Summer Top. OND, MD2.3, July 2010 D. Lee et al., IEEE Photonics Summer Top. OND, TuD3.3, July 2010 R. Ho et al., IEEE Communications Mag., July/August 2010 30 Approved for Public Release: Distribution Unlimited UNIC technology highlights to date • Demonstration of passively-aligned multi-chip, multi-channel optical proximity communication • Integration of ball-in-pit alignment with CMOS • Record low-power silicon photonic link components > > > > > 320fJ/bit photonic Tx @ 5Gbps(w/ Kotura ring & custom driver) 690fJ/bit photonic Rx @ 5Gbps (w/ Luxtera Ge PD & custom receiver) 3.9mW FSR tunable mux/demux (w/ Luxtera ring & backside etch pit) 1.1A responsivity, 0.24µ A dark current large-core Ge detector (Kotura) Areal density of ~730Gbps/sq. mm based on WDM link components • Record efficiency SOI passive components > Thin silicon routing waveguide with 0.27dB/cm loss (Kotura) > 1x2 splitter with 0.1dB excess loss (Kotura) • Demonstration of rematable power/gnd & chip alignment Approved for Public Release: Distribution Unlimited 31