RA_U1_00_00.fm Seite 0 Donnerstag, 2. März 2006 11:47 11
STIH)
STIHL 017, 018
Schwarz Prozeß 45,0° 240,0 LPI
2000-06
CONTENTS
1.
Introduction
2
2.
Specifications
3
2.1
2.2
2.3
2.4
2.5
2.5.1
2.5.2
2.6
Engine
Fuel System
Ignition System
Cutting Attachment
Special Accessories
For User
For Service
Tightening Torques
3
3
4
4
4
4
4
5
3.
Clutch, Chain Drive,
Chain Brake and
Chain Tensioner
3.1
3.2
3.3
3.4
3.5
3.6
3.7
Chain Sprocket
Chain Catcher
Clutch
Disassembling
Chain Brake
Assembling
Chain Brake
Front Chain
Tensioner
Bar Studs
6
6
6
7
8
Ignition System
20
10.
Fuel System
34
5.1
5.2
5.2.1
5.2.2
Spark Plug Terminal
Ignition Module
Ignition Timing
Removing and
Installing
Flywheel
Ground Wire
Short Circuit Wire
20
21
21
10.1
10.2
10.3
10.3.1
10.3.2
Air Filter
Filter Housing
Carburetor
Leakage Testing
Removing and
Installing
Carburetor
Adjustment
Pickup Body
Tank Vent
Fuel Tank
Fuel Hose
34
34
34
34
36
36
37
37
38
Special Servicing
Tools and Aids
39
Special Servicing
Tools
Servicing Aids
39
40
5.3
5.4
5.5
21
22
23
23
6.
Rewind Starter
24
6.1
6.2
6.3
6.3.1
6.3.2
6.4
General
Fan Housing
Rewind Spring
Replacing
Tensioning
Starter Rope, Pawl,
Rope Guide Bush
24
24
25
25
26
10.4
10.5
10.6
10.7
10.8
11.
11.1
26
11.2
7.
AV Handle System
27
8.
Master Control/
Handle System
28
35
9
10
10
4.
Engine
11
4.1
4.2
4.2.1
4.2.2
4.2.3
4.3
Exhaust Muffler
Leakage Test
Preparations
Pressure Test
Vacuum Test
Removing and
Installing Engine
Oil Seals
Cylinder
Piston
Piston Ring
Connecting Rod
Crankshaft
11
11
12
12
13
4.4
4.5
4.6
4.7
4.8
4.9
5.
14
15
16
17
18
19
19
8.1
8.2
8.3
8.4
Switch Shaft
Contact Spring
Throttle Trigger/
Interlock Lever
Handle Frame
28
28
29
30
9.
Chain Lubrication
31
9.1
9.2
9.3
9.4
Oil Pump
Worm
Oil Tank
Suction Hose/
Pickup Body
31
32
32
33
© 2000, Andreas Stihl AG & Co. KG, Waiblingen
017, 018
1
INTRODUCTION
This service manual contains
detailed descriptions of all the
repair and servicing procedures
specific to this power tool series.
There are separate handbooks
for servicing procedures for standardized parts and assemblies that
are installed in several STIHL
power tool models. Reference is
made to these handbooks in the
appropriate chapters of this
manual.
Service manuals and all technical
information bulletins describing
engineering changes are intended
exclusively for the use of STIHL
servicing dealers. They must not
be passed to third parties.
143RA002
1.
To work on the underside (e.g.
removing the oil pump), turn the
machine over and position
clamping rail on the assembly
stand so that one screw engages
the inner 10 mm hole.
You should make use of the
illustrated parts lists while carrying
out repair work. They show the
installed positions of the individual
components and assemblies.
A fault on the machine may have
several causes. Consult the
troubleshooting charts for all
assemblies in the “General
Servicing, Troubleshooting”
handbook.
Refer to the “Technical Information” bulletins for engineering
changes which have been introduced since publication of this
service manual. Technical information bulletins also supplement the
parts list until a revised edition is
issued.
The special servicing tools mentioned in the descriptions are listed
in the last chapter of this manual.
Use the part numbers to identify
the tools in the “STIHL Special
Tools” manual. The manual lists all
special servicing tools currently
available from STIHL.
2
Note: Pull the hand guard against
the front handle before clamping
the machine in this position.
1
2
143RA001
Always use the latest edition of
the parts to determine the part
numbers of any replacement parts
required. Microfilmed parts list are
always more up to date than
printed lists.’
p (
Always use original STIHL
replacement parts.
They can be identified by the
STIHL part number,
logo
the
and the STIHL parts symbol
The symbol may appear alone on
small parts.
Servicing and repairs are made
considerably easier if the powerhead is mounted on the assembly
stand (2) with the clamping rail (1).
The machine is secured to the
stand by means of the bar
mounting nuts (after removing the
sprocket cover).
This enables the powerhead to be
swivelled to the best position for
the ongoing repair and leaves both
hands free.
017, 018
2.
SPECIFICATIONS
2.1
Engine
STIHL single-cylinder two-stroke engine with special
impregnated cylinder bore
Displacement:
Bore:
Stroke:
Compression ratio:
Engine power:
Max. torque:
Mean idle speed:
Main bearings:
Big end bearing:
Small end bearing:
Piston pin diameter:
Connecting rod length:
Rewind starter:
Reserve pull on
rope rotor:
Starter rope:
Clutch:
Diameter:
Clutch engages at:
Crankcase leakage
test
at gauge pressure:
under vacuum:
2.2
min. 1/2 turn
3.0 mm (0.12 in) dia.,
800 mm (31.5 in) long
Centrifugal clutch without linings
65 mm (2.56 in)
65 mm (2.56 in)
4,100 rpm
4,100 rpm
0,4 bar (5.8 psi)
0,4 bar (5.8 psi)
Fuel System
Carburetor:
Standard setting
High speed
adjusting screw H:
Low speed
adjusting screw L:
Carburetor leakage test
at gauge pressure:
Fuel tank capacity:
Octane number:
Fuel mixture:
Mix ratio:
Air filter:
1)
2)
017
018
31.8 cm3
30.1 cm3 (1.84 cu.in)
37 mm (1.46 in)
38 mm
28 mm (1.10 in)
28 mm (1.10 in)
9.5 :1
9.5 :1
1.2 kW (1.6 bhp)
1.4 kW (1.9 bhp)
1.5 Nm (1.1 lb.ft)
1.5 Nm (1.1 lb.ft)
at n = 5500 rpm
at n = 5500 rpm
3,200 rpm
2,800 rpm
Two deep-groove ball bearings
Cylinder rollers
(cageless)
Needle sleeve
Needle cage
Needle sleeve
Ø 8 mm (0.3 in)
Ø 8 mm (0.3 in)
51 mm (2 in)
51 mm (2 in)
Pawl system
Diaphragm carburetor
017
018
1)
2)
approx. 1 turn open
0.4 bar (5.8 psi)
0.25 l (0.53 US pt)
min. 90 RON (USA/CAN: pump
octane min. 87 unleaded)
Regular brand-name gasoline
and two-stroke engine oil
50:1 with STIHL 50:1 two-stroke engine oil
25:1 with other brand-name
two-stroke, air-cooled engine oils
Felt element
No H screw. Maximum engine RPM is permanently set by fixed jet (not adjustable)
Carburetor with balanced idle system with only one adjusting screw (LD)
017, 018
3
2.3
Ignition System
Type:
Air gap:
Ignition timing:
Spark plug (suppressed):
Electrode gap:
Spark plug thread:
Length of thread:
Heat range:
2.4
Cutting Attachment
Guide bars:
Electronic magneto ignition
(breakerless) with integral
trigger unit
0.15 - 0.30 mm (0.006-0.012 in)
1.0 - 1.6 mm (0.04-0.063 in) B.T.D.C.
at 8,000 rpm
CHAMPION RCJ 6Y
BOSCH WSR 6 F
0.5 mm (0.020 in)
M14 x 1.25
9.5 mm (0.37 in)
200
Oil tank capacity:
STIHL Rollomatic
with nose sprocket
3005
30 and 35 cm (12 and 14 in)
3/8" (9.32 mm) Picco-Micro Mini
6-tooth spur sprocket
for 3/8" Picco pitch
18.6 m/s (61 ft/sec) at 10,000 rpm
(with 6-tooth 3/8" P sprocket)
Speed-controlled reciprocating
oil pump, no oil feed at
idle speed
0.15 l (0.32 US pt)
Bar tail:
Bar lengths:
Oilomatic chain:
Chain sprockets:
Chain speed:
Chain lubrication:
2.5
Special Accessories
2.5.1
For User
STIHL repair kit
1130 900 5000
2.5.2
For Service
Carburetor parts kit
1130 007 1060
4
017, 018
2.6
Tightening Torques
Plastoform screws are used for polymer components and "DG" screws for lightmetal components.
These screws form a permanent thread when they are installed for the first time. They can be removed and
installed as often as necessary without detrimentally affecting the strength of the screwed assembly, providing
the specified tightening torque is observed.
For this reason it is essential to use a torque wrench.
Fastener
Thread
size
For component
Torque
Nm
lbf.ft
Spline screw
IS-DG 5x24
Ignition module/cylinder
7.5
5.6
Spline screw
IS-DG 5x24
Crankcase
8.0
5.9
Spline screw
IS-DG 5x24
Fan housing/crankcase
4.5
3.3
Spline screw
IS-DG 5x24
Crankcase/cylinder
bar mounting
9.5
7.0
Collar screw
M8
Crankcase
16.0
11.8
Flange nut
M 12x1L
Clutch
50.0
37.0
Flange nut
M5
Carburetor
3.5
2.6
Nut
M5
Muffler/cylinder
7.0
5.2
Flange nut
M 8x1
Flywheel
27.5
20.3
M 14x1.25
Spark plug
25.0
18.5
Screw
IS-P 4x12
Hand guard/fan housing
1.7
1.25
Panhead Screw
IS-DG 5x16
Engine housing/Spiked bumper
3.7
2.7
Screw
IS-P 4x19
Handle molding/Handle frame
2.0
1.5
Remarks
1)
2)
Use the following procedure when refitting a P or DG screw in an existing thread:
– Place the screw in the hole and rotate it counterclockwise until it drops down slightly.
– Tighten the screw clockwise to the specified torque.
This procedure ensures that the screw engages properly in the existing thread and does not form a new thread.
Remarks
1) Screw must be secured with adhesive 0786 111 1101 (Loctite 243).
2) Torque may be reduced by approx. 1 Nm (0.7 lbf.ft) when refitting a screw in an existing thread
Note: Screws secured with adhesive are easier to release if the adhesive is heated first with a hot air blower
(hair dryer). Take care on polymer components.
017, 018
5
CLUTCH, CHAIN DRIVE, CHAIN BRAKE AND CHAIN TENSIONER
Chain Sprocket
• Unscrew nuts and remove the
3.2
Chain Catcher
143RA006
143RA003
3.
3.1
• Pull off the chain sprocket.
Chain sprocket with integrally
molded chain catcher (1).
chain sprocket cover.
143RA007 VA
If the chain catcher has broken off
(2), repair as follows:
• Disengage the chain brake by
• Take the needle cage out of the
pulling the hand guard toward
the front handle.
sprocket.
• Ease the plug out of the front
right-hand AV element.
Reverse the above sequence to
install the chain sprocket.
Note: Clean stub of crankshaft.
Wash needle cage in clean white
spirit and lubricate with grease see 11.2. Replace damaged
needle cage.
Rotate chain sprocket and apply
slight pressure at the same same
until oil pump drive spring
engages properly.
2
• Remove the E-clip (1).
• Remove the washer (2).
143RA005
1
• Oil the cylindrical portion (1) of
the replacement chain catcher.
• Push the chain catcher into the
AV element (2) and engage the
peg (3) in the hole (4) at the
same time.
6
017, 018
3.3
Clutch
Troubleshooting chart - see
,,General Servicing, Troubleshooting“ handbook.
1
- Remove the chain sprocket - see
3.1.
• Push the locking strip (1) into the
cylinder.
143RA015
143RA013
- Squeeze the interlock lever and
throttle trigger.
• Screw clutch onto crankshaft
and torque down to 50 Nm
(37 lbf.ft).
- Remove locking strip from
cylinder.
- Install spark plug and torque
down to 25 Nm (18.5 lbf.ft).
- Refit spark plug boot on spark
plug.
3
Important: Turn ignition lead so
that it does not rest against the
cylinder head.
143RA011
143RA014
2
1
• Move Master Control lever (1)
• Unscrew the clutch from the
down to lowest position.
crankshaft.
• Turn twist lock (2) horizontal.
Caution: Clutch has a left-hand
thread.
• Lift off the shroud (3).
- Disassemble and reassemble
the clutch - see ,,General
Servicing, Troubleshooting“
handbook.
1
• Pull spark plug boot (1) off the
spark plug (2).
- Unscrew the spark plug.
017, 018
143RA016
143RA012
2
• Fit shroud in retainers and
turn twist lock to vertical position.
- Install chain sprocket - see 3.1.
7
143RA020
• Remove the screw from the
- Remove chain sprocket cover.
143RA023
Disassembling Chain Brake
143RA017
3.4
• Remove the washer.
hand guard.
- Disengage chain brake.
- Remove the shroud - see 3.1.
• Ease the cover out of its
seat.
1
2
2
• Carefully pry the brake spring (1)
off the anchor pin and unhook it
from the bell crank (2).
• Ease the E-clip off the bell crank
pivot pin.
143RA024
143RA021
143RA018
1
• Carefully ease the hand guard
(1) and bell crank (2) off the pivot
pins and lift them away together.
- Pull the bell crank out of the
hand guard.
• Lever the brake band out of the
engine housing and detach it
from the bell crank (1).
- Slip the strap off the bell crank
pivot pin.
• Push the strap to one side and
143RA025
143RA022
143RA019
1
• Take out the flat spring.
- Inspect parts. Replace any worn
or damaged parts.
remove it from the hand guard
pivot pin.
8
017, 018
Assembling Chain Brake
143RA027
2
143RA026
1
• Place strap on pivot pin (1) and
- Fit flat spring in position.
• Slide bell crank into end of hand
guard. The short arm of the bell
crank must point to top of hand
guard.
143RA030
3.5
• Hook the brake spring onto the
push it in direction of arrow until
it engages the groove. Then
push it over the pivot pin (2) and
secure with the E-clip.
bell crank.
2
• Attach brake band to the bell
• Fit bell crank (2) on pivot pin and
• Fit the brake band and press it
into the engine housing.
017, 018
attach the brake spring (1) to the
anchor pin.
- Lubricate sliding and bearing
points of chain brake with STIHL
multipurpose grease or, preferably, Molykote grease - see 11.2.
143RA023
push it into position.
• Fit the washer.
• Use the assembly tool (2) to
crank.
143RA029
guard (1) on pivot pin and fit
other end over the housing.
143RA032
• Locate bearing boss of hand
1
143RA031
143RA024
143RA028
1
• Fit cover over chain brake and
press it home until it snaps into
position.
9
• Fit hand guard over boss on fan
housing.
- Insert screw and tighten to
1.7 Nm (1.25 lbf.ft).
143RA034
3.7
Bar Studs
143RA035
Front Chain Tensioner
143RA033
3.6
1
- Remove chain sprocket cover.
- Remove chain sprocket cover.
• Pull the cover out of the engine
• Push the stud puller (1) onto the
housing.
stud as far as it will go.
• Unscrew the stud.
- Fit the shroud - see 3.1.
- Coat thread of stud with Loctite see 11.2.
1
2
143RA052 VA
3
- Insert stud and torque down to
16 Nm (11.8 lbf.ft).
• Unscrew the nut (1) from the
adjusting screw (2) and take the
adjusting screw out of the cover
(3).
Reverse the above sequence to
install the chain tensioner.
10
017, 018
4.
4.1
ENGINE
Exhaust Muffler
4.2
This machine does not have a
conventional crankcase.
The engine consists of the
cylinder, piston, crankshaft and
engine pan.
Leakage Test
Defective oil seals and gaskets or
cracks in castings are the usual
causes of leaks. Such faults allow
supplementary air to enter the
engine and thus upset the fuel-air
mixture.
143RA038
Troubleshooting chart - see
,,General Servicing, Troubleshooting“ handbook.
This makes adjustment of the
prescribed idle speed difficult, if
not impossible.
Moreover, the transition from idle
speed to part or full throttle is not
smooth.
• Pull out the muffler.
The engine housing can be
checked thoroughly for leaks with
the carburetor and crankcase
tester and the vacuum pump.
• Unscrew nuts (1) from muffler.
143RA039
1
143RA036
2
• Remove the gasket.
• Remove the spark arresting
screen.
- Clean the spark arresting screen
or fit a new one if necessary.
017, 018
143RA040
143RA037
• Remove the cover plate (2).
• Take the screws out of the
flange.
Reassemble in the reverse
sequence.
11
Pressure Test
143RA043
1
4.2.2
• Check that sleeve is in position
- Remove the muffler - see 4.1.
• Fit the sealing plate (1) between
143RA045
Preparations
143RA041
4.2.1
• Connect tester’s pressure hose
in manifold.
to nipple on test flange.
- Make sure the spark plug is
properly tightened down.
the screws.
1
• Push the flange (1) over the
screws.
• Fit the sleeves (2) on the screws.
- Fit the nuts and tighten them
down firmly.
Note: The sealing plate must
completely fill the space between
the two screws.
143RA046 VA
1 2
143RA044
2
143RA042
1
• Fit the test flange (1) in place of
the carburetor.
• Close the vent screw (1) on the
rubber bulb.
- Use rubber bulb to pump air into
the engine housing until the
gauge indicates a pressure of
0.4 bar (5.8 psi). If this pressure
remains constant for at least 20
seconds, the engine housing is
airtight.
- Remove the carburetor - see
10.3.2.
- Set the piston to top dead center
(T.D.C.). This can be checked
through the intake port.
12
017, 018
4.2.3
Vacuum Test
143RA047
Oil seals tend to fail when subjected to a vacuum, i.e. the sealing
lip lifts away from the crankshaft
during the piston’s induction stroke
because there is no internal
counterpressure.
• However, if the indicated
An additional test can be carried
out with the vacuum pump to
detect this kind of fault.
The preparations for this test are
the same as for the pressure test see 4.2.1.
pres-sure drops, the leak must
be located and the faulty part
replaced.
Note: If the vacuum reading
remains constant, or rises to no
more than 0.3 bar (4.25 psi) within
20 seconds, it can be assumed
that the oil seals are in good
condition.
However, if the pressure continues
to rise (reduced vacuum in the
engine housing), the oil seals must
be replaced, even if no leaks were
detected in the pressure test.
- After finishing the test, open the
vent screw and disconnect the
hose.
- Remove the test flange and refit
the carburetor - see 10.3.2.
Note: To find the leak, coat the
suspect area with oil and
pressurize the engine housing
again. Bubbles will appear if a leak
exists.
- Remove the flange.
- Remove the sealing plate.
- Carry out the vacuum test - see
4.2.3.
- Install the muffler - see 4.1.
143RA045
- After finishing the test, open the
vent screw and disconnect the
hose.
- Remove the test flange and refit
the carburetor - see 10.3.2.
- Remove the flange.
• Connect the vacuum pump’s
suction hose to test flange nipple.
- Remove the sealing plate.
- Install the muffler - see 5.1.
- Make sure the spark plug is
properly tightened down.
1
143RA048
2
• Close the vent screw (1) on the
rubber bulb.
• Operate lever (2) until pressure
gauge indicates a vacuum of 0.4
bar (5.8 psi).
017, 018
13
Removing and Installing
Engine
Always check and, if necessary,
repair the fuel system, carburetor,
air filter and ignition system before
looking for faults on the engine.
2
1
- Remove the muffler - see 4.1.
3
- Remove the clutch - see 3.3.
143RA058
2
- Remove handle frame - see 8.4.
- Remove the carburetor - see
10.3.2.
• Pull off the short circuit wire (1).
- Remove the flywheel - see 5.3.
• Take out the screws (2).
• Remove the ignition module (3).
143RA061
4.3
Reassemble in the reverse
sequence.
- To fit the manifold in the engine
housing intake opening, wind a
piece of string (about 15 cm/6"
long) around the back of the manifold flange and pass the ends
of the string through the
intake opening.
• Place the engine in position,
143RA157
143RA059
push the manifold against the
intake opening and pull the ends
of the string outward at the same
time.
• Pull off the worm with drive
• Remove mounting screws from
spring.
underside of engine.
The manifold flange is pulled
through the engine housing intake
opening without any damage to
the manfold.
- Torque down engine mounting
screws to 9.5 Nm (7.0 lbf.ft).
• Take the sleeve out of the
manifold.
14
143RA060
143RA057
- After completing assembly,
adjust air gap between ignition
module and flywheel - see 5.2.2.
• Remove engine sideways from
housing and push the manifold
flange out of the intake opening
atthe same time.
017, 018
4.4
Oil Seals
It is not necessary to disassemble
the complete engine housing if
only the oil seals have to be
replaced.
1
2
1
Important: Take special care not
to damage crankshaft stub.
• If new oil seals have already
been installed, use puller and
No. 3.1 jaws to remove the
clamping ring (1). Pry the sealing
ring (2) out of the housing.
143RA062
- Clean sealing face on crankshaft
stub with standard commercial,
solvent-based degreasant
containing no chlorinated or halogenated hydrocarbons - see 11.2.
Clutch side:
• Pry out the retaining ring.
- Pack cavity between sealing lip
and oil seal with grease - see
11.2.
143RA066
143RA064 VA
- Remove the engine - see 4.3.
Starter side:
• Apply the puller (1) as at the
clutch side and pull out the oil
seal.
Note: Remove the oil seal with
clamping ring as described for
clutch side.
- Clean sealing face on crankshaft
stub with standard commercial,
solvent-based degreasant
containing no chlorinated or halogenated hydrocarbons - see 11.2.
- Pack cavity between sealing lip
and oil seal with grease - see
11.2.
- Thinly coat the outside diameter
of the oil seal with sealant - see
11.2.
- Position the oil seal so that the
clamping ring faces upwards.
- Thinly coat the outside diameter
of the oil seal with sealant - see
11.2.
- Position the oil seal so that the
clamping ring faces upwards.
1
1
• Apply the puller (1) (with No. 3.1
jaws).
- Clamp the puller arms.
143RA067
143RA065
143RA063
1
• Use the press sleeve (1) to
install the oil seal.
• Screw guide sleeve (1) on to the
crankshaft stub.
- Fit the retaining ring in the
crankshaft groove.
- Pull out the oil seal.
017, 018
15
4.5
Cylinder
1
1
• Use the press sleeve (1) to press
home the oil seal.
- Unscrew the guide sleeve.
143RA072
143RA069
143RA068
2
• Lift the crankshaft and pull the
- Remove the engine - see 4.3.
piston out of the cylinder.
• Take the ring (1) and manifold
- Inspect the cylinder and replace
it if necessary.
(2) off the intake port.
- Install the engine - see 4.3.
Note: If a new cylinder has to be
installed, always fit the matching
piston. Replacement cylinders are
only supplied complete with piston
for this reason.
143RA070
- Thoroughly clean all residue of
sealant from the cylinder and
engine pan mating faces.
- Lubricate piston and piston ring
with oil.
• Unscrew the engine pan mounting screws.
- Pull the engine pan off the
cylinder.
Note: Fit the clamp (1) on the
connecting rod to prevent it slipping off the crankshaft while the
piston is being removed.
16
143RA073
143RA071
1
• Position the piston ring so that
the radii at the ring gap meet at
the fixing pin in the piston groove
when the ring is compressed.
017, 018
• Apply a thin bead of sealant to
• Slide piston carefully into the
Note: Follow manufacturer’s
instructions for use of sealant.
the engine pan mating face, see
11.2.
Note: The piston ring is
compressed by the inner taper of
the cylinder.
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• Use a scriber or similar tool to
ease the hookless snap rings out
of the grooves in the piston
bosses.
2
2
1
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1
- Pull the piston out of the cylinder
- see 4.5.
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- Apply a thin coating of sealant
to the outer diameters of the oil
seals, see 11.2.
cylinder.
Piston
143RA076
4.6
• Fit the engine pan so that the
• Use the assembly drift (2) to
seat (1) for the oil pump is at the
same side as the long crankshaft
stub (2).
push the piston pin (1) out of
the piston.
Note: If the piston pin is stuck, tap
the end of the drift lightly with a
hammer. Important: Hold the
piston steady during this process
to ensure that no jolts are transmitted to the connecting rod.
- Insert screws and torque down
to 9.5 Nm (7.0 lbf.ft).
1
• Line up the crankshaft so that
the long crankshaft stub (2)
points to the right when viewed
from the exhaust port (2).
2
1
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2
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- Remove the piston from the
connecting rod.
• Push the manifold on to the
intake port so that the peg (1)
engages the hole (2).
- Install the engine - see 4.3.
017, 018
17
4.7
Piston Ring
• Inspect piston ring and replace if
necessary - see 4.7.
- Oil needle cage in the small end.
• Fit the piston pin (1) on the
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1
- Remove the piston - see 4.5.
assembly drift (2) and slide it
into the piston (the pin slides
home easily if the piston is hot).
- Heat the piston on an electric
heating plate to approx. 60° C
(140° F).
- Remove ring from piston.
• Use a piece of old piston ring to
scrape the groove clean.
2
1
• Slip the piston over the connecting rod so that the arrow (1) on
the piston head points towards
you when the long stub (2) of the
crankshaft points to the left.
• Fit the snap rings. To do this,
Apply the installing tool (1) to the
piston boss, hold the piston
steady, center the tool shank
exactly and press home until the
snap ring slips into the groove.
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1
• Install the new piston ring in the
groove so that the radii face
upward.
- Install the piston - see 4.5.
Note: For instructions on how to
use installing tool, see ,,General
Servicing, Troubleshooting“ handbook.
1
143RA083
- Install the piston - see 4.5.
• Push the assembly drift (1), snall
diameter first, through the piston
and small end (needle cage) and
line up the piston.
18
017, 018
4.8
Connecting Rod
4.9
2
Crankshaft
12 3
• Remove cylindrical rollers from
- Remove the piston - see 4.6.
• Pull the oil seal (1) and ball bear-
the crankshaft.
Note: Cylindrical rollers are available in three tolerance groups.
Always replace cylindrical rollers
in complete sets (13 per set) to
ensure that they are all of the
same tolerance group.
ing (2) off the short crankshaft
stub.
- Use grease, see 11.2, to stick
the cylindrical rollers to the
crankshaft.
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1
- Remove the connecting rod see 4.8.
• Pry out the retaining ring (1).
• Pull off the oil seal (2) and ball
bearing (3).
- Heat ball bearing to approx.
50° C (120° F) and push it on to
the crankshaft stub as far as
stop.
- Coat sealing lip of oil seal with oil.
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- Slide the connecting rod into
position and secure it with the
clamp.
• Remove the clamp from the
- Heat ball bearing to approx.
50° C (120° F) and push it on to
the crankshaft stub as far as
stop.
- Slide oil seal on to crankshaft
stub so that the clamping ring
points outward (sealing lip also
points outward).
- Install the connecting rod - see
4.8.
connecting rod.
- Coat sealing lip of oil seal with oil.
- Slide oil seal on to crankshaft
stub so that the clamping ring
points outward (sealing lip also
points outward).
• Remove the connecting rod from
the crankshaft.
017, 018
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143RA090
- Install the piston - see 4.6.
• Apply thin coating of sealant, see
11.2, to outside diameter of oil
seals.
19
IGNITION SYSTEM
5.1
Spark Plug Terminal
Warning! Exercise extreme
caution when carrying out
maintenance and repair work on
the ignition system. The high
voltages which occur can cause
serious or even fatal accidents!
3 2
143RA095
Troubleshooting on the ignition
system should always begin at
the spark plug. See ,,General
Servicing, Troubleshooting“
handbook.
1
143RA097
5.
• Pinch the hook of the leg spring
- Remove the shroud - see 3.3.
into the center of the lead, i.e.
about 8 mm (0.3") from the end
of the lead.
• Pull the terminal (1) off the
spark plug (2).
• Pull the ignition lead out of the
retainer (3).
1
The electronic (breakerless)
ignition system basically consists
of an ignition module (1) and
fly wheel (2).
• Use pliers to grip the leg spring
and pull it out of the spark plug
terminal.
- Unhook the leg spring from the
ignition lead.
• Pull spark plug terminal off the
ignition lead.
- Coat end of the ignition lead
(about 20 mm/3/4") with oil.
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143RA096
143RA094
2
• Pull the lead back into the
terminal so that the leg spring
locates properly inside it (see
illustration).
- Push the ignition lead into the
retainer, see 5.5.
- Fit terminal on spark plug.
- Fit the shroud - see 3.3.
- Fit spark plug terminal over the
ignition lead.
- Use pliers to grip the end of the
ignition lead inside the spark
plug terminal and pull it out.
20
017, 018
Ignition Module
Ignition Timing
5.2.2
Removing and Installing
Ignition timing on the electronic
(breakerless) magneto ignition
system is fixed at 1.3 mm (0.050")
B.T.D.C. at 8,000 rpm and is not
adjustable.
3
143RA099
1
The ignition module accommodates all the components required
to control ignition timing. There are
only two electrical connections on
the coil body:
1. the high voltage output (1) with
ignition lead (2)
2. the connector tag (3) for the
short circuit wire
Accurate testing of the ignition
module is only possible with
sophisticated test equipment. For
this reason it is only necessary to
carry out a spark test in the workshop. A new ignition module must
be installed if no ignition spark is
obtained (after checking that
wiring and stop switch are in good
condition).
3 2
1
However, in view of the permissible tolerances in the electronic
circuit, it may vary between 1.0
and 1.6 mm (0.040" and 0.060")
B.T.D.C. at 8,000 rpm.
Since there is no mechanical wear
in these systems, ignition timing
cannot get out of adjustment. However, an internal fault in the circuit
can alter the switching point in
such a way that a spark test will
still show the system to be in order
although timing is outside the
permissible tolerance. This will
impair engine starting and running
behavior.
143RA095
2
5.2.1
- Remove the shroud - see 3.3.
• Pull the terminal (1) off the spark
plug (2).
• Pull the ignition lead out of the
retainer (3).
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5.2
• Pull the short circuit wire off the
143RA101
connector tag on the ignition
module.
• Remove the ignition module
mounting screws.
- Remove the ignition module.
017, 018
21
5.3
Flywheel
- Remove the spark plug terminal see 5.1.
143RA103
- Place the module in position,
insert the screws but do not
tighten them down yet.
Note: Secure the ground wire with
the upper mounting screw.
Removing the flywheel:
- Use locking strip to block piston see 3.3.
- Remove the fan housing - see
6.2.
143RA105
Note: The ignition lead is molded
to the ignition module.
1
Note: If the flywheel cannot be
pulled off by hand, screw the
puller (1) on to the crankshaft
stub. Free off the flywheel by
lightly tapping the end of the
puller. Unscrew the puller and
remove the flywheel.
• Unscrew the flywheel nut.
2
• Slide the setting gauge (1)
• Inspect the condition of the fly-
between the arms of the ignition
module and the flywheel
magnets.
- Press the ignition module
against the flywheel and tighten
down the mounting screws to a
torque of 5.0 Nm (3.7 lbf.ft).
wheel (1) and magnets (2). If you
find any damage (e.g. cracks,
broken fan blades), fit a new
flywheel.
• Pull the flywheel off the crank-
Installing the flywheel:
shaft.
Important: Clean the stub of the
crankshaft and the flywheel hub
bore with a standard commercial,
solvent-based degreasant containing no chlorinated or halogenated
hydrocarbons - see 11.2.
- Push the ignition lead into the
retainer, see 5.5.
- Fit spark plug boot on spark plug.
- Fit the shroud.
- Fit the flywheel.
143RA104
Caution: Turn the ignition lead so
that it does not rest against the
cylinder head.
143RA106
1
143RA102
1
- Tighten down flywheel nut to
27.5 Nm (20.2 lbf.ft).
Assembly of the remaining parts is
now a reversal of the disassembly
sequence.
22
017, 018
Short Circuit Wire
2
1
1
143RA107
2
5.5
- Remove the fan housing - see
6.2.
- Remove the fan housing - see
6.2.
• Pull retainer (1) off the ignition
- Remove the carburetor - see
10.3.2.
lead.
• Take the upper screw (2) out of
143RA112
Ground Wire
143RA110
5.4
Note: After installing, push the
short circuit wire between the
retaining lugs.
• Pull the retainer (1) off the
the ignition module.
ignition lead.
• Pull short circuit wire (2) off the
143RA113
143RA108
connector tag on the ignition
module.
• Pull the ground wire off the
Push short circuit wire into recess
next to intake opening.
contact spring.
Note: After installing, push the
ground wire between the retaining
lugs.
Push ignition lead into the retainer,
see 5.5.
017, 018
• Pull short circuit wire out of
engine housing.
Install in the reverse sequence.
a
143RA190
143RA111
143RA109
Reassemble in the reverse
sequence.
Place short circuit wire and ground
wire in the retainer.
Push the ignition lead into the
retainer so that dimension ,,a“ is
about 60 mm (2.5").
23
If the action of the starter rope
becomes very stiff and the rope
rewinds very slowly or not completely, it can be assumed that
the starter mechanism is in order
but plugged with dirt. At very low
outside temperatures the lubricating oil on the rewind spring may
thicken and cause the spring
windings to stick together. This
has a detrimental effect on the
function of the starter mechanism.
In such a case it is sufficient to
apply a few drops of paraffin
(kerosine) to the rewind spring.
Then carefully pull out the starter
rope several times and allow it to
rewind until its normal smooth
action is restored.
6.2
Fan Housing
1
143RA118
REWIND STARTER
General
143RA115
6.
6.1
- Remove the shroud - see 3.3.
• Push the hand frame to one side
• Remove fuel tank and oil tank
until the fan housing can be
eased passed the corner (1) and
removed.
filler caps together with the cap
retainers.
- Drain both tanks.
If clogged with dirt or pitch, the
entire starter mechanism, including the rewind spring, must be
removed and disassembled. Take
special care when removing the
spring.
• Take out the fan housing mounting screws.
143RA119
Lubricate the rewind spring and
starter post with STIHL special
lubricant, see 11.2, before
installing.
143RA116
Wash all parts in paraffin or white
spirit.
• Pull the fan housing away to the
rear.
Install in the reverse sequence.
1
143RA117
2
• Pull the hand guard (1) off the
pin (2) on the fan housing.
24
017, 018
6.3
6.3.1
Rewind Spring
Replacing
Troubleshooting chart - see
,,General Servicing, Troubleshooting“ handbook.
Caution: The rewind spring may
pop out and uncoil during installation.
- Remove the fan housing - see
6.2.
- If the rewind spring has popped
out, refit it as follows:
Note: The wooden assembly
block can be placed over the
assembly tool to simplify this
operation.
- Slip the assembly tool with
rewind spring over the starter
post.
- Pull out the starter rope about
5 cm (2") and hold the rope rotor
steady.
- While still holding the rope rotor
steady, take three full turns off
the rope rotor.
- Pull out the rope with the starter
grip and then let go of the rope
rotor.
a
- Remove the rope rotor, see
,,General Servicing, Troubleshooting“ handbook, use pliers
to remove any remaining pieces
of spring from the fan housing.
143RA121 VA
Note: The replacement spring
comes ready for installation and
is held by a retainer. It should be
lubricated with a few drops of
STIHL special lubricant before
installation - see 11.2.
1
• Position anchor loop about
143RA123
Note: The rope rotor will spin
back and relieve the tension of the
rewind spring. The rewind spring
will not be under tension if the
starter rope is broken.
• Push the rewind spring into the
11 mm (0.4") (dimension ’a’)
from the edge of the assembly
tool (1).
fan housing and then remove the
assembly tool.
- Install the rope rotor - see
,,General Servicing, Troubleshooting“ handbook.
- Tension the rewind spring - see
6.3.2.
1
143RA120
143RA122 VA
2
The retainer (1) slips off as the
rewind spring is pressed into the
fan housing. Engage the anchor
loop (2) over the lug in the fan
housing.
017, 018
• Fit the rewind spring in the
assembly tool in the counterclockwise direction, starting
outside and working inwards.
25
6.3.2
Tensioning
6.4
- Hold the starter grip firmly to
keep the rope tensioned.
Note: For descriptions of
procedures for replacing the
pawl or the rope guide bush,
see ,,General Servicing,
Troubleshooting“ handbook.
143RA124
- Let go of the rope rotor and
slowly release the starter grip so
that the rope winds itself onto the
rotor.
Starter Rope, Pawl,
Rope Guide Bush
• Grip the rope close to the rotor
143RA127
143RA125 VA
• Make a loop in the starter rope.
Note: The rewind spring is
correctly tensioned when the
starter grip sits firmly in the rope
guide bush without drooping to
one side. If this is not the case,
tension the spring by one
additional turn.
and use it to turn the rope rotor
six full turns clockwise.
143RA126
When the starter rope is fully
extended, it must still be possible
to rotate the rope rotor at least
another half turn before maximum
spring tension is reached. If this is
not the case, pull the rope out,
hold the rope rotor steady and
take off one turn of the rope.
• Hold the rope rotor steady.
Do not overtension the rewind
spring as this will cause it to
break.
- Refit the fan housing - see 6.2.
• Pull out the rope with the starter
grip and straighten it out.
26
017, 018
7.
AV HANDLE SYSTEM
Rubber anti-vibration buffers are
installed between the engine
housing and handle frame.
Damaged rubber buffers (annular
buffers) must always be replaced
in sets.
Lower annular buffer in engine
housing
Upper annular buffer in engine
housing
- Remove the fuel tank - see 10.7.
- Remove the engine - see 4.3.
- Remove the handle frame - see
8.4.
• Pry the annular buffer out of the
• Pry the plug out of the annular
handle frame.
• Pry the plug out of the annular
buffer.
buffer.
- Pry annular buffer out of engine
housing.
- Pry annular buffer out of engine
housing.
1
1
1
143RA133
2
143RA131
2
143RA129
2
143RA132
143RA130
143RA128
Annular buffer in handle frame:
• Push the new annular buffer into
• Push the new annular buffer into
• Push the new annular buffer into
the handle frame until its groove
(1) engages the inner rib (2).
housing from outside until its
groove (1) engages the inner rib
(2).
housing from outside until its
groove (1) engages the inner rib
(2).
017, 018
27
8.
8.1
MASTER CONTROL/HANDLE SYSTEM
Switch
8.2
Contact Spring
• Set Master Control to
The thumb-operated Master
Control lever moves the switch
shaft to select the required
function.
143RA108
143RA134
143RA136
1
2
3
4
- Remove the fan housing - see
6.2.
“CHOKE” (4)
• Pull choke rod out of the switch
shaft and choke shaft.
• Pull ground wire off the contact
spring.
The following positions can be
selected with the Master Control
lever:
(closes short
circuit contact
and interrupts
ignition)
RUN (2)
(normal operating
position)
1
143RA137
START (3) (warm start starting throttle/
choke shutter open)
CHOKE (4) (cold start starting throttle/
choke shutter closed)
• Pry the switch shaft out of its
• Pull the contact spring out of its
pivot mount.
seat in the engine housing.
- Pull the switch shaft out of the
bore (1).
- Remove the filter housing - see
10.2.
143RA114
STOP (1)
Reassemble in the reverse
sequence.
Reassemble in the reverse
sequence.
• Pull short circuit wire out of
connector (1) on switch shaft.
• Pull contact sleeve of short
143RA138
143RA135
1
Note: The contact spring must be
lifted slightly to install the switch
shaft. Press switch shaft into its
pivot mount.
circuit wire out of switch shaft.
28
017, 018
8.3
Throttle Trigger/Interlock Lever
1
1 2 1
2
• Take the throttle trigger off the
- Remove the shroud - see 3.3.
1
Note: Engage pivots (1) in holes
(2) and press handle molding
home until it snaps into position.
throttle rod (1).
• Pry the handle molding off the
143RA145
143RA142
143RA139
2
143RA140
143RA143
handle frame.
• Take the torsion spring out of its
• Take the torsion spring off the
143RA144
throttle trigger.
143RA141
seat in the interlock lever.
• Remove the throttle trigger from
the pivot.
• Pull the interlock lever off the
pivot.
Reassemble in the reverse
sequence.
017, 018
29
8.4
Handle Frame
2
• Push the handle frame to one
- Remove the filter housing - see
10.2.
143RA054
143RA050
143RA053
1
Note: The pin (1) must engage the
hole.
side and lift it away.
• Disconnect throttle rod from the
The groove (2) must engage the
inner rib in the handle frame.
throttle shaft.
• Pry the plugs out of the annular
• Remove the throttle trigger (1)
buffers.
143RA055
1
143RA146
143RA049
2
• Install annular buffer in handle
and interlock lever (2) - see 8.3.
frame.
- Fit plugs in the annular buffers.
143RA051
143RA147
- Fit the filter housing - see 10.2.
• Push the annular buffers out of
their seats.
• Remove the annular buffer - see
7.
Reassemble in the reverse
sequence.
30
017, 018
CHAIN LUBRICATION
Oil Pump
Troubleshooting chart - see
,,General Servicing, Troubleshooting“ handbook.
2
1
1
• Screw puller (1) into the oil pump.
143RA156
Impurities gradually clog the fine
pores of the filter with tiny particles
of dirt. This prevents the oil pump
from supplying sufficient oil to the
bar and chain. In the event of
problems with the oil supply
system, first check the oil tank
and the pickup body. Clean the oil
tank if necessary.
143RA150
9.
9.1
• Unscrew the oil pump (1) from
the puller (2).
Removing oil pump:
- Remove the handle frame - see
8.4.
• Pry the suction hose out of its
seat.
143RA153
143RA151
143RA148
1
2
- Swing lever down into puller.
Installing the oil pump:
• Push connecting pin through
• Place the oil pump in position
hole marked ,,1130".
so that the left edge (1) of the
groove lines up with the step (2).
1
• Fit lever (1) of installing tool in
the bore for the annular buffer from inside.
• Push lever upward to pull the oil
pump out of the housing.
143RA154
143RA152
143RA149
1
• Insert installer (1) with straight
stem in the oil pump.
- Swing the lever up and out of the
way.
017, 018
31
Oil Tank
143RA157
9.3
- Swing lever down into installer.
- Remove the clutch - see 3.3.
- Push connecting pin through
hole marked ,,1130".
• Pull the worm with drive spring
143RA148
Worm
143RA034
9.2
- Remove the handle frame - see
8.4.
• Pry the suction hose out of its
off the crankshaft stub.
seat.
• Press lever down until the installer butts against the housing.
The oil pump is thus installed at
the right depth in the housing.
- Remove the lever.
- Push the suction hose into its
seat.
• Take the drive spring off the
worm.
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143RA158
- Fit the handle frame - see 8.4.
• Remove the oil and fuel tank
filler caps together with the cap
retainers.
143RA159
Reassemble in the reverse
sequence.
• Take out the fan housing mounting screws.
- Remove the fan housing.
32
017, 018
9.4
Suction Hose/
Pickup Body
- Wash the pickup body in white
spirit and, if possible, blow it out
with compressed air.
Note: Replace the pickup body if it
is damaged.
• Remove the flywheel - see 5.3.
143RA164
143RA160
- Flush out the oil tank.
- Remove the oil tank - see 9.3.
• Pry flange of oil suction hose out
of oil tank.
- Fit the suction hose, pickup body
first, in the tank.
- Press the hose flange into
position.
Note: Coat the hose flange with
a little oil to simplify installation.
2
• Pull out the oil tank.
• Pull suction hose with pickup
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143RA165
143RA161
1
• Line up the suction hose so that
body out of oil tank.
its end (1) points to the center
of the curved section (2).
Reassemble in the reverse
sequence.
Note: When reinstalling, pass the
suction hose through the hole.
017, 018
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143RA162
- Install the oil tank - see 9.3.
• Pull the pickup body off the
suction hose.
33
10.
10.1
FUEL SYSTEM
Air Filter
10.2
Filter Housing
10.3
Carburetor
10.3.1 Leakage Testing
Troubleshooting chart - see
,,General Servicing, Troubleshooting“ handbook.
Dirty and clogged air filters reduce
engine power, increase fuel
consumption and make starting
more difficult.
The carburetor can be tested for
leaks with the carburetor and
crankcase tester.
143RA169
The air filter should always be
cleaned when engine power
begins to drop off.
- Remove the shroud - see 3.3.
- Clean away any loose dirt from
around the filter.
- Remove the shroud - see 3.3.
- Remove the shroud - see 3.3.
• Remove the filter element.
• Pull away the filter housing.
- Wash the filter element in a
fresh, non-flammable cleaning
solution (e.g. warm soapy water)
and, if possible, blow out with
compressed air. Soften encrusted dirt by soaking the
parts in cleaning solution.
- Inspect the filter element - see
10.1.
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143RA170
143RA168
• Unscrew the mounting nuts.
• Pull fuel hose off carburetor
elbow connector.
Note: If filter is damaged, install
new part immediately.
Install in the reverse sequence.
Note: Tighten mounting nuts to
3.5 Nm (2.6 lbf.ft).
2
1
143RA172 VA
Reassemble in the reverse
sequence.
• Push the fuel line (1) onto the
nipple (2).
34
017, 018
10.3.2 Removing and Installing
1
3
2
6
3
• Use fuel line (1) with nipple (2)
as adapter to make connection
between tester and carburetor
elbow connector.
• Push the nipple into the tester’s
143RA043
143RA174
5
3
143RA173
4
Note: Before installing carburetor,
check that sleeve is in position in
manifold.
- Remove the switch shaft - see
8.1.
• Pull the fuel hose off carburetor
elbow connector.
pressure hose (4).
• Close the vent screw (5) on the
rubber bulb (6) and pump air into
the carburetor until the pressure
gauge shows a reading of
approx. 0.4 bar (5.8 psi).
1. The inlet needle is not sealing
(foreign matter in valve seat or
sealing cone of inlet needle is
damaged or inlet control lever
sticking).
143RA175
If this pressure remains constant,
the carburetor is airtight. However,
if it drops, there are two possible
causes:
• Disconnect the throttle rod from
the throttle shaft.
2. The metering diaphragm is
damaged.
In either case the carburetor must
be removed and serviced - see
,,Carburetor“ handbook.
- After completing test, open the
vent screw and pull the fuel line
off the elbow connector.
143RA176
- Push the fuel hose onto the
carburetor elbow connector.
- Fit the shroud - see 3.3.
• Pull the carburetor off the mounting studs.
Install in the reverse sequence.
017, 018
35
10.4
Carburetor Adjustment
10.5
The carburetor is equipped with a
fixed jet in place of the high speed
adjusting screw (H screw).
Maximum engine speed is permanently set and cannot be adjusted.
Only the engine idle speed can be
adjusted within fine limits.
The carburetor guarantees an
optimum fuel-air mixture in all
operating conditions.
Adjusting idle speed
It is usually necessary to change
the setting of the idle speed screw
(LA) after every correction to the
low speed adjusting screw (L).
Note: Turn screws very slowly and
carefully - even slight adjustments
produce a noticeable change in
engine running behavior.
Engine stops while idling –
Check standard setting.
Pickup Body
The diaphragm pump draws fuel
out of the tank and into the carburetor via the fuel hose. Any
impurities mixed with the fuel are
retained by the pickup body (filter).
The fine pores of the filter eventually become clogged with minute
particles of dirt. This restricts the
passage of fuel and results in fuel
starvation.
Important: In the event of trouble
with the fuel supply system,
always check the fuel tank and
the pickup body first. Clean the
fuel tank if necessary.
Turn idle speed stop screw (LA)
clockwise until the chain begins to
run - then turn it back one quarter
turn.
143RA177
2
Standard setting
If the carburetor has to be
adjusted from scratch, first carry
out the standard setting.
Carefully screw down the low
speed adjusting screw (L) until it is
hard against its seat. Then open it
one full turn counterclockwise.
Turn the idle speed stop screw
(LA) counterclockwise until the
chain stops running - and then
turn it about another half turn in
the same direction.
Erratic idling behavior, poor
acceleration even though low speed adjusting screw is one turn open
Idle setting too lean.
Turn the low speed adjusting
screw (L) counterclockwise until
the engine runs and accelerates
smoothly.
143RA178
1
Chain runs while engine is
idling – Check standard setting.
Cleaning the fuel tank
• Unscrew the filler cap and drain
the tank.
- Pour a small amount of clean
gasoline into the tank.
- Close the tank and shake the
saw vigorously.
- Check chain tension.
- Open the tank again and drain it.
- Check air filter and clean
if necessary.
Note: Dispose of old fuel at
approved disposal site.
- Start the saw warm up the engine.
- Adjust idle speed correctly
(chain must not rotate).
36
017, 018
10.6
Tank Vent
10.7
Fuel Tank
Pickup body
- Remove the fan housing - see
6.2.
• Use the assembly hook (1) to
pull the pickup body out of the
fuel tank.
- Drain the fuel tank.
• Pull fuel hose off carburetor
Note: Do not stretch the fuel hose
while removing it.
hose.
143RA185
elbow connector.
143RA180
• Pull the pickup body off the fuel
143RA181
Important: In the event of trouble
with the carburetor or the fuel
supply system, always check and
clean the tank vent.
143RA182
1
143RA179
Correct operation of the carburetor
is only possible if atmospheric
pressure and internal fuel tank
pressure are equal at all times.
This is ensured by the tank vent.
• Pull the fuel tank out of the
Equalization of pressure from the
outside inwards takes place via
the valve.
engine housing.
- Fit a new pickup body.
Reassemble in the reverse
sequence.
Note: Valve opening must be
clean.
1
Equalization of pressure from the
inside outwards takes place
passed the sides of the valve.
143RA183
143RA186
2
• Remove the fuel hose (1) and
valve (2).
Reassemble in the reverse
sequence.
017, 018
37
Note: When pushing the fuel tank
into position, route the fuel hose
between the straps on the engine
housing (see illustration).
1
- Remove the fuel tank - see 10.7.
143RA056
Fuel Hose
143RA187
143RA184
10.8
• Pull the grommet off the fuel
hose.
• Use assembly hook (1) to pull
Reassemble in the reverse
sequence.
the pickup body out of the tank.
143RA188
Note: Coat the grommet with a
little oil to simplify installation.
• Pull the pickup body off the fuel
143RA189
hose.
• Pry the grommet out of the tank
and pull out the fuel hose.
38
017, 018
11.
11.1
SPECIAL SERVICING TOOLS AND AIDS
Special Servicing Tools
No.
Part Name
Part No.
Application
1
2
Locking strip for piston
Sealing plate
0000 893 5903
0000 855 8106
Blocking the crankshaft
Sealing exhaust port for
leakage test
3
4
5
6
1123 855 4200
1123 851 8300
1118 850 4200
1106 850 2905
7
8
9
10
11
12
13
- Flange
- Bushing
Test flange
Carburetor and
crankcase tester
Vacuum pump
- Nipple
- Fuel line
Puller
- Jaws (No. 3.1)
Press sleeve
Guide sleeve
0000 850 3501
0000 855 9200
1110 141 8600
0000 890 4400
0000 893 3706
1123 893 2400
1123 894 7700
14
15
16
Clamp
Assembly drift
Installing rool 8
1120 893 9100
1114 893 4700
5910 890 2208
17
18
19
Assembly tool
Stud puller M8
Setting gauge
1117 890 0900
5910 893 0501
1111 890 6400
20
21
22
23
24
Assembly tool
Assembly tool
- Puller
- Installer
Assembly hook
1116 893 4800
1123 890 2200
1130 893 1400
1130 893 1500
5910 893 8800
25
26
27
Assembly stand
Clamping rail
Torque wrench
28
Torque wrench
29
30
Screwdriver QI-T27x150
Crimping tool
5910 850 3100
5910 890 2000
5910 890 0301
5910 890 0302
5910 890 0311
5910 890 0312
5910 890 2400
5910 890 8210
31
32
33
34
Puller
Socket, 13 mm
Socket, 19 mm
Socket T 27x125
1116 893 0800
5910 893 5608
5910 893 5612
0812 542 2104
Rem.
Leakage test
Testing engine housing and
carburetor for leaks
Testing engine housing for leaks
Removing oil seals
Installing oil seals
Protecting oil seal at
starter side
Holding big end bearing
Fitting piston pin
Fitting hookless snap rings
in piston
Fitting brake spring
Removing bar mounting studs
Setting air gap bettween ignition
module and flywheel
Installing rewind spring
Removing oil pump
Removing pickup body
(fuel)
Holding saw for repairs
For mounting saw to assembly stand
Screw assemblies (0.5 to 18 Nm)
Screw assemblies (6 to 80 Nm)
For all IS screws
Attaching connectors to
electrical wires
Removing flywheel
Flywheel nut
Clutch
IS screws
1)
1)
2)
3)
Remarks:
1) Always use torque wrench to tighten DG screws.
2) Wrench has optical/acoustic signal.
3) On DG screws, use for releasing only.
017, 018
39
11.2
Servicing Aids
No.
Part Name
Part No.
Application
1
Lubricating grease
0781 120 1111
Oil seals, oil pump drive,
chain sprocket bearing, chain tensioner,
switch shaft/contact spring
2
Standard commercial,
solvent-based degreasant
without chlorinated or
halogenated hydricarbons
3
STIHL special lubricant
0781 417 1315
4
Electrician’s repair kit
5910 007 1050
5
Graphite grease
Peg on starter pawl
6
Molykote grease
Sliding and pivot points of chain brake
7
Dirko sealant
(100 g/3.5 oz)
0783 830 2120
Engine pan, oil seals (outside diameter)
8
Securing screws
(Loctite 242)
0786 111 1101
Engine housing mounting screws
9
Screw set
5910 007 1060
40
Cleaning crankshaft stub
Bearing bore in rope rotor,
rewind spring in starter cover
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RA_U4_00_99.fm Seite 5 Donnerstag, 2. März 2006 11:53 11
englisch/English
0455 143 0123. M0,2. K09. DDS. Printed in Germany