BECSys 5 Water Chemistry Controller

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Installation and Technical Manual
Rev: D08.1
Installation and Technical
Manual
9487 Dielman Rock Island Industrial Dr. St. Louis, MO 63132 Tel:(314) 567-0088
Installation and Technical Manual
Rev: D08.1
TABLE OF CONTENTS
Unpacking........................................................................... 1
General Guidelines ............................................................. 1
Firmware Version ............................................................... 1
Environmental Conditions .................................................. 2
Electrical Specifications...................................................... 2
Warnings............................................................................. 3
Section A: Mounting the BECSys2 Controller .................. 4
A – 1: Mounting the Controller...................................... 4
A – 2: Wrapping the Fittings.......................................... 4
A – 3: Assembling the Flow cell.................................... 4
A – 4: ORP and pH Sensor preparations........................ 4
A – 5: Plumbing the Sample Stream .............................. 4
A – 6: Opening the Sample Stream Valve ..................... 4
Section B: Wiring the BECSys2 Controller....................... 5
B – 1: Wiring the Unit ................................................... 5
B – 2: Opening the Cover .............................................. 5
B – 3: Removing the Safety Shield................................ 5
B – 4: Disconnecting the Ribbon Cable......................... 6
B – 5: Wiring Directly to the Unit ................................. 6
B – 6: Wiring Power ...................................................... 6
B – 7: Wiring Relay 1 Directly ...................................... 6
B – 8: Wiring Relay 2 Directly ...................................... 7
B – 9: Wiring Relay 3 Directly ...................................... 7
B – 10: Wiring a Flow Switch ....................................... 7
B – 10.1: Paddlewheel Flow Switch .......................... 8
B – 10.2: Reed Flow Switch ...................................... 8
B – 11: Wiring a Timer .................................................. 8
B – 12: Fuses.................................................................. 8
Section C: Dip Switch Settings.......................................... 9
C – 1: Choosing pH Feed Direction............................... 9
C – 2: Choosing On/Off Control or TBP ....................... 9
C – 3: Setting the Failsafe Timer Settings ..................... 9
C – 4: Relay 3 Functions.............................................. 10
C – 4.1: Sensor Wash............................................... 10
C – 4.2: Dual pH Control ......................................... 10
C – 4.3: Alarm Relay ............................................... 10
C – 4.4: Cl/Br Booster ............................................. 10
C – 5: Replacing the Cover .......................................... 10
Section D: Programming the Controller .......................... 11
D – 1: The Program Menu ........................................... 11
D – 1.1: Entering the Program Menu ....................... 11
D – 1.2: Selecting Language .................................... 11
D – 1.3: pH High Alarm Point ................................. 11
D – 1.4: pH Low Alarm Point.................................. 11
D – 1.5: ORP High Alarm Point .............................. 11
D – 1.6: ORP Low Alarm Point............................... 11
D – 1.7: ORP/ppm.................................................... 11
D – 1.8: Exiting the Menu........................................ 11
D – 2: The System Settings Menu ............................... 12
D – 2.1: Entering the System Settings Menu ........... 12
D – 2.2: Setting the ORP Span................................. 12
D – 2.3: Setting the pH Span.................................... 12
D – 2.4: Setting the Time Base.................................12
D – 2.5: Performing a two-point pH Cal. .................12
D – 2.6: Performing a two-point ORP Cal. ..............12
D – 2.7: Flow disruption feed delay .........................12
D – 2.9: ppm Control................................................13
D – 2.10: Booster Failsafe ........................................13
D – 2.11: pH Dead Zone ..........................................13
D – 2.12: Relay Test.................................................13
D – 2.13: Exiting the System Settings Menu............13
Section E: Normal Operation ...........................................14
E – 1: Displaying the Set points ...................................14
E – 2: Modifying the Set Points ...................................14
E – 2.1: Modifying the pH Set Point ........................14
E – 2.2: Modifying the ORP Set Point .....................14
E – 2.3: Modifying the ppm Set Point ......................14
E – 2.4: Modifying the Booster Trigger Point..........14
E – 2.5: Modifying the Booster End Point ...............14
E – 3: Single Point Calibration.....................................14
E – 3.1: Single Point Calibration - pH......................14
E – 3.2: Single Point Calibration - ppm....................14
E – 3.3: Probe Error..................................................15
E – 4: Alarms................................................................15
E – 4.1: pH High/Low alarms...................................15
E – 4.2: ORP High/Low alarms................................15
E – 4.4: No Flow alarm ............................................15
E – 4.5: (x) min Feed Delay .....................................15
E – 4.6: Cl/Br Lockout .............................................15
E – 4.7: pH FAILSAFE ALM ..................................15
E – 4.8: Cl/Br FAILSAFE ........................................15
E – 4.9: Booster FAILSAFE ....................................15
E – 5: Resetting a Failsafe Alarm.................................15
Section F: Maintenance ....................................................16
F – 1: Potentiometric Sensors (pH and ORP)...............16
F – 1.1: Electrode Cleaning:.....................................16
F – 1.2: Long-Term Storage: ....................................16
Section G: Feed Charts.....................................................17
G – 1: Spa Feed Charts.................................................17
G – 2: Pool Feed Charts ...............................................18
Section H: Installation Diagrams......................................19
H – 1: Pressure Filter Installation.................................19
H – 2: Vacuum Filter Installation.................................19
Section I: Warranty ..........................................................20
9487 Dielman Rock Island Industrial Dr. St. Louis, MO 63132 Tel:(314) 567-0088
Installation and Technical Manual
Rev: D08.1
Unpacking
Your Shipping package should contain these items:
A.
B.
C.
D.
E.
F.
The BECSys2 Controller
ORP Sensor
pH Sensor
Flow Cell Kit
Rotary or Reed flow switch
This manual (not shown)
A
B
C
D
E
Rotary
or
Reed
Warning: The ORP and pH Sensors are very fragile and must be handled with care. The tips of the probes
must be kept wet at all times, requiring the wetting caps to remain in place until they are ready to be
installed. The probes must be stored in temperatures above freezing.
General Guidelines
Proper installation and use of the BECSys controller depends on the specific needs of the application. Read the manual
completely before starting the installation and ensure all guidelines and recommendations are followed. All components
should be mounted and the flow cell plumbing installed and pressure tested before wiring the controller. Ensure
compliance with all applicable plumbing and electrical codes during the installation as well.
Firmware Version
This manual was written for firmware v1.20. If you received newer firmware but did not receive a copy of the manual
covering that version of firmware, please contact your distributor.
Page 1
9487 Dielman Rock Island Industrial Dr. St. Louis, MO 63132 Tel:(314) 567-0088
Installation and Technical Manual
Rev: D08.1
Environmental Conditions
The BECSys2 is housed in a NEMA 4X (IP65) enclosure. It should not be used in explosive environments. The
BECSys2 should be mounted so that adequate ventilation is provided around the enclosure, preventing general
environmental specifications from being exceeded (see table below).
Environmental Specifications
Specification
Rating
Storage Temperature
-30 to 60 Deg C
Ambient Operating Temperature
-18 to 40 Deg C
Ambient Humidity
95% non condensing maximum humidity
Electrical Specifications
The BECSys2 may be ordered in either a 115VAC model or a 230VAC model. Following are the electrical specifications
for each model:
115VAC Model:
Voltage:
Phase:
Current:
230VAC Model:
Voltage:
Phase:
Current:
115VAC 60Hz
Single
9.25 Amps Full Load
(0.25 Amps – Controller)
(9 Amps – Relay Outputs, 3A X 3)
230VAC 50Hz
Single
9.125 Amps Full Load
(0.125 Amps – Controller)
(9 Amps – Relay Outputs, 3A X 3)
Page 2
9487 Dielman Rock Island Industrial Dr. St. Louis, MO 63132 Tel:(314) 567-0088
Installation and Technical Manual
Rev: D08.1
Warnings
Pay particular attention to the following warnings encountered in the pages of the
BECSys2 Installation and Technical Manual:
Warning: Various other warnings maybe found
throughout the manual text.
Page 3
9487 Dielman Rock Island Industrial Dr. St. Louis, MO 63132 Tel:(314) 567-0088
Installation and Technical Manual
Rev: D08.1
Section A: Mounting the BECSys2 Controller
A – 1: Mounting the Controller
The BECSys2 Controller and flow cell are mounted
separately. The BECSys2 enclosure should be
mounted to the wall with four anchor bolts, one
installed in each corner of the enclosure base. To
mount the BECSys2 properly, please use the
included mounting template and hardware. Drill the
holes for the anchors using a 3/16” drill bit. Install
the anchors in the wall. Remove the lid from the
unit and place the included screws in the four
corners of the box. Attach the screws into the
anchors. The BECSys2 and flow cell should be
mounted in a location that is free from chemical
fumes and excessive heat, isolated from electrical
interference, and near a power source protected by a
ground fault interrupter. The BECSys2 has a
NEMA4 weather resistant enclosure but should still
be protected if mounted outdoors.
A – 2: Wrapping the Fittings
If you are assembling a flow cell, first open the bag
of flow cell fittings and wrap each fitting two times
around clockwise with Teflon tape.
A – 3: Assembling the Flow cell
Assemble the flow cell as shown below:
A – 4: ORP and pH Sensor preparations
The pH and ORP sensors are shipped with a wetting
cap covering the measuring end. This cap contains a
solution of pH 4 buffer saturated with potassium
chloride (KCl). Gently remove the wetting cap by
unscrewing the sensor and sliding the cap off of the
sensor body.
It is a good idea to save the wetting cap and the
box that the sensor came in for future long-term
storage.
During shipping, the air space inside the pH glass
may have moved into the bulb. Grasp the sensor
near the cable end and gently swing it through an arc
to force the internal electrolyte into the pH bulb.
Rinse the measuring ends of potentiometric sensors
with distilled water before installation into a flowcell.
A – 5: Plumbing the Sample Stream
Install the sample stream; ½-inch tubing is
recommended for sample stream pickup and return.
Make sure that you tap the supply off the
discharge side of the recirculation pump,
upstream of the chemical injection points. The
sample should be filtered water. Connect the sample
stream pickup line to the flow cell and run the
sample stream return line from the flow cell to the
suction side of the main recirculation pump. Install
½-inch ball valves to allow isolation of the sample
lines. Install the pH and ORP sensors last.
NOTE: As soon as you install the sensors, move
immediately on to the next step to ensure
that they always stays wet.
A – 6: Opening the Sample Stream Valve
When installing the pH or ORP sensor, remove the
wetting cap, then remove any existing Teflon tape
from the sensor threads. Re-wrap the threads with
new Teflon tape. Rinse the sensor tip in de-ionized
water and install as shown.
Warning: These sensors should be handtightened only. Tools are not necessary for
installing the pH or ORP sensor and will
damage the sensor housing.
Open the sample stream valve and check for leaks.
Note the reading on the compound pressure gauge
and make sure that it shows a positive and steady
pressure. The sample stream should be about 2-20
psi at the flow cell. If this is not the case, then adjust
the valves or relocate the point at which the sample
stream is connected to the recirculation system.
Negative pressure will destroy the sensors. Once
you have a positive and steady pressure, open the wet
test valve and make sure that it generates a vigorous
stream.
Page 4
9487 Dielman Rock Island Industrial Dr. St. Louis, MO 63132 Tel:(314) 567-0088
Installation and Technical Manual
Rev: D08.1
Section B: Wiring the BECSys2 Controller
B – 1: Wiring the Unit
B – 2: Opening the Cover
In order to wire the unit directly or attach the Flow
Switch, you must open the cover. Remove the cover
by loosening the four screws at the corners with a
screwdriver as shown. NOTE: The screws do not
need to be totally removed, but only loosened.
Once the screws are loosened, carefully lift the top
cover off of the unit. The cover will still be
connected to the base by the ribbon cable. Set the
moisture absorbent packet found inside aside for
now.
There are several ways that you can wire the relays and
power to the unit. The easiest is to use the cords
already installed in the unit. Plug the AC Cord into a
GFCI outlet (only for low voltage 110VAC-120VAC
applications) and connect the chemical feeders to the
female power cords (pigtails). The pigtails are labeled
with the below warning tags. Be sure to connect the
correct pigtail to the correct chemical feeder. You
must still remove the cover to install the Flow Switch.
B – 3: Removing the Safety Shield
To remove the shield, remove the four screws using
a Philips screwdriver. Gently lift the cover straight
up and set it to the side.
The second way is to discard the pre-installed cords
and wire the unit directly.
Page 5
9487 Dielman Rock Island Industrial Dr. St. Louis, MO 63132 Tel:(314) 567-0088
Installation and Technical Manual
B – 4: Disconnecting the Ribbon Cable
We recommend that you disconnect the ribbon cable
by spreading the two holders at the end of the cable
attached to the cover as shown, unplugging the cable
and removing the cover.
Rev: D08.1
B – 6: Wiring Power
The main power input should be wired to TB1. The
black wire goes into the position labeled Line, the
white wire goes into the position labeled Neutral, and
the green wire goes into the position labeled Earth
Ground.
NOTE: Be sure to store the cover in a safe, dry
place while you wire and set up the unit.
NOTE:
The black and white wires are colored
brown and blue outside North America.
B – 7: Wiring Relay 1 Directly
B – 5: Wiring Directly to the Unit
To wire the unit directly, you must remove the pigtails
already installed. You may use the two ½-inch holes
in the casing to enable you to easily run wires to
Terminal Block 1 inside the base of the unit.
Relay 1 controls pH. The black wire goes into the
position labeled pH Feed, the white wire goes into
the Neutral position next to that, and the green wire
goes into Earth Ground position next to that.
NOTE: There are Terminal Blocks labeled TB1
and TB2 in both the cover and base of the
unit and they serve different functions.
Use the ½-inch cord grips provided and whatever
holes are convenient, but when you are all finished
wiring the unit, be sure to plug any unused holes with
a ½-inch NEMA 4x plug.
NOTE:
The black and white wires are colored
brown and blue outside North America.
Warning: Make sure power is disconnected
while you wire the unit
Warning: Unless specified at time of order,
controllers are configured for 115VAC and
should not be used at 230VAC. Always contact
BECS Technology, Inc. before attempting to
reconfigure a controller’s input supply voltage.
Page 6
9487 Dielman Rock Island Industrial Dr. St. Louis, MO 63132 Tel:(314) 567-0088
Installation and Technical Manual
B – 8: Wiring Relay 2 Directly
Relay 2 controls ORP. The black wire goes into the
position labeled Cl Feed, the white wire goes into the
Neutral position next to that, and the green wire goes
into the Earth Ground position next to that.
You may select how to power Relay 2: either from
the AC Voltage or from the feeder (some Calcium
Hypochlorite feeders require that the power for the
relay come from the feeder). Placing the jumper next
to F3 in the horizontal position (powered) causes the
contact to be powered from the AC Voltage. Placing
the jumper in the vertical position (dry) allows the
relay to be powered from the feeder.
Rev: D08.1
B – 9: Wiring Relay 3 Directly
Relay 3 may be used for Dual pH control, Alarms,
Cl/Br Booster or the optional Sensor Wash (Refer to
C - 1). The black wire goes into the position labeled
Auxiliary, the white wire goes into the Neutral
position next to that, and the green wire goes into
the Earth Ground position next to that.
NOTE:
The black and white wires are colored
brown and blue outside North America.
B – 10: Wiring a Flow Switch
A Flow Switch must be used in the operation of a
BECSys2 Controller.
A paddlewheel flow switch or reed flow switch is
incorporated into the flow cell to disable chemical
feed in the event of loss of flow.
NOTE:
The black and white wires are colored
brown and blue outside North America.
Warning: NEVER BYPASS FLOW
SWITCH CONNECTIONS
The Flow Switch is a critical safety device which
prevents uncontrolled chemical feed.
Uncontrolled feeding of chemicals can result in
injury or death.
Warning: Failure to incorporate a Flow
Switch and Flowcell into the sample
Stream of your BECSys chemical controller
can result in injury or death to swimmers in or
around the pool if the recirculation pump
should fail or shut down.
Page 7
9487 Dielman Rock Island Industrial Dr. St. Louis, MO 63132 Tel:(314) 567-0088
Installation and Technical Manual
Rev: D08.1
B – 10.1: Paddlewheel Flow Switch
B – 11: Wiring a Timer
One advantage of the BECSys2 Controller is that the
unit can be used with a timer to control the feeder
and still not lose power to the sensor. Most
controllers work with a timer by cutting all power,
which then means that the sensor goes through an
erratic period (up to two minutes) every time power
is restored. With BECS units, the sensor continues
to function even when the timer cuts power to the
Connect the wires to CN5 in the cover of the unit.
feeder so there is never a loss in accuracy.
The black wire goes to Ground, the white wire goes
to Flow, and the red wire goes to +12V. With the
If you have decided to use a timer to interrupt the
paddlewheel flow switch, whenever the wheel spins,
chemical feed, wire the timer in parallel with the flow
the green “flow” light on the flow switch will be on.
lead of the flow switch.
Warning: A check valve is must be installed
with the paddlewheel flow switch to prevent
backflow when the system is shut down. If a
check valve is not installed, backflow could give
the controller a false reading of flow and
continue to pump chemicals into the pool.
Timer
B – 10.2: Reed Flow Switch
Flow Switch
B – 12: Fuses
115VAC Model (F4):
The reed flow switch is a (2) two-wire switch.
Connect the wires to CN5 in the cover of the unit.
The black wire goes to the terminal labeled Flow,
and the red wire goes to the terminal labeled + 12.
NOTE:
Unlike the paddlewheel flow switch, the
reed flow switch is a directional switch.
Make sure it is installed with the flow
arrow in the proper direction. No check
valve is required with the reed flow switch.
¼ Amp 250V Time Lag Fuse (¼” x 1¼”)
230VAC Model (F4):
1/8 Amp 250V Time Lag Fuse (¼” x 1¼”)
Relay Fuses (F1 – F3):
3 Amp 250V Time Lag Fuse (¼” x 1¼”)
Page 8
9487 Dielman Rock Island Industrial Dr. St. Louis, MO 63132 Tel:(314) 567-0088
Installation and Technical Manual
Rev: D08.1
Section C: Dip Switch Settings
The BECSys2 controller comes preprogrammed for
pH feed down (acid, CO2) to feed in Time Based
Proportional mode.
These factory settings are
appropriate for most systems. If you would like to
change these settings, you must change the internal
dipswitches.
To change the dipswitches, first unplug the BECSys2
power cord and open the cover of the unit (as
explained in section B - 2).
The photograph shows the dipswitch bank (SW5) in
the cover of the unit.
minimize over-shoot by making a standard feeder
mimic the action of more sophisticated modulating
feeders.
If you choose the On/Off option and are feeding up
then the controller will activate the chemical feeder
whenever the pH or ORP falls below the set point
and continue to feed until the pH or ORP meets or
rises above the set point at which point it will stop.
If you choose the TBP option the controller will
activate the chemical feeder whenever the pH or
ORP falls below the set point and will feed for a
fraction of one minute depending on the amount of
deviation from set point. The balance of each
minute the feeder will be paused. The smaller the
deviation, the less time the feeder is ON each
minute. The feeder will continue this feed and pause
cycle until the BECSys2 achieves the set point.
C – 3: Setting the Failsafe Timer Settings
The following chart indicates the positions and
functions of the switches.
Dip Switch
1
2
3
4
5
6
7
8
OFF
ON
pH Feed Down
pH Feed Up
pH TBP Control
pH On/Off Control
ORP TBP Control ORP On/Off Control
Failsafe Timer*
Failsafe Timer*
Relay 3 Function**
Relay 3 Function**
Unused
*See Section C - 3
** See Section C - 4
C – 1: Choosing pH Feed Direction
Relay 1 controls pH. It can be set to feed down
(acid) for use with chemicals such as carbon dioxide
or muriatic acid, or to feed up (base) for use with
chemicals such as caustic soda or soda ash. (If you
are using Dual pH then Relay#1 is set as Feed Up
and Relay#3 is set as Feed Down).
C – 2: Choosing On/Off Control or TBP
The most common failures of automated chemical
feed systems are depletion of the chemical supply
and/or chemical feeder failure. Both problems result
in the controller being unable to reach set point in a
reasonable period of time. The Failsafe Timer sets
the maximum length of time the feeder can run. If
the feeder has been trying to achieve set point
without success for the selected time, the controller
will cut power to the feeder, flash the feed light on
the face panel and display a message to alert the
operator. If in TBP Pause mode, the controller will
reset.
A Failsafe Alarm can be reset by pressing and
holding the Up and Down Arrows for 2 seconds.
To select the Failsafe Timer interval or disable the
Failsafe Timer alarm, move switches 4 and 5 to the
positions shown in the following chart.
Dip Switch 4
Off
Off
On
On
Dip Switch 5
Off
On
Off
On
Time (Hours)
1
2
4
Disabled
In general, if you are using a motor driven chemical
feeder then you should choose the On/Off option.
If you are using a solenoid driven or pulsed
diaphragm chemical feeder (such as Pulsatron, most
LMI models or most Prominent Models), you should
choose the TBP (Time-Based Proportional) option.
This feature helps to hold a set point and to
Page 9
9487 Dielman Rock Island Industrial Dr. St. Louis, MO 63132 Tel:(314) 567-0088
Installation and Technical Manual
C – 4: Relay 3 Functions
C – 5: Replacing the Cover
Relay 3 can be used for several different functions.
To select the function of Relay 3 move switches 6
and 7 to the positions shown in the following chart:
Dip Switch 6
Off
Off
On
On
Dip Switch 7
Off
On
Off
On
Rev: D08.1
Function
Sensor Wash
Dual pH Control
Alarm
Cl/Br Booster
Now it is time to put the cover back on the unit. But
before you do, give your wiring one last check and
make sure that you reconnect the ribbon cable (as
shown) if you disconnected it earlier. Line up the
small holes in the cable end with the pins attached to
the cover and gently press the cable into place. Make
sure the two holders attached to the cover close back
over the cable end to hold it firmly in place.
NOTE: You will only have an Alarm Relay when
the dip switches are set accordingly. The
Alarm LED will still flash when the
controller is in Alarm.
C – 4.1: Sensor Wash
Setting Dip Switches 6 and 7 to the off position
configures Relay 3 for Sensor Wash. The Sensor
Wash will begin 12 hours from power-up, run for
approximately 2 minutes, and then come on again
every 24 hours after that running for a duration of
2 minutes.
C – 4.2: Dual pH Control
Setting Dip Switch 6 to the off position and Dip
Switch 7 to the on position configures Relay 3 for
pH feed down. You must configure Relay 1 for
Feed Up (Dip Switch 1 On).
Replace the safety shield using the screws that were
removed. Be sure to align the holes with the fuse
holders. You may have to adjust the fuse holders
slightly to align the shield properly. Finally, place the
cover back on the unit and tighten the four screws at
the corners to secure it in place.
C – 4.3: Alarm Relay
With Dip Switch 6 set to the on position and Dip
Switch 7 set to the off position, Relay 3 is
configured for an alarm relay. The Alarm Relay
will turn on any time there is an alarm state (No
Flow, pH High, etc). Alarm points are set in the
Programming Section of this manual (Section D).
C – 4.4: Cl/Br Booster
Setting Dip Switches 6 and 7 to the on position
configures Relay 3 for a sanitizer booster. When
the ORP level drops to the Cl/Br Booster trigger
set point, Relay 3 will activate an alternate sanitizer
feed until the ORP reaches the Cl/Br Booster set
point.
Page 10
9487 Dielman Rock Island Industrial Dr. St. Louis, MO 63132 Tel:(314) 567-0088
Installation and Technical Manual
Rev: D08.1
Section D: Programming the Controller
D – 1: The Program Menu
D – 1.1: Entering the Program Menu
To enter the program menu, press and hold both the
Cal and Up keys for 3 seconds. When the LCD
screen clears, release the keys and “Program” should
appear on the display. Press the Up key to enter the
menu and press the Down key to exit. Use the Up
or Down Arrows to scroll to the setting you wish to
change. Press the Cal key to select the setting, then
use the Up or Down Arrows to modify the value.
Press the Cal key again to enter the new value and
return to the menu. To exit the program menu,
scroll to the “Exit menu” option and depress the Cal
key.
NOTE: After two minutes of no programming
activity, the Time-Out feature will
automatically exit the programming
menu.
D – 1.2: Selecting Language
The BECSys2 can be programmed to display in
three different languages. Once you have entered
the program menu the screen will display
Language ENG, signifying that the display is
currently set to English. Pressing the Cal key will
display a question mark (?) before the language.
Use the up and down buttons to select between
ENG (English), ESP (Spanish), and FRA (French),
and press the Cal key to select the language you
would like to use for the display.
D – 1.3: pH High Alarm Point
Pressing the down arrow displays pH High
followed by the current pH high alarm point. To
change this setting, press the Cal key, use the up or
down arrows to input the value you would like,
then press the Cal key again to save the new value.
down arrows to input the value you would like,
then press the Cal key again to save the new value.
D – 1.5: ORP High Alarm Point
Pressing the down arrow displays ORP High
followed by the current ORP high alarm point. To
change this setting, press the Cal key, use the up or
down arrows to input the value you would like,
then press the Cal key again to save the new value.
D – 1.6: ORP Low Alarm Point
Pressing the down arrow displays ORP Low
followed by the current ORP low alarm point. To
change this setting, press the Cal key, use the up or
down arrows to input the value you would like,
then press the Cal key again to save the new value.
D – 1.7: ORP/ppm
Pressing the down arrow displays ORP/ppm
selection. This option selects whether to use an
ORP set point or a ppm set point for the main
Cl/Br feed control. It is set to ORP by default.
To change this setting, press the Cal key, use the
up and down arrows to change between ORP and
ppm, then press the Cal key again to save the new
value. This option is only available if configured
to allow ppm control.
D – 1.8: Exiting the Menu
Pressing the down arrow displays Exit menu.
Pressing the Cal key exits the programming menu.
D – 1.4: pH Low Alarm Point
Pressing the down arrow displays pH Low
followed by the current pH low alarm point. To
change this setting, press the Cal key, use the up or
Page 11
9487 Dielman Rock Island Industrial Dr. St. Louis, MO 63132 Tel:(314) 567-0088
Installation and Technical Manual
D – 2: The System Settings Menu
D – 2.1: Entering the System Settings Menu
To enter the System Settings Menu, hold the Cal,
Up, and Down keys at the same time for 3
seconds. When the LCD screen clears, release the
keys and ORP Span and its current setting should
appear.
Rev: D08.1
D – 2.5: Performing a two-point pH Cal.
Pressing
the
down
arrow
displays
. To perform a two-point
calibration of the pH input:
1) Connect a pH signal generator, for example
the BECSysHRC-1, to the pH input and press
the Cal key.
2)
will now be displayed.
Set the signal generator to 2.00 and press the
Cal button.
D – 2.2: Setting the ORP Span
Once you have entered the System Settings Menu,
you will see ORP Span and its current setting on
the LCD screen. To change this setting, press the
Cal key, use the up or down arrows to input the
value you would like, then press the Cal key again
to save the new value. This option is only
available if configured to use TBP control.
NOTE: It is recommended to leave the pH 2pt Cal
at the factory setting unless otherwise
instructed by a factory representative.
NOTE: It is recommended to leave the ORP Span
at the factory setting unless otherwise
instructed by a factory representative.
D – 2.6: Performing a two-point ORP Cal.
Pressing
the
down
arrow
displays
D – 2.3: Setting the pH Span
Pressing the down arrow displays pH Scan and its
current setting. To change this setting, press the
Cal key, use the up or down arrows to input the
value you would like, then press the Cal key again
to save the new value. This option is only available
if configured to use TBP control.
NOTE: It is recommended to leave the pH Span
at the factory setting unless otherwise
instructed by a factory representative.
D – 2.4: Setting the Time Base
Pressing the down arrow displays Time Base and
its current setting. To change this setting, press
the Cal key, use the up or down arrows to input
the value you would like, then press the Cal key
again to save the new value. This option is only
available if configured to use TBP control.
NOTE: It is recommended to leave the Time Base
at the factory setting unless otherwise
instructed by a factory representative.
will now be displayed.
Set the signal generator to 12.24 and press the
Cal button.
Calibration is complete.
3)
. To perform a two-point
calibration of the pH input:
1) Connect an ORP signal generator, for
example the BECSysHRC-1, to the ORP
input and press the Cal key.
2)
will now be displayed.
Set the signal generator to 0 and press the Cal
button.
will now be displayed.
Set the signal generator to 1024 and press the
Cal button.
Calibration is complete.
3)
NOTE: It is recommended to leave the ORP 2pt
Cal at the factory setting unless
otherwise instructed by a factory
representative.
D – 2.7: Flow disruption feed delay
Pressing the down arrow displays Feed Delay 10.
When flow is disrupted and then restored,
activation of feeds will be delayed for the specified
time (in minutes). The valid range is 0 (disabled)
to 60 minutes. Press the Cal key and the value will
start to flash. Use the up and down keys to reach
the desired number, and then press the Cal key
again to set the value.
Page 12
9487 Dielman Rock Island Industrial Dr. St. Louis, MO 63132 Tel:(314) 567-0088
Installation and Technical Manual
D – 2.9: ppm Control
Pressing the down arrow displays ppm cntl. With
this set to yes, the operator is allowed to choose
whether to control using a ppm set point or an
ORP set point. Setting this to no will disable the
use of a ppm set point. To change this setting,
press the Cal key, then use the Up and Down
arrows to turn PPM control on or off.
D – 2.10: Booster Failsafe
Pressing the down arrow displays the Booster
Failsafe timer and its current value. This value can
be changed to any value between 0 and 240
minutes. Setting the value to 0 will disable the
failsafe timer.
To change the Booster Failsafe timer, press the Cal
key and the first digit will start to flash. Use the up
and down arrow keys to reach the desired number.
If the first digit is set to 3, the maximum value
(240) will be displayed. Press the Cal key to select
the next digit. Repeat this operation until all three
digits have been set.
Rev: D08.1
D – 2.11: pH Dead Zone
The pH Dead Zone is used when the controller is
configured for Dual pH control. This value is how
far away from the setpoint the pH must change
before the feed direction changes.
D – 2.12: Relay Test
Select Relay Test from the menu and then select
which relay to turn on by using the arrow keys.
Once the relay has been selected, press the Cal key
to start the relay test. The relay will turn on for
two minutes. To cancel the test, press the down
arrow key and then the cal key.
D – 2.13: Exiting the System Settings Menu
Pressing the down arrow will display Exit Menu.
Press the Cal key to exit The System Setting Menu.
Page 13
9487 Dielman Rock Island Industrial Dr. St. Louis, MO 63132 Tel:(314) 567-0088
Installation and Technical Manual
Rev: D08.1
Section E: Normal Operation
E – 1: Displaying the Set points
To display the Set Points, press the Set point key
briefly. The set points will be displayed for three
seconds.
current trigger point. To change this setting, use
the Up or Down Arrows to input the new value,
then press the Set point key again to save it. To
skip entering a new value, press the Set Point key.
NOTE: This menu is only shown if you have the
Cl/Br Booster feed is enabled.
E – 2: Modifying the Set Points
To modify the set points press the Set Point key for
three seconds. The display will change to pH SetPt
followed by the current pH Set Point.
E – 2.1: Modifying the pH Set Point
To change this setting, use the Up or Down
Arrows to input the new value, then press the Set
point key again to save it. To skip entering a new
value, press the Set Point key.
E – 2.2: Modifying the ORP Set Point
If the system is configured to control using an
ORP set point, the screen will display ORP SetPt
followed by the current ORP Set point. To
change this setting, use the Up or Down Arrows
to input the new value, then press the Set point
key again to save it. To skip entering a new value,
press the Set Point key.
E – 2.3: Modifying the ppm Set Point
If the system is configured to control using a ppm
set point, the screen will display ppm SetPt and the
current ppm set point on the LED bar graph will
be flashing. To change this setting, use the UP or
Down Arrows to adjust this value shown on the
LED bar graph and press the Set point key again
to save the new value. To skip entering a new
value, press the Set Point key.
E – 2.4: Modifying the Booster Trigger Point
If relay 3 is configured for Cl/Br Booster control,
the screen will display boostr trig followed by the
E – 2.5: Modifying the Booster End Point
If relay 3 is configured for Cl/Br Booster control,
the screen will display booster end followed by the
current end set point. To change this setting, use
the Up or Down Arrows to input the new value,
then press the Set point key again to save it. To
skip entering a new value, press the Set Point key.
NOTE: This menu is only shown if you have the
Cl/Br Booster feed is enabled.
E – 3: Single Point Calibration
To enter the calibration menu, press and hold the Cal
key for three seconds. After the display clears,
release the Cal key.
E – 3.1: Single Point Calibration - pH
The display should now read Cal pH followed by
the current pH reading. Use the arrow keys to
adjust the displayed value to match your test kit
reading, and then press the Cal key to save it. To
skip entering a new value, press the Cal key.
E – 3.2: Single Point Calibration - ppm
If ppm is available on your unit, the display should
read Cal ppm and the ppm LED's will be flashing.
Use the arrow keys to adjust the LED bar graph to
match your test kit reading, and then press the Cal
key to save it. To skip entering a new value, press
the Cal key.
Page 14
9487 Dielman Rock Island Industrial Dr. St. Louis, MO 63132 Tel:(314) 567-0088
Installation and Technical Manual
Rev: D08.1
E – 4.7: pH FAILSAFE ALM
E – 3.3: Probe Error
If during a single point calibration you receive the
error message “Probe Error!” replace the probe.
E – 4: Alarms
During normal operation, the following alarms may
be displayed. Some alarms will not be available
depending on the system's configuration.
E – 4.1: pH High/Low alarms
This is displayed when the pH input has risen
above/fallen below the pH high/low alarm point.
These alarms will also trigger the Cl/Br Lockout
alarm.
E – 4.2: ORP High/Low alarms
This is displayed when the active pH feed (feed up
or feed down) attempted to feed continuously for
the selected failsafe duration. The active pH feed
is disabled until one of the following conditions
occurs:
1) The pH input reaches the programmed set
point.
2) Disruption of flow
3) User manually resets the failsafe.
E – 4.8: Cl/Br FAILSAFE
This is displayed when the Cl/Br feed attempted
to feed continuously for the selected failsafe
duration. The Cl/Br feed is disabled until one of
the following conditions occurs:
1) The
ORP/ppm
input
reaches
the
programmed set point.
2) Disruption of flow
3) User manually resets the failsafe.
E – 4.9: Booster FAILSAFE
This is displayed when the ORP input has risen
above/fallen below the ORP high/low alarm
point.
E – 4.4: No Flow alarm
Displayed when the flow input indicates the flow
has stopped. This alarm disables all chemical
feeds.
E – 4.5: (x) min Feed Delay
When flow is disrupted and then restored, the
controller will delay restarting feeds for a
programmed duration in order to prevent
operating feeds based on readings from stagnant
water. (x) = the number of minutes remaining
before feeds are allowed to start (e.g. 5 min Feed
Delay).
This is displayed when the optional Cl/Br Booster
feed attempted to feed continuously for the
selected failsafe duration. The Cl/Br Booster feed
is disabled until one of the following conditions
occurs:
1) The ORP input reaches the Cl/Br Booster set
point.
2) Disruption of flow
3) User manually resets the failsafe.
E – 5: Resetting a Failsafe Alarm
To reset a failsafe alarm, press and hold the Up and
down arrow keys momentarily.
E – 4.6: Cl/Br Lockout
This is triggered whenever there is a pH high or
low alarm. This message indicates that the Cl/Br
feed (relay 2) and the optional Cl/Br Booster (relay
3) are disabled in order to prevent the Cl/Br feeds
from driving the pH even further out of range.
Page 15
9487 Dielman Rock Island Industrial Dr. St. Louis, MO 63132 Tel:(314) 567-0088
Installation and Technical Manual
Rev: D08.1
Section F: Maintenance
The BECSys2 requires no maintenance other than a
periodic calibration check and sensor cleaning.
F – 1: Potentiometric Sensors (pH and ORP)
F – 1.1: Electrode Cleaning:
Slow response time and large offsets may indicate the
electrode has become coated. The nature of the
coating will dictate the type of cleaning technique
that should be used.
Warning: You may lightly blot the water
On a pH sensor tip on a paper towel, but never
vigorously rub or wipe the pH bulb because this
may scratch the delicate outer layer on the pH
glass impairing its response.
F – 1.2: Long-Term Storage:
Save the wetting cap that came with the sensor for
long-term storage. After removing the sensor
from the flow-cell, clean it as in routine
maintenance, and then store it in the wetting cap
using a pH 4 buffer saturated with potassium
chloride (KCl). The potassium chloride will
prevent electrolyte from leaching out of the
sensors reference cell. The wetting cap only needs
to be half full. If a number of sites are going to be
serviced, for example, at the end of a season, then
it might be a good idea to carry a pint of 4.0/KCl
storage solution.
Soft coatings, like bacterial films, are best removed
using a squirt bottle or the water jet from a faucet.
If this is not successful, then gently wipe with a
soft wet cloth.
For a more severe coating, first try a strong
detergent (something similar to Dawn liquid
detergent) and warm water, using a soft brush (like
a toothbrush). Isopropyl alcohol on a Q-tip is
another good choice. Rinse the measuring end in
distilled water before reinstallation.
Greasy and oily coatings are best removed with a
detergent solution or a solvent that will not attack
the sensor body. Methanol and isopropyl alcohol
are good choices for solvents. Acetone, MEK,
THF, or trichloroethane will irreparably harm the
electrode.
Hard coatings, like calcium or lime scale, are best
removed with a solvent appropriate for the
particular coating. A 5% solution of hydrochloric
acid (HCl) would be a good choice for calcium
scale. If unsure of the proper solvent to remove a
hard mineral coating, then alternate between a 5%
hydrochloric acid and a 4% sodium hydroxide
(NaOH) for 10 minutes each. After treating the
electrode with these strong acids or bases, rinse the
electrode with water and soak it in a pH 4 buffer
for at least 1/2 hour.
The platinum tip of an ORP sensor can be cleaned
with an abrasive as a last resort. Gently scour the
platinum with a 600 grit wet emery cloth, or
preferably, a 1-3 micron alumina polishing powder.
Page 16
9487 Dielman Rock Island Industrial Dr. St. Louis, MO 63132 Tel:(314) 567-0088
Installation and Technical Manual
Rev: D08.1
Section G: Feed Charts
Use the charts on the following pages to determine the correct amount of chemical to add to spa or pool water to
achieve desired conditions. Choose which chart to use by the chemical indicated and the number of gallons to be
treated.
G – 1: Spa Feed Charts
Quantity of Muriatic Acid Needed to Lower Total Alkalinity
Desired
Decrease
In ppm
10
20
30
40
50
60
70
80
90
100
100
1.25 ts
2.50 ts
1.25 tb
5.00 ts
2.00 tb
2.50 tb
3.00 tb
3.50 tb
0.25 cp
0.25 cp
ts = teaspoon
Gallons in Spa
150
250
500
750
1000
2.00 ts 1.00 tb 2.00 tb 3.00 tp 0.25 cp
4.00 ts 2.00 tb 0.25 cp 0.33 cp 0.50 cp
2.00 tb 3.00 tb 0.33 cp 0.67 cp 0.75 cp
2.50 tb 0.25 cp 0.50 cp 0.75 cp 1.00 cp
3.00 tb 5.00 tb 0.67 cp 1.00 cp 1.33 cp
0.25 cp 0.33 cp 0.75 cp 1.00 cp 1.50 cp
0.25 cp 0.50 cp 1.00 cp 1.33 cp 1.75 cp
0.33 cp 0.50 cp 1.00 cp 1.50 cp 2.00 cp
0.33 cp 0.67 cp 1.00 cp 1.67 cp 2.33 cp
0.50 cp 0.67 cp 1.33 cp 2.00 cp 2.50 cp
tb = tablespoon cp = one cup (8 fl oz)
Quantity of Sodium Bisulfate Needed to Lower Total Alkalinity
Desired
Decrease
In ppm
10
20
30
40
50
60
70
80
90
100
100
1.50 ts
1.00 tb
1.50 tb
2.00 tb
2.50 tb
3.00 tb
0.25 cp
0.25 cp
0.33 cp
0.33 cp
ts = teaspoon
Gallons in Spa
150
250
2.50 ts
1.00 tb
1.50 tb 2.50 tb
2.50 tb 0.25 cp
3.00 tb 0.33 cp
0.25 cp 0.50 cp
4.50 tb 0.50 cp
0.33 cp 0.50 cp
0.33 cp 0.67 cp
0.50 cp 0.75 cp
0.50 cp 0.75 cp
tb = tablespoon
500
750
1000
2.50 tb 0.25 cp 0.33 cp
0.33 cp 0.50 cp 0.67 cp
0.50 cp 0.75 cp 1.00 cp
0.67 cp 1.00 cp 1.25 cp
0.75 cp 1.25 cp 1.50 cp
1.00 cp 1.50 cp 2.00 cp
1.00 cp 1.67 cp 2.25 cp
1.25 cp 2.00 cp 2.50 cp
1.50 cp 2.25 cp 3.00 cp
1.67 cp 2.50 cp 3.25 cp
cp = one cup (8 fl oz)
Quantity of Bicarbonate of Soda Needed to Raise Total Alkalinity
Quantity of Calcium Chloride Needed to Increase Calcium Hardness
Desired
Increase
In ppm
Desired
Increase
In ppm
10
20
30
40
50
60
70
80
90
100
100
1.25 ts
1.00 tb
1.50 tb
2.00 tb
2.50 tb
3.00 tb
3.50 tp
0.25 cp
0.33 cp
0.33 cp
ts = teaspoon
Gallons in Spa
150
250
2.00 ts
4.00 ts
1.50 tb 2.50 tb
2.00 tb 3.50 tb
3.00 tb 0.33 cp
3.50 tb 6.00 tb
0.25 tb 0.50 cp
0.35 cp 0.50 cp
0.33 cp 0.50 cp
0.50 cp 0.67 cp
0.50 cp 0.75 cp
tb = tablespoon
500
750
1000
2.50 tb 0.25 cp 0.33 cp
5.00 tb 0.50 cp 0.50 cp
0.50 cp 0.67 cp 1.00 cp
0.50 cp 1.00 cp 1.00 cp
0.75 cp 1.00 cp 1.50 cp
1.00 cp 1.33 cp 1.75 cp
1.00 cp 1.50 cp 2.00 cp
1.25 cp 1.75 cp 2.50 cp
1.33 cp 2.05 cp 2.75 cp
1.50 cp 2.25 cp 3.00 cp
cp = one cup (8 fl oz)
10
20
30
40
50
60
70
80
90
100
100
1.25 ts
2.50 ts
1.25 tb
4.00 ts
2.00 tb
2.50 tb
3.00 tp
3.50 tp
0.25 cp
0.25 cp
ts = teaspoon
Gallons in Spa
150
250
2.00 ts
1.00 tb
4.00 ts
2.00 tb
2.00 tb 3.00 tb
2.50 tb 0.25 cp
3.00 tb 5.00 tb
0.25 cp 0.33 cp
0.25 cp 0.50 cp
0.25 cp 0.50 cp
0.33 cp 0.33 cp
0.50 cp 0.67 cp
tb = tablespoon
500
750
1000
2.00 tb 3.00 tb 0.25 cp
0.25 cp 0.33 cp 0.50 cp
0.33 cp 0.67 cp 0.75 cp
0.50 cp 0.75 cp 1.00 cp
0.67 cp 1.00 cp 1.33 cp
0.75 cp 1.00 cp 1.50 cp
1.00 cp 1.33 cp 1.75 cp
1.00 cp 1.50 cp 2.00 cp
1.00 cp 1.67 cp 2.33 cp
1.33 cp 2.00 cp 2.50 cp
cp = one cup (8 fl oz)
Quantity of Chlorine Compound Needed to Increase 1 ppm
Percent
Chlorine In
Product
5
10
12
30
40
50
60
65
100
0.50 tb
0.25 tb
0.25 tb
0.25 tb
0.167 ts
0.167 ts
0.167 tb
0.100 ts
ts = teaspoon
Gallons in Spa
150
250
500
750
2.00 ts
1.25 tb
2.50 tb
0.25 cp
1.00 ts
2.00 ts
1.25 tb
2.00 tb
1.00 ts
0.50 tb
1.00 tb
1.50 tb
0.33 ts
0.75 ts
1.25 ts
2.00 ts
0.25 ts
0.500 ts
1.00 ts
1.50 ts
0.25 ts
0.375 ts
0.75 ts
1.25 ts
0.200 ts
0.375 ts
0.50 ts
1.00 ts
0.167 ts
0.250 ts
0.50 ts
0.75 ts
tb = tablespoon cp = one cup (8 fl oz)
1000
0.33 cp
2.50 tb
2.00 tb
2.50 ts
2.00 ts
1.50 ts
1.25 ts
1.00 ts
Page 17
9487 Dielman Rock Island Industrial Dr. St. Louis, MO 63132 Tel:(314) 567-0088
Installation and Technical Manual
Rev: D08.1
G – 2: Pool Feed Charts
Desired Decrease
In ppm
10
20
30
40
50
60
70
80
90
100
120
150
200
Desired Increase
In ppm
10
20
30
40
50
60
70
80
90
100
Desired Increase
In ppm
10
20
30
40
50
60
70
80
90
100
150
200
Percent Chlorine
In Product
5
10
12
30
40
50
60
65
70
75
80
85
90
100
10,000
1.30 pt
1.30 pt
1.95 qt
2.80 qt
3.25 qt
3.90 qt
1.14 gl
1.30 gl
1.48 gl
1.63 gl
1.96 gl
2.44 gl
3.25 gl
10,000
1.50 lb
3.00 lb
4.50 lb
6.00 lb
7.50 lb
9.00 lb
10.50 lb
12.00 lb
13.50 lb
15.00 lb
10,000
lb oz
1 4
2 8
3 12
5 0
6 4
7 8
8 12
10 0
11 4
12 8
18 12
25 0
10,000
3.2 cp
1.6 cp
1.33 cp
0.278 lb
0.209 lb
0.167 lb
0.139 lb
0.128 lb
0.119 lb
0.111 lb
0.104 lb
0.096 lb
0.093 lb
0.083 lb
Quantity of Muriatic Acid Needed to Lower Total Alkalinity
Gallons in Pool
25,000
50,000
75,000
100,000
200,000
1.62 qt
3.25 qt
1.22 gl
1.62 gl
3.25 gl
3.25 qt
1.62 gl
2.43 gl
3.25 gl
7.50 gl
1.22 gl
2.44 gl
3.86 gl
4.98 gl
9.76 gl
1.63 gl
3.25 gl
4.87 gl
6.50 gl
13.00 gl
2.03 gl
4.07 gl
6.10 gl
8.14 gl
16.28 gl
2.44 gl
4.88 gl
7.32 gl
9.76 gl
19.52 gl
2.84 gl
5.69 gl
8.54 gl
11.38 gl
22.76 gl
3.25 gl
6.50 gl
9.75 gl
13.00 gl
26.00 gl
3.66 gl
7.31 gl
10.96 gl
14.82 gl
29.24 gl
4.06 gl
8.12 gl
12.18 gl
16.24 gl
32.48 gl
4.88 gl
9.76 gl
14.64 gl
19.52 gl
39.00 gl
6.09 gl
12.18 gl
18.27 gl
24.40 gl
48.80 gl
8.12 gl
18.24 gl
24.36 gl
32.50 gl
65.00 gl
pt = one pt (16 fl oz) qt = one quart (32 fl oz) gl = one gallon (128 fl oz)
Quantity of Bicarbonate of Soda Needed to Raise Total Alkalinity
Gallons in Pool
25,000
50,000
75,000
100,000
200,000
3.75 lb
7.50 lb
11.25 lb
15.00 lb
30.00 lb
7.50 lb
15.00 lb
22.50 lb
30.00 lb
60.00 lb
11.25 lb
22.50 lb
33.75 lb
45.00 lb
90.00 lb
15.00 lb
30.00 lb
45.00 lb
60.00 lb
120.00 lb
18.75 lb
37.50 lb
56.25 lb
75.00 lb
150.00 lb
22.50 lb
45.00 lb
67.50 lb
90.00 lb
180.00 lb
26.25 lb
52.50 lb
78.75 lb
105.00 lb
210.00 lb
30.00 lb
60.00 lb
90.00 lb
120.00 lb
240.00 lb
33.75 lb
67.50 lb
101.25 lb
135.00 lb
270.00 lb
37.50 lb
75.00 lb
112.50 lb
150.00 lb
300.00 lb
lb =pounds of dry chemical
500,000
8.13 gl
16.20 gl
24.40 gl
32.50 gl
40.70 gl
48.80 gl
56.90 gl
65.00 gl
73.10 gl
81.20 gl
97.80 gl
121.80 gl
162.40 gl
750,000
12.20 gl
24.30 gl
36.60 gl
48.80 gl
61.00 gl
73.20 gl
85.45 gl
97.50 gl
109.60 gl
121.80 gl
148.40 gl
182.70 gl
243.80 gl
1,000,000
16.25 gl
32.50 gl
48.80 gl
65.00 gl
81.40 gl
97.80 gl
113.80 gl
138.00 gl
146.20 gl
162.40 gl
196.20 gl
244.00 gl
325.00 gl
500,000
75.00 lb
150.00 lb
225.00 lb
300.00 lb
375.00 lb
450.00 lb
525.00 lb
600.00 lb
675.00 lb
750.00 lb
750,000
112.50 lb
225.00 lb
337.50 lb
450.00 lb
562.50 lb
675.00 lb
787.50 lb
900.00 lb
1012.50 lb
1125.00 lb
1,000,000
150.00 lb
300.00 lb
450.00 lb
600.00 lb
750.00 lb
900.00 lb
1050.00 lb
1200.00 lb
1350.00 lb
1500.00 lb
750,000
lb oz
93 12
197 8
281 4
375 0
468 12
562 8
658 4
750 0
843 12
937 8
1,406 4
1,875 0
1,000,000
lb
125
250
375
500
625
750
875
1,000
1,125
1,250
1,875
2,500
750,000
15 gl
7.5 gl
6.245 gl
20.850 lb
15.645 lb
12.511 lb
10.425 lb
9.630lb
8.940 lb
8.340 lb
7.815 lb
7.365 lb
6.945 lb
6.225lb
1,000,000
20 gl
10 gl
8.326 gl
27.800 lb
20.860 lb
16.680 lb
13.900 lb
12.840 lb
11.920 lb
11.120 lb
10.420 lb
9.829 lb
9.260 lb
8.340 lb
Quantity of Calcium Chloride Needed to Increase Calcium Hardness
Gallons in Pool
25,000
50,000
75,000
100,000
200,000
500,000
lb oz
lb oz
lb oz
lb oz
lb
lb oz
3 2
6 4
9 6
12 8
25
62 8
6 4
12 8
18 12
25 0
50
125 0
9 6
18 12
28 2
37 8
75
187 8
12 8
25 0
37 8
50 0
100
250 0
15 10
31 4
46 14
62 8
125
312 8
18 12
37 8
56 4
75 0
150
375 0
21 14
43 12
65 10
87 8
175
437 8
25 0
50 0
75 0
100 0
200
500 0
28 2
56 4
84 6
112 8
225
562 8
31 4
62 8
93 12
125 0
250
625 0
46 14
93 12
104 10
187 8
375
937 8
62 8
125 0
187 8
250 0
500
1,250 0
Quantity of Chlorine Compound Needed to Increase 1 ppm
Gallons in Pool
25,000
50,000
75,000
100,000
200,000
2 qt
1 gl
1.5 gl
2 gl
4 gl
1 qt
2 qt
3 qt
1 gl
2 gl
1.67 pt
1.517 qt
2.276 pt
3.33 qt
1.665 gl
0.665 lb
1.390 lb
2.085 lb
2.780 lb
5.580 lb
0.521 lb
1.043 lb
1.565 lb
2.086 lb
4.172lb
0.417 lb
0.834 lb
1.251 lb
1.668 lb
3.336lb
0.348 lb
0.695 lb
1.043 lb
1.390 lb
2.780lb
0.321 lb
0.642 lb
0.963 lb
1.284 lb
2.568lb
0.298 lb
0.596 lb
0.894 lb
1.192 lb
2.384lb
0.278 lb
0.556 lb
0.834 lb
1.112 lb
2.224 lb
0.261 lb
0.521 lb
0.782 lb
1.042 lb
2.064 lb
0.417 lb
0.491 lb
0.737 lb
0.982 lb
1.964 lb
0.232 lb
0.463 lb
0.695 lb
0.926 lb
1.852 lb
0.209 lb
0.417 lb
0.626 lb
0.634 lb
1..668 lb
cp = one cup (8 fl oz) pt = one pt (16 fl oz) qt = one quart (32 fl oz)
gl = one gallon (128 fl oz)
lb =pounds of dry chemical
500,000
10 gl
5 gl
4.163 gl
13.900 lb
10.430 lb
8.340lb
6.950 lb
6.420 lb
5.960lb
5.560 lb
5.210 lb
4.910 lb
4.630 lb
4.170 lb
Page 18
9487 Dielman Rock Island Industrial Dr. St. Louis, MO 63132 Tel:(314) 567-0088
Installation and Technical Manual
Rev: D08.1
Section H: Installation Diagrams
H – 1: Pressure Filter Installation
H – 2: Vacuum Filter Installation
Page 19
9487 Dielman Rock Island Industrial Dr. St. Louis, MO 63132 Tel:(314) 567-0088
Installation and Technical Manual
Rev: D08.1
Section I: Warranty
LIMITED WARRANTY
BECS warrants the controller electronics and flow cell against any defect in workmanship or
materials for a period of two years from the date of shipment. BECS warrants the pH and ORP
sensors against any defect in workmanship or materials for a period of one year from the date of
shipment. In the event of a component failure due to any defect in workmanship or materials,
BECS will repair, or if repair is not possible, replace the defective part or parts of the BECSys
controller.
BECS will have the sole right to determine whether to repair or replace a product. BECS will not be
responsible for any expense associated with installation of repaired or replacement parts.
LIMITATIONS AND EXCLUSIONS
This is a LIMITED WARRANTY. BECS makes NO WARRANTIES other than those contained
herein. The LIMITED WARRANTY replaces and is in lieu of any WARRANTIES of
MERCHANTABILITY or of FITNESS FOR A PARTICULAR PURPOSE which are expressly
DISCLAIMED. All GENERAL, SPECIAL, INDIRECT, INCIDENTAL AND/OR
CONSEQUENTIAL DAMAGES ARE EXCLUDED AND DISCLAIMED.
This Limited Warranty is governed by Missouri Law and all disputes related to or arising from this
transaction or Limited Warranty shall be resolved in Circuit Court of St. Louis County, Missouri.
Any claims under this Limited Warranty must be brought within ONE YEAR after the cause of
action accrued.
Page 20
9487 Dielman Rock Island Industrial Dr. St. Louis, MO 63132 Tel:(314) 567-0088
Installation and Technical Manual
Rev: D08.1
BECS
TECHNOLOGY Inc. has been designing and manufacturing the industry’s
most reliable water chemistry controller for over 15 years. Our 24,000 ft2 facility in
Saint Louis, Missouri is home to an exceptional design team, and all manufacturing is
performed onsite at this facility where we can personally assure the quality of our
products. The BECS commitment to excellence drives the most innovative new
products and unparalleled customer service.
Document Part Number: 8620010-D08.1
April 2008
9487 Dielman Rock Island Industrial Dr. St. Louis, MO 63132 Tel:(314) 567-0088
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