Volume 3, Issue 4 SEP 2015 A NOVEL THREE-PHASE BUCK–BOOST AC–DC CONVERTER ANANDAPU NAGAVENI M.Tech PE SRI VENKATESWARA COLLEGE OF ENGINEERING, Suryapet, Nalgonda District, Telangana, India. SURESH REGATTI Assistant Professor SRI VENKATESWARA COLLEGE OF ENGINEERING, Suryapet, Nalgonda District, Telangana, India. Abstract- A simple, low-cost, reduced-switch, three-phase ac–dc buck–boost converter is proposed in this paper. The converter can operate with input power factor correction and is suitable for applications where a converter needs to operate over a wide range of input ac voltages and/or produce a wide range of output dc voltages. The paper will examine how a reduced switched converter with capacitive input filter operates in the boost mode and how a reduced switch converter operates in buck and boost modes. In this paper, the converter’s operation is explained and analyzed in detail and its design is discussed. The feasibility of the converter is confirmed by experimental results obtained from a prototype. Index Terms – AC-DC power conversion, power conversion harmonics, power converter, pulse width modulated power converters. converters that perform PFC with a reduced number of switches are variations of the converter proposed in [7] and their output voltage is always higher than their input voltage because they are boost-type converters. This is a drawback if there is a need for a converter that needs to I. INTRODUCTION Power electronic converters operating from the utility mains can generate current harmonics that are injected into the mains. The dramatic growth in the use of electrical equipment in recent years has resulted in a greater need to limit these harmonics to meet regulatory standards. This can be done by some form of power factor correction (PFC) to shape the input phase currents so that they are sinusoidal and in phase with the phase voltages. Threephase PFC is typically done by using a six-switch converter either to process the bulk of the power fed to the load or to be an active filter that processes only a portion of the power fed to the load. Using a six-switch converter, however, is costly and complicated given the number of active switches that must be used and the sophisticated control needed to ensure a good power factor. Cheaper and simpler methods of performing three-phase active input PFC have been developed using converters with less than six switches. One such converter, first proposed in, is a single-switch boost converter that can be designed to operate so that its line currents operate in the discontinuous conduction mode and are bounded by a sinusoidal envelope. Many three-phase ac–dc Fig. 1. Three-phase, single-switch ac–dc buck–boost converter Operate for a wide range of input ac voltages and/or produce a wide range of output dc voltages such as a front-end rectifier for a commercial product that must work with several ranges of acvoltages. Relatively few reduced switch three-phase ac–dc buck–boost rectifiers have been proposed in the power electronics literature [9]–[15] mainly due to topological constraints. One such converter is the three-phase ac– dc single-switch buck–boost converter shown in Fig. 1 [8], which will henceforth be referred to as the conventional converter in this paper. The converter is operated with a constant duty cycle throughout the line cycle and is designed so that its input capacitors operate in the discontinuous voltage mode (DVM), which results in naturally sinusoidal input currents. Like a boost converter, inrush and short-circuit currents can be limited by the presence of an inductor, L ,in Fig. 1. This converter, however, has a drawback that has restricted its use: the switch has a very large peak voltage stress >1 kV for buck mode,>1.5 kV for boost mode) regardless of whether IJOEET 215 its output voltage is made to be lower or higher than its input voltage. This is especially the case when the output voltage is higher than its input voltage. Such a high peak voltage stress has made the converter in Fig. 1 impractical so that it is rarely used in industry. In this paper, a new three-phase reduced switch buck–boost converter is described. The paper will examine how a reduced switched converter with capacitive input filter operates in the boost mode and how a reduced switch converter operates in buck and boost modes. Such an examination has not been performed in the literature to the best of the authors’ knowledge. In this paper, the operation of the new ac–dc buck–boost converter, which is an advance on the work performed in [16], is explained in detail; its steady-state characteristics are determined by analysis and are then presented for both buck and boost operating modes. Based on the results of the analysis, a procedure that can be used in the design of the converter\s key components is developed and then demonstrated with an example. The feasibility of the proposed converter is confirmed with results obtained from an experimental prototype. II. CONVERTER OPERATION Fig.2. Proposed ac-dc reduced switch buck-boost converter The three-phase ac–dc buck–boost converter examined is shown in Fig. 2. The converter is similar to the conventional converter shown in Fig. 1 as the input section is the same and input PFC is performed by the charging and discharging of the input capacitors. The main difference between the new converter and the conventional converter is that each of the switches in the converter under test sees a lineto-neutral voltage (the voltage across one of the three input capacitors) across it rather than a line-to-line voltage (the voltage across two input capacitors), which is the case for the switch in the conventional converter. Since a switch in Fig. 2 sees a line-to- that of the switch in Fig. 1. As a result of reducing the peak voltage stress, lower rated devices can be used instead of what can be used in the conventional converter for the same operating conditions and the use of devices with the same rating will allow for a larger operational range. It should be noted that if IJOEET Volume 3, Issue 4 SEP 2015 output capacitor Co is completely discharged, the inrush current can be limited by the presence of buck–boost inductor Lo just like it can be limited by the boost inductor in a boost converter. Moreover, short-circuiting current is also limited by the presence of inductor Lo. It is possible for both switches to be on at the same time during regular steady-state operation, as will be shown below, so that the inadvertent short-circuiting of switches does not result in converter destruction. Similar to a PWM dc– dc single-switch buck–boost converter, the proposed converter operates as a buck converter when its duty cycle, D<0.5 and as a boost converter whenD>0.5. In this section, the operation of the proposed converter when D<0.5 and D>0.5 is explained. The equivalent circuit diagrams for the proposed converter steady-state operation when D<0.5 and D>0.5 are given in Figs. 3 and 4 and the typical waveforms of the two operations are given in Figs. 5 and 6, respectively. It should be noted that the switch status is shown in the modal circuit diagrams. If a component is conducting current, it is shown in the figure; if not, then it is not. The following assumptions are made to simplify the modal equations for the steady-state operation of the converter: A1: The line frequencyfl is small with respect to the switching frequencyfs; thus, the input side voltages, currents, and resistances during a switching period (Ts= ) are constants. A2: The input filter capacitors are considered to have equal values C = C = C = C. Similarly, all three input inductors are of equal value such that L =L = L =L. A3:It is assumed that C is small and there is sufficient current in the dc side to discharge it Completely throughout the line cycle so that cooperates in the DVM. A4: The output capacitor Co and the load resistor Rare combined and considered as a dc voltage sourceV2. A5: Due to the symmetry of a three-phase system, it is sufficient to consider only π/6 of the line cycle [12]. The equations derived below are found for a switching cycle in the line cycle for the interval ω t ε[π/3,π/2], where V , =V , V , =V , = - and V1 being the peak phase voltage. It should be noted that the equations can be generated by starting from any switching cycle; this particular cycle was selected to reduce the redundant equations. A. D<0.5 [Buck Mode of Operation] 216 Volume 3, Issue 4 SEP 2015 Prior to t=t , both S1 andS2 are OFF and the input capacitors are charged by the input line currents. While this is happening, the current through output inductor Lo is freewheeling in the dc side of the converter. 1) Mode 1(t0 ≤t≤t ) [see Fig. 3(a)]: At t=t , S1 is turned ON and the line current I , , and the discharging current of C I ( , ) flow through rectifier diode D1 and enter the dc side. Currents I , and I ( , ) flow through S , L , D and return to the ac side. At the common point of the input capacitors (x), the returning current splits as I , and I ( , ) . The voltage of the C at t=t can be expressed as follows by considering its discharge: v , ( ) =V , ( ) − , , ( ) (1) Where V , ,( )the initial voltage or the peak is value of V for the K switching cycle, and I , is the line current for phase A in K cycle. At the input side, I , and I , , respectively, charge C and C ( I , = −I , −I , ). C begins to charge from −V and reach voltage V , ( ) at t=t when the mode ends, and its voltage can be expressed as follows: V , ( ) = −V + , ( ) (2) Mode 1 ends when Ca is fully discharged ( V , ( ) =0); thus, t can be calculated as follows by rearranging (1) t =t + ( ( , , ( )) , ) (3) 2) Mode 2 (t1 ≤t≤t2)[see Fig. 3(b)]: Ca becomes fully discharged at t=t1. During this mode, Ca remains discharged, line current I , flows through D , S , L , andD . I , returns to the input side and continues to charge C and C . I , freewheels throughL ,D ,D , and the load. 3) Mode 3(t2 ≤t≤t3)[see Fig. 3(c)]: This mode begins a t=t2 when S1 is turned OFF. During this mode, both S1and S2are OFF and the ac input side is separated from the dc output side. In the ac input side, the phase currents continue to charge C and C , and Ca will begin to be charged by I , . Mode 3 ends T when S is turned ON at t= t (t =t + 2) due to the 180 phase shift between the two switches. The value of V , at the end of the mode is Fig.3. Modes of the converter when D<0.5 (a)Mode 1 (t <t<t ).(b)Mode2(t <t<t ).(c) Mode 3(t <t<t ).(d) Mode 4( t <t< t ).(e) Mode 5( t <t< t ).(f) Mode 6(t <t<t ). V , ( ) , ( = ) (4) 4) Mode 4 (t3 ≤t≤t4)[see Fig. 3(d)]: During Mode 4, Ca continues to be charged byIa,k, while C and C , are discharged by giving I , and I , respectively. The sum of the above currents flows through D ,L , and S . ( I , +I , ) and(I , +I , ) return to the input side via D6 and D2,respectively. Mode 4 ends when C and C , are discharged to a voltage level of−V2 (these capacitors charge opposite to the reference directions shown in Fig. 2) at t=t as given below: t =t + ( ( ( )) (5) , ) , 5) Mode 5(t4 ≤t≤t5)[see Fig. 3(e)]: During this mode, Ca continues to be charged by line current, while the voltage across C and the voltage across C remain at − V . I , flows through D , while I , freewheels through L ,D , and the load. 6) Mode 6 (t5 ≤t≤t6)[see Fig. 3(f)]: This mode begins when S is turned OFF at t=t5. Since both S and S are OFF, this mode is similar to Mode 3. During this mode, C reaches its peak voltage for k cycle, while C and C begin to charge as given below , ( , ( ) , ( ) , ( ) , ( )/ ) / (6) Mode 6 ends when S is turned ON at t=t and the next switching cycle (k+1) begins. IJOEET 217 B.D>0.5 [Boost Mode of Operation] It should be noted that unlike in the buck mode in the boostmode, the input capacitor discharging currents and the current of L are not constant during the K switching cycle; thus, those variables are represented by lowercase letters below. Before t=t , S is OFF and S is ON. C is charged by line current, while Cb andCc discharge, giving currents I , andI , , respectively. 1) Mode 1 (t0 ≤t≤t1) [see Fig. 4(a)]: At t=t , S is turned ON and C begins to discharge; therefore, I , and the discharging current of C ( I , )flow through switch S1 and chargeLo, before returning to the ac side through switch S , D , and D . The discharging current of C is i , . The current in D equals (I , +I , ). The current in D consists of I , and discharging current of C (I , ). Both diodes D and D are OFF. This mode ends when C and C are charged in the opposite direction to a voltage level that equals the output voltage −V . The voltage of C at the end of Mode 1 is V , ( ) =V , ( Volume 3, Issue 4 SEP 2015 (7) ∫ (i , − I , )dt )− V , ( ) in (7) is the initial voltage of C and(i I , ) is C ’s discharging current V , ( ) =V .( ) − ∫ i , −I , − dt = −V (8) , The value oft1 can be found by solving (8), which indicates the voltage of at t= t . As explained above, V , ( ) in (8) equal − V . The following equation gives the current of Lo at t=t I , ( ) =I , ( ) + ∫ (v , −v , )dt (9) where the voltage acrossLo is the dc bus voltage and equals the line-to-line input capacitor voltage v , −v , 2) Mode 2(t1 ≤t≤t2)[see Fig. 4(b)]: During Mode 2, Ca continues to discharge as in Mode 1 and I , flows through S , L , and D . Line current flows through D ,S ,L , and S before it divides into I , and I , . Currents flow through D and D , respectively. The voltages across C and C remain at a voltage level of− V . The charging of L can be expressed as I , ( ) =I , ( ) + ∫ (V , − V )dt (10) During Mode 2, the voltage across L is the difference between V , and V because the voltage of C and C remains at−V . 3) Mode 3(t2 ≤t≤t3)[see Fig. 4(c)]: S is turned OFF at the start of this mode.Cacontinues to discharge and( I , + I , ) flows through L ,R, and D and returns to the input side.C can be charged according to (11) and that C can be charged in a similar manner by current since I , =I , = , Fig.4. Modes of the converter when D>0.5 (a)Mode 1 (t <t<t ).(b)Mode2(t <t<t ).(c) Mode 3(t <t<t ).(d) Mode 4( t <t< t ).(e) Mode 5( t <t< t ).(f) Mode 6(t <t<t ).(g) Mode 7(t <t<t ). V , ( ) = −V + , (t − t ) (11) The following equation can be used to find the current of L at t=t : IJOEET 218 V , ( ) =V I , ( ) =I Volume 3, Issue 4 SEP 2015 , (16) ∫ (i , − I , )dt )− , ( , ( ) − ∫ vc , dt (17) Fig.5. Typical waveforms when D<0.5. I . ( ) =I , ( ) + ∫ (vc − vc, )dt , (12) This mode ends whenCa is fully discharged and (7) is equated to zero to find t=t as follows: V , ( ) =V , ( ) − ∫ i , −I , dt = 0 (13) 4) Mode 4(t3 ≤t≤t4)[see Fig. 4(d)]: During Mode 4, Ca remains completely discharged. Throughout this mode, both output diodes D and D conduct current and the line current I , flows through D ,S ,L , and D and returns to the input side. Ib,k charges C and I , chargesC . The charging of C can be expressed as V , ( ) =V , ( ) + , (t − t ) (14) Where t = t + . i , freewheels through D D and R and has a final value of V , ( ) =I , ( ) − (t − t ) (15) 5) Mode 5(t4 ≤t≤t5)[see Fig. 4(e)]: S is turned ON at t=t . Current I , flows out of C and I , flows out of C so that current flows through D and L , C remains discharged. The relevant equations for Mode 5 are as follows: Fig.6. Typical waveforms when D>0.5. 6) Mode 6(t5 ≤t≤t6)[see Fig. 4(f)]: This mode begins when voltages of C and C . are zero. All the input capacitors remain fully discharged as dc bus is short circuited. 7) Mode 7(t6 ≤t≤t7) [see Fig. 4(g)]: At t=t , S1 is turned OFF and I , starts to charge C . The difference in current betweeniLo,kandIa,kis the total discharge of C and C . This mode ends at t= t whenS1is turned ON. This is the start of the next switching cycle k+1. The charging of C can be expressed as V . ( ) = , (1 − D)T (18) The discharging ofCc can be expressed as follows by considering the discharging current as I , − I , : V , ( ) =− ∫ (i , − I , )dt (19) IJOEET 219 The current of Lo at the end of Mode 7 can be expressed as I , ( ) =I , ( ) + ∫ vc , dt (20) Fig. 7. DC-DC single-switch LC filter buck-boost converter. III. CONVERTER ANALYSIS When D<0.5, the input capacitors are most likely to be discontinuous during all the switching cycles in a line cycle due to high circulating currents in the dc side of the ac–dc buck–boost converter. That is the input capacitors operate in DVM; hence, the input line currents are bounded by a sinusoidal envelope and as a result the input line currents are perfectly sinusoidal and the input power factor is excellent. The input capacitors, however, can be semicontinuous when D>0.5, especially if the converter maximum power is low due to less current in the dc side. As a result, the input current will not be bounded by a sinusoidal envelope and the presence of harmonics will complicate the analysis. Analysis for Buck Mode of Operation (D≤0.5):The objective of the mathematical analysis is to find a relationship between the output-to-input voltage conversion ratioM, input capacitor value C, switching period Ts, and the switch duty cycle D as they are the main parameters of the proposed converter. This relationship is found by considering the energy balance of the converter—the total input energyW from all three phases over a π/6 of the line cycle must be equal to the dc energy output to the load for the same duration, provided the converter is lossless. The procedure to determine the output energyW involves the multiplication of output dc voltage V2, output dc current, and the time duration for π/6 of the line cycle. The procedure to determine Wi considers the sum of the energy in each phase, with the energy per phase dependent on the integration of the instantaneous energy (multiplication of instantaneous voltage and current) over aπ/6 portion of the line cycle. Based on assumption A in Section II, input phase voltage and current are considered as constants during a IJOEET Volume 3, Issue 4 SEP 2015 switching period so that they can be considered as dc parameters V and I for any particular switching cycle. As a result, an equivalent dc–dc buck–boost converter circuit with an LCfilter can be used as a first step to find the instantaneous values that are required to find the desired relationship between M, input capacitor valueC, switching period Ts, and the switch duty cycle D. The step-by-step process for the analysis of the converter operating in buck mode is as follows. Step 1: The analysis will begin by considering a dc– dc buck– boost converter with anLCfilter shown in Fig. 7. An expression for the instantaneous input resistance will be determined in terms of input dc voltageV , output voltage V (it should be noted that this output voltage is the same as the output voltage of the full three-phase converter), andD. The reason for finding the instantaneous input resistance R1 is because the instantaneous input current I = and can be found using R for any V value for any switching cycle during the line cycle. Step 2: In this step, the dc source of the equivalent converter (which represents an instantaneous input voltage for any switching cycle during a line cycle) is replaced with a three-phase ac source. The singlephaseLCfilter is replaced by a three-phase LC filter and a diode bridge rectifier. Doing so results in a three-phase ac–dc single-switch buck–boost converter. The expression for R found in Step 1 is used to find the instantaneous input line current for any switching cycle for any phase of the three-phase system, for example,I , =V , /R . Step 3: The input energy that is associated with each phase can be determined by multiplying the instantaneous input current determined in Step 2 with the input voltage and then integrating the result over an interval ofπ/6of the line cycle (assumption A ). The summation of the threephase input energy gives the converter’s the total input energy. Step 4: Assuming that the converter is ideal, the converter’s total input energy can be equated with its output energy to determine the converter’s output-toinput voltage conversion ratio for the buck mode of operation. This ratio is dependent on C ,T , andD. It should be noted that this ratio is for a single-switch version of the proposed converter that is derived by replacing the dc input source of the instantaneous single-switch dc–dc buck–boost converter used in Step 1 with a three-phase input. This ratio, however, is valid for the proposed converter, as will be explained in detail below after Step 4. With this summary in mind, the analysis can proceed as follows: A. Step 1: Calculating the Instantaneous Input Resistance Using DC–DC Buck–Boost Converter 220 Volume 3, Issue 4 SEP 2015 Fig. 7 shows the equivalent single-switch buck–boost converter with a dc source. A single-phase LC filter is placed between the dc source(V )and the converter. The converter goes through three significant modes during steady-state operation and equivalent circuits for these modes and typical waveforms that are required for the analysis are given in Figs. 8 and 9. The three significant modes are as follows: 1) Mode 1 (0≤t≤t1) [see Fig. 8(a)]: At t =0, S is turned ON and input capacitor Cstarts to discharge, giving a constant current I − I , where I is the output current and I1 is the instantaneous input current. The diode D is OFF and the voltage of the diode v =V + V . The switch current isI . During Mode 1,v becomes zero at t=D T and continue to charge in the opposite direction to its reference direction shownin Fig. 8. 2) Mode 2(t1 ≤t≤t2) [see Fig. 8(b)]: Mode 2 begins when v =−V ., where V is the output voltage but negative asthe direction is opposite to the reference direction. During this mode,V remains at this voltage while the line current flows throughSandLo.Dois forward biased and the current throughit is I − I . Fig.8. Modes of the converter when D<0.5 (a)Mode 1 (0<t<t ).(b)Mode 2(t <t<t ).(c) Mode 3(t <t<t ). 3) Mode 3(t2 ≤t≤Ts) [see Fig. 8(c)]: Att =DT , S is turned OFF. Cwill start to be charged byI and I will flow through D . During this mode,vCcrosses the time axis at t=D V and continues to rise. At t=T , C reaches its peak voltage,V . The average voltage of input inductor L is zero at steady state; therefore, when the loop that consists of V , L,and C in Fig. 7 is considered, the average voltage ofCmust equal V 1, the instantaneous input voltage. The average voltage across C (V , )for a switching period can be found from its voltage waveformvCshown in Fig. 9. When V , is equated to V , the following equation can be obtained. IJOEET Fig.9. Typical waveforms for dc-dc buck boost converter when D<0.5 V, V D T + V (1 − V )T T = 0.5 ( ) … = V (21) Equation (21) consists of terms D ,D , and D , where D is the normalized time at which v becomes zero first (during discharging of C), D is the normalized when v becomes −V , and D is the normalized time when v becomes zero for the second time (during charging ofC), as shown in Fig. 9. Equations (22) and (23) can be used to reduce the variables D and D , respectively, from (21). Equations (22) and (23) are derived by considering the tangent ofv Curve shown in Fig. 9 and are as follows: D =D + (22) D =D + (23) Substituting (22) and (23) into (21) results in D V (V + V ) + V (1 − D) … V (V + V ) ( )( ) ( ) = V (24) which gives the relationship between input voltageV , duty ratio D, the normalized time point at which V crosses zero axis D , and the peak capacitor voltage V . In order to find the instantaneous resistance R after obtaining (24), input currentI must be found next.I can be calculated by considering the charging ofCfrom minimum voltage V to its peak voltage V in Mode 3. During Mode 3, the entire source currentI1is used to chargeCfor the 221 duration of dt=(1 –D)Ts until S is turned ON again; this can be expressed by I =C (25) or by (26) where dv = V I = C( ( ) +V , according to Fig. 9 ( ) (27) In order to further reduce variables from (27), D1 needs to be removed; thus, the steady-state operation of the loop L , D , and V of Fig. 8 was considered. The average voltage across output inductor L is also zero at steady state; as a result, the average voltage across diodeD (V , ) should equal V ,the output dc voltage. The instantaneous voltage of D (V )has a triangle shape (see Fig. 9). V = V + V . At C t=0,V starts from peak voltage and becomes zero at t=D T ; therefore, V , can be expressed as V , = ( ) =V )( ) R = − ( = ( )[ ( ) ) (1 − D)(1 − D + ) (31) v (ω t) = V sin(ω t) (32) v (ω t) = V sin(ωlt − 2π/3) (33) v (ω t) = V sin(ω t − 4π/3) ] (35) C. Step 3: Calculation of the Three-Phase Input Energy This step of the analysis is to calculate the total input energy for the three-phase system by summing the integrals of the instantaneous energy over π/6 of the line cycle for each of the three phases. The input energy of phase A for π/3 ≤ωl ≤π/2 can be derived as follows: / W = ∫ / v (ω t)i (ω t)d(ω t)(36) whereva(ωlt) andia(ωlt)are the instantaneous phase A voltage and current obtained in Step 2. Substituting the values from (32) and (35) into (36) gives ( )[ ( ) ∗ (V sin(ω t)) )d(ω t) ] (37) W = / ( )[ ( ) ∗ ∫ / (1 − ] and solving (38) yields W = ( )[ ( ) ( + ] √ )(39) Similarly, the input energy for phases B and C can be given also be obtained by replacing the voltage and current in (36) by the relevant values (30) B. Step 2: Calculation of the Instantaneous Line Currents for a Three-Phase Single-Switch Buck– Boost Converter This step of the analysis uses the input resistance equation to find the input currents during each switching cycle for the threephase system. The instantaneous input voltages for a balanced three-phase system are IJOEET ) cos(2ω t)d(ω t)(38) = V (29) Equation (29) can be rearranged to find D in order to remove it from (27) to reduce the number of variables in the R expression to obtain (31) D = ( Currents for phases B and C are analogous to (35) but phase shifted by 2π/3 W = / ∫/ (28) When D is removed from (28) using (22), the result is ( i (ω t) = ) (26) R can now be calculated by dividing (24) by (26) and can be expressed as R = Volume 3, Issue 4 SEP 2015 whereV1 is the peak phase voltage and ωl is the angular line frequency. The instantaneous input line currents can be obtained by the ratio of input voltage to the input resistance corresponding to each phase. For example, the current in phase A is W = W = ( )[ ( ) ] ( )[ ( ) ] ( − ( + √ √ ) (40) ) (41) The total input energy Wi is W = W + W + W (42) which results in W = ( )[ ( ) ] ( )(43) (34) 222 D. Step 4: Derivation of the Mathematical Relationship Between M,C T , and D For the energy equilibrium of the converter, W = W . W over the interval ofπ/6 of fundamental period can be expressed as W = (44) whereV2 is the output dc voltage and Ris the load resistance. Substituting for W and W using (44) and (43), and rearranging the results leads to the following relationship: = ( )[ ( ) ] (45) If the output-to-input voltage conversion ratio M is defined as the ratio of output voltage to line–line peak input voltage, then M can be expressed as a function of C, Ts, and D as follows: =√ = ( )[ ( ) ] (46) Equation (46) givesMas a function ofCandDfor a threephase ac–dc single-switch version of the proposed buck–boost converter and was derived by considering the input capacitor voltage waveform and the energy equilibrium of this singleswitch converter. Although (46) was derived for the singleswitch version of the proposed converter, it is valid for the proposed converter because the input capacitor voltages have comparable shapes and the peak input capacitor voltages for any switching cycle are the same. Graphs of curves ofMversusDfor different input capacitors when the converter operates in the buck mode can be plotted based on (46) using MATLAB. Such graphs can be used as part of a design procedure, as shown in Section IV. Analysis for Boost Mode Operation (D>0.5):The analysis for boost mode operation differs from that of buck mode operation because the input capacitor voltages (and thus the input currents) are less likely to be sinusoidal and more likely to be distorted. The fact that the input currents are probably not sinusoidal complicates the analysis of the boost mode operation,and thus, an approach that is different from the one used for buck mode analysis is needed. Given the interdependence of the components and key variables such as input capacitor voltage v , output inductor voltage V ,k, etc., the analysis of the converter in the boost mode cannot be performed using equations with closedform solutions and some sort of a computer program must be used to solve the aforementioned modal equations. The objective of the boost mode analysis Volume 3, Issue 4 SEP 2015 is to confirm that a chosen value of Ca obtained from an analysis of the buck mode is satisfactory for boost mode operation as well. In order to do this, it must first be determined that the converter is operating at steady state for the chosen value of Ca and a randomly selected D. If it is determined that the selected Ddoes not result in converter steady-state operation, then it must be changed until it does so. Once it has been determined that the converter is in steady-state operation, instantaneous input capacitor voltage waveforms can be determined for a line cycle and used to determine the input current waveforms to see if they meet the appropriate harmonic standard, without undue stress placed on the converter components. If these criteria are not met, then a different value of Ca must be selected. A flowchart of the computer program described in this section is shown in the Appendix (see Fig. 18) IV. DESIGN PROCEDURE AND EXAMPLE In this section, a procedure that can be used to determine the key parameters of the proposed converter (the input capacitors, inductors and the duty ratio) is presented and demonstrated with an example. The output filter components can be determined in the same manner as those of a conventional buck–boost converter [17] and a procedure for their design is not given here. For the example, the converter specifications will be an input line–line rms voltage Vin =220 V, an output voltage V =150 V(D<0.5) and 500 V (D>0.5), a maximum output powerPo,max=2 kW, and a switching frequencyfs=25 kHz. Fig.10. Voltage conversion ratio M versus duty ratio D for the proposed converter when D<0.5 A. Selecting the Input Capacitors (C = C =C ) In order to select an input capacitor valueC , either the buck or the boost mode of operation should be considered first and converter operation should be confirmed for the other mode.C is more likely to be fully discontinuous throughout the input line cycle IJOEET 223 when the converter is in buck mode as mentioned in Section III. Therefore, based on (46) derived by mathematical analysis, a suitable C for the required output-to-input voltage conversion ratioMand duty ratio D for buck mode operation can be selected using appropriate design curves shown in Fig. 10. Although a particular value ofC may be satisfactory for buck mode converter operation, it may be unsuitable for the converter operating in boost mode because that input current harmonics standard may not be satisfied as the voltage across C may not be fully discontinuous throughout the line cycle. Some sort of compromise, therefore, must be considered as increasing the value ofC to reduce switch stresses in the buck mode may result in a too largeC in the boost mode to ensure an input current that is compliant with IEC standard. As a result of this compromise, it is necessary to confirm that the converter designed for buck mode can meet the IEC standard when it is operated in the boost mode; the design procedure is, therefore, iterative. In this section, only the final iteration of the design example is shown. M can be calculated asM= . If D is closer to 0.5, then C that √ will be in DVM for all the switching cycles can be obtained using the characteristic curves shown in Fig. 10, which shows a set of curves ofMversusDfor a range of C values.M<1 and 0≤D≤0.5 for buck operation. Each curve with markers refers to a different C value [20 nF< C <250 nF]. The solid straight line which goes through the origin indicates M versus D during the boundary DVM. That is, if the operating point lies on the straight line without markers, then when D<0.5,C ’s voltage will touch zero axis exactly when t=DTs, in the critical switching cycle where phase voltage is at its peak. Therefore, any operating point that is in the area below the straight line will ensure DVM operation of C . The higher the value of C , the lower will be the peak switch voltageV , , so that it is important to select the highest capacitance that will ensure the DVM operation of C . According to Fig. 10, whenCa=220 nF and theDis approximately 0.5, the proposed converter operates in DVM; therefore, for this iteration,Cawas chosen as 220 nF. Once C forD<0.5 is selected, the next step is to perform the “check” in order to find out if the converter meets the IEC standard in the boost mode or not. B. Selecting the Input Inductor(La =Lb =Lc): The design of the converter in the previous steps is based on the assumption that the input currents are perfectly sinusoidal. However, in reality, these currents will have high-frequency ripple. Volume 3, Issue 4 SEP 2015 WhenD<0.5, there is more current available to discharge the input capacitors. This makes it more likely that the input capacitor voltages will be fully discontinuous and thus more likely that the input currents will be sinusoidal. As a result, it is the highfrequency ripple that is more dominant when the converter is operatingD<0.5. Fig. 11. Single-phase equivalentLCfilter circuit Fig. 11 shows a per-phase equivalentLCfilter section of circuit that can be used to find the relationship between C ,L , and fr (fr is the dominant harmonic frequency (sidebands) related to f ). Equation (47) gives the allowed high-frequency input ripple current in to the utility side ( I )as a function of total generated harmonics(I ), f , and C −L I / =I ( If I L C =( )(47) / ) = 20%I , then(47) 1+ (48) . becomes Where C =220 nF and f =25060 Hz or 24940 Hz. La =1.1 mH C. Selecting the Duty Ratio D and Checking IEC Standard Compliance in the Boost Mode With value ofCa chosen above and D that allows the converter boost operation to reach the steady state, the next step of the design procedure is to confirm that the input current harmonic standard is satisfied for boost operation. This done by finding the fast Fourier transform of the input inductor currenti , as shown as the last step in Fig. 18. For this example, such a check was performed and the harmonic content was found to be satisfactory with respect to IEC 61000-32 Class A. If this had not been the case, then a newCaneeded to have been found. D. Peak Switch Voltage The peak switch voltage in the buck mode of operation occurs when the converter is at the full load and at the switching cycle IJOEET 224 Volume 3, Issue 4 SEP 2015 where the phase voltage is at its peak. Due to the placement of the switches,v (pk) is limited to the maximum phase voltage of theCaso that the switch stress is about half of the peak switch voltage stress of a switch in the conventional single-switch threephase buck–boost converter (see Fig. 1). This switch stress can be found as V, = , (1 − D)T . I (pk) = 7.5A(= (√2P , )/( 3V )) (49) the selected Ca=220 nF andD=0.5 (which was determined from Fig. 13) and the switching period Ts =40μs. The resultant switch voltage stress at this operating point is approximately 700 V. For boost operation:For the selected operating point, v is semicontinuous for boost mode. This was found by the instantaneous input capacitor voltage(v )found by using Fig. 18. As a result, the maximum switch stress can occur during any switching cycle and this value will be dependent on the minimum value ofv , or the voltage value when switch is turned OFF and the line current I , for that switching cycle.To find these values in order to calculate V ( , ) , a sweep mustbe performed using Fig. 18 V( ) =V , ( ) + I , (1 − D)T /C (50) Fig. 13.(a) Phase current and voltage when V = 500 V for loads: (b) 500 W [V : 100 V/div, I: 10 A/div, t: 10 ms/div]. Fig. 13. (b) Phase current and voltage when V = 500 V for loads: 500 W [V: 100 V/div, I: 10 A/div, t: 10 ms/div]. The values obtained from the sweep were I , =6 A and V , ( ) =450 V, and they resulted in a V , of approximately 800 V. IV. CONCLUSION Fig. 12. (a) Input current and voltage when V = 150 V and P = (a) 2000 W Fig. 12. (b). Input current and voltage when V = 150 V (b) 500 W [V : 100 V/div, I: 10 A/div, t: 10ms/div]. IJOEET Three-phase ac–dc buck–boost converters can step up input voltage and step down input voltage. As such, they can be used in applications that require a converter that can operate over a wide range of conditions. The size and cost of these converters can be reduced if they are implemented with reduced switch topologies, but few such topologies have been proposed in the power electronics literature due to topological constraints. It has been shown in the literature that it is possible to implement a three-phase ac–dc buck–boost converter with a capacitive input filter using just a single switch, but although this converter is very attractive, it is also impractical because of its very high peak switch voltage stress. As a result, a new three-phase reduced switch buck–boost converter with significantly reduced peak switch voltage stresses that is based on the single-switch converter was discussed in this paper. This paper examined how a 225 Volume 3, Issue 4 SEP 2015 reduced switched converter with capacitive input filter operates in the boost mode (as opposed to the conventional approach of operating a reduced switch converter with inductive input filter in the boost mode), which has not been previously addressed. It also examined how a reduced switch converter can operate in both buck and boost modes, which also has not been previously addressed. In this paper, the operation of the new ac–dc buck–boost converter was explained in detail; its steady-state characteristics were determined by analysis and were then presented for both buck and boost operating modes. Based on the results of the analysis, a procedure that can be used in the design of the converter’s key components was developed and then demonstrated with an example. The feasibility of the proposed converter is confirmed with results obtained from an experimental prototype. It was found that operating a reduced switch converter with capacitive input filter in the boost mode means that there is less current available to fully discharge the input capacitors during switching cycles, which results in distorted input line currents, thus the need for smaller input capacitors. The use of smaller input capacitors results in increased switch stress so that a compromise must be considered in the design of the converter that works satisfactorily in both modes. Other properties that were determined are as follows: the converter has a better efficiency when working in boost mode than in buck mode, nearly sinusoidal input currents with minimal input filtering can be obtained naturally if there is sufficient current flowing in the converter to discharge the input capacitors, the input and output currents of the converter are continuous, and the input capacitors voltages have a dc component due to the nature of the two-switch buck– boost topology that does not affect the input PFC. It should be noted that most of the properties and characteristics discussed in this paper have not been mentioned anywhere in the power electronics literature that is related to reduced switch buck–boost converters. Fig. 18. Flow chart analysis of boost mode operation REFERENCES [1] B. Tamyurek and D. A. Torrey, “A three-phase unity power factor singlestage AC-DC converter based on an interleaved Flyback topology,”IEEE Trans. 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