Control Units
Limit Switches
Emergency-stop Pushbuttons
We reserve the right to make modifications in the interest of technical progress.
Misprints of technical data do not justify any claims.
This publication, even a part of it, may not be reproduced without our prior permission.
Internationally protected design.
AS Interface
®
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
®
General information on AS-Interface . . . . . . . . . . . . . . . . . 4
AS-Interface Contact Blocks (slaves)
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general information . . . . . . . . . . . . . . . . . . . . .5-7
technical data . . . . . . . . . . . . . . . . . . . . . . . 5
contact blocks (slaves) . . . . . . . . . . . . . . . . . . . . 8
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general information . . . . . . . . . . .
mounting and service instructions . . . . . .
square actuators, mounting aperture 23 x 23 mm
square actuators, mounting aperture Ø 16 mm .
round actuators, mounting aperture Ø 16 mm. .
round actuators, mounting aperture Ø 22 mm. .
round actuators, mounting aperture Ø 22 mm. .
Combination Tables . . . . . . . . . . .
Actuators
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15, 17,
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19, 21
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22, 23
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25, 26
AS-Interface Contact Blocks - Safety at Work
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general information . . . . . . .
technical data . . . . . . . . .
mounting and service instructions . .
contact blocks (slaves) Safety at Work
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Emergency-stop Pushbuttons
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Emergency-stop Pushbuttons . . . . . . . . . . . . . . . . .27-33
accessories . . . . . . . . . . . . . . . . . . . . . . . . 32
AS-Interface E-stop Control Stations . . . . . . . . . . . . . . . . 34, 35
AS-Interface Control Concepts . . . . . . . . . . . . . . . . . . .36-39
Limit Switches for AS-Interface
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Accessories
general information . . . . . .
technical data . . . . . . . .
limit switches ASI_EKU series . .
dimensional sketches - limit switches
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ASI_EKU series
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. . 41
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42, 43
.44-46
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Alphabetical Type Index . . . . . . . . . . . . . . . . . . . . . . . 50
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
AS Interface
®
General Information
The AS-Interface System
The AS-Interface is an enduring part of the modern industrial landscape. It was developed in order to network binary sensors and
actuators to the higher control level. The data log was optimised for
the transmission of small data volumes.
Many sensors and actuators, as well as control and signalling units
can be networked through the 2-conductor cable, which also supplies the power. Thus, the traditional looms of cables are eliminated
and replaced by the yellow AS-Interface cable.
This applies also to the production of individually designed switchboards and operator control panels or to the installation of decentralised control and signalling units.
The freely selectable network topology and ease of configuration
make installation that much easier.
Ease of assembly, requiring little prior knowledge, reduces downtime when faults occur. The fault liability of other systems often results
in assembly delays, therefore, the AS-Interface was consciously designed to reduce error sources.
Installation - a large cost factor - is drastically reduced by using
this system.
There are gateways on the market for all prevailing fieldbus systems,
such as CAN, DeviceNet, Ethernet, Interbus, Profibus and others.
AS-Interface Standard
On slaves according to standard V2.1 one bit of the output data
can be used for distinguishing so-called A-slaves and B-slaves (max.
2 x 31= 62 slaves). Therefore, a slave acc. to version 2.1 supports
four bit input and 3 bit output data.
Now an address can be assigned twice, e.g. address 15A and
15B.
In practice, this means that in the first cycle the data of slave 15A
are written and read, in the following cycle those of slave 15B.
Thus, the cycle time of the slaves A and B increases to max. 10
ms. The cycle time of conventional slaves remains same as being
checked in every cycle.
The standard V2.1 offers to the user double the number of slaves
at one cable line whereas the full downward compatibility is guaranteed.
Essential differences between version 2.1 and 2.0.
Version 2.0
nbr. of slaves
nbr. of digital I/O
The AS-Interface Fieldbus Hierarchy
The position of AS-Interface in the fieldbus pyramid shows its optimised application for simple digital and analogue sensors and
actuators.
field level:
CAN DeviceNet FIP Interbus Profibus Ethernet etc.
AS-Interface level:
Slave Slave Slave Slave Slave Slave Slave
Slave
Slave
Slave
actuator - / sensor level
supervisory level
production and process
control level
5 ms
10 ms
Characteristics of AS-Interface
Advantages of AS-Interface
- One 2-conductor line (data and power) instead of a loom of
cables
- Cost-saving installation
- Short start-up times
- Connection of intelligent sensors, actuators, control and
signalling units
- Diagnostic of all AS-Interface slaves
- Simple addressing
- Easy to install, easy to extend
- Quick and flexible project work
- Reduced expenditure of engineering data
TCP/IP
Ethernet
Interbus,
Profibus, DeviceNet,
Safety Bus p. etc.
AS-Interface
actuator/sensor level
62
248 E + 186 A
Master - Slave principle
Optional network topology (tree, star or linear structure)
Optimised for easy connection of sensors and actuators
Operation even under most difficult environmental conditions
Reliable and failure-safe
Cable length: 100 m, extension by repeater
Real-time capability
Open and manufacturer-independent bus system for the lowest
field level of the automation technology
- Standardised acc. to EN 50295, IEC62026
- Adressing: Firm and clear address in the slave (EEPROM)
control level: PLC, PC, IPC, ...
Slave
31
124 E + 124 A
-
Master
Slave
cycle time
Version 2.1
Function Principle of A/B Slaves
Controller
Master
master calls to A-slaves
Slave 1A
Slave 1A
master calls to B-slaves
Slave 2A
Slave 31A
Slave 2A
Slave 31A
responses of A-slaves
Slave 1B
Slave 2B
Slave 1B
Slave 2B
responses of B-slaves
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
®
Schlegel Contact Units for AS-Interface
Slave Characteristics
Instead of up to 10 cable lines which were previously used for one
single slave, it now requires only two wires connected by insulation
piercing (IDC technology) and looping through to all the assigned
slaves. Up to 62 slaves can be connected to one 2-conductor cable.
This system saves work, cuts installation times, reduces the number
of potential errors and can easily be changed and extended.
- Certified AS-Interface slave with two input functions and one
output to accept a T5.5K-LED, output with dimming function
- Same size as on the standard contact blocks of the “A...”
type series
- Failure-safe operation even under extreme environmental
conditions (e.g. welding plants, frequency converters)
- AS-Interface profile S-B.A.E (expanded address mode)
- Up to 62 slaves at one single AS-Interface line
- Input data ports D2 and D3
- Output data ports D0 and D1
- The LED can be dimmed in 4 steps and toggling between two
brightness levels is possible via the outputs DO and D1
- Output with short-circuit and overload protection
- Easy connection via 2-pole IDC connector
- 2- and 3-position selector and key switches are possible
- Limit switches
Due to the flexible AS-Interface network structure the Schlegel slaves
can be connected to any position. Each control and signalling unit
means a separate node with individual address.
Technical Data of the Slaves ASI_BZ, ASI_BZL5
Communication
- AS-Interface Standard:
- Slave profile:
- Connection:
- Network length:
- Cycle time:
V2.11, Rev. 1
S-B.A.E
via 2-pole connector (3.96mm)
by insulation piercing (IDC technology), with lock mechanism and strain relief
Type: “ASI_SL2AWG18”
100m max. (without repeater)
<10ms max. (62 A/B slaves)
Ambient Conditions
- Operating temperature:
- Storage temperature:
- Humidity:
-25°C ... +70°C
-40°C ... +80°C
up to 95%, non-condensing
Mechanical Data
- Operating travel:
H 3mm
- Number of switching actuations:
G 1 million
Electrical Data
- Power supply:
Total power consumption:
- LED output*:
Output current of LED:
Luminous intensity:
Rated voltage:
Socket:
LED, Schlegel type ref.:
26.5...31.6 V, through the AS-Interface line
H 30 mA
power supply through the AS-Interface line, continuously short-circuit proof, overload protection
20 mA max.
individually controllable/dimmable (4 steps) via D0/D1
24 V DC (+10%)
T5,5K
L5,5K24U...
Applicable Norms and Standards
CE, IEC 62026-2, cCSAus (in preparation)
*) refers only to ASI_BZL5
Block Diagramme
LED control via D0 or D1
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
AS Interface
®
I/O Data Bits
Brightness Control of LED
For a 4-step brightness control of the LED (dimming function) the
pulse-duty factor of the pulse-width modulated voltage (PWM) can
be adjusted by a parameter request of the master. In the process the
output current (individually for each output D0/D1) is being reduced in three steps, from 100 % to 50%, 25% resp. 12.5 % of the
continuous current.
The individual control of the LED via the outputs D0 or D1 makes it
possible to toggle between two different levels of brightness.
General
Output
data bit
info (Interface 3)
state
D0
0
1
LED off
LED on
D1
0
1
LED off
LED on
Inputs
data bit
info (Interface 3)
state
D2
0
1
switch 1 not operated
switch 1 operated
0
1
D3
switch 1 not operated
switch 1 operated
Pushbuttons
pushbuttons
P2
P1
P0
1
1
1
output D0 continuous dash(Default)
1
0
1
output D0 50% (PWM-frequency 125 Hz)
1
1
0
output D0 25% (PWM-frequency 125 Hz)
1
0
0
output D0 12,5% (PWM-frequency 125 Hz)
0
1
1
output D1 continuous dash (Default)
0
0
1
output D1 50% (PWM-frequency 125 Hz)
0
1
0
output D1 25% (PWM-frequency 125 Hz)
0
0
0
output D1 12,5% (PWM-frequency 125 Hz)
0 0 A4 A3 A2 A1A0 1 Sel P2 P1 P0 PB 1
switching positions
not
operated
operated
DI3
0
1
DI2
0
1
Norms and Standards
data bit
Selector/Key Switches with 2 positions (1 plunger)
0
2 positions, 1 plunger
switching position
AS-Interface, the standard of the lower field level, is in accordance with the Euro norm 50295 and with the world standard
IEC 62026-2.
Certification and AS-Interface Logo
The reliable function and failure immunity of the Schlegel slaves
were tested by an authorized laboratory. All certified products bear
the AS-Interface Certification Logo (shadow logo).
- AS-Interface Standard, Version 2.11, Revision 1
- CE
- UL (in preparation)
- CSA (in preparation)
1
0
1
DI3
0
1
DI2
0
1
data bit
Connection of Slaves
Using IDC technology, the slaves are connected to the flexible
equipment wire via a 2-pole, reverse polarity protected IDC connector (3.96 mm) with lock mechanism and strain relief (refer to the
accessories).
Selector/Key Switches with 3 positions (2 plungers)
1
3 positions, 2 plungers
switching position
0
2
1
0
2
DI3
1
0
0
DI2
0
0
1
data bit
Notice
for the use of selector and key switches with 2 separate plungers:
As the actuator and the AS-Interface slave can be snapped together
turned by 90°, the clear assignment of the input bits (D12, D13)
implies the following reference positions:
- ASI-Slave connections upward
- locating lug upward
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
®
Cable Requirements
The connection cable must meet the following requirements:
- Colour coding:
- Insulation:
brown: ASI+ / blue: ASImedium hard PVC insulation,
suitable for IDC technology
- Single conductor size:
AWG 18 (0.8...1.0 mm²)
- Outside Ø:
min 1.0, max. 2.28mm
- Operating temperature:
-30°C H T H 90°C
- Approvals:
VDE 0881 / MIL-W-1687 8D /
UL 1007 or 1061 or 1095
Recommended connection cable:
Flexible equipment wire “ASI_SL2AWG18”
Addressing Possibilities
1. Programming Cable+Addressing Device
The easiest way to assign the addresses is to use a hand addressing device which is directly connected to the slave via the Schlegel
programming cable “ASI_PK500M12“. The arrangement of the devices at the AS-Interface cable is independent from the assignment
of the addresses.
Connection With a Hand Tool
The tool „ASI_MRT“ serves to press the single conductors into the
IDC connector.
Recommendation:
Using the cover ““ASI_K2”” an optimal strain relief is achieved at
the IDC connector!
Attention:
Make sure to use the correct conductor colour/polarity before pressing in!
brown: ASI+
blue: ASI-
2. Addressing with AS-Interface Controller / PLC
Various producers of controllers/PLC support the following addressing possibilities:
- automatic addressing of the whole system
- individual addressing via the connected master
- individual addressing via PC, software-implemented
Tips:
- Avoid double addressing !
- A/B-slaves (V2.1) cannot utilize the 4th output data bit because it
is used to change over to the B-slaves.
- A/B-slaves can be operated with AS-Interface 2.0 masters,
provided the following is strictly observed:
-> only “A”-addresses are used
-> the 4th data bit must permanently be “0“
-> the 4th parameter bit must be ““1””
Connection to AS-Interface Profile Line
Depending on the case of application, there are different possibilities to connect a 2-conductor flexible equipment wire to the AS-Interface profile line (refer to the accessories).
Addressing of the Slaves
Each AS-Interface slave gets an individual address allowing the
master to identify it. Possible addresses are from 1A to 31A and
1B to 31B (A/B-slaves, version 2.1). The address 0 has a special
function.
Depending on the technology that is used, the slaves are addressed
before or after the assembly.
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
AS Interface
AS-Interface Contact Blocks
®
Slaves
Illustration
Dimensions
Description
Type
AS-Interface Slave
- unlighted
- small mounting depth due to built-in IDC connector
- with 2 integrated inputs D2/D3
- profile: S-B.A.E
- applicable standard: V2.11
- reversely compatible to type ASI_BZII5
ASI_BZ
AS-Interface Slave with T5,5K socket
- illuminated, LED socket T5,5K
- small mounting depth due to built-in IDC connector
- with 2 integrated inputs D2/D3
- with 1 integrated LED output,
individually controllable/dimmable (4 steps) via D0/D1
- profile: S-B.A.E
- applicable standard: V2.11
- reversely compatible to type ASI_BZLII5
Slave with wedge-base socket W2x4,6d on request
ASI_BZL5
Ultra-bright LED, T5.5K socket
with integrated single-wave rectifier, for 24V AC/DC (7/14 mA),
when connecting to DC the correct
polarity must be observed:
+...X1/-...X2
storage temperature:
-25°C ... +80°C
ambient temperature:
-20°C ... +65°C
voltage tolerance:
+10 %
blue. .
green .
red . .
white .
yellow
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L5,5K24UB
L5,5K24UG
L5,5K24UR
L5,5K24UW
L5,5K24UY
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
®
Beschreibung
Actuators
The actuators are housed in round, square or rectangular-shaped insulating bodies of attractive design, allowing side-by-side assembly
and thus full keyboard arrangements.
A great variety of actuators is available:
non-illuminated or illuminated pushbuttons, selector heads with 2 or
3 positions, momentary selector heads, key actuators.
Lenses and nameplates must be ordered separately!
(1st figure: protection against solid foreign bodies,
2nd figure: protection against ingress of water).
For extremely severe environmental conditions, e.g. coarse dirt,
chippings, flour, etc. there are pushbuttons available with transparent silicone or PVC caps.
Materials
Only top-quality materials such as polyamide 6.6 / polyamide 12
(partially reinforced) and other proved synthetics are utilized.
Marking possibilities
With the importance of an efficient component marking in mind, all
SCHLEGEL control units have been designed to accept a clear marking, easy to produce and comprising a great variety of symbols
and inscriptions. Hence, many standard nameplates are available.
The nameplates are inserted under the transparent lenses.
Storage Temperature
Storage temperature - 40° up to + 80° C
Degree of protection (acc. to IEC/EN60529)
The Schlegel actuators comply with the degree of protection IP65,
which refers to the part in front of the panel.
Operational and ambient conditions
acc. to IEC/EN60947-5-1 and IEC/EN60947-5-5.
Max. ambient temperature during operation
for unlighted units
- 25° up to + 70° C
for illuminated units- 25° up to + 70° C
IP6X - protection against dust penetration (dustproof),
IPX5 - protection against water jets from any direction.
The IP code defines the protection class.
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
AS Interface
®
Mounting and Service Instructions
OKTRON / OKTRON-JUWEL
OKTRON-R
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
®
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
AS Interface
OKTRON-JUWEL
®
23 x 23 mm
62
1,5
for the suitable actuators and pilot lights of the OKTRON-JUWEL series, please refer to pages 18 to 22 of catalogue “ Control Units with Faston Terminals
and PCB-mount Terminals“.
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
OKTRON-JUWEL
®
23 x 23 mm
ASI_BZ
ASI_BZL5
ASI_SAW16
ASI_SAW16E
Combination Table
OKJBUV
OKJN
OKJSSA12
OKJSSA13
OKJSSA14
OKJSSA15
OKJSSA16
OKJSSA17
OKJSSA18
OKJSSA23
OKJSSA28
OKJSSA31
OKJSTA
OKJSTAL...
OKJSTB
OKJSTBL...
OKJT
OKJUV
OKJWA
OKJWAL...
OKJWB
OKJWBL...
OKJWC
OKJWCL...
1 1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 1
1 1
1
1
1
1
1
1
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
OKTRON
AS Interface
®
Ø 16 mm
57
8
for the suitable actuators and pilot lights of the OKTRON series, please refer
to pages 8 to 15 of catalogue “ Control Units with Faston Terminals and
PCB-mount Terminals“.
mounting grid 25 x 38 mm,
when using the external nameplate holder
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
OKTRON
®
Ø 16 mm
ASI_BZ
ASI_BZL5
Combination Table
OKN
OKSSA12
OKSSA13
OKSSA14
OKSSA15
OKSSA16
OKSSA17
OKSSA18
OKSSA23
OKSSA25
OKSSA28
OKSSA31
OKSTA
OKSTAL...
OKSTB
OKSTBL...
OKT
OKWA
OKWAL...
OKWB
OKWBL...
OKWC
OKWCL...
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 1
1
1
1
1
1
1
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
AS Interface
OKTRON-R
®
Ø 16 mm
57
8
for the suitable actuators and pilot lights of the OKTRON-R series, please
refer to pages 26 to 32 of catalogue “ Control Units with Faston Terminals
and PCB-mount Terminals“.
mounting grid 25 x 38 mm,
when using the external nameplate holder.
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
OKTRON-R
®
Ø 16 mm
ASI_BZ
ASI_BZL5
ASI_SAW16
ASI_SAW16E
Combination Table
RKN
RKSSA12
RKSSA13
RKSSA14
RKSSA15
RKSSA16
RKSSA17
RKSSA18
RKSSA23
RKSSA25
RKSSA28
RKSSA31
RKSTA
RKSTAL...
RKSTB
RKSTBL...
RKT
RKUV28
RKWA
RKWAL...
RKWB
RKWBL...
RKWC
RKWCL...
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 1
1 1
1
1
1
1
1
1
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
AS Interface
RONTRON-R-JUWEL
®
Ø 22 mm
62
2
for the suitable actuators and pilot lights of the RONTRON-R-JUWEL series,
please refer to pages 36 to 40 of catalogue “ Control Units with Faston
Terminals and PCB-mount Terminals“.
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
RONTRON-R-JUWEL
®
Ø 22 mm
ASI_BZ
ASI_BZL5
ASI_SAW16
ASI_SAW16E
Combination Table
RRJN
RRJSSA12
RRJSSA13
RRJSSA14
RRJSSA15
RRJSSA16
RRJSSA17
RRJSSA18
RRJSSA23
RRJSSA25
RRJSSA28
RRJSSA31
RRJSTA
RRJSTAL...
RRJSTB
RRJSTBL...
RRJT
RRJTLR
RRJUV
RRJWA
RRJWAL...
RRJWB
RRJWBL...
RRJWC
RRJWCL...
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 1
1 1
1 1
1
1
1
1
1
1
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
AS Interface
RONTRON-Q-JUWEL
®
Ø 22 mm
62
2
for the suitable actuators and pilot lights of the RONTRON-Q-JUWEL series,
please refer to pages 44 to 47 of catalogue “ Control Units with Faston Terminals and PCB-mount Terminals“.
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
RONTRON-Q-JUWEL
®
Ø 22 mm
ASI_BZ
ASI_BZL5
Combination Table
RQJN
RQJSSA12
RQJSSA13
RQJSSA14
RQJSSA15
RQJSSA16
RQJSSA17
RQJSSA18
RQJSSA23
RQJSSA25
RQJSSA28
RQJSSA31
RQJSTA
RQJSTAL...
RQJSTB
RQJSTBL...
RQJT
RQJTLR
RQJWA
RQJWAL...
RQJWB
RQJWBL...
RQJWC
RQJWCL...
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 1
1 1
1
1
1
1
1
1
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
Safety at Work
AS-Interface Safety at Work
®
General Information - Safety at Work
Schlegel E-Stop as Safe AS-Interface Slave
The Working Principle
AS-Interface Safety at Work is based on the standard AS-i log. The
system and a connected AS-Interface safety monitor are designed
for the transmission of safety-related informations. As base serves the
transmission of dynamic code sequences which are stored in every
safe AS-Interface slave (8* 4 bit code table). Through a “teach in“
function the safety monitor reads in these code sequences when
starting up the machine. During operation the safety monitor permanently compares the nominal and actual sequences of the safe
slaves. If the safe slave (e.g. an emergency-stop button) supplies a
wrong code sequence, the safety monitor reacts immediately by
switching off the machine.
When developing this concept it was attached great importance
to the easy handling of the system. Same as on AS-Interface, each
safety-related slave has to be assigned with an address. The safety monitor identifies and registers these slaves automatically. This
configuration must be acknowledged, printed and countersigned
in order to ensure clear allocation of the safety-related signals to a
cutoff-circuit.
Functional Characteristics
When connecting an emergency-stop pushbutton to an AS-Interface
network, the integrated code generator permanently produces 8 different 4-bit codes which are set up acc. to the S-7.B.E profile. Each
E-stop has its own code sequence which is unique. When the E-stop
button is pressed a case of emergency is signalised to the safety
monitor by the code sequence “0000“.
Should one of the two contacts of the E-stop fail, or should the E-stop
button, for any reason whatever, be separated from the contact unit,
this fault is signalised to the safety monitor by a special sequence
enabling precise diagnostics (defective hardware)*
The actual running /diagnostic state can be indicated via the external IDC connector (standard output DO), e.g. by an external 24V
LED.
Advantages of AS-Interface Safety at Work
- Saving of conventional cabling
- Reduction of cabling and mounting costs
- Failure-safe SPS not necessary
- High flexibility in project planning by easy and quick
extension of existing systems,
easy retrofitting of Safety at Work
- Easy system installation by standardised AS-Interface
technology
- Combination of Safety at Work and standard AS-Interface
system in one network
- Grouping of safe signals possible
- Approved for Safety Category 4 acc. to EN 954–1 resp.
. SIL3 acc. to IEC 61508
- Approved by TÜV and BIA
Slave Characteristics
- Type ref.: ASI_SAW16, ASI_SAW16E (16mm),
ASI_SAW22, ASI_SAW22E (22mm)
- AS-Interface profile: S-7.B.E resp. S-0.B.E., standard address
mode
- Permanent monitoring and safety shutdown on separation of
contact unit from actuator
- External IDC connector as standard output D0
e.g. for the individual control of a LED 24V/15mA max.
- Safety integrity level: SIL 3
- Applicable Norms and Standards: IEC 61508, IEC 62026-2,
IEC 60204-1, EN 418, EN 60947-5-5
- Easy connection via 2-pole IDC connector and standard strand
- Output with short-circuit and overload protection
*) refers only to the types ASI_SAW16 and ASI_SAW22
Technical Data of the Safe Slaves ASI_SAW16, ASI_SAW16E, ASI_SAW22, ASI_SAW22E
Communication
- AS-Interface Standard:
- Slave profile:
- Standby delay time:
- Input delay:
- Connection:
Ambient Conditions
- Operating temperature:
- Humidity:
- Protection class/Contact unit:
- Vibration (temporary):
- Shock resistance:
Electrical Data
- Operating voltage:
Total power consumption:
-
Reverse polarity protection:
Contacts:
Safety integrity level:
Output (not safe)*:
Rated voltage:
Power consumption
Short circuit/overload
Connection cable:
V2.11
ASI_SAWxx: S-7.B.E
ASI_SAWxxE: S-0.B.E
< 1s
< 5ms
via 2-pole IDC connector (3.96mm)
type ref.: “ASI_SL2AWG18”
-25°C ... +70°C
up to 95%, non-condensing
IP20
max. 1.5 mm amplitude (10..55Hz)
10g max.
26.5...31.6 V, through the AS-Interface line
ASI_SAWxx: H 60 mA
ASI_SAWxxE: H 50 mA
available
two positive opening contacts acc. to IEC60947-5-5
SIL3
for the control of a LED
24 V DC (+10%)
15mA max.
LED output
ref. VK_JST025BKL, VK_JST034
AS-i certificates:
62801, 62802
*) refers only to the types ASI_SAW16 and ASI_SAW22
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
AS-Interface Safety at Work
®
I/O Data Bits
Ausgang*¹
data bit
info (Interface 3)
state
0
off
1
on
D0
Eingänge
data bit
D0...D3
info (Interface 3)
state
Connection to AS-Interface Profile Line
Depending on the case of application, there are different possibilities to connect a 2-conductor flexible equipment wire to the
AS-Interface profile line (refer to the accessories).
Addressing of Slaves
Each of the safe AS-Interface slaves is assigned with a complete
address.
The easiest way to assign the addresses is to use a hand addressing device which is directly connected to the slave via the Schlegel programming cable “ASI_PK500M12“.
The individual addressing via the connected AS-Interface Master is
also possible and supported by different manufacturers.
acc. to S-7.B.E*¹, S-0.B.E profile
*¹) refers only to types ASI_SAW16 and ASI_SAW22
Applicable Norms and Standards
- IEC 62026-2
- Complete Standard AS-Interface, Version 2.11 Rev.1
- IEC 60204-1
- IEC 61508
- EN 418
- IEC 60947-5-5
- TÜV Type Approval
- UL/CSA Certification
Connection of Slaves
Using IDC technology, the slaves are connected to the flexible
equipment wire via a 2-pole, reverse polarity protected IDC connector (3.96 mm) with lock mechanism and strain relief (refer to the
accessories).
Connection With a Hand Tool
The tool „ASI_MRT“ serves to press the single conductors into the
IDC connector.
Recommendation:
Using the cover “ASI_K2” an optimal strain relief is achieved at
the IDC connector!
Attention:
Make sure to use the correct conductor colour/polarity before pressing in!
brown: ASI+
blue: ASI-
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
Safety at Work
®
Mounting and Service Instructions
Make sure to use the
correct conductor
colour/polarity before
pressing in!
braun: ASi +
ASI_SAW16, ASI_SAW22
ASI_SAW16E, ASI_SAW22E
Put slave and E-stop together
Put slave and E-stop together
...and snap them into place
by a clockwise rotation
...and snap them into place
by a clockwise rotation
Connection to AS-Interface
via a 2-pole connector
Connection to AS-Interface
via a 2-pole connector
optional:
Connection of the emergency lighting
via the connecting cable
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
AS-Interface Contact Blocks
®
Slaves
AS-Interface-Slave (Safety at Work)
The IDC connectors ASI_SB2AWG18 / ASOSB2AWG22 and cover ASI_K2 must be ordered separately.
Illustration
Dimensions
Description
Type
AS-Interface Slave (Safety at Work) 16 mm
for safety-related control units of 16 mm mounting diameter, e.g.
emergency-stop actuators
- with short-circuit proof, individually controllable, digital output
- permanent monitoring and safe shutdown if contact block and
actuator are separated
- profile: S-7.B.E
- applicable standard: V 2.1
- safety integrity level: SIL 3
suitable for:
OKJUV, QXJBUV, QXJUV, RKUV28, RXBUV, RXJBUV, RXJUV, RXUV,
RXUVP, RXBUVSE, RXBLUV, RXBLUVSE, RRJUV, OKJBUV
ASI_SAW16
AS-Interface Slave (Safety at Work) 16 mm
fo safety-related control units of 16 mm mounting diameter, e.g.
emergency-stop actuators
- profile: S-0.B.E,
- applicable standard: V 2.1
- safety integrity level: SIL 3
suitable for:
OKJUV, QXJBUV, QXJUV, RKUV28, RXBUV, RXJBUV, RXJUV, RXUV,
RXUVP, RXBUVSE, RXBLUV, RXBLUVSE, RRJUV, OKJBUV
ASI_SAW16E
AS-Interface Slave (Safety at Work) 22 mm
for safety-related control units of 22 mm mounting diameter, e.g.
emergency-stop actuators.
- with short circuit-proof, individually controllable, digital output
- permanent monitoring and safe shutdown if contact block and
actuator are separated
- profile: S-7.B.E
- applicable standard: V 2.1
- safety integrity level: SIL 3
suitable for:
QRBLUV, QRBLUVSE, QRBUV, QRBUVSE, QRJUV, QRUV, QRUVP
ASI_SAW22
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
Safety at Work
AS-Interface Contact Blocks
®
Slaves
AS-Interface-Slave (Safety at Work)
The IDC connectors ASI_SB2AWG18 / ASOSB2AWG22 and cover ASI_K2 must be ordered separately.
Illustration
Dimensions
Description
Type
AS-Interface Slave (Safety at Work) 22 mm
for safety-related control units of 22 mm mounting diameter, e.g.
emergency-stop actuators
- profile: S-0.B.E,
- applicable standard: V 2.1
- safety integrity level: SIL 3
suitable for:QRBUV, QRBUVSE, QRJUV, QRUV, QRUVP
ASI_SAW22E
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
®
Emergency-stop Heads - IP65
Protection Class II
.
X
Mounting Dimensions of the Emergency Stops
Illustration
Dimensions
E-Stop
Size X
E-stop
Size X
RKUV28
64,7
QRJUV
72,0
OKJUV
70,3
QRUV
64,9
OKJBUV
70,3
QRUVP
64,9
RRJUV
69,8
QRBUV
64,9
RXJUV
77,0
QRBUVSE
64,9
RXUV
67,5
QRBLUV
64,9
RXBUV
67,5
QRBLUVSE
64,9
RXBUVSE
67,5
QRSKUV
64,9
RXBLUV
67,5
QRSKUVSE
64,9
RXBLUVSE
67,5
QRSKLUV
64,9
RXJBUV
77,0
QRSKLUVSE
64,9
RXUVP
67,5
QXJUV
77,0
QXJBUV
77,0
Description
Emergency-stop Head
with switching position indicator,
fool-proof snap function, twist to reset
acc. to EN 418,IEC/EN 60947-5-1, IEC/EN 60947-5-5
Type
RKUV28
Mounting diameter: Ø 16 mm
Emergency-stop Head
with switching position indicator,
fool-proof snap action, twist to reset,
acc. to EN 418, IEC/EN 60947-5-1, IEC/EN 60947-5-5
OKJUV
Mounting aperture: 23 x 23 mm
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
Safety at Work
®
Emergency-stop Heads - IP65
Illustration
Dimensions
Protection Class II
Description
Emergency-stop Head
with switching position indicator,
Fool-proof snap function, twist to reset
acc. to EN 418, IEC/EN 60947-5-1,
IEC/EN 60947-5-5
.
Type
OKJBUV
Mounting aperture: 23 x 23 mm
Emergency-stop Head - IP 66
with switching position indicator,
fool-proof with snap action, twist to reset,
acc. to EN 418,IEC/EN 60947-5-1,
IEC/EN 60947-5-5
RRJUV
Mounting diameter: Ø 22 mm
Emergency-stop Head
with switching position indicator,
twist to reset,
acc. to EN 418, IEC/EN 60947-5-1 and IEC/EN 60947-5-5
RXJUV
Mounting diameter: Ø 22 mm
Emergency-stop Head
with switching position indicator,
twist to reset
acc. to EN 418, IEC/EN 60947-5-1 and IEC/EN 60947-5-5
RXUV
Mounting diameter: Ø 16 mm
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
®
Emergency-stop Heads - IP65
Illustration
Dimensions
Protection Class II
Description
Emergency-stop Head
with switching position indicator and yellow anti-lock collar,
twist to reset,
acc. to EN 418, IEC/EN 60947-5-1 and IEC/EN 60947-5-5
.
Type
RXBUV
Mounting diameter: Ø 16 mm
Emergency-stop Head
with switching position indicator and yellow anti-lock collar,
key release,
acc. to EN 418, IEC/EN 60947-5-1 and IEC/EN 60947-5-5
RXBUVSE
Mounting diameter: Ø 16 mm
Illuminated Emergency-stop Head
with switching position indicator and illuminated anti-lock collar,
24V DC / 34mA; AC 17mA,
twist to reset
acc. to EN 418, IEC/EN 60947-5-1 and IEC/EN 60947-5-5
RXBLUV
Mounting aperture: Ø 16 mm
Illuminated Emergency-stop Head
with switching position indicator and illuminated anti-lock collar,
24V DC / 34mA; AC 17mA,
key release,
acc. to EN 418, IEC/EN 60947-5-1 and IEC/EN 60947-5-5
RXBLUVSE
Mounting diameter: Ø 16 mm
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
Safety at Work
®
Emergency-stop Heads - IP65/IP69K
Illustration
Dimensions
Protection Class II
Description
Emergency-stop Head
with switching position indicator and yellow anti-lock collar,
twist to reset,
acc. to EN 418, IEC/EN 60947-5-1 and IEC/EN 60947-5-5
.
Type
RXJBUV
Mounting diameter: Ø 22 mm
Emergency-stop Head for hygienic applications
IP69K, IP66
twist to reset,
acc. to EN 418, IEC/EN 60947-5-1 and IEC/EN 60947-5-5,
RXUVP
Cannot be used with threaded adapter R16x1!
Mounting diameter: Ø 16 mm
Emergency-stop Head
with switching position indicator,
twist to reset,
acc. to EN 418, IEC/EN 60947-5-1 and IEC/EN 60947-5-5
QXJUV
Mounting aperture: 24 x 24 mm
Emergency-stop Head
with switching position indicator and yellow anti-lock collar,
twist to reset,
acc. to EN 418, IEC/EN 60947-5-1 and IEC/EN 60947-5-5
QXJBUV
Mounting aperture: 24 x 24 mm
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
®
Emergency-stop Heads - IP65/IP69K
Illustration
Dimensions
Protection Class II
Description
Emergency-stop Head - IP 69K
with switching position indicator,
twist to reset
acc. to EN418, VDE 0660, section 200,
IEC/EN 60947-5-1 and IEC/EN 60947-5-5
.
Type
QRUV
Mounting diameter: Ø 22 mm
Emergency-stop Head for hygienic applications - IP 69K
twist to reset,
acc. to EN 418, VDE 0660, section 200,
QRUVP
IEC/EN 60947-5-1 and IEC/EN 60947-5-5
Mounting diameter: Ø 22 mm
Emergency-stop Head
with switching position indicator and yellow anti-lock collar,
twist to reset,
acc. to EN 418, IEC/EN 60947-5-1 and IEC/EN 60947-5-5
QRBUV
Mounting diameter: Ø 22 mm
Emergency-stop Head
with switching position indicator and yellow anti-lock collar,
with key release,
acc. to EN 418, IEC/EN 60947-5-1 and IEC/EN 60947-5-5
QRBUVSE
Mounting diameter: Ø 22 mm
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
Safety at Work
®
Emergency-stop Heads - IP65
Illustration
Dimensions
Protection Class II
Description
Illuminated Emergency-stop Head
with switching position indicator and illuminated anti-lock collar,
24V DC / 34mA; AC 17mA,
twist to reset,
acc. to EN 418, IEC/EN 60947-5-1 and IEC/EN 60947-5-5
.
Type
QRBLUV
Mounting diameter: Ø 22 mm
Illuminated Emergency-stop Head
with switching position indicator and illuminated anti-lock collar,
24V DC / 34mA; AC 17mA,
with key release,
acc. to EN 418, IEC/EN 60947-5-1 and IEC/EN 60947-5-5
QRBLUVSE
Mounting diameter: Ø 22 mm
Emergency-stop Head with protective shroud
with switching position indicator,
twist to reset
acc. to EN 418, VDE 0660, Teil 200, IEC/EN 60947-5-1, IEC/
EN 60947-5-5
QRSKUV
NOTE: The user must ensure an easy accessibility of the emergency-stop pushbutton with protective shroud!
Mounting diameter: Ø 22 mm
Emergency-stop Head with protective shroud
with switching position indicator,
key release
acc. to EN 418, IEC/EN 60947-5-1, IEC/EN 60947-5-5
QRSKUVSE
NOTE: The user must ensure an easy accessibility of the emergency-stop pushbutton with protective shroud!
Mounting diameter: Ø 22 mm
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
®
Emergency-stop Heads - IP65
Accessories for AS-Interface Slaves (Safety at Work)
Illustration
Dimensions
Protection Class II
Description
Type
Emergency-stop Head with illuminated protective
shroud
with switching position indicator and illuminated protective shroud
24 V DC/34mA; AC 17mA
twist to reset
acc. to EN 418, IEC/EN 60947-5-1, IEC/EN 60947-5-5
QRSKLUV
.
NOTE: The user must ensure an easy accessibility of the emergency-stop pushbutton with protective shroud!
Mounting diameter: Ø 22 mm
Emergency-stop Head with illuminated protective
shroud
with switching position indicator and illuminated protective shroud
24V DC/34mA; AC 17mA
key release
acc. to EN 418, IEC/EN 60947-5-1, IEC/EN 60947-5-5
QRSKLUVSE
NOTE: The user must ensure an easy accessibility of the emergency-stop pushbutton with protective shroud!
Mounting diameter: Ø 22 mm
Connection Cable
serves to connect an illuminated emergency-stop pushbutton,
2-core strand, red/black, 0.25 mm², with connector crimped on
both sides,
length: approx. 10 cm
VK_JST025BKL
Connection Cable
with open end, to connect e.g. an external LED signal lamp,
2-core strand, red/black, 0.34 mm², with connector crimped on
one side,
length: approx. 10 cm
VK_JST034
Emergency-stop Head
with switching position indicator,
twist to reset,
acc. to EN 418, VDE 060, section 200,
IEC/EN 60947-5-1 and IEC/EN 60947-5-5
QRJUV
Mounting aperture: 26 x 26 mm
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
Safety at Work
®
AS-Interface Emergency-stop Control Station
Illustration
Dimensions
Description
Type
AS-Interface Emergency-stop Control Station
SILH_ASIE_QRBUV
- Safety at Work - AS-Interface Emergency Stop in a IP65 enclosure, with M12
connector
- unlighted
- without additional safety contact
- ASI-Slave:
ASI_SAW22E
- Actuator:
QRBUV, foolproof acc. to EN418
Ambient Conditions
- Operating temperature:
- Storage temperature:
- Degree of protection:
Communication
- AS-Interface specification
- Slave profile:
- Standby delay time:
- Input delay:
- Connection:
Electrical Data
- Operating voltage:
- Total power consumption:
- Reverse polarity protection:
- Contacts:
- Safety integrity level:
I/O Data Bits
- Inputs: D0...D3
- Output:
-25 °C...+60 °C
-25 °C...+85 °C
IP65, IP69k
V 2.1
S-0.B.E
< 1s
< 5ms
M12 plug (m)
(Pin 1: ASI+, Pin 3: ASI-,
Pin 2: n.c., Pin 4: n.c.)
26.5...31.6 V through the
AS-Interface line
H 50 mA
available
two positive opening contacts
acc. to IEC60947-5-5
SIL 3
acc. to profile S-0.B.E
-
Norms and Standards
- TÜV Type Approval
- AS-Interface Certificate:
62802
- UL/CSA certification:
single components
- IEC 61508, IEC 62026-2, IEC 60204-1, EN 418,
IEC 60947-5-5
- Complete Specification AS-Interface, Version 2.11
Rev.1, V3.0 Rev. 0
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
®
AS-Interface Emergency-stop Control Station
Illustration
Dimensions
Description
Type
AS-Interface Emergency-stop Control Station,
SILH_ASI_QRBLUV
illuminated - Safety at Work - AS-Interface Emergency Stop in a IP65 enclosure with M12 connector
- can be illuminated via the integrated digital slave output D0,
- additional safety contact
- ASI Slave:
ASI_SAW22
- Actuator:
QRBLUV, foolproof acc. to
EN418
Ambient Conditions
- Operating temperature:
- Storage temperature:
- Degree of protection:
Communication
- AS-Interface specification
- Slave profile:
- Standby delay time:
- Input delay:
- Connection:
Electrical Data
- Operating voltage:
- Total power consumption:
- Reverse polarity protection:
- Contacts:
- Digital output (D0):
- Safety integrity level:
I/O Data Bits
- Inputs: D0...D3
- Output: D0
-25 °C...+60 °C
-25 °C...+85 °C
IP65
V 2.1
S-7.B.E
< 1s
< 5ms
M12 plug (m)
(pin 1: ASI+, pin 3: ASI-,
pin 2: n.c., pin 4: n.c.)
26.5...31.6 V through the
AS-Interface line
H 60 mA
available
two positive opening contacts acc.
to IEC60947-5-5
24 V DC (+10%) /H15mA
SIL 3
acc. to profile S-7.B.E
state: 0...OFF, 1...ON
Norms and Standards
- TÜV Type Approval
- AS-Interface Certificate:
62801
- UL/CSA certification:
single components
- IEC 61508, IEC 62026-2, IEC 60204-1, EN 418,
IEC 60947-5-5
- Complete Specification AS-Interface, Version 2.11 Rev.1,
V3.0 Rev. 0
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
ASI Bedienkonzepte
AS-Interface Control Concept
®
AS-Interface Control Stations
- can be equipped individually with pushbuttons, selector heads,
key buttons, emergency stops
- AS-Interface connection: M12 plug
- Slave profile:
ASI_BZ...
S-B.A.E
ASI_SAW...
S-0.B.E, S-7.B.E
- we offer customised assembly and addressing of the slaves
example
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
top right
Connection:
Special Requests:
M12
Bus connection:
Basic enclosure ASI-DIR... type
type
A
1
type
B
2
1
ASI flat cable
bottom left
4
3
type
D
3
2
type
C
2
1
1
dd.
ref. to PO no.
pcs. type ref.: ASI_DIR...
Customer No.
Company
4
3
2
1
blue
yellow
green
red
clear
=
=
=
=
=
BL
GB
GN
RT
KL
*) Push-cap Colours
transparent
Pos. Product Range
Equipment
/
blue
yellow
green
red
white
=
=
=
=
=
GBL
GGB
GGN
GRT
GWS
Note
Georg Schlegel GmbH & Co. KG
Am Kapellenweg
88525 Dürmentingen
Tel.: +49 (0) 73 71 / 502-0
Fax: +49 (0) 73 71 / 502 49
E-Mail:
info@schlegel.biz
www.schlegel.biz
Colour*Illumin. Addressing
Lens Colours
non-transparent
Description
®
ASI Bedienkonzepte
AS-Interface Control Concept
®
The Modular ASI Control Concept:
Mounting Possibilities
Schlegel’s modular ASI control concept provides the integration of
diverse combinations of Schlegel control units and pilot lights in the
AS-Interface system, acc. to specification 3.0.
The integrated Schlegel ASI I/O-module has been designed for the
modular arrangement of customised operating units or for frontpanel mounting along with Schlegel control units.
The operating units can be equipped with illuminated pushbuttons;
2 and 3-position selector switches or key switches, according to
customers’ requirements. The ASI I/O-module has been specified
for 8 digital inputs and 8 dimmable, digital outputs.
• Enclosures of the DIRL3V... und DIRL4V... type series equipped
with the favoured Schlegel control units
Example 1:
- enclosure of type series DIRL4V... with 8 control units (illuminating option)
- connection to ASI via M12 plug
Example 2:
- enclosure of type series DIRL3V... with 6 control units (illuminating option)
- optional: two selector switches / emergency stops ASI Safety
at Work
- connection to ASI via M12 plug
• for front panel mounting, operator control panels
• optionally in combination with E-stops, ASI-Safety at Work
• optionally with ASI flat cable connection
Features:
• only half an address (A/B) adress acc. to specification V3.0 for
8 inputs and 8 outputs
• integrated test mode to self-test the control units and pilot lights
• external fault signal possible via a signalling unit
• brightness control/dimming by a parameter request
Technical Data: Schlegel AS-i I/O Module
•
•
•
•
•
•
•
•
•
•
•
•
AS-Interface specification: V3.0, expanded address mode
AS-Interface profile:
S-7.A.7.A
Communication protocol: CTT3 for Master M4
Diagnostics/fault signal: via LED /signalling unit
Max. cycle time:
40ms
Inputs:
8 inputs for control units
Outputs:
8 outputs for signalling units max. 50mA
Power supply:
26.5...31.6 V through the AS-Interface line
Total power consumption: 220 mA
Operating temperature: -25°C ... +70°C
Storage temperature:
-40°C ... +80°C
Norms and Standards: CE, IEC 62026-2
example of a front panel version
example of an assembled enclosure
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
dd.
ref.to PO no.
4
6
8
3
5
7
Special Requests:
address pushbutton module
address E-stop
Pre-addressing:
bottom left
top tight
ASI flat cable
Connection:
type
B
6
4
M12
5
3
10 11
Bus connection:
Basic enclosure ASI_DIRB type
type
A
2
1
type
C
9
6
4
(standard 00)
5
3
10 11
pcs. type ref.: ASI_DIR Control Station
Customer No.
Company
Lens Colours
transparent
blue
=
yellow
=
green
=
red
=
clear
=
BL
GB
GN
RT
KL
non-transparent
blue
=
yellow
=
green
=
red
=
white
=
GBL
GGB
GGN
GRT
GWS
Georg Schlegel GmbH & Co. KG
Am Kapellenweg
88525 Dürmentingen
Tel.: +49 (0) 73 71 / 502-0
Fax: +49 (0) 73 71 / 502 49
E-Mail:
info@schlegel.biz
www.schlegel.biz
3-pos. selector switch
11
Note
emergency stop
Illumin.
3-pos. selector switch
/
Colour*
10
*) Push-cap Colours
Description.
9
8
7
6
5
4
3
2
1
Pos. Product Range
Equipment
®
Endschalter
®
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
Limit Switches for AS-Interface
®
Description
Definition
Limit switches are dealt under different names such as position switches, limiting switches or limit stop switches. However, behind all
these terms hides a switchgear which is primarily used to protect
man and machine.
device in advance. The reset movement of the driving device must
be guided by the return movement of the machine‘s trip cam, i.e. the
driving device must not spring back freely to its original position.
The length of the actuating cam must be chosen so that an actuating
time is achieved with double safety.
Characteristics of DUX Limit Switches
A wide variety of drives rotatable by 90°C are available for these limit switches. They are used in auxiliary and pilot circuits and
are excellently suitable for the control and movement limitation e.g.
of processing and manufacturing machines, of lifts, transportation
equipments, vehicles, cranes, in the building technology as well as
trigger switch in safety and alarm systems, etc. The limit switches
are offered in different designs and materials and can such be used
in many fields of application and ambient conditions. The various
combination possibilities of the units help to solve control problems
at an optimum.
Mounting of Limit Switches
Limit switches must be mounted to be easy accessible and vibrationproof while observing the aforementioned directions. To guarantee
the corresponding protection class the lid screws must be tightened
evenly in order to ensure proper adjustment/sealing of the cable
entry according to the cable diameter.
The limit switches must be used under strict observance of the relative parameters and instructions for use. Depending on the number
of switching actuations and operating conditions the operational
reliability of the switches has to be checked regularly.
Arrangement and Operation of Limit Switches
Limit switch and plunger drive should only be used when the tolerance range of the switching point is very narrow. The actuation movement should be in the same direction as the plunger movement. The
limit switches are constructed in a way that they may in no case be
used as a mechanical limit stop The reset power is only designed for
the plunger reset of the limit switch, hence, it must not be taken from
the driving device for any other movable actuating appliances (such
as flaps, doors, etc.). In order to guarantee an optimum switching
action the max. operating angles of the individual drives must be
observed. The trip cam of the respective machine may actuate the
plunger only in the permissible plane. The over-travel of the driving
device may only be used as shown in the relative diagram. It is
not permitted to shorten the working travel by actuating the driving
Due to the flexible AS-Interface network structure the DUX limit switches designed for AS-Interface can be connected as and where required. Each limit switch means a separate node at the AS-Interface
line with individual address.
Technical Data of Limit Switches for AS-Interface
Communication
- AS-Interface Standard:
- Slave profile:
- Connection:
- Network length:
- Cycle time:
V2.11, Rev. 1
S-B.A.E
4-pole sensor connector M12x1, whereas
contact 1 is assigned to ASI+ and contact 3 to ASI-.
100m max. (without repeater)
<10ms max.(62 A/B slaves)
Ambient Conditions
- Transport-, storage- and
Operating temperature
-25°C ... +55°C
Mechanical Data
- Operating travel:
6mm
Electrical Data
- Power supply:
26.5...31.6 V, through the AS-Interface line
Total power consumption: H 30 mA
- Reverse polarity protection: available
Admissible on-load switching cycles: 1200/h
Mechanical life:
10 mill. switching cycles
Operating force at the plunger:
10 N
Drives:
exchangeable and rotatable by 90°
Degree of protection acc. to DIN 40050:
IP65
Construction:
acc. to VDE 0660/200
Ambient conditions
stationary use at weatherproof locations
acc. to DIN IEC 721-3-3
3D6/3Z2/3Z10/3B2/3C2/3S3/3M6
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
Endschalter
ASI_EKU series
®
1Ö+1S
0
1
2
3
4
5
6 mm
DI2
DI3
ASI_EKU1KST
ASI_EKU1-KD
ASI_EKU1SPR-KST
ASI_EKU1SPR-KD
ASI_EKU1-KG
ASI_EKU1-KH
ASI_EKU
KRH
ASI_EKU1SPR-KG
ASI_EKU1SPR-KH
ASI_EKU
SPR-KR
1 Ö + 1 S snap-action contact
0
DI2
DI3
DI2
DI3
1
2
0˚ 12,5˚ 25˚
3
4 mm
ASI_EKU1SPR-KFS
50˚
recommended operating travel
positive opening
I/O Data Bits
Limit Switches
switching position
not
operated
operated
DI3
0
1
DI2
1
0
data bit
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
®
U1-
ASI_EKU1KRHV
ASI_EKU1-KK
ASI_EKU1KDH
ASI_EKU1KDF
ASI_EKU1-KR
ASI_EKU1-KV
ASI_EKU1KW
U1RH
ASI_EKU1SPR-KRHV
ASI_EKU1SPR-KK
ASI_EKU1SPR-KDH
ASI_EKU1SPR-KDF
ASI_EKU1SPR-KR
ASI_EKU1SPR-KV
ASI_EKU1SPR-KW
ASI_EKU1-KZ
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
®
4,3
4,3
15
15
20±0,1
22±0,1
12
13,5
52
22±0,1
52
65
65
20±0,1
13,5
13
10
12
7,5
6 Hub
ø18
13
ø10
ASI_EKU1-KD
ASI_EKU1-SPR-KD
6 Hub
ASI_EKU1-KST
ASI_EKU1-SPR-KST
12
Endschalter
ASI_EKU series
M12 x 1
M12 x 1
30
30
ø4
ASI_EKU1-SPR-KFS
ASI_EKU1-KG
ASI_EKU1-SPR-KG
60
35˚
35˚
30
30
20˚
13
22±0,1
15
12
13,5
52
52
65
13
4,3
65
M12 x 1
12
13, 5
15
20±0,1
20±0,1
22±0,1
10
13
4,3
19
115
12,5
30
M12 x 1
30
30
30
ASI_EKU1-KH
ASI_EKU1-SPR-KH
ASI_EKU1-KRH
ASI_EKU1-SPR-KRH
40
ø16
36,5
53,5
24
4,3
52
65
12
M12 x 1
M12 x 1
30
12
22±0,1
13,5
22±0,1
15
20±0,1
52
65
13,5
10
15
20±0,1
5
13 8,5
18
30
13
R20,5
4,3
20
45°
20°
5
30
30
30
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
®
ASI_EKU1-KRHV
ASI_EKU1-SPR-KRHV
ASI_EKU1-KK
ASI_EKU1-SPR-KK
40
36,5
ø16
40˚
40˚
13
R30,5
4,3
44,5
36,5
min. 50 / max. 120
,5
13,5
12
10
15
52
65
22 ±0,1
52
65
R15
20 ±0,1
15
20±0,1
22±0,1
M12 x 1
M12 x 1
30
30
30
ASI_EKU1-KDH
ASI_EKU1-KDF
ASI_EKU1-SPR-KDH
ASI_EKU1-SPR-KDF
30
ASI_EKU1-KR
ASI_EKU1-SPR-KR
42
40
8
ø6
4,3
13
2
25
30˚
30˚
max. 200
10
15
65
20±0,1
13,5
12
52
22±0,1
52
65
13,5
15
20±0,1
22±0,1
5
12
4,3
13 8,5
ø16
6 Hub
13,5
5
12
4,3
13 8,5
18
5
M12 x 1
M12 x 1
30
30
ASI_EKU1-KV
ASI_EKU1-SPR-KV
30
30
ASI_EKU1-KW
ASI_EKU1-SPR-KW
30
20
45˚
20˚
13
4,3
52
65
13,5
12
M12 x 1
M12 x 1
30
22±0,1
10
15
20±0,1
52
65
13, 5
22±0,1
10
15
20±0,1
R20,5
12
4,3
13
25...29
SW 14
6 Hub
5
ø13
30
30
30
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
Endschalter
ASI_EKU series
®
ASI_EKU1-KZ
4,3
13
15
12
22±0,1
52
20±0,1
65
13,5
16
ø3
5
M12 x 1
30
30
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
Accessories for Contact Blocks
®
Illustration
Dimensions
Description
Type
IDC Connector
2 poles, for AWG18, serves to connect the AS-Interface slaves
by insulation piercing (IDC technology); with lock mechanism
and strain relief
Technical data:
. connector spacing 3.96 mm
. wire size: AWG18 (0.8...1.0 mm²)
. outside dia.: 1.0...2.28 mm
ASI_SB2AWG18
Recommendation: optimal strain relief is achieved when used
with “ASI_K2“
IDC Connector
same as ASI_SB2AWG18 but accepting AWG22 strands
Technical data:
. wire size: AWG22 (0.3...0.4 mm²)
. outside dia.: 0.76...1.4 mm
ASI_SB2AWG22
Cover with integrated strain relief
for 2-pole IDC connector
ASI_K2
Hand Tool
serves to press the single conductors into the IDC connector,
connector spacing 3.96 mm
ASI_MRT
Flexible Equipment Wire
suitable for insulation piercing (IDC technology), serves to connect the AS-Interface slaves, twisted 2-core cable, brown/blue;
50 m per unit
Technical data:
. AWG18
. 19 wires
. conductor resistance 21 Ohm/km
. style no. 1007 / TR4
. operating temperature max. 80/90 °C (UL/CSA)
. storage temperature down to -55 °C
. acid/alkali-proof and oil-resistant
. flame-resistant
. keeps its elasticity under heat and cold
Connecting Wire for Schlegel AS-Interface slaves
- with pre-assembled connector “ASI_SB2AWG18” and
cover“ASI_K2”
- AWG18, twisted 2-core cable, brown/blue
- length approx. 50 cm
ASI_SL2AWG18
ASI_SL2SB2AWG18
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
AS Interface
Accessories for Contact Blocks
Illustration
Dimensions
Description
®
Type
Flat Cable Branch with M12 socket
without mounting straps, allows connection of a cable with M12
plug to the yellow profile line;
ASI_AZM12
Technical data:
· 2 A max.
· IP20
Flat Cable Branch with M12 socket
and mounting straps, allows the connection of a cable with M12
plug to the yellow profile line
ASI_AZM12L
Technical data:
· 2 A max.
· IP20
M12 Straight-line Plug
with plastic nut, self-assembly via screw connections, serves
to connect the AS-Interface flexible equipment wire to a M12
connector
ASI_M12
Technical data:
. 4 A max.
. 4 poles
. PG7
M12-Righ-angle Plug
with plastic nut, self-assembly via screw connections, serves
connect the AS-Interface flexible wire equipment to a M12
connector
ASI_M12W
Technical data:
. 4 A max.
. 4 poles
· PG7
Flat Cable Branch
self-assembly via screw connections, with mounting straps, serves
to connect the AS-Interface flexible equipment wire to the yellow
profile line
ASI_AZL
Technical data:
· 2 poles
· 4 A max.
Flat Cable Branch
self-assembly via screw connections, without mounting straps,
serves to connect the AS-Interface flexible equipment wire to the
yellow profile line
ASI_AZ
Technical data:
· 2 poles
· 4 A max.
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
Accessories for Contact Blocks
®
Illustration
Dimensions
Description
Type
Flat Cable Branch with cage clamp
serves to connect the AS-Interface slaves to the yellow profile
line;
Technical data:
· AWG20-AWG18
· 31.6V/(£ >AXD*07<
· IP20
· ambient temperature: -25 up to 55° C
· outside dia. of wire: 1.0...2.28 mm
M12 Plug
with metal thread M16x1.5 and pre-assembled 4-core AWG22
strand, length 0.5 m,
suitable for the ASI_SB2AWG22 connector
Mounting Nut
for ASI_M12EST16
LA9Z-SNTB
ASI_M12EST16
ASI_Mutter_M16x1,5
AS-Interface Programming Cable
serves to address the slaves ASI_BZLII5, ASI_BZII5 with a commercial AS-Interface hand addressing device.
ASI_PK500M12
Technical data:
· PVC cable 500 mm, 2 x 0.75 mm²
· M12 straight-line plug
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
AS Interface
®
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz
®
Type Index
A
ASI_AZ
ASI_AZL
ASI_AZM12
ASI_AZM12L
ASI_BZ
ASI_BZL5
ASI_EKU1-KD
ASI_EKU1-KDF
ASI_EKU1-KDH
ASI_EKU1-KG
ASI_EKU1-KH
ASI_EKU1-KK
ASI_EKU1-KR
ASI_EKU1-KRH
ASI_EKU1-KRHV
ASI_EKU1-KST
ASI_EKU1-KV
ASI_EKU1-KW
ASI_EKU1-KZ
ASI_EKU1-SPR-KD
ASI_EKU1-SPR-KDF
ASI_EKU1-SPR-KDH
ASI_EKU1-SPR-KFS
ASI_EKU1-SPR-KG
ASI_EKU1-SPR-KH
ASI_EKU1-SPR-KK
ASI_EKU1-SPR-KR
ASI_EKU1-SPR-KRH
ASI_EKU1-SPR-KRHV
ASI_EKU1-SPR-KST
ASI_EKU1-SPR-KV
ASI_EKU1-SPR-KW
ASI_K2
48
48
48, 48,49
48
8
8
42,44
42,43,45
42,43,45
42,44
42,44
42,43,45
42,43,45
42,44
42,43,45
42,44
42,43,45
42,43,45
42,43,46
42,44
42,45
42,45
42,44
42,44
42,44
42,45
42,45
42,44
42,45
42,44
42,45
42,45
47
ASI_M12
ASI_M12EST16
ASI_M12W
ASI_MRT
ASI_Mutter_M16x1,5
ASI_PK500M12
ASI_SAW16
ASI_SAW16E
ASI_SAW22
ASI_SAW22E
ASI_SB2AWG18
ASI_SB2AWG22
ASI_SL2AWG18
ASI_SL2SB2AWG18
48
49
48
47
49
49
25,26
25
25
26
47, 47,48
47
47
47
L
L5,5K24UB
L5,5K24UG
L5,5K24UR
L5,5K24UW
L5,5K24UY
LA9Z-SNTB
8
8
8
8
8
49
QRJUV
QRSKLUV
QRSKLUVSE
QRSKUV
QRSKUVSE
QRUV
QRUVP
QXJBUV
QXJUV
33
33
33
32
32
31
31
30
30
R
RKUV28
RRJUV
RXBLUV
RXBLUVSE
RXBUV
RXBUVSE
RXJBUV
RXJUV
RXUV
RXUVP
27,28,29,33
28
29
29
29
29
30
28
28
30,31
S
O
OKJBUV
OKJUV
28
27
SILH_ASIE_QRBUV
SILH_ASI_QRBLUV
34,35,22
35
V
Q
QRBLUV
QRBLUVSE
QRBUV
QRBUVSE
32
32
31
31
VK_JST025BKL
VK_JST034
33
33
Georg Schlegel GmbH & Co. KG - 88525 Dürmentingen - Tel.: 07371 / 502-0 - Fax: 07371 / 502 49 - www.schlegel.biz - info@schlegel.biz