ONTARIO PROVINCIAL STANDARD SPECIFICATION METRIC OPSS 2320 MARCH 1998 MATERIAL SPECIFICATION FOR CATHODIC PROTECTION TERMINAL BLOCK ASSEMBLY TABLE OF CONTENTS 2320.01 SCOPE 2320.02 REFERENCES 2320.03 DEFINITIONS 2320.04 SUBMISSION AND DESIGN REQUIREMENTS 2320.04.01 Submissions 2320.04.01.01 .02 Submission of Shop Drawings Notification of Production 2320.04.02 Design Requirements 2320.05 MATERIALS 2320.05.01 .02 Cathodic Protection Terminal Block Assembly Marking 2320.06 Not Used 2320.07 PRODUCTION 2320.07.01 .02 .03 General Marking Packaging and Shipping 2320.08 QUALITY ASSURANCE 2320.09 OWNER PURCHASE OF MATERIAL 2320.09.01 Basis of Payment 2320.10 Not Used Page 1 Rev. Date: 03/1998 OPSS 2320 2320.01 SCOPE This specification covers the requirements for the supply of the cathodic protection terminal block assembly. 2320.02 REFERENCES This specification refers to the following standard specifications or publications: Canadian Standards Association Standards: C22.2 No. 5.1-M91 - Molded Case Circuit Breakers C22.2 No. 38-95 - Thermosetting Insulated Wires and Cables C22.2 No. 158-1987 (R1995) - Terminal Blocks Other: OTSCES - Ontario Traffic Signal Control Equipment Specification 2320.03 DEFINITIONS Stamped: means "Reviewed. Permission to Construct Granted," has been stamped on the drawings by the Owner. 2320.04 SUBMISSION AND DESIGN REQUIREMENTS 2320.04.01 Submissions 2320.04.01.01 Submission of Shop Drawings Four copies of the shop drawings containing at least the following information shall be submitted to the purchaser on request: a. dimensioned layout drawings including sections and details for enclosure, equipment layout and mounting arrangement; b. detailed bill of materials, including their source; c. wiring diagrams; d. equipment name plates and manufacturer's labels when available; e. weight. Shop drawings submitted for review will be returned either "stamped", if acceptable or marked with required changes. One copy of drawings will be returned to the supplier when changes are required and also when "stamped". The above submission procedure shall be repeated if changes are required. Materials and dimensions shown on the "stamped" shop drawings shall not be changed. Page 2 Rev. Date: 03/1998 OPSS 2320 2320.04.01.02 Notification of Production The purchaser shall be given at least one week prior notice of the date of commencement of fabrication of the assembly and the date of completion. 2320.04.02 Design Requirements The design shall be according to CSA C22.2 No. 158 and as specified. The rail shall be designed to accommodate two terminal block zone assemblies. 2320.05 MATERIALS 2320.05.01 Cathodic Protection Terminal Block Assembly The cathodic protection terminal block assembly, including fasteners, shall be manufactured from non corrosive materials such that exposure to moisture will not impair the effectiveness of the assembly. The assembly shall be mounted on a DIN rail according to the requirements for mounting on an OTSCES 19 rack. The assembly shall be inspected and approved by an organization accredited by the Standard Council of Canada or an organization otherwise approved to Canadian Standards by Ontario Hydro. Their label of approval shall be issued prior to the unit being shipped. Each terminal block zone assembly shall have 20 terminal points as identified in Table 1. Page 3 Rev. Date: 03/1998 OPSS 2320 Terminal 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Table 1 Terminal Colour Anode Anode Anode Anode Anode Cathode Cathode Cathode Cathode Cathode Reference Cell Reference Cell Reference Cell Reference Cell Reference Cell Probe Probe Probe Probe Probe Black Black Black Black Black White White White White White Green Green Green Green Green Red Red Red Red Red Lettering Extra Low Voltage - Cable Size #6 #6 #6 #6 #6 #6 #6 #10 #10 #10 #10 #10 #10 #10 #10 #10 #10 #10 #10 #10 A1 A2 A3 A4 A5 CS1 CS2 CM1 CM2 CM3 R1 R2 R3 R4 R5 P1 P2 P3 P4 P5 Each terminal point shall be capable of accommodating all wire sizes from #6 to #14. Terminals 1 to 5 shall be connected with a jumper. Terminals 6 and 7 shall be connected with a jumper. The assembly shall be equipped with a simple 15 ampere on/off switch, single pole, double throw switch manufactured according to CSA C22.2 No. 5.1 to provide a secondary manual interrupt for the rectifier. Electrical materials shall be according to CSA C22.2 No. 158. Extra low voltage cable shall be according to CSA C22.2 No. 38 and shall be at least 19 strand type RWU cross link, -40°C. 2320.05.02 Marking The marking shall be weather resistant placed on a corrosion resistant metal plate. 2320.07 PRODUCTION 2320.07.01 General The assembly shall be manufactured and wired according to the details specified and the referenced specifications. Page 4 Rev. Date: 03/1998 OPSS 2320 2320.07.02 Marking Each completed assembly shall have identification marking showing the manufacturer's name or trade mark, the OPSS specification number OPSS 2320 and the date of manufacture, permanently attached with adhesive to the assembly, in a highly visible location. 2320.07.03 Packaging and Shipping The equipment completely factory assembled, wired and tested for continuity shall have suitable protection provided for shipping and handling. The purchaser shall be provided with notice of intent to deliver three days prior to the shipping date. 2320.08 QUALITY ASSURANCE All work is subject to an inspection by the purchaser's representative prior to shipment. The purchaser's representative shall have free access to the place of manufacture of the assembly while work on the unit is being performed for the purpose of inspecting the work and examining plant records and certificates, materials being used, process of fabrication and to make any tests as may be considered necessary. 2320.09 OWNER PURCHASE OF MATERIAL 2320.09.01 Basis of Payment Payment at the price specified in the purchasing order for each Cathodic Protection Terminal Block Assembly shall be full compensation for the supply and delivery of the assemblies to the destinations and at the times specified. The cost of all testing, except that performed in the Owner's laboratory shall be included in the price. Page 5 Rev. Date: 03/1998 OPSS 2320