Prices as of June 29, 2016. Check Web site for most current prices. Industrial strength cooling options for your enclosure from AutomationDirect Filter Fan Kits Fan Kits •Easy filter change •Outer door lock for outdoor models •Impact resistant •Weather/UV resistant UL 94V-0 (indoor)/ UL94H-B (outdoor) •No-screw installation except outdoor models •Low noise •120 VAC and 24 VDC models available •All models are 115V with an expected service life of 30,000 hours •High-performance fan motors and finger guards •Polycarbonate fire retardant plastic grilles, UL94-V0 • Durable, reusable filter mat included •Patented “Click and Fit” system allows for rapid filter fan and exhaust filter installation without screws Heat Exchangers •For NEMA 4 and 4X enclosures •Closed loop cooling •Energy efficient: uses approximately the same power as a filtered fan sytem •120 VAC and 24 VDC models available Air Conditioning Units Enclosure Vortex Coolers •For NEMA 12, 4, 4X type enclosures •Digital temperature controller •Active condensate evaporation system •High unit efficiency •Tough industrial construction •Compressor protection system •For NEMA 12, 4, 4X type enclosures •Operates on compressed air •Stainless steel construction •No moving parts, no maintenance required •Vortex coolers can be “resized” for changing applications by simply replacing the generator inside the cooler. No need to purchase a new unit •Replacing the vortex generator takes minutes 480 VAC models now available Book 3 (14.3) EN-246 Enclosures Thermal Management 1-800-633-0405 Prices as of June 29, 2016. Check Web site for most current prices. Enclosure Cooling HOT Natural Convection Cooling Cooling Forced Convection Company Information HOT Terminal Blocks Forced Convection Cooling HOT Power Distribution Blocks Wiring Accessories COLD COLD HOT HOT ZIPLink Connection System Multi-wire Connectors Sensor Cables and Connectors HOT Forced Convection Cooling Closed Loop Cooling Vortex Coolers Closed Loop Cooling Mounts into a 3/4” Electrical knockout COLD M12 Junction Blocks Typical Installation: (Filter - not pictured) COLD Relief Valves to Vent Hot Air COLD Panel Interface Connectors Solenoid Valve Wiring Duct Compressed Air Wire HOT HOT HOT Cold End Muffler Thermostat You need to cool down Get the heat out Heat inside an enclosure can decrease the life expectancy of controlling units such as your PLC, HMI, AC drives and other COLD items. Excessive heat can cause nuisance faults from your electrical and electronic components: for example, overloads tripping unexpectedly. Heat will also change the expected performance of circuit breakers and fuses, which can cause whole systems to shut down unexpectedly. So, if you have any electronic equipment or other heat sensitive devices, you may needHOT cooling. How do you get the heat out of your enclosure and away from those critical components? There are four basic cooling methods. What causes all that heat? Forced Convection Cooling There are basically two sources that can cause the enclosure’s internal temperature to rise above the ratings of the control equipment. If you have clean and cool ambient air outside of the enclosure, then a simple forced-air system may be adequate. A system such as a filter fan and the associated grille with the appropriate filter may be an acceptable option. Internal Sources Power Supplies External Sources Other sources of heat that can cause the internal temperature of your enclosure to rise above a desired level involve the external enviroment. These include items such as: • Industrial ovens • Solar heat gain • Foundry equipment • Blast furnaces DC Converters Transformers and Filters Natural Convection Cooling Circuit Protection If the ambient temperature outside the enclosure is cooler than the inside of the enclosure, then the heat can be dissipated into the atmosphere by radiating it through the surface of the enclosure and through the use of louvers or grilles with filters. Tools A system that will keep the ambient air separate from the internal enclosure air is needed if the environment is harsh, there are wash-down requirements, heavy dust and debris or the presence of airborne chemicals, and the ambient temperature is as high as or higher than the desired internal temperature. Air conditioners and heat exchangers are examples of closed loop systems. Vortex Coolers Vortex coolers create a stream of cold air from a supply of filtered compressed air. The cold air is injected into the enclosure, displacing warm air which is exhausted back through the vortex cooler. While not a closed-loop system, they can be used in the same harsh environments since the cold air injected into the enclosure is filtered. www.automationdirect.com/enclosures Book 3 (14.3) Enclosures Thermal Management Test Equipment Enclosures Enclosure Climate Control Safety: Electrical Components Safety: Protective Wear Closed Loop Cooling The same items that can be damaged by heat may also be the source of the heat. These include items such as: • Power supplies • Servos • AC Drives/inverters • Soft starters • Transformers • PLC systems • Communication products • HMI systems • Battery back-up systems Bulk Multi-conductor Cables Wire Management Products Clean Cold Air Inside Closed Loop Cooling Cable Ties EN-247 Terms and Conditions Prices as of June 29, 2016. Check Web site for most current prices. Enclosure Cooling – Selecting a Fan or Air Conditioner Fan selection Fan Selection Example To select the proper size (CFM) fan for your forced air cooling solution, you need to determine the amount of heat to be removed (in watts) and determine the Delta T (Max. allowable internal enclosure temperature °F – Max. outside ambient temperature°F). CFM = Cubic Feet per Minute P = Power to be dissipated in watts CFM = (3.17 x Pwatts) / Delta T °F Delta T = m ax. allowable internal enclosure temperature °F – max. outside ambient temperature °F A NEMA 12 Hubbell Wiegmann N12302412 enclosure (30” high x 24” wide x 12” deep) contains a GS3-2020 AC drive (20 HP 230 volt) that has a maximum allowable operating temperature of 104°F and is located in a warehouse that has a maximum outside ambient air temperature of 95°F. Power to be dissipated is stated in the specifications of the GS3-2020 and is found to be 750 watts, so P=750 watts Delta T = Max. operating temperature for the GS3-2020 is 104°F – Max. ambient air temperature of 95°F Delta T = 9°F CFM = (3.17 x 750 watts) / 9°F CFM = 264 Choose a Hubbell Wiegmann WPF60-115BK filter fan kit that provides 295 CFM with exhaust kit WPFA50-60BK Air conditioner and vortex cooler selection To select the proper size air conditioner or vortex cooler, the worst-case conditions should be considered, but take care not to choose an oversized unit. There are two main factors in choosing an uninsulated metal NEMA rated enclosure located indoors: • Internal heat load • Heat load transfer Internal Heat Load Internal heat load is the heat generated by the components inside the enclosure. This can be determined by a few different methods. The preferred method is to add the maximum heat output specifications that the manufacturers list for all the equipment installed in the cabinet. This is typically given in Watts, so use the following conversion: BTU per Hour = Watts x 3.413 Example: The Watt-loss chart for the GS3 Drives shows that a GS3-2020 AC drive has a Watt-loss of 750 watts. BTU per Hour = 750 watts x 3.413 BTU per Hour = 2559 Heat Load Transfer Heat load transfer is the heat lost (negative heat load transfer) or gained (positive heat load transfer) through the enclosure walls with the surrounding ambient air. This can be calculated by the following formula: Heat load transfer (BTU/H) = 1.25 x surface area (sq. ft. ) x (max. outside ambient air (°F) – max. allowable internal enclosure temperature air (°F)) Surface Area (sq. ft.) = 2 [(H x W) + (H x D) + (W x D)] / 144 sq. inches Air Conditioner Selection Example A NEMA 12 Hubbell Wiegmann N12302412 enclosure (30” high x 24” wide x 12” deep) contains a GS3-4030 AC drive 30 HP 460 volt) that has a maximum allowable operating temperature of 104°F and is located in a warehouse that has a maximum outside ambient air temperature of 115°F. Power to be dissipated is stated in the specifications of the GS3-4030 and is found to be 1290 watts. Internal heat load: BTU per Hour = 1290 watts x 3.413 BTU per Hour = 4403 BTU/H Heat load transfer: Heat load transfer (BTU/H) = 1.25 x 19 sq. ft. x (115°F – 104°F) Heat load transfer (BTU/H) = 261.25 BTU/H Cooling capacity: Cooling capacity (BTU/H) = 4403 BTU/H + 261.25 BTU/H Cooling capacity (BTU/H) = 4664.25 BTU/H In this example, you are able to determine that a 5000 BTU/H unit is needed. Select a TA10-050-16-12 Stratus air conditioner. Note: The same calculation method is used for sizing Stratus vortex coolers. However, in this example the cooling requirements exceed the maximum capacity of the largest available vortex cooler. If the example application required the use of a vortex cooler instead of an air conditioner, two (2) TV35-025-4X units would be needed. Thermal Expansion Valve Evaporator Condenser Note: 1.25 is an industry standard constant for metal enclosures; 0.62 should be used for plastic enclosures. Once you have determined your Internal Heat Load and the Heat Load Transfer, you can choose the proper size unit by calculating the needed cooling capacity. Compressor Cooling capacity (BTU/H) = Internal Heat Load ± Heat Load Transfer Book 3 (14.3) EN-248 Enclosures Thermal Management 1-800-633-0405 Prices as of June 29, 2016. Check Web site for most current prices. Enclosure Cooling – Selecting a Heat Exchanger Heat exchanger selection To select the proper size heat exchanger, the worst-case conditions should be considered. For a heat exchanger to work, the ambient air temperature must be lower than the desired internal enclosure air temperature. There are three main factors in choosing a heat exchanger for an uninsulated metal NEMA rated enclosure located indoors: • Internal heat load • Delta T • Heat load transfer Internal Heat Load Internal heat load is the heat generated by the components inside the enclosure. This can be determined by a few different methods. The preferred method is to add the maximum heat output specifications that the manufacturers list for all the equipment installed in the cabinet. This is typically given in Watts. Delta T (ΔT) Delta T = maximum allowable internal enclosure temperature °F – maximum outside ambient temperature °F. Heat Load Transfer Heat load transfer is the heat lost (negative heat load transfer) or gained (positive heat load transfer) through the enclosure walls with the surrounding ambient air. This can be calculated by the following formulas: Surface Area (sq. ft.) = 2 [(H x W) + (H x D) + (W x D)] / (144 sq. inches/sq. ft.) Company Information Terminal Blocks Power Distribution Blocks Wiring Accessories Heat Exchanger Selection Example A NEMA 12 Hubbell Wiegmann N12302412 enclosure (30” high x 24” wide x 12” deep) contains a GS3-4010 AC drive 10 HP 460 volt) that has a maximum allowable operating temperature of 104°F and is located in a warehouse that has a maximum outside ambient air temperature of 90°F. ZIPLink Connection System Power to be dissipated is stated in the specifications of the GS3-4010 and is found to be 345 watts. Sensor Cables and Connectors Multi-wire Connectors M12 Junction Blocks Internal heat load: Panel Interface Connectors Internal Heat Load = 345 Watts Wiring Duct Delta T: Cable Ties ΔT (°F) 104°F – 90°F = 14°F Wire Heat load transfer: Surface Area (ft.2) = 2 [(30 x 24) + (30 x 12) + (24 x 12)] / 144 sq. inches = 19 ft.2 Heat Load Transfer = 0.22 x 19 ft2 = 4.2 Watts/°F Cooling capacity: Cooling Capacity = 345 Watts/14°F - 4.2 Watts/°F = 20.4 Watts/°F Bulk Multi-conductor Cables Wire Management Products Power Supplies DC Converters In this example, you are able to determine that a Stratus heat exchanger, with a capacity of at least 20.4 Watts/°F is needed, such as a TE30-030-17-04. Transformers and Filters Circuit Protection *This selection procedure applies to metal and non-metal, uninsulated, sealed enclosures in indoor locations. This selection procedure gives the minimum required size; be careful not to undersize when purchasing. Note: Only include exposed surfaces of enclosue in calculations. Exclude surfaces such as a surface mounted to a wall. Test Equipment Enclosures Enclosure Climate Control Safety: Electrical Components Heat Load Transfer (W/°F) = 0.22 W/°F sq. ft. x surface area Safety: Protective Wear Note: Use 0.22 Watts/°F sq. ft. for painted steel and nonmetallic enclosures. Use .10 Watts/°F sq. ft. for stainless steel and bare aluminum enclosures. Terms and Conditions Cooling Capacity Once you have determined your Internal Heat Load, the Heat Load Transfer and the Delta T, you can choose the proper size unit by calculating the needed cooling capacity. Cooling Capacity (W/°F) = Internal Heat Load / ∆T - Heat Load Transfer www.automationdirect.com/enclosures Tools Book 3 (14.3) Enclosures Thermal Management EN-249 Prices as of June 29, 2016. Check Web site for most current prices. Air Conditioners For NEMA 12 Enclosures Applications Features • Digital LED temperature controller with visible alarm features and 14.2 mm (0.55”) numbers • Pre-wired for external alarm monitoring connections (22 AWG three-conductor cable, 7 ft. long) • CFC-free refrigerant • Active condensate management system • Thermal expansion valve for maximum efficiency over wide range of temperatures and loads • Fits 12 inch deep enclosures that have smooth/flat sides. Check enclosure dimensions/specifications before ordering. • Anti short-cycle compressor protection • High and low refrigerant cut-outs with fault indication • Highly energy-efficient compressors • UL/cUL listed Designed to maintain the temperature inside an electrical enclosure at or below a safe level for the enclosed equipment, while maintaining a closed loop environment inside the enclosure to keep out contaminates that can be in the ambient air. Can be used in such environments as steel, food processing, petro-chemical, cement, paper/pulp and plastics industries. Construction • F ree-standing rigid chassis for easy installation and maintenance • F abricated from 16-gauge cold rolled steel •A NSI-61 gray polyester powder coating inside and out • P re-cut mounting gasket included, to be field installed •A ll mounting hardware, full-size template and instruction manual included • Power input terminal block on all models Listings • UL File: SA33404 • UL 50, Type 12 • Made in USA TA10-060-26-12 shown Part Number Price BTU/Hour Voltage/Hz Running Amps TA10-010-16-12 $1,398.00 TA10-010-26-12 $1,554.00 TA10-015-16-12 $1,612.00 TA10-015-26-12 $1,688.00 TA10-020-16-12 $1,698.00 TA10-020-26-12 $1,756.00 TA10-020-46-12 $2,323.00 TA10-040-16-12 $1,787.00 TA10-040-26-12 $1,841.00 TA10-040-46-12 TA10-050-16-12 TA10-050-26-12 $2,153.00 TA10-050-46-12 TA10-060-16-12 TA10-060-26-12 $2,341.00 TA10-060-46-12 $3,213.00 Weight with/without Packaging (lbs) 120/60 3.44 72/54 230/60 2.67 72/54 120/60 3.89 72/54 230/60 2.67 72/54 120/60 5.15 87/69 230/60 3.07 87/69 480/60 1.51 113/95 120/60 3.76 88/70 230/60 3.07 88/70 $2,378.00 480/60 0.93 114/96 $2,058.00 120/60 7.26 107/89 230/60 3.76 107/89 $3,020.00 480/60 1.44 150/132 $2,313.00 120/60 7.83 114/96 230/60 4.80 114/96 480/60 1.80 157/39 1000 1500 2000 3000 - 4000 5000 6000 - 8000 Max. Ambient Frame Temp Size 1 2 125°F (51.67°C) 3 * Voltage variation no greater than ± 10% from nameplate rating and Frequency variation no greater than ± 3Hz from nameplate rating. Book 3 (14.3) EN-250 Enclosures Thermal Management 1-800-633-0405 Prices as of June 29, 2016. Check Web site for most current prices. Air Conditioners For NEMA 4 Enclosures Applications Company Information Terminal Blocks Power Distribution Blocks Features • Digital LED temperature controller with visible alarm features and 14.2 mm (0.55”) numbers • Pre-wired for external alarm monitoring connections (22 AWG three-conductor cable, 7 ft. long) • CFC-free refrigerant • Protective coated condenser coils for corrosion resistance • Active condensate management system • Thermal expansion valve for maximum efficiency over wide range of temperatures and loads • Fits 12-inch deep enclosures that have smooth/flat sides. Check enclosure dimensions/specifications before ordering. • Anti short-cycle compressor protection • High and low refrigerant cut-outs with fault indication • Highly energy-efficient compressors • UL/cUL listed Designed to maintain the temperature inside an electrical enclosure at or below a safe level for the enclosed equipment, while maintaining a closed loop environment inside the enclosure to keep out contaminates that can be in the ambient air. Can be used in such environments as steel, food processing, petro-chemical, cement, paper/pulp and plastics industries. Construction • Free-standing rigid chassis for easy installation and maintenance • Fabricated from 16-gauge cold rolled steel • ANSI-61 gray polyester powder coating inside and out • Pre-cut mounting gasket installed for NEMA/ UL type rating on all units • All mounting hardware, full-size template and instruction manual included • Power input terminal block on all models Listings ZIPLink Connection System Multi-wire Connectors Sensor Cables and Connectors M12 Junction Blocks Panel Interface Connectors Wiring Duct Cable Ties Wire Bulk Multi-conductor Cables Wire Management Products • UL File: SA33404 • UL 50, Type 4 • Made in USA TA10-060-26-04 shown Wiring Accessories Power Supplies DC Converters Transformers and Filters Part Number Price TA10-010-16-04 TA10-010-26-04 TA10-015-16-04 TA10-015-26-04 TA10-020-16-04 TA10-020-26-04 TA10-020-46-04 TA10-040-16-04 TA10-040-26-04 TA10-040-46-04 TA10-050-16-04 TA10-050-26-04 TA10-050-46-04 TA10-060-16-04 TA10-060-26-04 $1,688.00 TA10-060-46-04 $3,378.00 $1,717.00 $1,774.00 $1,842.00 BTU/Hour 1000 1500 $1,892.00 $1,919.00 Running Amps Weight with/without Packaging (lbs) 120/60 3.44 72/54 230/60 2.67 72/54 120/60 3.89 72/54 230/60 2.67 72/54 120/60 5.15 87/69 230/60 3.07 87/69 $2,469.00 480/60 1.51 113/95 $1,949.00 120/60 3.76 88/70 $1,976.00 2000 Voltage/Hz 3000 - 4000 230/60 3.07 88/70 $2,525.00 480/60 0.93 114/96 $2,216.00 120/60 7.26 107/89 $2,398.00 5000 230/60 3.76 107/89 $3,149.00 480/60 1.44 150/32 $2,464.00 120/60 7.83 114/96 230/60 4.80 114/96 480/60 1.80 157/139 $2,490.00 6000 - 8000 Max. Ambient Temp Frame Size 1 Tools Test Equipment Enclosures Enclosure Climate Control Safety: Electrical Components 2 125°F (51.67°C) 3 Book 3 (14.3) Enclosures Thermal Management Safety: Protective Wear Terms and Conditions * Voltage variation no greater than ± 10% from nameplate rating and Frequency variation no greater than ± 3Hz from nameplate rating. www.automationdirect.com/enclosures Circuit Protection EN-251 Prices as of June 29, 2016. Check Web site for most current prices. Air Conditioners For NEMA 4X Enclosures Applications Features • Digital LED temperature controller with visible alarm features and 14.2 mm (0.55”) numbers • Pre-wired for external alarm monitoring connections (22 AWG three-conductor cable, 7 ft. long) • CFC-free refrigerant • Protective coated condenser coils for corrosion resistance • Active condensate management system • Thermal expansion valve for maximum efficiency over wide range of temperatures and loads • Fits 12-inch deep enclosures that have smooth/flat sides. Check enclosure dimensions/specifications before ordering. • Anti short-cycle compressor protection • High and low refrigerant cut-outs with fault indication • Highly energy-efficient compressors • UL/cUL listed Designed to maintain the temperature inside an electrical enclosure at or below a safe level for the enclosed equipment, while maintaining a closed loop environment inside the enclosure to keep out contaminates that can be in the ambient air. Can be used in such environments as steel, food processing, petro-chemical, cement, paper/pulp and plastics industries. Construction • F ree-standing rigid chassis for easy installation and maintenance • F abricated from 16-gauge 304 stainless steel • P re-cut mounting gasket installed for NEMA/ UL type rating on all units •A ll mounting hardware, full-size template and instruction manual included • P ower input terminal block on all models Listings • UL File: SA33404 • UL 50, Type 4X • Made in USA Part Number Price BTU/Hour TA10-060-16-4X shown Voltage/Hz Running Amps Weight with/without Packaging (lbs) 120/60 3.44 72/54 230/60 2.67 72/54 120/60 3.89 72/54 230/60 2.67 72/54 120/60 5.15 87/69 230/60 3.07 87/69 TA10-010-16-4X $2,260.00 TA10-010-26-4X $2,288.00 TA10-015-16-4X $2,344.00 TA10-015-26-4X $2,369.00 TA10-020-16-4X $2,434.00 TA10-020-26-4X $2,495.00 TA10-020-46-4X $2,998.00 480/60 1.51 113/95 TA10-040-16-4X $2,635.00 120/60 3.76 88/70 TA10-040-26-4X $2,660.00 230/60 3.07 88/70 TA10-040-46-4X $3,210.00 480/60 0.93 114/96 TA10-050-16-4X $2,868.00 120/60 7.26 107/89 TA10-050-26-4X $2,962.00 230/60 3.76 107/89 TA10-050-46-4X $3,598.00 480/60 1.44 150/132 TA10-060-16-4X $3,106.00 120/60 7.83 114/96 TA10-060-26-4X $3,131.00 230/60 4.80 114/96 TA10-060-46-4X $3,785.00 480/60 1.80 157/139 Book 3 (14.3) EN-252 1000 1500 2000 3000 - 4000 5000 6000 - 8000 Enclosures Thermal Management Max. Ambient Temp Frame Size 1 2 125°F (51.67°C) 3 1-800-633-0405 Prices as of June 29, 2016. Check Web site for most current prices. Air Conditioners – Specifications Company Information Terminal Blocks Power Distribution Blocks Stratus Industrial Air Conditioners General Specifications BTU/H 95/95 BTU/H Rating Rated Voltage (VAC) Frequency (Hz) 1000 1500 1366 1722 120 230 120 2000 230 3000 - 4000 4438 4681 4438 4713 120 230 480 120 5000 6000 - 8000 4990 4713 4400 5460 5460 7565 8215 8215 230 480 120 230 480 120 230 480 ZIPLink Connection System 60 Starting Current (4.5 x running Amps) 22.69 13.77 22.69 13.77 23.42 13.65 5.86 16.42 13.41 4.11 23.42 19.15 9.18 42.41 21.15 10.13 Running Current (Amps) 3.44 2.67 3.89 2.67 5.15 3.07 1.51 3.76 3.07 0.93 7.26 3.76 1.44 7.83 4.80 1.80 12 7 12 7 12 7 3 8 6 2 12 10 5 25 12 5 Recommended Fuse Size/ Time Delay (Amps) Wiring Accessories Multi-wire Connectors Sensor Cables and Connectors M12 Junction Blocks Connection Type Spring cage terminal block 8-24 AWG Panel Interface Connectors Spring cage terminal block 6-16 AWG Wiring Duct Ambient Temperature Range Temp Control Range Temp Control Range (Adjustable) Refrigerant Type Refrigerant Amount (oz) Refrigerant Flow Control Condensate Management Compressor Type Housing Material/Finish Atmosphere Agency Approvals 50° to 125°F (10 to 52°C) Cable Ties Programmable digital controller, with 3-digit, 0.55” high, RED LED display Wire 70° to 95°F (21° to 35°C) R134a Bulk Multi-conductor Cables R422d 12 10.25 9.75 10.25 9.75 10.25 12.5 18 Wire Management Products Thermal expansion valve Active condensate evaporation system with safety overflow; barbed fitting for 3/8” ID tubing Reciprocating Power Supplies Rotary NEMA 4 and NEMA 12 units: ANSI 61 gray polyester powder-coated steel housing. NEMA 4x units: 304 Stainless Steel DC Converters No corrosive gases or liquids Transformers and Filters UL File: SA33404 * Voltage variation no greater than ± 10% from nameplate rating and Frequency variation no greater than ± 3Hz from nameplate rating. Circuit Protection Tools Air Conditioners Performance Curves 1000 105 500 95 85 0 85 95 105 115 125 Cooling Capacity (BTU/H) 1500 Enclosure air Temperature (oF) 2000 Cooling Capacity (BTU/H) Cooling Capacity acity (BTU/H) 2000 2500 Enclosure air Temperature (oF) 1500 1000 105 95 500 85 0 85 95 Cooling Capacity (BTU/H) 2500 2000 1500 Enclosure air Temperature (oF) 1000 105 95 500 85 0 105 115 Ambient Temperature 125 (oF) www.automationdirect.com/enclosures 1500 Enclosure air Temperature (oF) 1000 105 2000 95 500 85 0 85 95 105 115 Ambient Temperature 125 (oF) Book 3 (14.3) Enclosures Thermal Management Safety: Electrical Components Safety: Protective Wear Terms and Conditions 125 TA10-015-26-xx TA10-015-16-xx 95 115 Ambient Temperature (oF) Ambient Temperature (oF) 85 105 Enclosures Enclosure Climate Control TA10-010-26-xx TA10-010-16-xx Test Equipment EN-253 Prices as of June 29, 2016. Check Web site for most current prices. 95 85 85 95 105 115 Ambient Temperature 125 Tamb 85 95 105 115 125 (oF) Enclosure air Temperature (oF) 105 95 85 oling Capacity (BTU/H) Cooling 8000 Cooling Capacity (BTU/H) 12000 10000 8000 6000 4000 2000 0 95 105 115 125 95 85 85 105 6846.067823 5626.84892 5304.114505 4034.692471 2973.254837 95 6249.77757 4989.576519 3999.857645 2934.321797 1997.879715 95 105 95 0 85 105 115 125 Ambient Temperature (oF) 105 95 85 85 95 8000 Enclosure air Temperature (oF) 105 95 85 Book 3 (14.3) EN-254 105 115 12000 10000 8000 6000 4000 2000 0 115 125 A bi Ambient T Temperature (oF) Enclosures Thermal Management 125 Enclosure air Temperature (oF) 6000 4000 105 2000 95 0 85 85 95 105 115 125 Ambient Temperature (oF) TA10-060-16-xx 105 125 Enclosure air Temperature (oF) TA10-050-16-xx TA10-050-26-xx TA10-050-46-xx 2000 95 115 Temperature (oF) TA10-050-16-xx 4000 85 105 85 Ambient 4989.576519 4703.726037 3972.194695 2776.540527 1810.386388 Ambient Temperature (oF) Enclosure air Temperature (oF) 95 105 Ambient Temperature (oF) 6000 85 7000 6000 5000 4000 3000 2000 1000 0 Enclosure air Temperature (oF) TA10-040-26-xx TA10-040-16-xx TA10-040-46-xx 85 Cooling Capacity pacity (BTU/H) 105 Cooling Capacity pacity (BTU/H) Enclosure air Temperature (oF) 7000 6000 5000 4000 3000 2000 1000 0 oling Capacity (BTU/H) Cooling 7000 6000 5000 4000 3000 2000 1000 0 TA10-020-26-xx TA10-020-16-xx TA10-020-46-xx Cooling Capacity acity (BTU/H) Cooling Capacity pacity (BTU/H) 7000 6000 5000 4000 3000 2000 1000 0 Cooling Capacity apacity (BTU/H) Air Conditioners Performance Curves TA10-060-26-xx TA10-060-46-xx Enclosure air Temperature (oF) 105 95 85 85 95 105 115 125 Ambient Temperature (oF) 1-800-633-0405 Prices as of June 29, 2016. Check Web site for most current prices. Air To Air Heat Exchangers Consider a Better Solution: Air to Air Heat Exchanger • Always closed loop • Low cost • E asier to mount on only one side of your enclosure • E nergy efficient; uses no more power than a filtered fan system • F ilter-free; no diminished cooling capacity Applications A closed loop cooling system which employs the heat pipe principle to exchange heat from an electrical enclosure to the outside. Construction • Heat pipe technology • Closed loop design Listings • UL File: SA34086 • Made in USA Features • All units are available in NEMA Type 4 and 4X • Available in 120 VAC and 24 VDC • Motors have a sealed overload protector • Finned evaporator and condenser sections provide a closed loop • Coil systems use aluminum end plates and baffles which improve conduction and reduce corrosion for longer life. • UL/cUL listed Tall, compact, and deep body styles shown Air to Air Heat Exchange The Air to Air Heat Exchanger is a closed loop cooling system which employs the heat pipe principle to exchange heat from an electrical enclosure to the outside. Where ambient temperatures are suitable for heat pipes, they are the most efficient method of cooling as the waste heat is the engine which drives the system. The only power requirement is to operate two circulating fans or blowers. Heat pipes have a liquid refrigerant under a partial vacuum inside sealed tubes. They operate with a phase change process which is much like that of mechanical air conditioning, but without the compressor. Each heat pipe has an evaporator section and a condenser section which are separated by a permanent baffle so as to provide a closed loop. The bottom of each heat pipe is in contact with heated air from the electrical enclosure. When the enclosure air reaches approximately 75 degrees F., the refrigerant changes to vapor phase (boils) and the vapor (steam) rises to the top of the tube which is in contact with cooler outside (ambient) air. When the outside air temperature is lower than the enclosure temperature, the refrigerant vapor gives up heat to the outside air and returns to the liquid phase. It then falls to the bottom and repeats the cycle endlessly so long as there is a negative temperature differential between the enclosure and outside. Heat pipes will not operate in reverse cycle so heat cannot be transferred from the ambient to the interior of the enclosure. Although the operation is self limiting, thermostatic control can be used to shut off the fans when not needed. The Stratus design has a top-to-bottom enclosure air flow pattern with maximum separation of the inlet and outlet. This design pulls the hottest air from the top of the enclosure and returns the cooled air from the bottom of the heat pipe to the enclosure. The air flow on the ambient side is bottom in, top out, so that the hotter discharge air moves up and away rather than being recirculated. The units use aluminum end plates and baffles which improve conduction and reduce corrosion for longer life. The center aluminum baffle, which is swaged into the heat pipe coil, provides an air tight seal between the two air systems. Book 3 (14.3) EN-260 Enclosures Thermal Management 1-800-633-0405 Prices as of June 29, 2016. Check Web site for most current prices. Air To Air Heat Exchangers Specifications Company Information Terminal Blocks Power Distribution Blocks Wiring Accessories ZIPLink Connection System In this image, a standard installation demonstrates the closed loop condition maintained by the Air to Air Heat Exchanger. Cool air inlet and outlet vents are completely covered by the heat exchanger. This provides NEMA type 4 or 4X. In this image, a standard installation shows where the dirt and particulate will enter the enclosure and be pulled in by the fans on your drives and devices. Filters or not, contamination is invited in by this open loop approach. Multi-wire Connectors Sensor Cables and Connectors M12 Junction Blocks Panel Interface Connectors Wiring Duct Price Operating Voltage Range (V) Inrush Current (Start Up Current) (A) Loading Current (Running Current) (A) SCCR (Short Circuit Current Rating) (A) Recommended Circuit Protection Device Rating (A) VA Rating (W) TE40-050-24D-4X TE40-050-17-4X TE40-050-17-04 TE30-030-24D-4X TE30-030-24D-04 TE40-050-24D-04 $1,642.00 ± 10% 1.92 3.90 1.92 3.90 2.59 9.70 0.37 0.80 0.37 0.80 0.47 1.94 Cable Ties Wire Bulk Multi-conductor Cables Wire Management Products Power Supplies DC Converters Refer to Footnote 1 Transformers and Filters Circuit Protection 1.5 2.5 1.5 42 20 42 Methanol (0.41) Methanol (0.41) Watts/°C (F°) ­­22 (12) Free Air Flow (CFM) Weight Without Packaging (lbs) Body Style 131 127 Stainless Steel 120 VAC 50/60 20 56 6 47 44 (24) 71.6 (40) 127 211 32 deep CRS with ANSI 61 gray powder coat 2 Stainless Steel 3 24 VDC CRS with ANSI 61 gray powder coat Stainless Steel 3 120 VAC 50/60 Maximum Ambient Temperature Agency Approval CRS with ANSI 61 gray powder coat 2 Stainless Steel 3 24 VDC CRS with ANSI 61 gray powder coat 2 Stainless Steel 3 120 VAC 50/60 CRS with ANSI 61 3 gray Stainless Steel powder coat 24 VDC 160°F (71.1°C) UL File: SA34086 1 SCCR rating is based on the SCCR rating for the circuit protection device installed in the panel / enclosure per UL50 and UL508a to protect the AC unit. Typically 10KA for Fast Acting Fuses. 2 Cold rolled steel with ANSI-61 gray polyester powder coating inside and out. 3 Fabricated from 16-gauge 304 stainless steel. www.automationdirect.com/enclosures Book 3 (14.3) Enclosures Thermal Management Test Equipment Enclosure Climate Control Safety: Electrical Components tall 2 Tools Enclosures 235 19 2 3 2 Methanol (1.22) 131 compact CRS with ANSI 61 gray powder coat 2.5 Methanol (0.81) 16 2 Voltage/Hz TE30-030-17-4X $1,028.00 $1,298.00 $1,045.00 $1,315.00 $1,120.00 $1,413.00 $1,145.00 $1,438.00 $1,383.00 $1,608.00 $1,417.00 Refrigerant Type (oz) Material Type TE30-030-17-04 TE20-015-24D-04 TE20-015-17-4X TE20-015-17-04 Part Number TE20-015-24D-4X Stratus Air to Air Heat Exchangers General Specifications EN-261 Safety: Protective Wear Terms and Conditions Prices as of June 29, 2016. Check Web site for most current prices. Filter Fan Kits Applications 018000-02 Features •Easy filter change •Outer door lock for outdoor models •Impact resistant •Weather/UV resistant UL 94V-0 (indoor)/UL94H-B (outdoor) •No-screw installation - except outdoor models •Low noise •120 VAC and 24 VDC models available •Service life - 50,000 hrs@77°F (25°C) + 65%RH •Connection type - 12 to 69 CFM - 2 wires w/case clamps, AWG 14, length 4”/136 to 373 CFM - 3 pole terminal, AWG 14, clamping torque 0.8 Nm •Airflow direction easily switched by reversing the axial fan (except on models 018040-01 and 018050-01) •Includes self-adhesive gasket pre-installed on frame •Optional mounting screws for additional support Filter fans provide an optimum climate in enclosures. The interior temperature of enclosures is reduced by channeling cooler filtered outside air into the enclosure, thus expelling heated internal air. The resulting air flow prevents formation of localized heat pockets and protects electronic components from overheating. Outdoor filter fans are used in outdoor enclosures where warm air must be dissipated. To clean and exchange the filter mat, you open the lockable door of the outdoor hood, eliminating the need to allow interior access to the enclosure. IP55 protection type is achieved due to the special design of the hood and the use of fine filter mats. Part Number Standards All models except outdoor: CE, RoHS, IP55, UL Type 12 when using supplied filter. For use with NEMA 1 and NEMA 12 enclosures only. UL #: E234324 Note: Using fine filter mat F5 reduces the airflow. (See Stego Air Volume and Pressure Data, later in this section.) Free Air Delivery Max. Operating Power Filter Sound Required Amps Rated Consumption Flow Air with Static Temp. Filtering Price Density Level Cutout Level Delivery Exhaust Pressure (Max/Min (g/m2) (mA) Voltage (60 Hz for (dB) Sizes 120V models) (CFM)* (Pa)* °F/°C) (CFM)** Filter Fans 018000-02 $92.00 90 24 VDC 2.2W 12 9 19 018000-01 $68.00 160 120 VAC 13W 14 11 18 018010-02 $101.00 210 24 VDC 5W 32 25 32 018010-01 $75.00 180 120 VAC 15W 37 28 30 018020-02 $104.00 210 24 VDC 5W 60 40 23 018020-01 $91.00 180 120 VAC 15W 69 46 27 018040-01 $156.00 470 120 VAC 39W 136 84 60 018030-03 $276.00 840 24 VDC 20W 176 135 23 018030-01 $265.00 700 120 VAC 60W 202 156 27 018050-01 $218.00 780 120 VAC 85W 373 203 85 018210-04 $144.00 210 24 VDC 5W 12 11.8 48 018210-02 $123.00 180 120 VAC 15W 14 14 54 31 31 40 158/14 °F (70/-10°C) 40 3.82 x 3.82 inch (97.03mm x 97.03mm) 4.92 x 4.92 inch (124.97mm x 124.97mm) 39 140/-13°F (60/-25°C) 350 94% 39 52 6.93 x 6.93 inch (176.02mm x 176.02mm) 53 158/14 °F (70/-10°C) 53 140/-13°F (60/-25°C) 52 9.84 x 9.84 inch (249.94mm x 249.94mm) Outdoor Filter Fans (Rain Hoods) 158/14 °F (70/-10°C) 360 98% 40 4.92 x 4.92 inch (124.97mm x 124.97mm) Dimensions in inches (millimeters) *Fan with filter and louver **Fan with filter, louver, exhaust filter, and grille. Book 3 (14.3) EN-264 Enclosures Thermal Management 1-800-633-0405 Prices as of June 29, 2016. Check Web site for most current prices. Filter Fan Kits Company Information Terminal Blocks Power Distribution Blocks Wiring Accessories Features Applications •Most innovative technology for fan cooling and pressurizing of industrial enclosures. •Provides a high quality, economical method of cooling enclosures •Filtered passive ventilation can be provided by an exhaust filter for either convection cooling or in combination with a fan in forced air cooling •Slim line design allows grille to protrude from enclosure surface less than one quarter inch •Maintains aesthetics of enclosure •All models are 115V with an expected service life of 30,000 hours •High-performance fan motors and finger guards •Polycarbonate fire retardant plastic grilles, UL94-VO •Durable, reusable filter mat included •Patented “Click and Fit” system allows for rapid filter fan and exhaust filter installation without screws (This time-saving feature cuts installation time by up to 30 minutes when compared to traditional box fan packages) •Cutout template provided with every unit •Filter fan or exhaust filter simply snaps into cutout opening •Connector type: WPF10 Series 2 has 12-inch wires. WPF20-WPF60 Series has terminal strip. Standards •cUL Recognized/CSA fan motor •NEMA 1 (NEMA 12 with optional WPFG series gasket) •IP43 (IP54 with optional WPFG Series gasket) Accessories ZIPLink Connection System Multi-wire Connectors Sensor Cables and Connectors M12 Junction Blocks •Gaskets (WPFG Series) recommended if installing on enclosure with textured finish •Replacement Filters (WPFM Series) Panel Interface Connectors Wiring Duct Cable Ties Wire Bulk Multi-conductor Cables Wire Management Products Power Supplies DC Converters Transformers and Filters Circuit Protection Tools Air Delivery with Exhaust (CFM)1 Free Amps at Power Flow Air Rated 50/60 Consumption Voltage at 50/60 Hz Delivery Hz (CFM)1 Ambient Max. Temp. Filter Sound Required Static Filtering Degree Density Level Cutout Press. Level F Max/ (G/M2) (dB) Sizes (PA) Min Test Equipment Enclosures Part Number Price WPF10-115BK $194.00 0.15/0.15 115V 12/12 Watts 16 10 29 140/14 150 67% 39 3.62x3.62 (92x92) Safety: Electrical Components WPF20-115BK $250.00 0.25/0.25 115V 19/19 Watts 38 28 69 122/14 350 83% 49 4.92x4.92 (125x125) Safety: Protective Wear WPF25-115BK $342.00 0.25/0.25 115V 18/18 Watts 89 62 57 122/14 350 83% 53 8.78x8.78 (223x223) WPF30-115BK $435.00 0.5/0.5 115V 43/44 Watts 169 142 89 122/14 350 83% 55 8.78x8.78 (223x223) WPF50-115BK2 $461.00 0.6/0.7 115V 63/76 Watts 324 249 205 122/14 350 83% 69 11.46x11.46 (291x291) WPF60-115BK2 $517.00 1.2/1.6 115V 122/173 Watts 410 295 225 122/14 350 83% 71 11.46x11.46 (291x291) Note 1: For operation at 50Hz, reduce CFM by 15%. Note 2: Intake fan use only Dimensions in inches (millimeters) www.automationdirect.com/enclosures Book 3 (14.3) Enclosures Thermal Management EN-273 Enclosure Climate Control Terms and Conditions Prices as of June 29, 2016. Check Web site for most current prices. Vortex Coolers Company Information Features • Relief valves and seals built into the vortex coolers which enable the units to maintain the sealed nature of NEMA enclosures. •No freon •Small physical size •Creates cool air without refrigerants (no CFCs, HCFCs) •Exceptionally reliable - no moving parts and virtually no maintenance •No fans •Stainless steel construction •All replacement generators fit any of the vortex coolers. No need to purchase a new cooler if you need to change your cooling capacity. •5-year warranty Requirements Applications Compressed air cooling is used where conventional enclosure cooling by air conditioners or heat exchangers is not possible. (Examples: Small to medium size enclosures, nonmetallic enclosures, and areas where the size of cooling devices is restricted) Mounting holes • Mounts in a 3/4” electrical conduit knockout Part Type Part Number Price TV08-005-4X TV10-006-4X Vortex Coolers TV15-010-4X TV25-018-4X TV35-025-4X $270.00 How vortex coolers create cold air Compressed air is injected into the vortex tube at extremely high speeds and that creates a cyclone, or vortex, spinning a million revolutions per minute. Part of the air is forced to spin inward to the center and travels up a long tube where a valve turns the spinning column of air inside itself. The inside column of air gives up its heat to the outside column. The cold air is directed out the cold end of the Vortex Tube and the hot air is directed out the other end of the Vortex Tube. And since there are no moving parts there is little need for maintenance. •Uses clean, dry, oil-free compressed air (80 to 100 PSIG / 70 degrees F or below) required to achieve published BTU/H ratings. Lower pressures and/or higher temperatures will reduce BTU/H rating •A 5 micron water and particulate removal filter must be installed prior to any vortex cooler operation. •An oil removal filter can be installed between the 5 micron filter and the Vortex Cooler if oil is present in the compressed air line. •Thermostats, filters and valves that work with Stratus Vortex Coolers are sold separately and listed later in this section. •Operation above 100 PSIG is not recommended. The use of a pressure regulator will be necessary for higher pressures. Stratus vortex cooler, 500 BTUH (147W) / 8 SCFM (227 SLPM), stainless steel body. For NEMA 4/4X/12 enclosures. Distribution tube and muffler included. Stratus vortex cooler, 600 BTUH (176W) / 10 SCFM (283 SLPM), stainless $270.00 steel body. For NEMA 4/4X/12 enclosures. Distribution tube and muffler included. Stratus vortex cooler, 1000 BTUH (293W) / 15 SCFM (425 SLPM), $270.00 stainless steel body. For NEMA 4/4X/12 enclosures. Distribution tube and muffler included. Stratus vortex cooler, 1800 BTUH (528W) / 25 SCFM (708 SLPM), $270.00 stainless steel body. For NEMA 4/4X/12 enclosures. Distribution tube and muffler included. Stratus vortex cooler, 2500 BTUH (732W) / 35 SCFM (991 SLPM), $270.00 stainless steel body. For NEMA 4/4X/12 enclosures. Distribution tube and muffler included. Wiring Accessories ZIPLink Connection System Multi-wire Connectors Sensor Cables and Connectors M12 Junction Blocks Panel Interface Connectors Wiring Duct Wire Bulk Multi-conductor Cables Wire Management Products Power Supplies DC Converters Transformers and Filters Circuit Protection Tools 500 [126] 8 [227] 600 [151] 10 [283] 1000 [252] 15 [425] 1800 [454] 25 [708] 2500 [630] 35 [991] TV08-G $7.00 Stratus vortex generator, replacement, 500 BTUH (147W) / 8 SCFM (227 SLPM), polypropylene, white. For all Stratus TV series vortex coolers. 500 [126] 8 [227] TV10-G $7.00 Stratus vortex generator, replacement, 600 BTUH (176W) / 10 SCFM (283 SLPM), polypropylene, orange. For all Stratus TV series vortex coolers. 600 [151] 10 [283] Replacement TV15-G Generators $7.00 Stratus vortex generator, replacement, 1000 BTUH (293W) / 15 SCFM (425 SLPM), polypropylene, red. For all Stratus TV series vortex coolers. 1000 [252] 15 [425] TV25-G $7.00 Stratus vortex generator, replacement, 1800 BTUH (528W) / 25 SCFM (708 SLPM), polypropylene, blue. For all Stratus TV series vortex coolers. 1800 [454] 25 [708] TV35-G $7.00 Stratus vortex generator, replacement, 2500 BTUH (732W) / 35 SCFM (991 SLPM), polypropylene, yellow. For all Stratus TV series vortex coolers. 2500 [630] 35 [991] www.automationdirect.com/enclosures Power Distribution Blocks Cable Ties Capacity Air Consumption BTU/H [KCAL/H] SCFM [SLPM] Description Terminal Blocks Book 3 (14.3) Enclosures Thermal Management EN-279 Test Equipment Enclosures Enclosure Climate Control Safety: Electrical Components Safety: Protective Wear Terms and Conditions Prices as of June 29, 2016. Check Web site for most current prices. Vortex Coolers Part Type Replacement Parts Part Number Price Description TVACC-TS $12.00 Stratus taper sleeve, replacement, brass. For all Stratus TV series vortex coolers. TVACC-TUBE $8.00 Stratus distribution tube, replacement, flexible PVC, 8ft. For all Stratus TV series vortex coolers. TVACC-MUFFLER $10.00 Stratus muffler, replacement, polypropylene. For all Stratus TV series vortex coolers. Assembly Dimensions in [mm] Book 3 (14.3) EN-280 Enclosures Thermal Management 1-800-633-0405 Prices as of June 29, 2016. Check Web site for most current prices. Vortex Cooler Kits Requirements •Uses clean, dry, oil-free compressed air (100 PSIG / 70 degrees F or below) required to achieve published BTU/H ratings. Lower pressures and higher temperatures will reduce BTU/H ratings. •A 5-micron water and particulate removal filter must be installed prior to any vortex cooler operation. •An oil removal filter can be installed between the 5 micron filter and the Vortex Cooler if oil is present in the compressed air line. NEMA 4/4X NEMA 12 Applications Compressed air cooling is used where conventional enclosure cooling by air conditioners or heat exchangers is not possible. (Examples: Small to medium size enclosures, nonmetallic enclosures, and areas where the size of cooling devices is restricted). Features •Suitable for harsh environments •Small physical size •Creates cool air without refrigerants (no CFCs, HCFCs) •Exceptionally reliable - no moving parts and virtually no maintenance Mounting holes •NEMA 12: (1) 1-3/32” (28mm) or 3/4” knockout hole for cooling tube and (1) 11/16” hole for thermostat •NEMA 4 and 4X: (1) 1-15/16” (49mm) or 1-1/2” knockout hole for cooling tube and (2) #8 holes for thermostat How vortex coolers create cold air Compressed air is injected into the vortex tube at extremely high speeds and that creates a cyclone, or vortex, spinning a million revolutions per minute. Part of the air is forced to spin inward to the center and travels up a long tube where a valve turns the spinning column of air inside itself. The inside column of air gives up its heat to the outside column. The cold air is directed out the cold end of the Vortex Tube and the hot air is directed out the other end of the Vortex Tube. And since there are no moving parts there is little need for maintenance. Includes the following: • Vortex cooler • Vortex distribution tube •Solenoid valve 120V / 60Hz - 110V / 50Hz •Filter: 5-micron water and particulate removal •Ducting kit •Thermostat Standards •UL Listed •NEMA 12, NEMA 4 or NEMA 4X Enclosure Shipping Schedule Same day 1 - 7 days Color indicates shipping lead time in business days. Part Number Price W750400 $831.00 W740900 $1,024.00 W7901500 $1,024.00 W7971700 $1,020.00 W797SS1700 $1,656.00 Book 3 (14.3) EN-282 Description Hubbell-Wiegmann vortex cooler, 400 BTUH (117W) / 8 SCFM (227 SLPM), aluminum body. For NEMA 12 enclosures. Thermostat, solenoid valve, distribution tube and filter included. Hubbell-Wiegmann vortex cooler, 900 BTUH (264W) / 15 SCFM (425 SLPM), aluminum body. For NEMA 12 enclosures. Thermostat, solenoid valve, distribution tube and filter included. Hubbell-Wiegmann vortex cooler, 1500 BTUH (440W) / 25 SCFM (708 SLPM), aluminum body. For NEMA 12 enclosures. Thermostat, solenoid valve, distribution tube and filter included. Hubbell-Wiegmann vortex cooler, 1700 BTUH (498W) / 25 SCFM (708 SLPM), aluminum body. For NEMA 4 enclosures. Thermostat, solenoid valve, distribution tube and filter included. Hubbell-Wiegmann vortex cooler, 1700 BTUH (498W) / 25 SCFM (708 SLPM), stainless steel body. For NEMA 4/4X enclosures. Thermostat, solenoid valve, distribution tube and filter included. Enclosures Thermal Management Capacity Air Consumption BTU/H [KCAL/H] SCFM [SLPM] 400 [101] 8 [227] 900 [225] 15 [425] 1500 [378] 25 [708] 1700 [425] 25 [708] 1700 [425] 25 [708] 1-800-633-0405