MV Vacuum circuit-breaker 24 KV Catalogue 2004 Evolis circuit-breaker A safe, easy to integrate and comprehensive range for demanding installations. PE60040 b Evolis is a vacuum circuit-breaker that meets current and future standards in terms of electrical installation dependability, in compliance with standards and environmental protection. It is the quintessential expression of Merlin Gerin’s know-how. b Evolis is intended for all network applications, either new or renovation installations, for utilities companies, infrastructures, process industry and tertiary building. PE60052 Evolis 24 kV frontal fixed Evolis 24 kV frontal withdrawable 1 The very best of vacuum technology DE60163 As a specialist in breaking technologies, Merlin Gerin took naturally an interest in vacuum breaking techniques. A major R&D investment was made to develop and engineer Evolis, providing customers with the very best of vacuum technology. Ceramic chamber Shield Fixed contact Mobile contact Make-up of a vacuum interrupter b Vacuum interrupters basically have two electrical contacts, one fixed and the other mobile, and a sealed enclosure. The latter enables a high level of vacuum to be maintained inside the interrupter (less than 10-2 Pa) to provide insulation between the open contacts. b The dielectric strength of the vacuum allows the contact-to-contact distance to be reduced. This short distance together with the low opening speed allow the use of a low energy control mechanism. A metal bellows provides the link between the mobile contact and the enclosure. b In order to keep the vacuum level required for the correct operation of the interrupter for 30 years, the enclosure must be perfectly sealed, and the various components have to be fully degased. This is achieved by: v choosing materials that are specifically selected for this application (metals and ceramics), v choosing an appropriate assembly process (vacuum, high temperature brazing), v the use of a "getter" material to absorb the residual gas. Current breaking in a vacuum interrupter Metal bellows b At low values of current, these vapors very quickly condense on the shield and contacts when the arc disappears, thus allowing: v the vacuum to be re-established, v a contact-to-contact dielectric strength to be restored that is greater than the recovery voltage: breaking is then complete. Fig. 1: vacuum interrupter components DE60164 Current Electrode AMF coil Contact disk Arc plasma Axial magnetic field PE60042 Fig. 2: cross-section of AMF contact Fig. 3: diffuse vacuum arc AMF technology 2 b In vacuum breaking, the electrical arc generated on separation of the contacts is made up of a plasma of metal vapors produced by the vaporization of the contact material. b At high currents, the electrical arc in the vacuum switches to a concentrated mode which causes high, localized temperature rises on the contacts. The existence of these hot spots is detrimental to the quick restoring of the dielectric strength. Two techniques can be used in order to avoid this stagnation of the static concentrated arc: v the so called RMF (Radial Magnetic Field) technique, involves rotating the arc thanks to an electromagnetic effect generated by a radial magnetic field; this therefore limits contact erosion. v a more recent technique called AMF (Axial Magnetic Field) involves applying an axial magnetic field parallel to the axis of the two contacts (fig. 2) which allows a diffuse arc to be maintained (fig. 3) even at high current values. The arc energy is spread over the whole contact surface area, therefore causing very low levels of erosion. v Merlin Gerin has chosen this last technique for the Evolis range. 200110 Merlin Gerin’s choices for Evolis combined with its industrial expertise provides customer with a highly reliable range of circuit-breakers. These products are suitable for the most demanding conditions with the guarantee of full compliance with international standards. AMF technology b Evolis circuit-breakers use AMF type vacuum interrupters. According to technical and economic optimization considerations, the axial magnetic field is generated: v either by a coil outside of the interrupter (fig. 4), for rated voltages up to 17.5 kV, v or by a coil integrated in the interrupter contact structure (fig. 5), for the 24 kV voltage level. b In both cases the AMF vacuum interrupters feature low arc voltages (Uarc of around 50 V) and maximum usage of the contact surface for very low contact erosion. The advantages provided b The above choices provide customers with the following advantages in MV circuit-breaker applications: v simple and compact vacuum interrupters, v high electrical endurance meaning that there is no need for contact wear inspection in normal network protection applications including highly disturbed overhead line feeders. DE60162 Fig 4: 17.5 kV external coil type interrupter Fig 5: 24 kV internal coil type interrupter 3 The very best of vacuum technology PE60062 Systematic advanced control The main components of the circuit-breaker, such as vacuum interrupter and operating mechanism, are produced by Schneider Electric. The vacuum interrupters are manufactured in an ultra-modern production unit in France. During manufacture, each circuit-breaker is subjected to systematic advanced testing. Vacuum interrupter testing b The level of vacuum in each interrupter is tested using the "magnetron discharge method". PE60061 Vacuum interrupter b Using this sophisticated procedure, measurement is very precise and does not require access to the inside of the interrupter, thus not affecting the airtight seal. Circuit-breaker testing b A rigorous set of tests and measurements is carried out on each circuit-breaker. b The results are reported and signed off by the quality control department on each device's test certificate to ensure product traceability. Compliance with standards b Evolis complies with IEC 62271-100. b Design and production are certified to ISO 9000 (version 2000). b Production sites are certified to ISO 14001 (environmental standard). Certification Industrial process expertise b The certificate of conformity provides guarantees that the circuit-breaker: v has been subject to type tests according to EN 45001 standards procedures in accredited laboratories by independent organizations, v is in conformity with recognized international standards b Evolis is currently being certified by external EN 45011 accredited organizations, members of the STL (Short circuit Testing Liaison) v EN 45001: general requirements for the competence of testing and calibration laboratories, v EN 45011: general requirements for bodies of operating product certification systems. Environmental care b Product design takes account of the environmental constraints described in a "Product Environment Profile" dossier (PEP). b An end-of-service-life manual details procedures for dismantling and processing components. 4 General contents Evolis presentation p.6 Panorama p.8 Evolis 24 kV frontal fixed p.10 Evolis 24 kV frontal withdrawable p.24 Evolis Pilot monitoring device p.43 5 Evolis presentation 6 DE60129 Extended products offer LV cubicle components b Mcb b protection relay b lamp b push button b terminal blocks connector Protection and control b UMI Circuit-breaker b pilot b cradle Metering b VPIS b PM500 DV2 (kA) Icu Ue (V) 100 100 220/440 85 525 690 Icw 85kA/1s cat.B Ics = 100% Icu 50/60Hz IEC 947-2 EN 60947-2 AS NEMA UNE BS CEI VDE UTE Instrument transformer MV cubicle components b capacitor insulator b earthing switch b heating resistor b voltage presence indicator b crank b extraction table 7 Panorama Evolis 7.2… 17.5 kV frontal DV2 Ue (V) 220/440 525 690 Icu (kA) 100 100 85 DV2 Icu Icw 85kA/1s cat.B Ics = 100% Ue (V) (kA) 100 100 220/440 Icu 85 525 690 Icw 50/60Hz 85kA/1s cat.B 947-2 IEC EN 60947-2 BS CEI UTE UNE AS NEMA Ics = 100% Icu VDE 50/60Hz 947-2 IEC EN 60947-2 AS UNE BS CEI VDE UTE Withdrawable Fixed RATED VOLTAGE kV kV kV PHASE DISTANCE from 145 to 240 mm RATED SHORT CIRCUIT CURRENT from 25 to 40 kA RATED CURRENT from 630 to 2500 A separate catalogue 8 NEMA Evolis 24 kV frontal Protection and control MERLIN GERIN Sepam on 1 > 51 1 > >51 1o > 51 1o > >51 I1 = I2 = I3 = Fixed Withdrawable Pilot option checks that the circuit-breaker is in a good working order Pilot option checks that the circuit-breaker is in a good working order ext 0 off I on Metering Instrument Cubicle transformers components Trip 165A RMS 166A RMS 167A RMS v SEPAM series 20 v PM450, for common PM500 for applications basic metering v LPCT compatible with Sepam relay v SEPAM series 40 v PM800 Series v CT for advanced compatible with for demanding applications metering Sepam relay v v v v Earthing switch Insulators Potential tester Bus section truck v Bus section v Circuit-breaker extraction table v Crank Web accessible Web accessible RATED VOLTAGE kV v SEPAM series 80 v CM3000, for complete CM4000 Series applications for comprehensive v Voltage v VT compatible with indication Sepam relay v Transparent metering and screen v Insulator support power quality analysis PHASE DISTANCE from 230 to 250 mm RATED SHORT CIRCUIT CURRENT from 16 to 31.5 kA RATED CURRENT from 630 to 2500 A separate catalogues 9 Evolis 24 kV frontal fixed 10 PE60040 Contents Main characteristics presentation p.12 Function description p.13 MV connections p.13 LV connections p.14 Opening circuit p.15 Remote control p.16 Indication and locking / interlocking p.17 Auxiliary wiring diagram p.18 Dimensions p.19 Offer structure p.20 Order form p.21 Separate components p.22 Services p.23 Fixed version 11 Evolis 24 kV frontal fixed Main characteristics presentation A fully assembled and tested unit b Evolis circuit-breakers are actuated by a spring operated mechanism that ensures operating speeds independent of operator action and can be operated without any auxiliary supply. When the operating mechanism is motorized, the circuit-breaker can take on remote control functions and perform re-closing cycles. b This unit is easy to integrate in a cubicle environment. An Installation Guide explains the necessary operations in detail. DE60047 Electrical characteristics according to IEC 62271-100 Phase distance (mm) 230 Rated voltage 24 kV Isc 16 kA 630 A 1250 A 2000 A 2500 A 630 A 1250 A 2000 A 2500 A 630 A 1250 A 2000 A 2500 A H 25 kA D W 250 250 In 31.5 kA b b v v v v b b v v v v v v v v v available end of 2004 Dimensions (mm) D H W 593 712.5 655 593 712.5 730 593 712.5 745 97 97 135 Weight (kg) Additional characteristics according to IEC 62271-100 Rated values Voltage Insulation voltage: power frequency withstand voltage lightning impulse withstand voltage Frequency Short time withstand current Peak withstand current Short circuit making current Other characteristics Operating sequences Mechanical endurance Electrical endurance Number of operations at full Isc value Capacitive current breaking Service conditions Humidity: average relative humidity 12 Ur kV rms 24 Ud Up fr Ik/tk Ip kV rms kV peak Hz kA kA peak kA peak 50 125 50-60 Isc/3s 2.5 & 2.6 Isc 2.5 & 2.6 Isc class number of operations class 16 kA 25 kA 31.5 kA class 24-hours period 1 month O-3min-CO-3min-CO O-0.3s-CO-3min-CO O-0.3s-CO-15s-CO M2 10 000 E2 50 50 50 C1-C2 (for some applications) -25°C to 40°C < 95% < 90% Function description MV connections Connection DE60126 b The basic circuit-breaker is fitted with drilled copper terminal pads. Customer connection is easily achieved outside the circuit-breaker on these vertical terminal pads. Type tested configurations of connections are shown in the Installation Guide. 13 Evolis 24 kV frontal fixed Function description LV connections DE60143 Two solutions for connections without LV Plug with LV plug b The basic fixed circuit-breaker LV wiring can be connected directly to the terminal block of the operating mechanism, through a cable protection duct. b An LV plug can be fitted as an option. It includes: v the fixed part (male) fitted on the circuit-breaker and fully wired to the terminal block of the operating mechanism, v the mobile part (female) compatible with the male part. Two versions of LV plug are available DE60149 Low voltage connections b A 21-pin LV plug, allowing connection of: v a shunt opening release YO1, v a remote control mechanism (electrical motor, shunt closing release YF, antipumping relay), v the monitoring device Pilot, v maximum number of auxiliary contacts: 3 NC - 3 NO - 1 CHG, (see details in chapter "Open/closed auxiliary contacts"). b A 42-pin LV plug, allowing connection of: v an opening release (shunt opening release or undervoltage release), v a second opening release (shunt opening release YO2 or undervoltage release YN or low energy release MITOP), v a remote control mechanism (electrical motor, shunt closing release, antipumping relay), v the monitoring device Pilot, v maximum number of auxiliary contacts: 5 NC - 6 NO - 1 CHG, (see details in chapter "Open/closed auxiliary contacts"). LV wiring kit A kit including 21 wires (2 meters long) fitted with pin suitable for the plug can be supplied for connection to the LV compartment of the cubicle. LV plug connections Interlocking kit For withdrawble applications, an interlocking kit is available. This kit facilitates the interlocking between the LV plug (connected/disconnected) and the open/closed position of the circuit-breaker (as required by the IEC standard 62271-200). This arrangement provides an auxiliary supply connection with a high level of electrical safety. 14 Function description opening circuit DE60161 Composition b v v v v (2) (1) or (3) The opening circuit can be produced using the followings units: shunt opening release (YO1), second shunt opening release (YO2), undervoltage release (YN), low energy release (MITOP). Please check in the combination table the right associations of different releases. Note: this table is present in order form at the end of this catalogue. Shunt opening release (YO1 and YO2) b This causes instant opening of the circuit-breaker when energised. Characteristics Supply Threshold VAC VDC VAC VDC Consumption see order form 0.7 to 1.1 Un 0.85 to 1.1 Un 160 VA 50 W DE60094 Undervoltage release (YN) (1) Shunt opening release b An Undervoltage release operates to open the circuit-breaker when the voltage at the terminals of the release falls below 35% of its rated voltage, even if the fall is slow and gradual. On the other hand, it does not operate the circuit-breaker when the voltage at its terminals exceeds 70% of its rated supply voltages. Circuit-breaker closing is possible when the values of the voltage at the terminals of the release are greater than or equal to 85% of its rated voltage. Closing is impossible when the voltage at the terminals is lower than 35% of its rated supply voltage. Characteristics DE60089 Supply Threshold Consumption pick-up hold (2) Undervoltage release opening closing VAC VDC VAC VDC see order form 0.35 to 0.7 Un 0.85 Un 400 VA 100 W 100 VA 10 W Low energy release (MITOP) DE60091 b This specific release comprises a low energy consumption unit and is used specifically with self-powered relay SEPAM 100LA ("REFLEX MODULE"), or VIP relay. Characteristics (3) Low energy release Supply Threshold direct current 0.6 A < I < 3 A Any tripping caused by the Mitop release is indicated momentarily by an SDE type changeover contact. 15 Function description remote control Evolis 24 kV frontal fixed Function DE60160 (6) (5) b The remote control enables remote opening and closing of the circuit-breaker. Composition (8) b v v v v The remote control comprises: electrical motor and gear reducer, a shunt closing release (YF), an antipumping relay, an operation counter. (7) (9) (4) Operating mechanism DE60093 Electric motor and gear reducer Ì (4) Electric motor and gear reducer b The electrical motor arms and rearms the energy storage springs as soon as the circuit-breaker is closed. This enables instant reclosing of the device after opening. The arming lever is only used as back up control in the absence of an auxiliary voltage. M3 contact indicates end of charging. Characteristics Supply Consumption VAC VDC VAC VDC 50/60 see order form see order form 380 VA 380 W DE60094 Shunt closing release (YF) b This causes the remote closing of the circuit-breaker when the operating mechanism is armed. Characteristics Supply (5) Shunt closing release Threshold Consumption YF VAC 50/60 Hz VDC VAC VDC see order form see order form 0.85 to 1.1 Un 160 VA 50 W DE60095 Antipumping relay b The antipumping relay avoids unwanted closing and tripping within a short interval. This function gives absolute priority to the opening order and blocks closing. This prevents the device from being locked in an indefinite opening-closing cycle. (6) Antipumping relay 16 Function description indication and locking / interlocking DE60087 Operation counter b The operation counter is visible from the front face. It displays the number of operating cycles that the device has performed. (7) Operation counter DE60152 Open/closed auxiliary contacts b The number of available contacts depends on the fitted options on the operating mechanism. (8) Auxiliary contacts b In its basic configuration, the operating mechanism of the circuit-breaker comprises a total of: v 5 normally closed contacts (NC), v 6 normally open contacts (NO), v 1 changeover contact (CHG). b Use of auxiliary contacts is given in the following table: Option Remote control Shunt opening release (each) Undervoltage release Low energy release MITOP Trip circuit supervision NC contact 1 0 0 0 1 NO contact 1 1 0 0 0 To find out the final number of contacts available, the above quantity must be deducted from the total quantity (5 NC + 6 NO + 1 CHG) included in the circuitbreaker. (Example: a circuit-breaker equipped with a remote control and a shunt opening release has 4 NC + 4 NO + 1 CHG available contacts. With an undervoltage release instead of a shunt release, this circuit-breaker has 4 NC + 5 NO + 1CHG available contacts). b When the 21-pin LV plug is used (for withdrawable applications), the maximum number of available contacts is: v 3 NC, v 3 NO, v 1 changeover. (Instead of 5NC-6NO-1CHG with the 42-pin LV plug). Contact characteristics Rated current Breaking capacity AC DC 220 V (cos ϕ ≥ 0.3) 110/220 V (L/R ≤ 0.02 s) 10 A 1A 0.3 A DE60124 Locking of the circuit-breaker in the open position b This key lock allows the locking of the circuit-breaker in the "open" position by the means of a key. b The circuit-breaker is locked in the "open" position by blocking the opening pushbutton in the "pushed-in position". b The key lock is of Profalux or Ronis captive key type. (9) Locking kit 17 Function description auxiliary wiring diagram Evolis 24 kV frontal fixed DE60123 Auxiliary wiring diagram (principle) CLOSE CB OPEN CB M YF + anti-pumping motor shunt closing + anti-pumping system remote control 18 PILOT YO1 or YO2 YM monitoring device pilot shunt opening release undervoltage release MITOP low energy release (MITOP) changeover contact NO NC contacts contacts Dimensions D 97.5 DE60062 D DE60060 3 sizes of width 712.5 W 593 Dimensions (mm) Phase distance 230 D 16 kA 25 kA 31.5 kA W 250 D W 630 A b 655 b 734 1250 A b 655 b 734 250 D W 2000 A b 745 2500 A b 745 2000 A b 745 2500 A b 745 630 A b 745 1250 A b 745 2000 A b 745 2500 A b 745 630 A b 655 b 734 1250 A b 655 b 734 19 Evolis 24 kV frontal fixed Offer structure The basic frontal fixed circuit-breaker includes: b b b b b b b a manual operating mechanism (spring type), closing and opening pushbuttons, a mechanical "open/closed" position indicator, a mechanical "charged/discharged" closing spring indicator, a shunt opening release, an "end of charging" contact, a block of auxiliary contacts. Basic frontal fixed circuit-breaker Phase distance (mm) 230 250 DE60080 24 kV 16 kA 25 kA 31.5 kA 630 A 1250 A 2000 A 2500 A 630 A 1250 A 2000 A 2500 A 630 A 1250 A 2000 A 2500 A - - Extra value for: DE60132 undervoltage release (instead of shunt opening release) Circuit-breaker fitted options LV connection DE60153 21-pin LV plug 42-pin LV plug Monitoring device DE60135 Pilot module diagnosis by Schneider Electric expert Remote control DE60101 remote control (electrical motor, gear reducer, shunt closing release, antipumping relay, operation counter) Fig. 1 shunt opening release (YO2) (fig. 1) undervoltage release (YN) (fig. 2) low energy release (MITOP) (fig. 3) DE60081 DE60102 DE60132 Second opening release Fig. 2 Fig. 3 Locking / interlocking DE60136 open position circuit-breaker locking without lock Ronis or Profalux lock Indication DE60092 operation counter 20 Order form Basic frontal fixed circuit-breaker Only one box (ticked or filled in by the needed value) have to be considered between each horizontal line. A blue box corresponds to a non priced function. Quantity Rated voltage Ur Rated short-circuit breaking current Isc Rated normal current Ir Phase distance (mm) 230 Indicators IEC standard labels and push button colours red-black ANSI standard red-black 1st opening release (see possible choice in combination table below) shunt opening 24 Vdc 110 Vdc 110 Vac (50 Hz) release (YO1) 48 Vdc 125-127 Vdc 220-230 Vac (50 Hz) 220 Vdc undervoltage 24 Vdc 110 Vdc 110 Vac (50 Hz) release (YN) 48 Vdc 125-127 Vdc 220-230 Vac (50 Hz) 220 Vdc kV 24 kA A 250 red-green red-green 120 Vac (60 Hz) 120 Vac (60 Hz) Circuit-breaker fitted options LV connection 21 pin LV plug 42 pin LV plug Pilot monitoring device Pilot with connecting kit with LV plug without LV plug diagnosis by Schneider Electric expert (separate order) Remote control Electrical motor 24… 32 Vdc 110… 127 Vdc/ac 48… 60 Vdc/ac 220… 250 Vdc/ac Shunt closing release (YF) 110 Vdc 110 Vac (50 Hz) 120 Vac (60 Hz) 24 Vdc 48 Vdc 125-127 Vdc 220-230 Vac (50 Hz) 220 Vdc 2nd opening release (see possible choice in combination table below) shunt opening 24 Vdc 110 Vdc 110 Vac (50 Hz) 120 Vac (60 Hz) release (YO2) 48 Vdc 125-127 Vdc 220-230 Vac (50 Hz) 220 Vdc undervoltage 24 Vdc 110 Vdc 110 Vac (50 Hz) 120 Vac (60 Hz) release (YN) 48 Vdc 125-127 Vdc 220-230 Vac (50 Hz) 220 Vdc low energy release (MITOP) Locking / interlocking open position CB locking Ronis Profalux Indication operation counter (already included if remote control supplied) Combination table Shunt opening release YO1 Shunt opening release YO2 undervoltage YN Mitop No LV plug or 42-pin LV plug 1 1 1 1 1 1 1 1 21-pin LV plug 1 1 1 21 Evolis 24 kV frontal fixed Separate components The following components can be ordered separately and can be adapted or replaced by the customer Accessories incorporated in the operating mechanism Shunt opening release DE60102 24 Vdc 48 Vdc 110 Vdc 125-127 Vdc 220 Vdc 110 Vac 220-230 Vac 120 Vac 50 Hz 50 Hz 60 Hz AAA10 115 AAA10 116 AAA10 117 AAA10 118 AAA10 119 AAA10 120 AAA10 121 AAA10 122 50 Hz 50 Hz 60 Hz AAA10 106 AAA10 107 AAA10 108 AAA10 109 AAA10 110 AAA10 111 AAA10 112 AAA10 113 50 Hz 50 Hz 60 Hz AAA10 124 AAA10 125 AAA10 126 AAA10 127 AAA10 128 AAA10 129 AAA10 130 AAA10 131 Shunt closing release DE60154 24 Vdc 48 Vdc 110 Vdc 125-127 Vdc 220 Vdc 110 Vac 220-230 Vac 120 Vac Undervoltage release DE60132 24 Vdc 48 Vdc 110 Vdc 125-127 Vdc 220 Vdc 110 Vac 220-230 Vac 120 Vac DE60133 Electrical motor 24… 32 Vdc 48… 60 Vac/dc 100… 127 Vac/dc 220… 250 Vac/dc AAA10 027 AAA10 028 AAA10 029 AAA10 030 gear reducer open position circuit-breaker locking AAA10 065 AAA10 092 DE60101 DE60136 Other accessories of the operating mechanism MV and LV connection accessories 200190 200188 MV connection accessories clusters set (including fingers) arms set 630-1250 A 2500 A 630-1250 A 2500 A AAA10 025 AAA10 026 AAA10 022 AAA10 023 LV connection DE60153 21-pin LV plug 42-pin LV plug LV connection kit (21 wires) 22 AAA10 031 AAA10 032 59117 Services The following components can only be adapted or replaced on site by personnel trained by Schneider Electric: b Pilot monitoring device, b remote control (incl.: motor, gear train, shunt closing release, antipumping relay, operation counter), b operation counter, b low energy release (MITOP), b interlocking kit between circuit-breaker position and LV plug, b racking device, b operating mechanism auto-discharge, b frontal circuit-breaker front cover. 23 Evolis 24 kV frontal withdrawable 24 PE60041 Contents Withdrawable version Main characteristics presentation p.26 Function description p.27 Racking in p.27 LPCT sensors p.28 MV connections p.29 LV connections p.30 Opening circuit p.31 Remote control p.32 Indication and locking / interlocking p.33 Auxiliary wiring diagram p.34 Dimensions p.35 Offer structure p.36 Order form p.39 Separate components p.40 Services p.42 25 Evolis 24 kV frontal withdrawable Main characteristics presentation A fully assembled and tested unit b Evolis circuit-breakers are actuated by a spring operated mechanism that ensures operating speed independent of operator action and can be operated without any auxiliary supply. When the operating mechanism is motorized, the circuit-breaker can take on remote control functions and perform re-closing cycles. b This unit is easy to integrate in a cubicle environment. An Installation Guide explains the necessary operations in detail. b This withdrawable unit comprises the circuit-breaker, arms and clusters, racking truck and its cradle. The cradle and the circuit-breaker can be ordered and delivered separately. DE60049 Electrical characteristics according to IEC 62271-100 Phase distance (mm) Rated voltage 24 kV 230 Isc 250 In 16 kA 25 kA H 31.5 kA 630 A 1250 A 2000 A 2500 A 630 A 1250 A 2000 A 2500 A 630 A 1250 A 2000 A 2500 A b b v v b b v v v v v v v available end of 2004 Dimensions (mm) D H W D W 1309 1188 786 1309 1188 886 145 136 206 148 Weight (Kg) Circuit-breaker Cradle Additional characteristics according to IEC 62271-100 Rated values Voltage Insulation voltage: power frequency withstand voltage lightning impulse withstand voltage Frequency Short time withstand current Peak withstand current Short circuit making current Other characteristics Operating sequences Mechanical endurance Electrical endurance Number of operations at full Isc value Capacitive current breaking Service conditions Humidity: average relative humidity 26 Ur kV rms 24 Ud Up fr Ik/tk Ip kV rms kV peak Hz kA kA peak kA peak 50 125 50-60 Isc/3s 2.5 & 2.6 Isc 2.5 & 2.6 Isc class number of operations class 16 kA 25 kA 31.5 kA class 24-hours period 1 month O-3min-CO-3min-CO O-0.3s-CO-3min-CO O-0.3s-CO-15s-CO M2 10 000 E2 50 50 50 C1-C2 (for some applications) -25°C to 40°C < 95% < 90% Function description racking in 200128 Composition b v v v The "racking in" function is provided by: the racking truck supporting the circuit-breaker (mobile part), the cradle including the bushings (fixed part), the LV plug. Operating procedure Service position 200149 b The circuit-breaker moves through 3 stable positions: v service position: circuit-breaker racked in and locked in place; low voltage plug connected, v test position: circuit-breaker racked out and locked in place; low voltage plug connected, v extracted position: the circuit-breaker can be unlocked and extracted from the cubicle, with no interlocking. Test position 2000148 Safety functions A propulsive system combined with a screw-shaft makes racking in and racking out easier. b Interlocking In accordance with IEC standards 62271-100 and 62271-200, the following interlockings are provided: v racking in or out are impossible unless the circuit-breaker is in the open position, v racking in the circuit-breaker is impossible unless the LV plug is connected, v disconnecting the LV plug is impossible unless the circuit-breaker is racked out. DE60114 Extracted position In addition the truck is equipped with a device that allows circuit-breaker racking in to be interlocked with the cubicle door (which must be specially designed): v It is only possible to rack in the circuit-breaker if the door is closed, v the door can only be opened with the circuit-breaker racked out. b Earthing is achieved throughout the whole racking in operation by the mean of the wheels of the racking truck. Additional earthing device can be supplied as an option. b Protective shutters on the cradle prevent access to the racking fingers when the device is extracted (protection index: IP2X). b For maintenance or test purposes, it is possible to: v padlock the shutters in the closed position, v unlock the shutters mechanism to access the fixed contacts, and insert a screen to prevent the lived set of fixed contacts being exposed. DE60138 b A fool-proof protection enables cradle and circuit-breaker to be matched up. This system is mounted on the circuit-breaker. Part of it has to be assembled by the panel builder on the cradle side. b Earthing switch It can be fixed on the cradle, allowing proper interlocking between the circuit-breaker and the earthing switch, (see detailed description in "Earthing switch and cubicle components" catalogue). b Anti-drop function This function ensures the safety of the operator during the extraction of the circuit-breaker. Accessories DE55137 MT66049 Auto-discharge function Racked in/out position Earthing sliding device b 4 racked in/racked out position contacts. b Additional earthing device (copper brush). b Core sensors LPCT type, directly fitted on the bushings of the cradle. b Auto-discharge function: the spring of the circuit-breaker operating mechanism is automatically discharged when the circuit-breaker is extracted from the cubicle. This feature avoids unexpected closing of the circuit-breaker. 27 Evolis 24 kV frontal withdrawable Function description LPCT sensors The LPCT’s are the best way to increase the effectiveness of the protection chain and simplify the selection. Function b These Low Power Current Transducers (LPCT) provide accurate current measurement to the protection function when an Evolis circuit-breaker is associated with the Sepam relay range. DE60099 b They comply with IEC 60044-8 standard. Composition b Two types of LPCT are available: v LPCT for bushings, v LPCT for cubicles. LPCT for bushings (TLP Type) b The sensor is delivered with 5m of cable and connector that allows direct connection to the Sepam unit. DE60097 Mechanical characteristics (LPCT for bushings) b Mounted directly on the Evolis withdrawable circuit-breaker cradle. The sensors are simply located on the bushings and fixed using three screws. Each sensor covers the full operating range of the corresponding circuit-breaker. b Connection to the Sepam is achieved using an shielded cable which is attached to each sensor. LPCT for cubicle (CLP Type) Electrical characteristics b In compliance with IEC 60044-8 standard, defining Low Power current Transducer with voltage output. b Usable for nominal currents of 25 A to 2500 A. b Class 0.5 throughout the range. b Current sensors deliver a voltage output at a ratio of 100 A/22.5 mV. Common features Rated primary current Rated secondary output (at 100A) Accuracy class for measuring Accuracy class for protection Burden Frequency 100 A 22.5 mV 0.5 5P 2 kΩ 50 / 60 Hz TLP190 On the bushings On the bushings Rated extended primary current Accuracy limit factor Rated short time thermal current Highest voltage for equipment Rated power frequency withstand volt. Rated lighting inpulse withstand voltage 28 1250 A 250 25 kA / 3s 24 kV 50 kV 125 kV 2500 A 315 31.5 kA / 3s 24 kV 50 kV 125 kV DE60100 TLP160 In the cubicle DE60099 CLP3 In the cubicle DE60098 CLP2 DE60097 Specific features Assembly 1250 A 250 25 kA / 3s 0.72 kV 3 kV 2500 A 315 31.5 kA / 3s 0.72 kV 3 kV Function description MV connections Connection DE60134 b Customer connection is easily achieved outside the cradle: v on vertical copper terminals integrated in the bushing. DE60158 Type tested connection configuration are shown in the Installation Guide. Field deflectors The field deflectors are to be fitted at the end of the bushings. They are necessary in case of installation of the cradle within a compartmented cubicle. For other applications, tested configurations are described in the Installation Guide. 29 Evolis 24 kV frontal withdrawable Function description LV connections DE60155 Main functions b With the basic withdrawable circuit-breaker, LV wiring is produced via an LV plug. b The LV plug includes: v the fixed part (male) fitted on the circuit-breaker and fully wired to the terminal block of the operating mechanism, v the mobile part (female) compatible with the male part. Two versions of LV plug are available b A 21-pin LV plug, allowing to connection of v a shunt opening release YO1, v a remote control mechanism (electrical motor, shunt closing release YF, antipumping relay), v the Pilot monitoring device, v maximum number of auxiliary contacts: 3 NC - 3 NO - 1 CHG (see details in chapter "Open/closed auxiliary contacts"). b A 42-pin LV plug, allowing to connect v an opening release (shunt opening release or under-voltage release), v a second opening release (shunt opening release YO2, under-voltage release YN or low energy release MITOP), v a remote control mechanism (electrical motor, shunt closing release, antipumping relay) v the Pilot monitoring device, v maximum number of auxiliary contacts: 5 NC - 6 NO - 1 CHG (see details in chapter "Open/closed auxiliary contacts"). b Interlocking function In order to comply with IEC standard 62271-200, an interlocking feature prevents: v racking in when the LV plug is not connected. v disconnection of the LV plug when the circuit-breaker is in racking in position. LV wiring kit b A kit including 21 wires (2 meters long) fitted with pin suitable for the plug can be supplied for connection to the LV compartment of the cubicle. This arrangement provides an auxiliary supply connection with a high level of electrical safety. 30 Function description opening circuit DE60161 Composition b v v v v (2) (1) or (3) The opening circuit can be achieved by the followings units: shunt opening release (YO1), second shunt opening release (YO2), under voltage release (YN), low energy release (MITOP). Please check in the combination table the right associations of different releases. Note: this table is present in order form at the end of this catalogue. Shunt opening release (YO1 et YO2) b This causes the instant opening of the circuit-breaker when energised. Characteristics Supply Threshold VAC VDC VAC VDC Consumption Operating mechanism see order form 0.7 to 1.1 Un 0.85 to 1.1 Un 160 VA 50 W DE60094 Under voltage release (YN) (1) Shunt opening release b An under voltage release operates to open the circuit-breaker when the voltage at the terminals of the release falls below 35% of its rated voltage, even if the fall is slow and gradual. On the other hand, it does not operate the circuit-breaker when the voltage at its terminals exceeds 70% of its rated supply voltage. Circuit-breaker closing is possible when the values of the voltage at the terminals of the release are greater than or equal to 85% of its rated voltage. Closing is impossible when the voltage at the terminals is lower than 35% of its rated supply voltage. DE60089 Characteristics Supply Threshold Consumption (2) Under voltage release pick-up hold opening closing VAC VDC VAC VDC see order form 0.35 to 0.7 Un 0.85 Un 400 VA 100 W 100 VA 10 W DE60091 Low energy release (MITOP) b This specific release comprises a low energy consumption unit and is used specifically with self-powered relay SEPAM 100LA ("REFLEX MODULE"), or VIP relay. (3) Low energy release Characteristics Supply Threshold direct current 0.6 A < I < 3 A Any tripping caused by the Mitop release is indicated momentarily by an SDE type changeover contact. 31 Function description remote control Evolis 24 kV frontal withdrawable Function DE60160 (6) (5) b The remote control enables remote opening and closing of the circuit-breaker. Composition (8) b v v v v The remote control comprises: electrical motor and gear reducer, a shunt closing release (YF), an antipumping relay, an operation counter. (7) (9) (4) Operating mechanism Electric motor and gear reducer DE60093 b The electrical motor arms and rearms the energy storage springs as soon as the circuit-breaker is closed. This enables instant reclosing of the device after opening. The arming lever is only used as back up control in the absence of an auxiliary voltage. M3 contact indicates end of charging. (4) Electric motor and gear reducer Characteristics Supply Consumption V AC V DC V AC V DC 50/60 see order form see order form 380 VA 380 W DE60151 Shunt closing release (YF) b This causes the remote closing of the circuit-breaker when the operating mechanism is armed. Characteristics Supply (5) Shunt closing release Threshold Consumption YF VAC 50/60 Hz VDC VAC VDC see order form see order form 0.85 to 1.1 Un 160 VA 50 W DE60095 Antipumping relay b The antipumping relay avoids unwanted closing and tripping within a short interval. This function gives absolute priority to the opening order and blocks closing. This prevents the device from being locked in an indefinite opening-closing cycle. (6) Antipumping relay 32 Function description indication and locking / interlocking DE60087 Operation counter b The operation counter is visible from the front face. It displays the number of operating cycles that the device has performed. (7) Operation counter DE60152 Open/closed auxiliary contacts b The number of available contacts depends on the fitted options on the operating mechanism. (8) Auxiliary contacts b In its basic configuration, the operating mechanism of the circuit-breaker comprises a total of: v 5 normally closed contacts (NC), v 6 normally open contacts (NO), v 1 changeover contact (CHG). b Use of auxiliary contacts is given in the following table: Option Remote control Shunt opening release (each) Undervoltage release Low energy release MITOP Trip circuit supervision NC contact 1 0 0 0 1 NO contact 1 1 0 0 0 To find out the final number of contacts available, the above quantity must be deducted from the total quantity (5 NC + 6 NO + 1 CHG) included in the circuit-breaker. (Example: a circuit-breaker equipped with a remote control and a shunt opening release has 4 NC + 4 NO + 1 CHG available contacts. With an under-voltage release instead of a shunt release, this circuit-breaker has 4 NC + 5 NO + 1CHG available contacts). b v v v When the 21-pin LV plug is used, the maximum number of available contacts is: 3 NC, 3 NO, 1 changeover. (Instead of 5NC-6NO-1CHG with the 42-pin LV plug). Contact characteristics Rated current Breaking capacity AC DC 220 V (cos ϕ ≥ 0.3) 110/220 V (L/R ≤ 0.02 s) 10 A 1A 0.3 A DE60124 Locking of the circuit-breaker in the open position b This key lock allows the locking of the circuit-breaker in the "open" position by the means of a key. b The circuit-breaker is locked in the "open" position by blocking the opening pushbutton in the "pushed-in position". b The key lock is of Profalux or Ronis captive key type. (9) Locking kit 33 Function description auxiliary wiring diagram Evolis 24 kV frontal withdrawable DE60123 Auxiliary wiring diagram (principle) CLOSE CB OPEN CB M YF + anti-pumping motor shunt closing + anti-pumping system remote control 34 PILOT YO1 or YO2 YM monitoring device pilot shunt opening release undervoltage release MITOP low energy release (MITOP) changeover contact NO NC contacts contacts 230 230 163 DE60065 230 mm phase distance DE60063 Dimensions 1188 400 473.5 250 288 1309 1400 250 193 DE60065 250 mm phase distance DE60064 786 1188 400 473.5 886 288 1309 1400 35 Evolis 24 kV frontal withdrawable Offer structure The basic frontal withdrawable circuit-breaker includes: b b b b b b b b b b b b 6 power connections including arms and clusters a racking truck a manual operating mechanism (spring type) closing and opening pushbuttons a mechanical "open/closed" position indicator a mechanical "charged/discharged" closing spring indicator a shunt opening release an "end of charging" contact a block of auxiliary contacts a 21-pin LV plug an interlocking kit between the LV plug and the circuit-breaker position antidrop function. Basic frontal withdrawable circuit-breaker Phase distance (mm) 230 250 DE60165 24 kV 16 kA 25 kA 31.5 kA 630 A 1250 A 2000 A 2500 A 630 A 1250 A 2000 A 2500 A 630 A 1250 A 2000 A 2500 A - Extra value for: DE60132 DE60153 undervoltage release (fig. 1) (instead of shunt opening release) LV plug 42-pin (fig. 2) (instead of 21 pin) Fig. 1 Circuit-breaker fitted options Monitoring device DE60135 Pilot module diagnosis by Schneider Electric expert Remote control DE60101 remote control (electrical motor, gear reducer, shunt closing release, antipumping relay, operation counter) Fig. 1 Fig. 2 DE60081 DE60132 DE60102 Second opening release shunt opening release (YO2) (fig. 1) undervoltage release (YN) (fig. 2) low energy release (MITOP) (fig. 3) Fig. 3 Locking / interlocking DE60136 open position circuit-breaker locking without lock Ronis or Profalux lock Indication DE60092 operation counter 36 Circuit-breaker fitted options (cond’t) Safety device DE60142 operating mechanism auto discharge * 230 mm phase distance circuit-breaker 250 mm phase distance circuit-breaker * available end of 2004 Rack-in / rack-out operation 200295 operating crank Cradle Phase distance DE60084 phase distance 230 mm 250 mm Cradle accessories DE55137 MT66049 racked in/out position contacts (fig. 1) earthing sliding device (fig. 2) Fig. 2 LPCT tore sensor for 230 mm phase distance cradle (TLP 160) LPCT tore sensor for 250 mm phase distance cradle (TLP 190) DE60107 DE60108 Fig. 1 TLP 160 TLP 190 37 Evolis 24 kV frontal withdrawable 38 Order form Basic frontal withdrawable circuit-breaker Only one box (ticked or filled in by the needed value) have to be considered between each horizontal line. A blue box corresponds to a non priced function. Quantity kV Rated voltage Ur 24 kA Rated short-circuit breaking current Isc A Rated normal current Ir Indicators red-black IEC standard labels and push button colours red-green ANSI standard red-black red-green 1st opening release (see possible choice in combination table below, 21-pin or 42-pin) shunt opening 24 Vdc 110 Vdc 110 Vac (50 Hz) 120 Vac (60 Hz) release (YO1) 48 Vdc 125-127 Vdc 220-230 Vac (50 Hz) 220 Vdc undervoltage 24 Vdc 110 Vdc 110 Vac (50 Hz) 120 Vac (60 Hz) release (YN) 48 Vdc 125 Vdc 220-230 Vac (50 Hz) 220 Vdc Circuit-breaker fitted options LV connection 42 pin LV plug (instead of 21) Pilot monitoring device Pilot with connecting kit with LV plug diagnosis by Schneider Electric expert (separate order) Remote control Electrical motor 24… 32 Vdc 48… 60 Vdc/ac Shunt closing release 110 Vdc 110 Vac (50 Hz) (YF) 24 Vdc 48 Vdc 125-127 Vdc 220-230 Vac (50 Hz) 220 Vdc 2nd opening release (see possible choice in combination table below) shunt opening 24 Vdc 110 Vdc 110 Vac (50 Hz) release (YO2) 48 Vdc 125-127 Vdc 220-230 Vac (50 Hz) 220 Vdc undervoltage 24 Vdc 110 Vdc 110 Vac (50 Hz) release (YN) 48 Vdc 125-127 Vdc 220-230 Vac (50 Hz) 220 Vdc low energy release (MITOP) Locking / interlocking open position CB locking Ronis Indication operation counter (already included if remote control supplied) Safety device function auto discharge (available end of 2004) Earthing earth sliding device Operation operating crank without LV plug 110… 127 Vdc/ac 220… 250 Vdc/ac 120 Vac (60 Hz) 120 Vac (60 Hz) 120 Vac (60 Hz) Profalux Cradle Quantity Rated current Cradle accessories Rack in/rack out position contact LPCT-TLP up to 1250 A and 25 kA above up to 1250 A and 25 kA above Combination table Shunt opening release YO1 Shunt opening release YO2 undervoltage YN Mitop No LV plug or 42-pin LV plug 1 1 1 1 1 1 1 1 21-pin LV plug 1 1 1 39 Evolis 24 kV frontal withdrawable Separate components The following components can be ordered separately and can be adapted or replaced by the customer MV and LV connection accessories MV connection accessories 200190 200188 clusers set (including fingers) 630-1250 A 2500 A 630-1250 A 2500 A AAA10 025 AAA10 026 AAA10 022 AAA10 023 21 pin LV plug 42 pin LV plug 630-1250 A 2500 A AAA10 031 AAA10 032 bus section truck 1250 A / 230 mm 2500 A / 250 mm 230 mm 250 mm AAA10 061 AAA10 062 AAA10 063 AAA10 064 AAA10 089 59449 630 - 1250 A 2500 A 630-1250 A 2500 A AAA10 016 AAA10 018 AAA10 020 AAA10 021 59173 LPCT toroidal sensor TLP 160 (up to 1250 A) TLP 190 (above) AAA10 094 AAA10 095 phase distance 230 mm 250 mm AAA10 015 AAA10 017 arms set DE60153 LV connection 200295 200354 Other circuit-breaker accessories busbar earthing truck circuit-breaker insertion slope operating crank for racking in/out Fig. 2 DE60107 DE60108 Fig. 1 TLP 160 1 bushing kit for cradle (fig.1) DE55137 DE60145 MT66055 Accessories fitted on the cradle Fig. 3 6 field deflectors for cradle bushings (fig.2) 4 racked in/out position contacts (fig.3) (to be installed in the cradle) TLP 190 DE60141 Cradle without bushings 40 The following components can be ordered separately and can be adapted or replaced by the customer Accessories incorporated in the operating mechanism Shunt opening release DE60102 24 Vdc 48 Vdc 110 Vdc 125-127 Vdc 220 Vdc 110 Vac 220-230 Vac 120 Vac 50 Hz 50 Hz 60 Hz AAA10 115 AAA10 116 AAA10 117 AAA10 118 AAA10 119 AAA10 120 AAA10 121 AAA10 122 50 Hz 50 Hz 60 Hz AAA10 106 AAA10 107 AAA10 108 AAA10 109 AAA10 110 AAA10 111 AAA10 112 AAA10 113 50 Hz 50 Hz 60 Hz AAA10 124 AAA10 125 AAA10 126 AAA10 127 AAA10 128 AAA10 129 AAA10 130 AAA10 131 Shunt closing release DE60154 24 Vdc 48 Vdc 110 Vdc 125-127 Vdc 220 Vdc 110 Vac 220-230 Vac 120 Vac Undervoltage release DE60132 24 Vdc 48 Vdc 110 Vdc 125-127 Vdc 220 Vdc 110 Vac 220-230 Vac 120 Vac DE60133 Electrical motor 24… 32 Vdc 48… 60 Vac/dc 100… 127 Vac/dc 220… 250 Vac/dc AAA10 027 AAA10 028 AAA10 029 AAA10 030 gear reducer open position circuit-breaker locking AAA10 065 AAA10 092 DE60101 Other accessories of the operating mechanism 41 Evolis 24 kV frontal withdrawable Services The following components can only be adapted or replaced on site by personnel trained by Schneider Electric: b Pilot monitoring device, b remote control (incl.: motor, gear reducer, shunt closing release, antipumping relay, operation counter), b operation counter, b low energy release (MITOP), b interlocking kit between circuit-breaker position and LV plug, b racking device, b operating mechanism auto-discharge, b frontal circuit-breaker front cover. 42 PE60053 Evolis Pilot monitoring device Contents Function description p.44 Two specific features p.44 Pilot main characteristics p.44 Detailed features p.44 Local or remote data collection p.45 Easy to install module p.45 Added at any time p.45 Operation and service p.45 Pilot 43 Evolis Pilot monitoring device Function description Fitted on the circuit-breaker, the Pilot monitors its operating conditions. The Pilot circuit-breaker monitoring device has two specific features Monitoring operating conditions DE60053 The device monitors external conditions and provides alarms if they are out of the specified range. Recording circuit-breaker operating data Similarly to an aircraft black box the monitor device logs the circuit-breaker’s key data over time, allowing a diagnosis on its mechanical conditions. Pilot main characteristics Characteristics DE60058 Energy supply Supply Service temperature Consumption Measurement inputs YM V AC 50/60 Hz V DC °C VA or W V AC 50/60 Hz V DC Events recording capacity Conditions record capability Maintenance notes record capacity YL 100/250 24/250 100/250 24/250 1000 1000 256 (x 256 characters) -15% to +10% -30% to +10% -25°C to +70°C >3 -15% to +10% -30% to +10% M Communication Detailed features DE60055 Monitoring operating conditions Pilot ON Reset alarm Aux. voltage θ °C OK 45°C 50°C 40°C 55°C N > 20000 Operating I > 360j b The module continuously monitors v opening auxiliary voltage, v circuit-breaker ambient temperature, v number of operations, v time between operations, v and sends alarms if the set points are exceeded. b Alarms are visible on the front of the device and can also be transferred to the LV compartment, or supervision system. b Operating conditions are recorded: minimum and maximum values of auxiliary voltage and ambient temperature are time-tagged and stored every 24h. Recording circuit-breaker data b All circuit-breaker events are time-tagged and stored (opening, closing, motor charging, energizing, voltage set point, temperature set point, number of operations, time between operations). b A circuit-breaker expert can analyse the stored data in order to check the correct mechanical functioning of the circuit-breaker, 1000 events are stored in the module. Servicing note-pad b The device incorporates this useful feature to record any information related to servicing the circuit-breaker (250x250 - character note-pad). 44 PE60037 Local or remote data collection DE60056 Local use 4 We bs er r ve RS E th 85 ernet network Alarms are displayed on the device itself. A dry contact relay collates the faults and can be wired to the low voltage compartment. A laptop user-machine Interface can be used to set parameters and to display and upload data. Pilot ON θ °C OK Reset alarm Aux. voltage 45°C 50°C 40°C 55°C N > 20000 Operating I > 360j Remote use The monitoring device can be connected to a supervisor or concentrator for connection to the Web via a local RS485 Modbus network. The supervisor can display, process and acknowledge alarms. Data is then either processed in the supervision system or in the remote web-enabled system. DE60057 Easy to install module b The module is inserted in the special housing reserved for it on the front of the circuit-breaker. This module may be added at any time during the circuit-breaker's service life b The module may be factory-mounted within the circuit-breaker: connection and parameter setting, are done by Schneider Electric. b The module may be added after circuit-breaker commissioning: connection, parameter setting and testing, are done by a specialized service provider (Schneider Electric or other). The customer is provided with the product manual and the CDrom containing the computerized manual and UMI PC software. Operation and service The "Pilot" monitoring device can be used on two levels: b Information on operating conditions. b Diagnosis of mechanical circuit-breaker conditions: performed by a circuit-breaker expert (from Schneider Electric), by analyzing the recorded data. 45 Note 46 Note 47 Note 48 Postal address MV department F-38050 Grenoble cedex 9 Tel: +33 (0)4 76 57 60 60 As standards, specifications and designs change from time to time, please ask for confirmation of the information given in this publication. http://www.schneider-electric.com RSC Nanterre B 954 503 439 ART 41172 Publishing: Schneider Electric SA Technical writing: P. Andréani Design, production: HeadLines Printing: Imprimerie du Pont de Claix 02-04 AMTED302014EN © 2004 Schneider Electric - All rights reserved Schneider Electric Industries SAS