hx series

advertisement
HX SERIES
Compressed Air Dryers
10 to 5000 scfm
www.macair1.com
Setting a new standard in Quality and Reliability
ELIMINATE WATER FROM YOUR COMPRESSED AIR SYSTEM
Untreated compressed air is the unseen killer in all compressed air applications.
Premature tool failure, product spoilage, failed instrumentation, damaged
actuators and cylinders, are only part of the long list of casualties in the battle
for increased productivity and profits.
It is all too common that compressed air is the forgotten utility in most facilities.
Without proper treatment, this vital source of work is a wet, gritty, acidic brew,
silently destroying all that it comes into contact with.
In this day and age, clean dry
compressed air is not a luxury. The
MACAIR HX Series of refrigerated
air dryers is the key component
in the ultimate solution for most
applications. The installation of
the right MACAIR HX Series dryer
will show immediate results and
effectively remove gross amounts of
water from compressed air system.
Protection that you need to ensure
the best chance of maximum
productivity, reduced downtime and
enhanced profitability.
HX400-HX625
WHERE WATER COMES FROM?
The atmospheric air entering a compressor intake contains water vapor. To
compress air for industrial use your air compressor typically compresses
approximately 7 cubic feet of ambient air to produce 1 cubic foot of compressed air
at 100 psig. The net result is seven times as much water and contaminates inside
your compressed air lines as outside. If not removed this water and contamination
will mix with hot lubricants forming an acidic substance that will cause premature
failure of your pneumatic tools and equipment, rust, scale and ultimately leaks in
your compressed air pipes.
HOW IS THE WATER REMOVED?
The goal is to lower the dew point temperature in your compressed air system. Dew
point temp is simply the temperature which water vapor changes (condenses) into
liquid water. HX Series air dryers use refrigeration to lower the temperature of the
compressed air, thereby lowering its dew point temp. As the temperature and
dew point drops, the moisture condenses into a liquid and is separated from your
compressed air and drained away. The end result is cool, clean, dry compressed
air ready to work for you and no eliminating damage to your pneumatic equipment.
BUILT FOR YEARS OF TROUBLE FREE SERVICE
MADE IN USA
The MACAIR family of refrigerated compressed air dryers are
handcrafted by dedicated skilled craftsman in the suburbs of Detroit
Michigan USA. MACAIR air dryers provide the user with an integrated
system of high quality components that together make up an air dryer
that will provide years of trouble free service. All components are
sourced from only the best North American suppliers. Years down
the road spare parts will always be readily available from MACAIR
distributors or from HVAC suppliers through out North America. It is
because of this fact and the confidence we have in our craftsman
that we back all MACAIR dryers with a 2 year parts and labor
warranty. When you purchase a MACAIR dryer you will receive the
peace of mind that comes with a high quality MADE IN AMERICA product
backed by one of the best warranty in the industry.
ENERGY EFFICIENT REFRIGERATED AIR DRYERS
HX Series dryers have an average of 2.0 psid pressure drop. Many competitive
dryers have as high as a 5.0 psid pressure drop across there heat exchangers.
High pressure drops causes your air compressor to work harder to overcome
the restriction thereby driving up the consumption and cost of electricity.
Electricity costs accounts for approximately 50% of the air dryers total cost over
the first 5 years of ownership. Every 2 psi of pressure drop across your dryer
will increase your systems electrical costs by 2%. Low pressure drop equals low
electrical costs. Example: A competitors 500 SCFM dryer that has a 5.0 psid
pressure drop will cost over $1098.00 more annually (Based on $0.10 per KW)
in electrical costs versus a MACAIR HX500 dryer with a 2.0 psig.
HX SERIES FIVE STEP DRYING PROCESS
STEP 1. PRECOOLING – Hot saturated compressed air enters the pre-cooler
section of the ADX heat exchanger module and flows thru channels were it
is precooled by out going cold air.The incoming air temperature is reduced
approximately 30F.
STEP 2. EVAPORATOR - The pre-cooled air then
enters the evaporator where it is cooled to its final
dew point.
STEP 3. SEPERATION – The mixture of cold air and
condensation flows into the separation chamber
where is scrubbed by a stainless steel mesh and
the liquid moisture is separated from the air stream.
STEP 4. DRAIN – After the moisture is separated
from the air stream it gathers in a quite zone and is
drained away by the automatic drain valve.
STEP 5. REHEATING – After the air exits the separator
and the moisture is drained away the air stream enters
the reheater where it flows through channels where it is reheated
by the incoming hot air. The outgoing air reheated to approximately
25 to 30F within the incoming air temp and then exits the ADX
heat exchanger module.
HX75-HX150
“It’s whats inside that counts”
HX series dryers are built to withstand the harshest industrial
environments using only the highest quality components and
assembled by highly skilled craftsman. Quality features built into every
HX series dryers.
ADX ALUMINUM HEAT EXCHANGER MODULE
The ADX heat exchanger module combines the air to air
air to refrigerant heat exchangers and moisture separator
all in one compact all aluminum module. Because of the
compact design and no interconnecting piping pressure
drops average 2.0 PSIG, the lowest in the industry.
HOT GAS BYPASS VALVES
Allows dryer to operate at a constant dew point from
0 to 100% load without the possibility of freeze ups.
HX200, HX250, HX300
Digital Dewpoint
Read Out Refrigerant
Suction Pressure
HEAVY DUTY FAN CYCLING CONTROL
Cycles the condenser fans on and off to maintain proper
head pressure during fluctuating ambient temperatures.
(Air-cooled only)
SIMPLE, RELAIBLE CONTROLS
Suction Pressure Gage (HX75 and up)
Discharge Pressure Gage (HX800 and up)
Digital Dew point Indicator Readout
On-Off Switch / Power On Light
REFRIGERANT ACCESS PORTS
All models include high and low side refrigeration system access ports
for easy servicing.
DIGITAL DEWPOINT INDICATOR
Electronic Temperature indicator provides precise, continuous outlet
air dew point temp readout of the air stream. (Standard feature on all
models, HX200 and above)
ELECTRONIC TIMER DRAINS
Feature fully adjustable timer mechanism, and large orifice for trouble
free operation.
ZERO LOSS DRAINS
Energy efficient drains ensure that valuable compressed air is not lost
when condensate is ejected. (optional)
ENERGY EFFICIENT HERMETIC COMPRESSOR
Tecumseh and Copeland Scroll compressors are standard features,
they are Made In The USA , are time proven and are the most widely
used, highest quality compressors available.
OVERSIZED CONDENSERS
Assures proper operation in the harshest industrial environments.
Dryers can withstand up to 140F Inlet air and 120F ambient temps.
“The refrigerant compressor is the heart of
THE
COMPRESSOR IS THE
the
airREFRIGERANT
dryer”.
HEART
THE
AIR
DRYER
HX
seriesrefrigerant
airOF
dryers
feature
industry
leading
Copeland
“The
compressor
is the
heart of
HX
series
air
dryers
feature
industry
leading
Copeland
Scroll
Scroll
the compressors.
air dryer”. (HX200 and above)
 compressors.
Copeland
technology
is an all-around
superior
(HX200
and above)
HX
series airScroll
dryers
feature
industry
leading Copeland
refrigeration
compressor
versus
competing
reciprocatcompressors.
(HX200 and
above)
•Scroll
Copeland
Scroll
technology
is an
all-around
superior
technologies
. technology is an all-around superior
 ing
Copeland
Scroll
refrigeration
compressor
versus competing reciprocating
Uses
up to 15%
less energy
thancompeting
competing
recipro
refrigeration
compressor
versus
reciprocattechnologies.
cating
compressors
ing technologies
.
Uses
upupto
than
reciprocating
 • 70%
less
moving
parts
for increased
reliabilityreciproUses
to15%
15%less
lessenergy
energy
than competing
competing
compressors
cating compressors
 Superior
liquid handling capability
70%
less
moving
parts for
for
reliability
 • Smooth
scroll
movement
forincreased
low sound
and vibration.
70% less moving
parts
increased
reliability

Superior
liquid
handling
capability
 Smooth start and stop of a scroll means longer com• pressor
Superior
liquid
handling capability
Smooth
scroll movement
for low sound and vibration.
life.
Smooth
start
and
stop
of
a
meansR134a
longer
com • HX
dryers
use
environmentally
friendly
and
Smooth scroll movement forscroll
low
sound
and
vibration.
pressor
life.
refrigerants.
Recognized
globally
as
efficient
• R404a
Smooth
startuse
and
stop
of a scroll
means
longer
compressor life.
HXsafe
dryers
environmentally
friendly
R134a
and
and
HFC solution
.
refrigerants.
Recognizedfriendly
globallyR134a
as efficient
• HR404a
X dryers
use environmentally
and R404a refrigerants.
and
safe
HFC
solution
.
Recognized globally as efficient and safe HFC solution.
HX SERIES FLOW DIAGRAM
HX SERIES FLOW DIAGRAM
1 - REFRIGERANT COMPRESSOR
2 - ADX
HEAT EXCHANGER MODULE
1. REFRIGERANT
COMPRESSOR
1 3 - REFRIGERANT
COMPRESSOR
CONDENSER
2. ADX
EXCHANGER MODULE
2 4HEAT
- ADX
EXCHANGER MODULE
- FANHEAT
MOTORS
3 5 - CONDENSER
3. CONDENSER
- LOW PRESSURE SWITCH
4 - FAN
MOTORS
- HOT
GAS BYPASS VALVE
4. FAN6MOTORS
5 7 - LOW
PRESSURE
SWITCH
HIGH
PRESSURE
SWITCH
5. LOW
SWITCH
6 PRESSURE
- HOT GAS
BYPASS VALVE
8 - FAN CYCLING SWITCH
7 GAS
- HIGH PRESSURE
SWITCH
6. HOT
VALVE PRESURE
9 -BYPASS
SUCTION
GAUGE
8 - FAN CYCLING SWITCH
10
DISCHARGE
PRESSURE
7. HIGH
SWITCH
9 PRESSURE
- SUCTION
PRESURE GAUGEGAUGE
11
FILTER
DRIER
10CYCLING
- DISCHARGE
PRESSURE GAUGE
8. FAN
SWITCH
- EXPANSION
1112 - FILTER
DRIER DEVICE
9. SUCTION
GAUGE
-PRESURE
CONDENSATE
DRAIN
1213 - EXPANSION
DEVICE
- CONDENSATE
FILTER
10. DISCHARGE
PRESSURE GAUGE
1314 - CONDENSATE
DRAIN
15
DEWPOINT
INDICATOR
14
CONDENSATE
FILTER
11. FILTER DRIER
15 - DEWPOINT INDICATOR
12. EXPANSION DEVICE
13. CONDENSATE DRAIN
14. CONDENSATE FILTER
15. DEWPOINT INDICATOR
AVAILABLE
AVAILABLE OPTIONS
OPTIONS
AVAILABLE OPTIONS
• ADV
ALARM
SYSTEM/AUDIBLE
ALARM
& LIGHT
ADV
ALARM
SYSTEM/AUDIBLE
ALARM
& LIGHT
 ADV ALARM SYSTEM/AUDIBLE ALARM & LIGHT
Sounds
andlights
lightsa light
a light
event
the dew
Soundsan
an alarm
alarm and
in in
thethe
event
thatthat
the dew
point point
exSounds an alarm and lights a light in the event that the dew point exexiting
thedryer
dryer is to high
or to low.
This valuable
option
will you
alert
iting
the
option
willalert
alert
iting
the dryerisistotohigh
highorortotolow.
low. This
This valuable
valuable option
will
you
you
inthe
the
event
of
a
dryer
or
system
malfunction
before
the
dryer
in in
the
event
of
a
dryer
or
system
malfunction
before
the
dryer
can
be
event of a dryer or system malfunction before the dryer can be
damaged
ororyour
be
can
be damaged
or
your
aircan
system
damaged
yourair
airsystem
system
can
be can be contaminated with
contaminated
with
moisture.
Has
delays
to avoid
avoid
nuisance
moisture.
Has
built
in
delays
to
avoid
alarms
contaminated with moisture. Hasbuilt
built in
innuisance
delays to
nuisance
alarms
alarms AIR FILTERS
• AMBIENT
  AMBIENT
AIR
AMBIENT
AIRFILTERS
FILTERS
• FUSED
DISCONNECTS
  FUSED
FUSEDDISCONNECTS
DISCONNECTS
• ZERO
AIR LOSS
CONDENSATE DRAINS
 ZERO
ZEROAIR
AIRLOSS
LOSSCONDENSATE
CONDENSATE DRAINS
• CORROSION
RESISTANT
COATINGS
CORROSION
RESISTANT
COATINGS
 CORROSION RESISTANT
COATINGS
• LOW
AMBIENT
SHUTDOWNS
 LOW
LOWAMBIENT
AMBIENTSHUTDOWNS
SHUTDOWNS
• NEMA
4/12/7
ELECTRICAL
 NEMA
NEMA
4/12/7
ELECTRICAL
4/12/7
ELECTRICAL

POWER
INTERUPTIONLIGHT
• POWER
INTERUPTION
LIGHT
POWER
INTERUPTIONLIGHT
SPECIFICATIONS & DIMENSIONS
MODEL
CAPACITY REFRIG IN/OUT
SCFM
COMP
38 F PDP
HP
HX10A
10
1/6
HX20A
20
HX25A
NPT
PRESSURE
SHIP
REFRIG.
AVAILABLE
DROP
WGT
TYPE
VOLTAGES
PSID
W
L
H
(LBS)
3/8 OD
1.3
13
17
14
77
R134A
1/5
3/8 OD
1.75
13
17
14
80
R134A
25
1/4
1/2
1.25
13
17
20
85
R134A
HX40A
40
1/4
1/2
1.25
13
17
20
90
R134A
115-1-60
HX55A
55
1/3
1/2
2.00
13
17
20
95
R134A
220-1-60
HX75A
75
1/3
1
2.00
18
26
26
135
R134A
HX100A
100
1/2
1
2.25
18
26
26
148
R134A
HX125A
125
3/4
1 1/2
1.5
18
26
26
225
R134A
HX150A
150
3/4
1 1/2
1.5
18
26
26
235
R134A
HX200A
200
1
1 1/2
1.5
23
33
32
250
R134A
HX250A
250
1 1/2
1 1/2
1.75
23
33
32
295
R404A
HX300A
300
1 1/2
1 1/2
2.00
23
33
32
310
R404A
HX400A
400
2
2
1.95
29
46
37
485
R404A
HX500A
500
3
2
2.00
29
46
37
510
R404A
HX625A
625
3
2
2.00
29
46
37
530
R404A
HX800A
800
4
3
2.10
35
50
59
855
R404A
240-3-60
HX1000A
1000
5
3
2.15
35
50
59
865
R404A
460-3-60
HX1200A
1200
6
3
2.13
35
50
59
900
R404A
575-3-60
HX1600A
1600
8
4
2.30
40
56
72
1400
R404A
HX2000A
2000
10
4
2.10
40
56
72
1595
R404A
HX2500A
2500
12
4
2.50
40
56
72
1755
R404A
HX3000A
3000
(2) 8
6 FLG
2.95
65
49
69
1985
R404A
HX4000A
4000
(2) 10
6 FLG
3.00
65
49
69
2495
R404A
HX5000A
5000
(2) 12
8 FLG
3.95
65
49
69
2775
R404A
NOTES:
1. Capacity is based on CAGI Standard No. ADF100. Inlet Temp 100 F, Inlet Pressure 100 psig
Ambient Temp 100 F at 38 F PDP. For conditions other than standard use the correction factors below.
2. Dryers maximum operating pressure is 232 psig for higher pressures consult factory.
3. Air-cooled condensers are standard on all models. Water-cooled condensers are available.
4. Information in this catalog is subject to change without notice.
5. H Series prefilters are recommended before the HX SERIES dryers. See H Series catalog.
6. For Larger Sizes Consult Factory.
240-1-60
HX SERIES DRYER SELECTION GUIDE & CORRECTION FACTORS
Rated Capacity (SCFM) x F1 X F2 X F3 X F4 = Actual Capacity
Example: What is the SCFM inlet capacity of an HX100 operating at the following conditions?
Inlet Pressure:115 PSIG Inlet Temp: 110 F, Ambient Temp: 110 F, Dew point Temp: 38 F
Inlet Capacity 100 SCFM x 1.03 x .75 x .90 x 1 = 69.5 SCFM
INLET PRESSURE
PSIG
85
100
115
145
185
232
CORRECTION FACTOR
F1
.97
1
1.03
1.07
1.13
1.16
INLET TEMP
F
85
100
110
120
CORRECTION FACTOR
F2
1.05
1
.75
.5
AMBIENT TEMP
F
80
90
100
110
CORRECTION FACTOR
F3
1.16
1.03
1
.90
DEWPOINT TEMP
F
38
45
50
CORRECTION FACTOR
F4
1
1.24
1.29
& OPTIONAL
STANDARDSTANDARD
& OPTIONAL
FEATURESFEATURES
MODELS
10-55
MODELS
10-55
75-150
GAUGES/INDICATORS
GAUGES/INDICATORS
Suction Pressure
O
Suction Pressure
Discharge Pressure
O
Discharge Pressure
Dew point Indicator
Dew point Indicator
Air Pressure
OS
O
O
OO
OO
Air PressureCONTROLS
O
O
75-150
200-300
S
200-300
400-625
S
400-625
800-1200
1600-5000
800-1200
1600-5000
S
O S
S O
O S
S O
O S
S S
O S
O
O S
O
S
S
S
OS
Power On Light
Hot Gas Bypass Valve O
Fan Cycling
Hot Gas Bypass
Valve Switch
CONTROLS On/Off Switch
On/Off Switch
Power On Light
S
S
S
S
S
S
S
S
O S
O
O
S
O
S
S
S
S S
S S
S S
S
S
S
SS
S S
S S
S S
S
S
S
S
O
S
SS
S S
S S
S
S
S
S
S
Pressure Shutdown
Fan Cycling Hi/Lo
Switch
S
SS
S S
S S
S
S
S
S
S
Compressor
Hi/Lo Pressure
ShutdownRelay/
S
Contactor
Compressor Relay/
S
Contactor Compressor Overload
SS
S S
S S
S
S
S
S
S
CompressorMISC.
Overload
S
Refrigerant
Access
Valves
MISC.
Heavy Duty
Steel Cabinet
Refrigerant Access
Valves
S
w/ Powder Coat Finish
Heavy Duty Steel Cabinet
S
Power Cord
w/ Powder Coat Finish
Ambient Air Filter
Power Cord
S
Corrosion Resistant CoatAmbient Air ing
Filter
O
Corrosion Resistant
CoatO
Fused Disconnect
Switch
ing
Dry Contacts for Remote
Fused Disconnect
O
Alarm Switch
Dry Contacts
for Remote
O
Hour
Meter
Alarm
Water Cooled Condenser
Hour Meter
O
Power Interruption Light
Water Cooled Condenser
O
Low Pressure Cut Out
Power Interruption
O
Switch Light
Scroll
Low Pressure
Cut Compressor
Out
Switch
Recip. Compressor
Scroll Compressor
Recip. Compressor
O
NA
S
S
S
S
S
S
S
S
S
S
S
S
S
S
SS
S S
S S
S
O
O
S
S
O
S
O
O
S
O
O
O
O
O
S
O
O
S
S
S
S
S
O
O
O
S
S
O
O
S
O
O
O
O O
O O
O O
O
O
O
O
O
O
O
O
O
OO
O O
O O
O O
O
O
O
O
O
O
O
O
O
O
O
NAO
S
NA
S
O
O
O
O
O
NA O
S
S
O
O
O
O
O
O
O
O
O
O
O
O
O
S O
S O
S
O
O
O
S
O
S
O
S
S
S
OO
O
S
S
S
S
O
O
O
O
O
O
S/O
O
O
S
O
S
O
O
O
O
O
O
S/O
O
O
S
O
THE FOLLOWING ARE A FEW COMPANIES THAT HAVE SELECTED MACAIR PRODUCTS TO
PROTECT THERE PLANTS AIR SYSTEMS FROM MOISTURE AND CONTAMINATES:
FORD MOTOR CO.
COPELAND CORP
FEDERAL RESERVE
THE
FOLLOWING
ARE
FEW
COMPANIES
THAT
HAVE
SELECTED
THE
FOLLOWING
ARE
AU.S.
FEW
THAT
HAVE
SELECTED
AIRCOMPANIES
FORCE THAT
THE
FOLLOWING
ARE
AAFEW
COMPANIES
HAVE
SELECTED
MACAIR
PRODUCTS
TOPROTECT
PROTECT
THERE
PLANTS
AIRAIR
SYSTEMS
MACAIR
PRODUCTS
TO
PROTECT
THERE
PLANTS
SYSTEMS
MACAIR
PRODUCTS
TO
THERE
PLANTS
AIR
SYSTEMS
WHIRPOOL
CORP
FROM
MOISTURE
AND
CONTAMINATES:
FROM
MOISTURE
AND
CONTAMINATES:
FROM
MOISTURE
AND
CONTAMINATES:
FORD
MOTOR
CO.CO.
FORD
MOTOR
MEIJERS
FORD
MOTOR
CO.
COPELAND
CORP
COPELAND
CORP
COPELAND
CORP
DETROIT CHROME
FEDERAL
RESERVE
FEDERAL
RESERVE
FEDERAL
RESERVE
U.S.
AIRAIR
FORCE
JIFFY MIX
(CHELSEA
MILLING CO)
U.S.
FORCE
U.S.
AIR
FORCE
WHIRPOOL
CORP
WHIRPOOL
CORP
WHIRPOOL
CORP
AMTRAK
MEIJERS
MEIJERS
MEIJERS
DANACHROME
CORP
DETROIT
CHROME
DETROIT
CHROME
DETROIT
JIFFY
MIX
(CHELSEA
MILLING
CO)
JIFFY
(CHELSEA
MILLING
CO)
JIFFY
MIXMIX
(CHELSEA
MILLING
CO)
AMTRAK
AMTRAK
AMTRAK
DANA
CORP
DANA
CORP
DANA
CORP
5 YEAR WARRANTY
MACAIR HX Series dryers are covered by a two year warranty.
YEAR
When the HX55series
isWARRANTY
purchased
with the matching
5 dryer
YEAR
WARRANTY
YEAR
WARRANTY
H Series pre filter the warranty is extended an additional
MACAIR
HXSeries
Series
dryers
areon
covered
two
yearyear
warranty.
When
theHX
HX HX
MACAIR
HX
Series
are
a year
two
warranty.
When
the
MACAIR
HX
dryers
are
covered
aaby
two
warranty.
When
the
3dryers
years
all covered
majorbyby
components.
series
dryer
purchased
withwith
thematching
matching
Series
prefilter
filterfilter
thewarranty
warranty
series
dryer
is purchased
the
matching
H Series
pre
the
warranty
series
dryer
isispurchased
with
the
HHSeries
pre
the
isis is
extended
an
extended
an
(See warranty
guidelines
for
extended
andetails)
additional
3
years
no
all
major
components.
additional
3
years
no
all
major
components.
additional 3 years no all major components.
OTHER
PRODUCTS
AVAILABLE
FROM
MACAIR
OTHER
PRODUCTS
AVAILABLE
FROM
MACAIR
OTHER
PRODUCTS
AVAILABLE
FROM
MACAIR
MHR
HEATLESS
MHRMHR
HEATLESS
DRYERS
DRYERS
HEATLESS DRYERS
H SERIES
H SERIES
H SERIES
FILTERS
FILTERS
FILTERS
MD SERIES
MD SERIES
MD SERIES
CAPACITY
HIGHHIGH
CAPACITY
HIGH CAPACITY
DISTRIBUTED
BY: BY:
DISTRIBUTED
DISTRIBUTED
BY:
4123 PIONEER
DR
WALLED LAKE, MI 48390
248-624-6300 248-624-0622 FAX
[email protected]
www.macair1.com
SERIES
MHT MHT
SERIES
MHT SERIES
TEMP
DRYERS
HIGHHIGH
TEMP
DRYERS
HIGH TEMP DRYERS
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