BARE & TIN COPPER DIVISION WE DELIVER SOLUTIONS STRATEGIC VERTICAL STRATEGIC VERTICAL INTEGRATION INTEGRATION KALAS MANUFACTURING LEGACY OF QUALITY LEGACY OF QUALITY AND EXPERIENCE AND EXPERIENCE More than a half century of knowledgeable More than aproducing half century of knowledgeable experience quality materials. experience producing quality materials. KALAS MANUFACTURING • Wire & Cable • Wire & Cable • Engineered Cable Assemblies • Engineered Cable Assemblies • Bare & Tin Copper • Bare & Tin Copper • Five facilities dedicated to copper fabrication, • insulation Five facilities dedicated to coppercable fabrication, extrusion & engineered solutions insulation extrusion & engineered cable solutions • Velocity Center to manage inventory •V elotimely city Ceshipping nter to manage inventory and and timely shipping KALAS PARTNERSHIP KALAS PARTNERSHIP • Depend on Kalas for market competitive • programs, Depend onresponsive Kalas for market competitive service, and UL & SAE programs,designed responsive service, and UL & SAE products to meet your needs products designed to meet your needs • Lead time management •• Lead time management VMI program capabilities SYLVIN TECHNOLOGIES SYLVIN TECHNOLOGIES • Manufacturer of custom compounds •• VMI capabilities Reel program return program • Reel return program • Manufacturer of custom compounds DIRECT WIRE & CABLE G IENERGY distributor of wire cable, • Value-added • cable Value-add distributor of power cable, assemblies & accessories assemblies & accessories SOLID BARE COPPER SOLID BARE COPPER Construction: Stranding meets the Construction: Stranding meets the requirements of ASTM B-3 requirements of ASTM B-3 PART # GAUGE CONSTRUCTION CALC NOM CMA NOM OD PART # GAUGE CONSTRUCTION CALC NOM CMA NOM OD in mm KALC00156 KALC00156 KALC00153 16 16 14 2,581 2,581 4,109 0.0508 ˝ 0.0508 ˝ 0.064˝ KALC00153 KALC00151 KALC00151 KALC00150 14 12 12 10 SOLID / 0.0508˝ BC SOLID / 0.0641˝ 0.0508˝ BC 0.0641˝ BC SOLID / 0.0808˝ 4,109 6,529 6,529 10,384 0.064˝˝ 0.082 0.082 ˝ 0.102 KALC00150 10 10,384 0.102 ˝ 0.0808˝ BC SOLID / 0.1019˝ SOLID / 0.1019˝ BC in APPROX WEIGHT APPROX ~LBS/ WEIGHT 1000 ~LBS/FT. REEL (ARBOR) REEL SIZE (ARBOR) 1.295 1.295 1.628 7.810 7.810 12.53 1.628 2.075 2.075 2.588 2.588 12.53 19.990 19.990 31.430 31.430 30˝ 30˝ (5˝) or stem 30˝ (5˝) or stem 30˝ (5˝) or stem mm 1000 FT. SIZE 30˝ (5˝) or stem 7 STRAND 7 STRAND BARE & TIN COPPER BARE & TIN COPPER Construction: Stranding meets the requirements ASTM B-8 Construction:of Stranding meets the requirements of ASTM B-8 PART # (BARE PART #COPPER/ TINNED COPPER) (BARE COPPER/ TINNED COPPER) GAUGE CONSTRUCTION B/T NOM LAY GAUGE CONSTRUCTION B/T NOM LAY KALCY0000 / KALCY0001 KALCY0000 KALCX0004 / KALCY0001 22 22 20 KALCX0004 KALCW0011 / KALCW0012 KALCW0011 KALCW0012 KALCV0019 //KALCV0001 KALCV0019 / KALCV0001 KALCU0000 KALCU0001 20 18 18 16 KALCU0000 KALCU0001 KALCS0108 // KALCS0012 KALCS0108 KALCQ0008 // KALCS0012 KALCQ0010 KALCQ0008 KALCZ0013 / KALCQ0010 KALCZ0013 KALCM0000 KALCM0000 KALCK0000 KALCK0000 KALCI0000 KALCI0000 16 14 14 12 12 10 10 8 8 6 6 4 4 2 2 7 x 0.0100˝ 7 x 0.0100˝ 0.0126˝ 7 x 0.0152˝ 0.0126˝ 7 7 x x 0.0152˝ 0.0192˝ 0.0192˝ 0.0242˝ Comp 7 x 0.0305˝ 0.0242˝ Comp 7 x 0.0305˝ 0.0385˝ Comp 7 x 0.0385˝ 0.0486˝ Comp 7 x 0.0486˝ 0.0612˝ Comp 7 x 0.0612˝ 0.0772˝ Comp 7 x 0.0772˝ 0.0974˝ Comp 7 x 0.0974˝ Comp CALC NOM CALC CMA NOM in mm in mm 19.05 19.05 700 700 1,111 0.75˝ 0.75˝ 1.00˝ 19.05 19.05 25.40 1,111 1,617 1,617 2,580 1.00˝ 1.00˝ 1.25˝ 25.40 25.40 31.75 2,580 4,099 4,099 6,512 1.25˝ 1.50˝ 1.50˝ 2.45˝ 31.75 38.10 38.10 62.23 6,512 10,376 10,376 16,534 B B B 2.45˝ 2.75˝ 2.75˝ 3.25˝ 3.25˝ 4.00˝ 62.23 69.85 69.85 82.55 16,534 26,218 26,218 41,719 B 4.00˝ 82.55 101.6 101.6 41,719 66,407 66,407 B/T B/T B /T B /T B /T B /T B /T B /T 0.75˝ 0.75˝ CMA NOM OD APPROX WEIGHT APPROX ~LBS/ WEIGHT 1000 FT. ~LBS/ REEL (ARBOR) REEL SIZE (ARBOR) .736 .736 .965 2.05 2.05 3.43 .965 1.16 1.16 1.47 3.43 4.90 4.90 7.97 30˝ (5˝) 30˝ (5˝) 30˝ (5˝) 1.47 1.82 1.82 2.26 7.97 12.74 12.74 20.00 2.26 2.87 2.87 3.68 20.00 31.60 31.60 51.05 3.68 4.57 4.57 5.84 51.05 82.94 82.94 133.24 5.84 7.28 7.28 133.24 200.72 200.72 NOM OD in mm in mm 0.029˝ 0.029˝ 0.038˝ 0.038˝ 0.048˝ 0.048˝ 0.058˝ 0.058˝ 0.074˝ 0.074˝ 0.089˝ 0.089˝ 0.113˝ 0.113˝ 0.145˝ 0.145˝ 0.180˝ 0.180˝ 0.230˝ 0.230˝ 0.287˝ 0.287˝ 1000 FT. SIZE 30˝ 30˝ (5˝) (5˝) 30˝ (5˝) 30˝ (5˝) 30˝ (5˝) 48 (3˝) 48 (3˝) 48 (3˝) 48 (3˝) 48 (3˝) Construction: Meets the requirements of ASTM B-3 or ASTM B-33 19 STRAND BARE & TIN COPPER (SAE) Construction: Meets the requirements of ASTM B-3 or ASTM B-33 PART # GAUGE (BARE COPPER/ TINNED COPPER) KALCV0002 / KALCV0003 16 PART # GAUGE KALCU0002 / KALCU0003 (BARE COPPER/ TINNED COPPER) 14 CONSTRUCTION B/T NOM LAY in mm CALC NOM CMA NOM OD in mm APPROX WEIGHT ~LBS/ 1000 FT. REEL (ARBOR) SIZE 19 x 0.0112˝ B /T 1.25˝ 31.75 2,383 0.059˝ 1.49 7.36 30˝ (5˝) 19 x 0.0140˝ B /T 1.50˝ 38.10 3,724 NOM 0.069˝ 1.75 11.60 WEIGHT 30˝ (5˝) (ARBOR) CONSTRUCTION B/T NOM LAY CALC NOM OD APPROX REEL 44.45 CMA 5,953 0.090˝ 2.28 ~LBS/ 18.30 50.80 31.75 57.15 9,449 2,383 15,003 0.114˝ 0.059˝ 0.134˝ 2.89 1.49 3.40 29.24 7.36 45.87 1.50˝ 38.10 3,724 0.069˝ 1.75 11.60 30˝ (5˝) 30˝ 24˝ (5˝) (5˝) 30˝ (5˝) 1.75˝ 44.45 5,953 0.090˝ 2.28 18.30 30˝ (5˝) B /T 2.00˝ 50.80 9,449 0.114˝ 2.89 29.24 30˝ (5˝) B /T 2.25˝ 57.15 15,003 0.134˝ 3.40 45.87 24˝ (5˝) KALCS0001 / KALCS0002 12 19 x 0.0177˝ B /T KALCQ0001 / KALCQ0002 KALCV0002 KALCV0003 KALCZ0000 // KALCZ0001 10 16 8 14 B /T B B // T T B /T 2.00˝ 1.25˝ 2.25˝ KALCU0002 / KALCU0003 19 x 0.0223˝ 19 19 x x 0.0112˝ 0.0281˝ 19 x 0.0140˝ 1.75˝ KALCS0001 / KALCS0002 12 19 x 0.0177˝ B /T KALCQ0001 / KALCQ0002 10 19 x 0.0223˝ KALCZ0000 / KALCZ0001 8 19 x 0.0281˝ in mm in mm 1000 FT. SIZE(5˝) 30˝ 19 STRAND BARE & TIN COPPER (UL) Construction: Meets the requirements of ASTM B-3 or ASTM B-33 19 STRAND BARE & TIN COPPER (UL) Construction: Meets the requirements of ASTM B-3 or ASTM B-33 PART # (BARE COPPER/ TINNED COPPER) GAUGE CONSTRUCTION B/T NOM LAY in KALCV0004 / KALCV0005 19.05 2,601 0.058˝ 1.47 7.87 30˝ (5˝) 1.00˝ 25.40 4,106 NOM 0.071˝ 1.80 12.62 WEIGHT (5˝) 30˝ (ARBOR) CONSTRUCTION B/T KALCS0003 / KALCS0004 12 19 x 0.0185˝ B/T KALCQ0003 / KALCQ0004 KALCV0004 KALCV0005 KALCZ0002 // KALCZ0003 10 16 8 KALCU0104 KALCM0002 / KALCU0105 KALCS0003 KALCK0027 / KALCS0004 14 6 12 4 10 2 19 x 0.0234˝ 19 19 x x 0.0117˝ 0.0295˝ 19 x 19 x 0.0147˝ 0.0372˝ B/T B B // T T B B/T 19 19 19 19 x x x x 0.0185˝ 0.0469˝ 0.0234˝ 0.0591˝ B B/T B B/T 8 1 6 1/0 19 19 19 19 x x x x 0.0295˝ 0.0664˝ 0.0372˝ 0.0745˝ B B/T B B KALCI0012 4 2/0 2 19 19 x x 0.0469˝ 0.0837˝ 19 x 0.0591˝ B B B KALCH0010 1 19 x 0.0664˝ B KALCG0011 1/0 19 x 0.0745˝ KALCF0017 2/0 19 x 0.0837˝ KALCM0002 KALCG0011 KALCK0027 KALCF0017 mm REEL (ARBOR) SIZE 0.75˝ 19 x 0.0147˝ KALCQ0003 KALCI0012 / KALCQ0004 KALCZ0002 KALCH0010 / KALCZ0003 in APPROX WEIGHT ~LBS/ 1000 FT. B /T 19 x 0.0117˝ 14 GAUGE NOM OD B/T 16 PART # (BARE COPPER/ TINNED COPPER) KALCU0104 / KALCU0105 mm CALC NOM CMA NOM LAY CALC NOM OD APPROX 31.75 CMA 6,503 0.089˝ in 2.26 mm ~LBS/ 20.08 35.56 19.05 44.45 10,404 2,601 16,535 0.112˝ 0.058˝ 0.144˝ 2.84 1.47 3.65 32.12 7.87 50.08 1.00˝ 2.35˝ 1.25˝ 3.70˝ 25.40 59.69 31.75 93.98 4,106 26,293 6,503 41,793 0.071˝ 0.180˝ 0.089˝ 0.230˝ 1.80 4.57 2.26 5.84 12.62 80.20 20.08 129.1 1.40˝ 4.10˝ 1.75˝ 3.47˝ 35.56 104.14 44.45 88.14 10,404 66,363 16,535 83,770 0.112˝ 0.300˝ 0.144˝ 0.334˝ 2.84 7.62 3.65 8.48 32.12 203.1 50.08 272.9 2.35˝ 5.50˝ 3.70˝ 5.30˝ 59.69 139.70 93.98 134.62 26,293 105,455 41,793 133,108 0.180˝ 0.373˝ 0.230˝ 0.419˝ 4.57 9.47 5.84 10.64 80.20 323.7 129.1 411.0 4.10˝ 104.14 66,363 0.300˝ 7.62 3.47˝ 88.14 83,770 0.334˝ 8.48 B 5.50˝ 139.70 105,455 0.373˝ B 5.30˝ 134.62 133,108 0.419˝ 1.25˝ in mm 1.40˝ 0.75˝ 1.75˝ 1000 FT. REEL SIZE(5˝) 30˝ 30˝ (5˝) 30˝ 24˝ ((5˝ 5˝)) ( 30˝ 5˝ ( 42˝ 8˝)) 30˝ 48˝ 30˝ 48˝ ((5˝ 3˝)) ((5˝ 3˝)) 24˝ 48˝ 42˝ 48˝ ((5˝ 3˝)) ((8˝ 3˝)) 203.1 48˝ 48˝ 48˝ ((3˝ 3˝)) (3˝) 272.9 48˝ (3˝) 9.47 323.7 48˝ (3˝) 10.64 411.0 48˝ (3˝) 30 AWG FLEX STRAND BARE & TIN COPPER Construction: Meets the requirements of ASTM B-172 or ASTM B-174 PART # GAUGE (BARE COPPER/ TINNED COPPER) STRAND COUNT CONSTRUCTION B/T NOM LAY in CALC NOM CMA mm NOM OD in mm APPROX WEIGHT ~LBS/ 1000 FT. REEL (ARBOR) SIZE KALCY0000 / KALCY0001 22 7 7 x .0100˝ B/T 0.75˝ 19.05 700 0.030˝ .762 2.05 30˝ (5˝) KALCX0002 / KALCX0003 20 10 10 x .0100˝ B/T 1.00˝ 25.40 1,000 0.038˝ .965 3.08 30˝ (5˝) KALCW0100 / KALCW0101 18 16 16 x .0100˝ B/T 1.00˝ 25.40 1,600 0.048˝ 1.219 4.94 30˝ (5˝) KALCW0116 18 19 19 x .0100˝ B 1.00˝ 25.40 1,900 0.048˝ 1.219 5.87 30˝ (5˝) KALCV0006 / KALCV0007 16 26 26 x .0100˝ B/T 1.25˝ 44.45 2,600 0.060˝ 1.524 8.03 30˝ (5˝) KALCU0011 / KALCU0112 14 41 41 x .0100˝ B/T 1.50˝ 38.10 4,100 0.074˝ 1.879 12.66 30˝ (5˝) KALCS0112 / KALCS0111 12 65 65 x .0100˝ B/T 2.00˝ 50.80 6,500 0.092˝ 2.336 20.07 30˝ (5˝) KALCQ0011 / KALCQ0012 10 104 104 x .0100˝ B/T 2.00˝ 50.80 10,400 0.117˝ 2.971 32.75 30˝ (5˝) KALCZ0009 / KALCZ0010 8 168 7 x 24 / 0.0100˝ B /T 2.25˝ 62.23 16,800 0.155˝ 3.937 52.90 48˝ (3˝) KALCM0010 / KALCM0020 6 266 7 x 38 / 0.0100˝ B /T 3.34˝ 84.83 26,600 0.196˝ 4.978 83.60 48˝ (3˝) KALCK0005 / KALCK0006 4 420 7 x 60 / 0.0100˝ B /T 3.93˝ 99.82 42,000 0.260˝ 6.604 131.9 48˝ (3˝) KALCI0015 / KALCI0016 2 665 7 x 95 / 0.0100˝ B /T 4.47˝ 113.53 66,500 0.310˝ 7.874 209.0 48˝ (3˝) KALCH0005 / KALCH0006 1 836 19 x 44 / 0.0100˝ B/T 4.50˝ 114.30 83,600 0.350˝ 8.890 261.2 48˝ (3˝) 48˝ (3˝) KALCG0006 / KALCG0007 1/0 1,064 19 x 56 / 0.0100˝ B/T 5.00˝ 127.00 106,400 0.395˝ 10.033 338.2 KALCF0007 / KALCF0008 2/0 1,330 19 x 70 / 0.0100˝ B /T 5.50˝ 139.70 133,000 0.445˝ 11.303 422.70 48˝ (3˝) KALCE0015 / KALCE0009 3/0 1,672 19 x 88 / 0.0100˝ B/T 7.00˝ 177.80 167,200 0.500˝ 12.700 531.5 48˝ (3˝) KALCD0009 / KALCD0012 4/0 2,109 19 x 111 / 0.0100˝ B/T 7.00˝ 177.80 210,900 0.565˝ 14.351 670.4 48˝ (3˝) KALCC0001 / KALCC0002 250 2,527 19 x 133 / 0.0100˝ B/T 7.69˝ 195.32 252,700 0.615˝ 15.621 803.2 48˝ (3˝) KALCB0001 / KALCB0002 350 3,458 19 x 7 x 26 / 0.0100˝ B/T 7.69˝ 195.32 345,800 0.755˝ 19.177 1120.1 48˝ (3˝) KALCA0001 500 5,054 19 x 7 x 38/ 0.0100˝ B 8.50˝ 505,400 0.930˝ 23.622 1636.9 48˝ (3˝) ROPE STRAND BARE & TIN COPPER (SAE) Construction: Stranded copper meets the requirements of SAE J1128 (8ga) and SAE J1127 (6ga-4/0) PART # (BARE COPPER/ TINNED COPPER) GAUGE STRAND COUNT CONSTRUCTION B/T NOM LAY in mm CALC NOM CMA NOM OD in mm APPROX WEIGHT ~LBS/ 1000 FT. REEL (ARBOR) SIZE KALCM0005 / KALCM0013 6 133 7 x 19 / 0.0137˝ B /T 3.34˝ 84.83 24,963 0.190˝ 4.826 78.6 48˝ (3˝) KALCK0002 / KALCK0029 4 133 7 x 19 / 0.0170˝ B /T 4.20˝ 106.68 38,437 0.245˝ 6.223 118.2 48˝ (3˝) KALCI0001 / KALCI0002 2 133 7 x 19 / 0.0218˝ B /T 4.55˝ 115.57 63,207 0.308˝ 7.823 198.0 48˝ (3˝) KALCH0002 / KALCH0017 1 133 7 x 19 / 0.0243˝ B /T 4.55˝ 115.57 78,535 0.350˝ 8.890 248.4 48˝ (3˝) KALCG0000 / KALCG0001 1/0 133 19 x 7 / 0.0275˝ B /T 5.50˝ 139.70 100,581 0.395˝ 10.033 317.0 48˝ (3˝) KALCF0000 / KALCF0001 2/0 133 19 x 7 / 0.0309˝ B /T 6.00˝ 152.40 126,990 0.445˝ 11.303 395.0 48˝ (3˝) KALCE0011 3/0 361 19 x 19 / 0.0210˝ B 6.50˝ 165.10 159,201 0.505˝ 12.827 506.0 48˝ (3˝) KALCD0010 / KALCD0011 4/0 361 19 x 19 / 0.0239˝ B /T 6.75˝ 171.45 206,207 0.570˝ 14.478 655.4 48˝ (3˝) B/T NOM LAY CALC NOM CMA NOM OD REEL (ARBOR) SIZE in mm APPROX WEIGHT ~LBS/ 1000 FT. 48˝ (3˝) ROPE STRAND BARE & TIN COPPER (UL) Construction: Stranded copper meets the requirements of ASTM B-33 or ASTM B-172 PART # (BARE COPPER/ TINNED COPPER) GAUGE STRAND COUNT CONSTRUCTION in mm KALCZ0007 / KALCZ0008 8 133 7 x 19 / 0.0112˝ B /T 2.45˝ 62.23 16,684 0.155˝ 3.937 51.6 KALCM0006 / KALCM0007 6 133 7 x 19 / 0.0140˝ B /T 3.00˝ 84.83 26,068 0.200˝ 4.953 81.5 48˝ (3˝) KALCK0003 / KALCK0004 4 133 7 x 19 / 0.0177˝ B /T 3.93˝ 99.82 41,668 0.246˝ 6.248 128.2 48˝ (3˝) KALCI0003 / KALCI0004 2 133 19 x 7 / 0.0223˝ B /T 4.50˝ 114.30 66,140 0.325˝ 8.255 206.0 48˝ (3˝) KALCH0012 1 259 7 x 37 / 0.0180˝ B 4.50˝ 114.30 83,916 0.358˝ 9.093 264.2 48˝ (3˝) KALCH0003 / KALCH0004 1 133 19 x 7 / 0.0251˝ B /T 5.00˝ 127.00 83,791 0.365˝ 9.271 260.0 48˝ (3˝) KALCG0016 1/0 259 7 x 37 / 0.0202˝ B /T 5.50˝ 139.70 105,682 0.415˝ 10.541 336.8 48˝ (3˝) KALCG0002 / KALCG0003 1/0 133 19 x 7 / 0.0282˝ B /T 5.50˝ 139.70 105,767 0.415˝ 10.541 327.0 48˝ (3˝) KALCF0002 2/0 133 19 x 7 / 0.0316˝ B 6.00˝ 152.40 132,808 0.460˝ 11.684 418.0 48˝ (3˝) KALCE0016 / KALCE0017 3/0 418 19 x 22 / 0.0201˝ B /T 6.00˝ 152.40 168,876 0.520˝ 13.208 536.8 48˝ (3˝) KALCE0019 / KALCE0018 3/0 259 7 x 37 / 0.0254˝ B /T 7.50˝ 190.50 167,096 0.540˝ 13.716 529.7 48˝ (3˝) KALCD0022 4/0 551 19 x 29 / 0.0196˝ T 7.00˝ 177.80 211,672 0.595˝ 15.113 678.0 48˝ (3˝) Other constructions may be available upon request. Specifications contained herein reflect current data and are subject to change. Values are nominal and/or approximate. Please contact your Kalas representative to discuss ampacity and voltage drop values based on NEC standards. BTC/05.13 KALAS HEADQUARTERS 167 Greenfield Road Lancaster, PA 17601 WEST COAST OPERATION 1678 Delta Court Hayward, CA 94544 ISO 9001: 2008 CERTIFIED ISO 14001: 2004 CERTIFIED KALASWIRE.COM P 717.336.5575 F 717.945.1002 MADE IN USA WHY WE DELIVER SOLUTIONS KALAS? WE DELIVER SOLUTIONS. Strategically and vertically integrated to provide the very best in process, product, manufacturing, technical expertise, quality and cost-control. LEGACY WIRE & CABLE More than a half century of knowledgeable experience • Drawing, bunching, stranding producing quality materials. • Rod breakdown • Appliance • Construction • Industrial Power FULL-SERVICE • Landscape Lighting Flexible capabilities to meet a range of needs – wire & • Pet Containment • Marine cable, engineered cable assemblies, bare & tin copper, • RV and custom product, packaging & shipping solutions. • Tracer • Submersible Pump Cable • Truck, Bus, Trailer • Utility CUSTOM SUPPORT • Welding Comprehensive engineering, product design & technical • Wire Harness support, sales & customer service dedicated to meet the ENGINEERED CABLES • Heavy-duty assemblies unique needs of each customer. • Agriculture • Automotive RESPONSIBLE PROVIDER • Bus/Trailer Investing in ongoing quality assurance initiatives, • Construction UL/SAE testing, & ISO 9001 / ISO 14001 certifications, • Motorcycle • Heavy Truck fuel our trusted manufacturing reliability. • Snowmobile • Telecommunication BARE & TIN COPPER 167 Greenfield Road Lancaster, PA 17601 kalaswire.com KALAS HEADQUARTERS 167 Greenfield Road Lancaster, PA 17601 P 717 336-5575 F 717 945-1002 WEST COAST OPERATION 1678 Delta Court Hayward, CA 94544 ISO 9001, ISO 14001 Certified KALASWIRE.COM P 717.336.5575 F 717.945.1002 ISO 9001, ISO 14001 Certified MADE IN THE USA MADE IN USA