‘R’ Rated Motor Fuses 2.75kV, 5.5kV & 8.3kV ‘R’ Rated Motor Fuses MVR ‘R’ Rated Motor Fuses ‘R’ Rated Motor Fuses MVR fuses are current and energy limiting fuses intended for the backup protection of medium voltage motor control. They are nonventing. MVR fuses have integral striker/indicators and have standardized dimensions compatible with today’s 5.5kV motor control gear. They are fully interchangeable with other manufacturers’ fuses of the same type and rating. They feature a ‘field toughened’ element design which makes them less susceptible to mechanical damage during shipping and installation while also providing superior cycling characteristics. Features • Integral indicating pin • Standard “R” Ratings • Toughened element design • Fully plated parts MVR Series General Specifications Series Vac MVR2 2.75kV MVR5 5.5kV MVR8 8.3kV I.R Clip Diam Clip centers Ratings Options 7” (178mm) 50kA rms symm 3” 12” (305mm) 25A, 30A, 2R, 3R, 4R, 5R, 6R, 9R, 12R, 18R, 24R, 36R B,Y,S,X,1B,1iB 12” (305mm) B,Y,S B,Y,S Options Standard fuses are clip-in design with 3” diameter barrels (18R - 36R are double barrel designs) and have an integral striker/indicator pin. Several options are available to make them compatible with other manufacturers’ specialized designs. Add suffixes to the part number as required. More than one option can be specified. All options are not available in some voltages. 1B GE 1B-Bolt-in Standard Hook-eye Bolt-in Extended 1iB GE 1iB-bolt-in Inverted MVR ‘R’ Rated Motor Fuses HV Accessories 600 Amp clip for 3” diameter barrels p/n. FC3R Steel backup spring for high pressure contact. Compatible with any 3” diameter fuse. Hookeye Add on p/n. Hookeye Hookeye kit is compatible with any 3” diameter fuse. May be ordered separately. Epoxy Resin Insulators p/n. refer to Fusetek We carry a range of epoxy resin insulators from 7.2kV to 38kV. Tapped brass inserts can accomodate a wide range of equipment. Medium voltage LED line Indicators p/n. KF22-12 Bolt these line indicators onto any convenient live part and the high brightness LED cluster will flash to indicate presence of voltage. Rated for 2.5kV - 38kV Medium Voltage Microswitch p/n. 3100110 Need more than visual indication? Our remote mount microswitch is good for all systems up to 38kV. The insulated Bowden cable is actuated by the fuse striker which then actuates the microswitch at the other end. Medium voltage bases Fusetek can supply single or 3 pole bases for most of the medium voltage fuses we supply. p/n. refer to Fusetek MVR ‘R’ Rated Motor Fuses 8.3kV Total Clearing Time Current Characteristics 100 2R 3R 4R 5R 6R 9R 12R 18R 24R 36R Time in Seconds 10 1 0.1 0.01 100 1000 10000 RMS Amperes 100000 MVR ‘R’ Rated Motor Fuses Part Number System MV R 5 / 09R - DI XYS MV Series 5 09R DI Medium Voltage R Motor Fuse Voltage Class Rating Body Size 2 = 2.75kV 25A, 30A 2R, 3R 4R, 5R 6R, 9R 12R, 18R 24R, 36R 5 = 5.5kV 8 = 8.3kV D = Single 3” DD = Double 3” XYS Option Modifier I = Striker (standard) X = 2” extension B = Bolt-in S = Div. 1, class ll Y = Hookeye 1B = GE Tags 1iB = GE inverted tags Installation Notes: R Rating Defined 1. When replacing ‘R’ fuses, always replace with the same ‘R’ rating to maintain coordination and motor starting capability. The ‘R’ rating of a fuse is established by dividing the 20-35s melt current of the fuse by 100. 2. These fuses can replace any manufacturers’ fuse of same ‘R’ rating. Fuses of the same ‘R’ rating will have the same time current characteristics and ensure identical motor starting performance and coordination with the overload relays. 3. Ensure that fuse clips have good tension. (if you can spin the fuse in the clips easily, clips should be replaced.) 4. Clean all contact surfaces before installation. 5. Install with striker pin facing up. 6. Unless the cause of fuse failure is known to have been confined to 1 phase, fuses should be replaced in sets of 3 to ensure ‘As new’ performance. Technical data presented. Amp Rating Each fuse has both an assigned ‘R’ and amp rating. It is the ‘R’ rating of the fuse that governs the motor starting capability and coordination with the overload relays. To maintain the same capabilities, fuses should be replaced with matching ‘R’ ratings. On direct across the line starts, the necessity of passing the motor starting current results in a fuse selection with an assigned amp rating well above the nominal motor full load amps. 9R 200A However, applications using reduced voltage starts, variable frequency drives or other methods to reduce the motor starting current, can result in a fuse rating with an amp rating too close to the motor F.L.A. As a check, the fuse’s assigned full load amp rating should be a minimum of 140% of the nominal full load amps of the motor. MVR ‘R’ Rated Motor Fuses Peak Let-thru Characteristics Use these characteristics to evaluate busbar bracing requirements and withstand capability of down-the-line components. Read RMS fault value on lower scale and read up to where it intersects the line for the fuse you are evaluating. From this intersection point, read across to the left hand scale to obtain the peak current let-thru. Note: this value is in peak asymmetrical amperes. To convert to RMS symmetrical, divide by 2.3. Peak let-thru graph is valid for all voltage classes. 100 90 80 70 60 Time current Characteristic curves. 24R (450A) 50 18R (390A) 12R (230A) 40 30 9R (200A) 6R (170A) 5R (150A) 4R (130A) 3R (100A) Time current curves shown on pages 4-6 are minimum melting curves. For total clearing, please refer to the curves on pages 7-9. Characteristic curves are generated with the fuse at an ambient temperature of 24-26 C. Ambient temperatures higher than 30 C may o o require fuse de-rating. Please contact Fusetek in this instance. Peak Let-Thru - Assymmetrical Amperes X 1000 20 10 9 8 7 6 2R (700A) 25A/30A 5 4 3 2 1 .9 .8 .7 .6 .5 .4 .3 .2 1 .09 .08 .07 .06 .05 .04 .03 20000 40000 30000 60000 70000 80000 90000 100000 RMS Symmetrical Amperes 50000 2000 3000 4000 5000 6000 7000 8000 9000 10000 40 50 60 70 200 30 500 600 700 800 900 1000 20 300 5 6 7 8 9 10 400 .01 80 90 100 .02 Motor Application Tables. o Standard duty is defined as: 2 evenly spaced starts per hour, 25 C ambient temperature, 10 second run-up time and a starting current of no more than 6X the nominal full load amp of the motor. If any of these parameters are exceeded - use the heavy duty (HD) column. The graphic on the right is a screen shot from our free Fusesoft 5.0 fuse selection software and shows the ideal coordination between the fuse, overload relay and motor starting current. The motor starting tables were generated using this software. Fusesoft 5.0 can be downloaded at no charge by visiting www.fusetek.com • Select the appropriate HP rating in the left column • Read across to the appropriate voltage and duty column (Std or HD) • Use the ‘R’ rating of fuse specified • 5.5kV fuses may be used on 2.3kV control. MVR ‘R’ Rated Motor Fuses Total Clearing time current characteristics 5.5kV Total Clearing Time Current Characteristics 5.5kV Total Clearing Time Current Characteristic 100 30A 2R 3R 4R 5R 6R 9R 12R 18R 24R 36R Time in Seconds 10 1 0.1 0.01 100 1000 10000 RMS Amperes 100000 MVR ‘R’ Rated Motor Fuses Total Clearing time current characteristics These time current curves have been plotted to maximum test points so any variations should be negative. Curves are based on tests at an ambient of 25 C with fuses starting from cold with no initial load. o 2.75kV ClearingTime TimeCurrent CurrentCharacteristics Characteristic 2.75kV Total Total Clearing 100 25A 2R 3R 4R 5R 6R 9R 12R 18R 24R Time in Seconds 10 1 0.1 0.01 100 10000 1000 RMS Amperes 100000 MVR ‘R’ Rated Motor Fuses 2.75kV Motor Fuses - 7” clip center 2.75kV Minimum Melt Time Current Characteristics General Specifications 100 25A 2R 3R 4R 5R 6R 9R 12R 18R 24R Time in seconds 10 1 Part Number A F.L.A. DxL (inches) MVR2/025A-DI 25A 25A 3 10.8 MVR2/02R-DI 2R 70 3 10.8 MVR2/03R-DI 3R 100 3 10.8 MVR2/04R-DI 4R 130 3 10.8 MVR2/05R-DI 5R 150 3 10.8 MVR2/06R-DI 6R 170 3 10.8 MVR2/09R-DI 9R 200 3 10.8 MVR2/12R-DI 12R 230 3 10.8 MVR2/18R-DDI 18R 390 2X3 10.8 MVR2/24R-DDI 24R 450 2X3 10.8 3” 76.2mm 10.88” 276.35mm .63” max 16mm 3” 76.2mm .63” max 16mm 3” 76.2mm I.R kA Avail. Options 50kA rms B,Y,S D 0.1 3” 76.2mm 10.88” 276.35mm DD 0.01 100 1000 10000 6.31” 160mm 100000 RMS Amperes 2.75kV Peak Current Let-through 100 90 80 70 60 50 40 24R 18R 9R/12R 6R 5R 4R 3R 2R 30 20 10 9 8 7 6 5 4 3 25A 2 1 .9 .8 .7 .6 .5 .4 .3 30000 40000 50000 60000 70000 80000 90000 100000 20000 4000 5000 6000 7000 8000 9000 10000 3000 2000 200 300 400 500 600 700 800 900 1000 .2 100 Peak instantaneous Let Through current in Kilo Amperes 2.75 kVPeak Current Let-through Available Current in Amperes Fuse selection for Motors rated at 2.75kV or less Motor HP Fuse ‘R’ rating Standard Duty Heavy Duty 100 2R 2R 150 3R 3R 200 4R 5R 250 4R 5R 300 5R 6R 350 6R 6R 400 9R 9R 450 9R 9R 500 9R 12R 600 12R 12R 700 12R 18R 800 18R 18R 900 18R 18R 1000 18R 24R 1250 24R 24R MVR ‘R’ Rated Motor Fuses 5.5kV Motor Fuses - 12” clip center 5.5kV Minimum Melt Time Current Characteristics 100 30A 2R 3R 4R 5R 6R 9R 12R 18R 24R 36R Time in seconds 10 1 General Specifications Part Number A F.L.A. DxL (inches) MVR5/030A-DI 30A 30A 3 15.8 MVR5/02R-DI 2R 70 3 15.8 MVR5/03R-DI 3R 100 3 15.8 MVR5/04R-DI 4R 130 3 15.8 MVR5/05R-DI 5R 150 3 15.8 MVR5/06R-DI 6R 170 3 15.8 MVR5/09R-DI 9R 200 3 15.8 MVR5/12R-DI 12R 230 3 15.8 MVR5/18R-DDI 18R 390 2X3 15.8 MVR5/24R-DDI 24R 450 2X3 15.8 MVR5/36R-DDI 36R 650 2X3 15.8 3” 76.2mm 0.1 15.88” 403mm I.R kA Avail. Options 50kA rms B.Y.S,X .63” max 16mm 3” 76.2mm .63” max 16mm 3” 76.2mm D 3” 76.2mm 15.88” 403mm DD 0.01 100 10000 1000 6.31” 160mm 100000 RMS Amperes Fuse selection for Motors rated at 5.5kV or less 2.75kV Peak Current Let-through 100 90 80 70 60 50 40 36R 24R 18R 9R/12R 6R 5R 4R 3R 2R 30 20 10 9 8 7 6 5 4 3 30A 2 1 .9 .8 .7 .6 .5 .4 .3 30000 40000 50000 60000 70000 80000 90000 100000 20000 4000 5000 6000 7000 8000 9000 10000 3000 2000 200 300 400 500 600 700 800 900 1000 .2 100 Peak instantaneous Let Through current in Kilo Amperes 5.5 kV Peak Current Let-through Available Current in Amperes Motor HP 100 Fuse ‘R’ rating Standard Duty Heavy Duty 30A 30A 150 2R 2R 200 2R 2R 250 3R 3R 300 3R 3R 350 3R 4R 400 4R 5R 450 4R 5R 500 5R 6R 600 5R 6R 700 6R 9R 800 9R 9R 900 9R 12R 1000 9R 12R 1250 12R 18R 1500 18R 18R MVR ‘R’ Rated Motor Fuses 8.3kV Motor Fuses - 12” clip center 8.3kV Minimum Melt Time Current Characteristics 100 2R 3R 4R 5R 6R 9R 12R 18R 24R 36R 1 0.1 Part Number A F.L.A. DxL (inches) MVR8/02R-DI 2R 70 3 15.8 MVR8/03R-DI 3R 100 3 15.8 MVR8/04R-DI 4R 130 3 15.8 MVR8/05R-DI 5R 150 3 15.8 MVR8/06R-DI 6R 170 3 15.8 MVR8/09R-DI 9R 200 3 15.8 MVR8/12R-DI 12R 230 3 15.8 MVR8/18R-DDI 18R 390 2X3 15.8 MVR8/24R-DDI 24R 450 2X3 15.8 MVR8/36R-DDI 36R 650 2X3 15.8 3” 76.2mm 15.88” 403mm I.R kA Avail. Options 50kA rms B.Y.S .63” max 16mm 3” 76.2mm .63” max 16mm 3” 76.2mm D 0.01 100 1000 10000 100000 3” 76.2mm 15.88” 403mm DD RMS AMPERES 6.31” 160mm 8.3kV Peak Current Let-through 8.3 kVPeak Current Let-through 100 90 80 70 60 50 40 36R 24R 18R 9R/12R 6R 5R 4R 3R 2R 30 Fuse selection for Motors rated at 8.3kV or less Motor HP Fuse ‘R’ rating Standard Duty Heavy Duty 250 2R 2R 300 2R 2R 350 2R 2R 400 2R 3R 450 3R 3R 500 3R 4R 600 3R 4R 700 4R 5R .3 800 4R 5R .2 900 5R 6R 1000 5R 6R 1250 6R 9R 1500 9R 12R 20 10 9 8 7 6 5 4 3 2 30000 40000 50000 60000 70000 80000 90000 100000 20000 4000 5000 6000 7000 8000 9000 10000 3000 2000 200 300 400 500 600 700 800 900 1000 1 .9 .8 .7 .6 .5 .4 100 Peak instantaneous Let Through current in Kilo Amperes Time in seconds 10 General Specifications Available Current in Amperes Dimensions - Standard 15.88” 403mm 3” 76.2mm .63” max 16mm 3” 76.2mm .63” max 16mm 3” 76.2mm D 15.88” 403mm 3” 76.2mm DD 6.31” 160mm Dimensions - ‘B’ bolt-in 3” 76.2mm 15.88” 403mm .44” X .91” Slots (1.53” c.t.c.) .63” max 16mm 3” 76.2mm 3.6” 91.4mm 3” 76.2mm .63” max 16mm 3” 76.2mm 7.6” 193mm 17.8” 457mm Front view 19.3” 490mm Dimensions - GE Tags Dimensions for GE tags are dictated by the GE starters they fit into. Other Medium Voltage Products - ‘E’ Rated Distribution Fuse to 28.8kV - DIN Distribution Fuses to 38kV - Load Break Switches to 38kV - Capacitor Fuses - Adapter Kits & Live Parts - Remote Indicator Kits - Clips & Insulators - PT Fuses to 38kV pub: MVR09-1 Printed in Canada Head Office 599 Norris Court Kingston, On. K7P2R9 Toll Free T: 800-479-3875 Toll free F: 800-866-7690 Intl T: 613-384-4144 Intl F: 613-384-0167 E: info@fusetek.com W: www.fusetek.com