Copyright MSA 2006 Page 1 of 8 Update on Canadian Fall Protection Equipment Standards Current and Proposed New Fall Protection Standards for the Canadian Market I. INTRODUCTION AND BACKGROUND This paper reviews the current status of fall protection standards developed by the Canadian Standards Association (CSA). Before we begin examining the standards themselves, it is important to gain an understanding of the context for fall protection standards in Canada. First, the activities of CSA are governed under the rules of the national consensus standards body, Standards Council of Canada, an organization equivalent in function to the American National Standards Institute in the US and the British Standards Institute in Great Britain. Next, we note that CSA is made up of two divisions: The Technical Advisory Committee and the Testing and Certification Division. CSA Fall protection standards are created by the CSA Technical Advisory Committee for Fall Protection. This committee represents a balanced membership of subject-matter experts representing end-user organizations, Provincial regulators, manufacturers, industry consultants, educational institutions, non-governmental organizations and trade groups. Once a standard has been drafted it undergoes a ballot process with public review. It is the responsibility of Provincial Labor Ministries to incorporate these standards into law. Provincial Health & Safety inspectors enforce compliance in the field. In Canada, personal protective equipment for fall arrest, work positioning and restraint must be certified by a third-party, independent testing laboratory to the applicable CSA standard, or must meet an approved equivalent level of protection. The CSA Test and Certification Division provide product testing services and certification under the CSA mark. Products carrying this mark are certified to meet the reference product standard, are produced under an approved quality management system and undergo regular verification testing to assure ongoing compliance. Testing and certification to the CSA standards is also carried out by the Safety Equipment Institute (SEI) in the US, which offers an equivalent product certification process accredited by Standards Council of Canada and recognized in the Canadian Provinces since Year 2001. Products certified by the SEI carry the CSEI certification mark. MSA Fall Protection ▪ 2250 South Tejon Street ▪ Englewood, CO 80110 USA ▪ Ph: 303.922.6246 ▪ Fax 303.934.9960 Copyright MSA 2006 Page 2 of 8 Update on Canadian Fall Protection Equipment Standards Current and Proposed New Fall Protection Standards for the Canadian Market II. CURRENT CSA FALL PROTECTION EQUIPMENT STANDARDS CSA maintains a portfolio of equipment standards organized under the Z259 series of standards for fall protection components. A list of these standards is given below: CSA-Z259.1-05 Body Belts and Saddles for Work Positioning and Travel Restraint CAN/CSA-Z259.2.1-98 Fall Arresters, Vertical Lifelines and Rails CAN/CSA-Z259.2.2-98 Self-Retracting Devices for Personal Fall-Arrest Systems CAN/CSA-Z259.2.3-99 Descent Control Devices Z259.3-M1978 (R2001) WITHDRAWN Lineman's Body Belt and Lineman's Safety Strap CAN/CSA-Z259.10-06 Full Body Harnesses CSA-Z259.11-05 Energy Absorbers and Lanyards CAN/CSA-Z259.12-01 Connecting Components for Personal Fall Arrest Systems (PFAS) Z259.13-04 Flexible Horizontal Lifelines CAN/CSA-Z259.14-01 Fall Restrict Equipment for Wood Pole Climbing Z259.16-04 Fall Protection Systems Design Code MSA Fall Protection ▪ 2250 South Tejon Street ▪ Englewood, CO 80110 USA ▪ Ph: 303.922.6246 ▪ Fax 303.934.9960 Copyright MSA 2006 Page 3 of 8 Update on Canadian Fall Protection Equipment Standards Current and Proposed New Fall Protection Standards for the Canadian Market II. CURRENT CSA FALL PROTECTION EQUIPMENT STANDARDS We will next look at three current CSA fall protection standards that have undergone revision within the past year, with an emphasis on the major changes from the previous edition. A. CSA Z259.1-05, “Body Belts and Saddles for Work Positioning and Travel Restraint” This revision was approved by the Technical Committee in February 2005. It supersedes the previous edition, Z259.1-95 “Safety Belts and Lanyards.” This standard, along with the second edition of CSA Z259.1105, “Energy Absorbers and Lanyards,” also supersedes CSA Z259.3M1978, “Linesman’s Body Belt and Lineman’s Safety Strap.” CSA Z259.1-05 now covers body belts and saddles: CSA Z259.11-05 now covers lanyards, straps and energy absorbers. CSA Z259.3-M1978 has been withdrawn. Major revisions (quoted from CSA Occupational Health & Safety Certification Notice No. 44, dated 05/19/2006): • • • • • • The term “body belt” is used instead of “safety belt” to avoid creating expectations that these belts could be used to arrest fall. Body belts are classified as Type 1 (lineman’s belt, previously covered in CSA Z259.3) or Type 2 (belts covered in the previous edition of CSA Z259.1). Arborists’ saddles, not before covered in the CSA Z259 Standards, have been included. CAN/CSA-Z259.12, “Connecting Components for Personal Fall Arrest Systems (PFAS), is referenced to provide requirements for hardware components such as buckles, D-rings, and snap hooks, resulting in some changes to test requirements. The toluene immersion test of CSA Z259.3 is considered irrelevant to present-day manufacturing methods hand has been deleted. The requirements in CSA Z259.3 for packaging and for inclusion of instructions for storage and drying are considered irrelevant and have been deleted. MSA Fall Protection ▪ 2250 South Tejon Street ▪ Englewood, CO 80110 USA ▪ Ph: 303.922.6246 ▪ Fax 303.934.9960 Copyright MSA 2006 Page 4 of 8 Update on Canadian Fall Protection Equipment Standards Current and Proposed New Fall Protection Standards for the Canadian Market II. CURRENT CSA FALL PROTECTION EQUIPMENT STANDARDS (continued) B. CSA Z259.10-06, “Full Body Harnesses” This revision was approved by the Technical Committee in February 2006. It supersedes the previous edition published in 1990. The current edition preserves the basic design and classification scheme of full body harnesses introduced in the previous standard: Class A: Class D: Class E: Class L: Class P: Fall Arrest Suspension and controlled descent Limited Access Ladder Climbing Work Positioning Major revisions (quoted from CSA Occupational Health & Safety Certification Notice No. 47, dated 08/14/2006): • • • • • The mass used in the drop test has been increased from 100 kg (220 lb) to 160 kg (352 lb). A requirement for all full body harnesses to have a built-in fall arrest indicator that activates when exposed to a significant arrest force has been added. The requirement for an arrow and the letter “A” to identify the fall arrest attachment connector on the full body harness has been replaced by an improved labeling requirement that outlines the use of the dorsal connecting component as the only suitable connection for fall arrest. Guidance for the proper use of other connecting components that may be attached to the harness (e.g. the waist level connectors on a Class P-Work Positioning full body harness) is outlined in the manufacturers’ instructions. CAN/CSA-Z259.12 is referenced, resulting in the removal of design and testing requirements specific to connecting components from this Standard. Requirements for the integral connection of full body harnesses to other fall protection components such as energy absorbers or lanyards have been added. MSA Fall Protection ▪ 2250 South Tejon Street ▪ Englewood, CO 80110 USA ▪ Ph: 303.922.6246 ▪ Fax 303.934.9960 Copyright MSA 2006 Page 5 of 8 Update on Canadian Fall Protection Equipment Standards Current and Proposed New Fall Protection Standards for the Canadian Market II. CURRENT CSA FALL PROTECTION EQUIPMENT STANDARDS (continued) B. CSA Z259.10-06, “Full Body Harnesses” • • C. Requirements for instructions to be provided with each full body harness have been added. Information on the care to be exercised and some risks to be avoided when using full body harnesses has been added as an Annex A. CSA Z259.11-05, “Energy Absorbers and Lanyards” This revision was approved by the Technical Committee in February 2005. It supersedes the previous edition, published in 1992 under the title, “Shock Absorbers for Personal Fall Arrest Systems.” This standard, along with the new CSA Z259.1-05 also supersedes CSA Z259.3-M1978, “Lineman’s Body Belt and Lineman’s Safety Strap and CAN/CSA Z259.195, “Safety Belts and Lanyards.” CSA Z259.11-05 now covers lanyards, straps, and energy absorbers: CSA Z259.1-05 now covers body belts and saddles. CSA Z259.3-M1978 is withdrawn. Major revisions (quoted from CSA Occupational Health & Safety Certification Notice No. 45, dated 05/19/2006): • • • • • • The term “energy absorber” has replaced “shock absorber” to better describe the function of this device. Fall arrest dissipation of the dynamic energy generated in falling in addition to minimizing the shock of stopping a fall. Energy absorbers and lanyards have been placed in one standard in recognition that these devices are often used together. A heavyweight classification of energy absorbers has been added to better reflect the diversity in sizes of workers. Positioning and fall arrest lanyards have been placed in one standard to allow for quick comparison of requirements. Final strength and elevated temperature test requirements for energy absorbers have been revised to better reflect operating conditions. The requirements for connecting components from CAN/CSA-259.12 have been referenced. MSA Fall Protection ▪ 2250 South Tejon Street ▪ Englewood, CO 80110 USA ▪ Ph: 303.922.6246 ▪ Fax 303.934.9960 Copyright MSA 2006 Page 6 of 8 Update on Canadian Fall Protection Equipment Standards Current and Proposed New Fall Protection Standards for the Canadian Market II. CURRENT CSA FALL PROTECTION EQUIPMENT STANDARDS (continued) D. Effective Dates for Revised Standards Changes reflected in these current, revised standards will be phased into effect according to a schedule determined by the CSA Test and Certification Division. The effective dates published by CSA will provide adequate time for manufacturers to make the necessary product changes, undertake certification as needed and prepare stocks of new products which comply with the revised standards. Following the effective dates of change, products which were previously certified under the old revision of the standards will be removed from the CSA/SEI Certified Products Lists unless they have been re-certified under the new standards. Provincial regulators will decide how long products which were certified and sold under the previous editions of these standards will be permitted to continue in service under the local Health and Safety regulations of their respective jurisdictions. III. Standard Effective Date of Revision CSA Z259.1-05 CSA Z259.10-06 CSA Z259.11-05 April 1, 2007 June 1, 2007 April 1, 2007 PROPOSED NEW CANADIAN FALL PROTECTION STANDARDS Several new work items are in progress by the CSA Technical Advisory Committee for Fall Protection. They include a new standard for anchorage connectors, revision to the current standard CSA Z259.2.3 for descender devices and a new document, entitled “Guide to Selection and Use of Fall Protection Equipment.” MSA Fall Protection ▪ 2250 South Tejon Street ▪ Englewood, CO 80110 USA ▪ Ph: 303.922.6246 ▪ Fax 303.934.9960 Copyright MSA 2006 Page 7 of 8 Update on Canadian Fall Protection Equipment Standards Current and Proposed New Fall Protection Standards for the Canadian Market III. PROPOSED NEW CANADIAN FALL PROTECTION STANDARDS (continued) A. CSA Z259.15-XX, “Anchorage Connectors” This new standard addresses requirements for design, performance, testing and instructions for use of a class of products which are a part of virtually every fall protection system: the anchorage connector. Anchorage connectors are a diverse group of products which include a variety of means for connecting the personal fall arrest system, work positioning system, suspension and tie-back system to the structural anchor. Examples of typical anchorage connectors covered under this standard include, but are not limited to: • • • • • • Anchorage connector straps and cables Carabiners and large snaphooks used for direct connection to the structural anchor Beam trolleys and sliders D-ring plates and D-bolts Davit systems Tripods At this stage in the development of the standard, specific requirements are still under debate and it would be premature to disclose details which are subject to change during the finalization of the standard. However, some general guidelines have emerged which will undoubtedly be included in the final version: • • B. Increased gate strength requirements over those in CAN/CSA Z259.12-05 for anchorage connectors with operable gates Test methods to enable the safe use of anchorage connectors which bend or deform under load, thereby permitting the advancement of lighter weight devices which will reduce the forces transmitted to the anchor structure. Revision to CSA Z259.2.3-99, “Descent Control Devices” Revision to the current descent control device standard will focus on a simplified classification scheme with improvements in safety and testing of these components: MSA Fall Protection ▪ 2250 South Tejon Street ▪ Englewood, CO 80110 USA ▪ Ph: 303.922.6246 ▪ Fax 303.934.9960 Copyright MSA 2006 Page 8 of 8 Update on Canadian Fall Protection Equipment Standards Current and Proposed New Fall Protection Standards for the Canadian Market III. PROPOSED NEW CANADIAN FALL PROTECTION STANDARDS (continued) B. Revision to CSA Z259.2.3-99, “Descent Control Devices” • • • • • Type 1 devices: automatic operation with integral descent line for one-person or multi-person descent capability Type 2 device: manually operated with integral descent line Type 3 device: manually operated with non-integral descent line Both Type 2 and 3 devices will be equipped with a hands-free locking element and a panic locking element Testing to be performed at speed, to verify performance and strength Completion of the revision is expected mid-year 2007. C. Guide to Selection and Use This new document will provide a guideline to end-users of fall protection equipment to assist them in making the best choices of equipment for their height safety program. The guidance document will provide recommendations for the safe combination of components to create complete systems for fall arrest, work positioning and restraint, descent, suspension and rescue. A schedule for completion of this new work item has not yet been determined. MSA Fall Protection ▪ 2250 South Tejon Street ▪ Englewood, CO 80110 USA ▪ Ph: 303.922.6246 ▪ Fax 303.934.9960