Sewage Pumps KWR Submersible, Recessed Impeller • • • • • • • • • High Flow Performance Heavy-Duty, Dual Silicon Carbide Seals Recessed, Clog-Free Impeller Hazardous Location Construction Flows to 175 GPM / Heads to 33 Feet 1/2 HP & 1 HP, 1750 RPM Single or Three Phase Operation 2” or 3” NPT Discharge Optional Piggyback Float Performance Curve Total Head (FT) 50 40 30 20 10 0 40 80 120 Capacity (GPM) 160 180 Features and Benefits Class 1, Div. 1 Groups C & D Construction 1. Watertight Cable Entrance Agency-approved, watertight strain relief cord grips with compression grommet protects outer cord jacket. Epoxy-filled inner cord cap provides anti-wicking moisture protection to the motor even if power cable is cut or damaged. 2. Modular Pump Design 1 Commonality of parts across the Keen product line minimizes the amount of parts required for servicing. Heavy-duty ASTM A48, Class 30 cast iron components. 3. Strong Motor Powerful high-torque motor for reliable pump operation. Pressed stator securely holds motor and efficiently transfers heat. Class F construction with overload protection in oil-filled chamber for cool operation and long motor life. 2 3a. Oil Proprietary KEEN oil ensures industry-low operating temperatures. 4. 3-Bearing Support Motor / Pump shaft securely held with upper and lower ball bearing plus additional sleeve bearing in lower seal chamber. Long 50,000 hour B-10 life. 4 3 5. Severe Duty Dual Mechanical Seals Dual silicon carbide mechanical shaft seals provide twice the moisture and grit protection for the motor. Dual seals are housed in a secondary oil-filled seal chamber. Tougher silicon carbide seals better handle sand, grit and abrasive materials. 6. Moisture Detection 5 6 Seal leak probe signals alarm in control panel for scheduled maintenance. 7. Non-Overloading Hydraulic Design Recessed centrifugal impeller allows 100% performance curve operation from shut-off to maximum flow without damage to the pump or system. The recessed, vortex impeller is out of the passageway of fluid flow, eliminating concerns of blockage or wear. 8. 2” Solids-Handling Clear, unobstructed passageway provides reliable movement of solids. 9 8 7 9. Vertical Discharge Connection 2“ NPT, 2-bolt flange for ease of service. Volute included with support legs. OPTIONAL 3” NPT Reducer. 471E State Route 250 East . Ashland, Ohio 44805 419.207.9400 fax 419.207.8031 www.keenpump.com SUBMERSIBLE SEWAGE PUMP KWR GENERAL Pump Model MOTOR DATA PUMP DATA 03/28/2014 Date HP / Power Supply 2” or 3” NPT, Vertical Discharge Flange Insulation / Class F / Class Poles / Rated Speed 12 Impeller Vanes 1/2HP or 1HP / 1 Phase / 60 Hz 4 P / 1750 rpm Recessed Impeller Type / Std. Dia. Single Phase PERFORMANCE CURVE Head / [Ft] 50 45 40 35 30 25 20 KWR1 0-1H KWR5 P - 1/2 H P 15 10 5 0 20 40 60 80 100 120 140 160 180 Capacity [USGPM] Model HP Volts Phase KWR5-01 1/2 208 1 KWR5-21 1/2 230 1 KWR10-01 1 208 1 KWR10-21 1 230 1 * Performance with clear water and ambient temp 20ºC (68ºF) Rev. 0 SUBMERSIBLE SEWAGE PUMP KWR GENERAL Pump Model MOTOR DATA PUMP DATA 03/28/2014 Date HP / Power Supply 2” or 3” NPT, Vertical Discharge Flange Insulation / Class F / Class Poles / Rated Speed 12 Impeller Vanes 1/2HP or 1HP / 3 Phase / 60 Hz 4 P / 1750 rpm Recessed Impeller Type / Std. Dia. Three Phase PERFORMANCE CURVE Head / [Ft] 50 45 40 35 30 25 20 KWR1 0-1H KWR5 P - 1/2 H P 15 10 5 0 20 40 60 100 80 120 140 160 180 Capacity [USGPM] HP Volts Phase KWR5-03 KWR5-23 KWR5-43 1/2 1/2 1/2 208 230 460 3 3 3 KWR10-03 KWR10-23 KWR10-43 1 1 1 208 230 460 3 3 3 Model * Performance with clear water and ambient temp 20ºC (68ºF) Rev. 0 8-5/8 6 SST LIFTING HANDLE 28-1/4 26-1/4 2” OR 3” NPT DISCHARGE (REMOVEABLE) 6-3/8 1-15/16 KEEN PUMP CO. 471E ST ROUTE 250 EAST ASHLAND, OHIO 44805 TITLE SCALE DWG. BY PHONE: 419-207-9400 FAX: 419-207-8031 KWR(H) SEWAGE PUMP DIMENSIONS DWG. # NTS SE DATE 03/28/2014 REV. KN-884 KWR Specifications Pump Model – Pump shall be of the submersible centrifugal type, ____ HP KEEN KWR Series. The pump shall easily pass 2” diameter solids through the pump end without jamming and exit through the 2” NPT discharge / Optional 3” NPT discharge. Operating Conditions – The pump shall have a capacity of _______ GPM at a total head of _________ feet, and shall use a motor rated at ____ HP and 1750 RPM. Pump Impeller – Ductile iron and threaded on a stainless steel shaft. The impeller shall be of the recessed vortex type to provide an unobstructed passage through the volute for the solids. Pump Housing Construction – All components of the pump construction (cord cap, motor housing, seal plate, volute) shall be cast iron, ASTM A-48, Class 30. There shall not be any composite materials used for any pump components. Seals – Motor shall be protected by dual mechanical seals. Type 21, seal construction mounted in tandem, shall protect the motor. Both seals shall be silicon / carbide. The seal face shall be lapped to a flatness of one light band. An electrode shall be mounted in the seal chamber to detect water entering the chamber through the lower seal. Water in the chamber shall cause a red light to turn on at the control box. This signal shall not stop the motor, but act as a warning only, indicating service is required. All hardware shall be stainless steel. The elastomer materials shall be nitrile. Motor – The pump motor shall be of the submersible type, rated ____ HP, 1750 RPM. The motor shall be for 60 Hz, either 208 or 230 volt, single phase operation. Three-phase operation shall be 208, 230 or 460 volt. The motor shall be of the permanent split capacitor design with an internal start capacitor for high starting torque. Motor operating temperature must not exceed Class B ratings. The stator winding shall be of the open type with Class F insulation. Winding housing shall be filled with a clean, high dielectric oil that lubricates bearings and seals, transferring heat from windings and rotor to the outer cast housing. Air-filled motors which do not have the superior heat dissipating capabilities of oil-filled motors shall not be considered equal. The motor shall have two heavy duty ball bearings and one sleeve bearing to support the pump shaft, taking radial and thrust loadings. Ball bearings shall be designed for a minimum 50,000 hours B-10 life. The stator shall be pressed into the motor housing. The pump shaft shall be of 416 SST, threaded to accept the pump impeller. The motor shall be capable of operating over the full range of the performance curve without overloading. Single phase motors shall have a heat sensor thermostat and overload attached to the top end of the motor windings to stop the motor if the motor winding temperature reaches 200 degrees F. The high temperature shut-off will cause the pump to cease operation, should a control failure cause the pump to run in a dry wet well. The thermostat shall automatically reset when the motor cools to a safe operating temperature. Three-phase motors contain temperature sensors with (2) two wires for attachment to the control box. Power Cord – The motor power cord shall be 12 AWG/5 C SEOOW (1-Phase) or 14 AWG/7 C SEOOW (3-Phase), 20’ length. The cable jacket shall be sealed at the motor entrance by means of a rubber compression washer with concentric ribbing. A compression fitting shall securely hold the cable jacket and compression grommet in place. An epoxy-filled cord cap seals the outer jacket and individual leads to prevent water from entering the motor housing. Cord shall withstand a pull strain to meet FM requirements. 471E State Route 250 East . Ashland, Ohio 44805 419.207.9400 fax 419.207.8031 www.keenpump.com