SafAscent™ Suspended Scaffold Product Selection Guide 2 Since 1936, Safway® brand scaffold has been the industry standard. From Systems™ to Sectional, Tube & Clamp to SafMax®, Motorized access to QuikDeck™, Safway has a full line of products designed to work for any project. Table of Contents Hoists 4 Saturn® Electric Hoists & Components 5 Air Hoists & Components 6 Additional Hoist Components 7 Platforms 8 skysafe® Rigid Modular Components 8 skysafe® Knock-Down Modular Components 10 skysafe® Modular Corner Sections 12 Stirrups 13 Building Rollers 13 Work Cage & 1-Point Suspension Platform Components 14 Componants For 2 Meter Wind Turbine Platform 14 skysafe® Spare Parts 15 Platform Configurations with End Stirrups 16 Platform Configurations with Intermediate Stirrups 17 Multi-Level Platforms 18 Thrusafe Modular Platforms 20 Rigging \Outrigger Solutions 22-29 Rigging Components 22 Cross Braces 22 skybeam® Modular Suspension System 11 Ft Beams 23 Light Weight Beam Equipment 8 Ft Beams 24 Rigging Components Assemblies 25 Down & Under Outrigger System 26 Rigging Accessories 27 Standard Rolling Beam Trolley 28 Stationary Beam Clamps 28 TH024 Outrigger System 29 Safety Guidelines 31-32 Saturn® is a registered trademark of Safway Services, LLC. skysafe® and skybeam® are registered trademarks of Tractel Ltd. All other trademarks are the property of their respective holders and are hereby acknowledged. All drawings in this guide are for illustrative purposes only. This guide is intended for general information purposes only. Because of the many variables which affect the performance of the product line, some of the information in this brochure may not apply. For specific applications, contact Safway. ©2016 Safway Group Holding LLC. All rights reserved. Note: All scaffolds shall be erected, modified and dismantled only under the supervision of a Competent Person. Erection, use, maintenance and disassembly must conform to current manufacturer's instructions as well as all federal, state, provincial and local regulations. Copies of complete Safety Guidelines for these and other products are available from Safway without charge. Suspended Scaffold The Power of Access 3 Safway® Suspended Scaffold products enable access to some of the most hard-to-reach places, whether you need to scale the heights of an office building or repair the bottom of a boiler. Above the Rest Suspended platforms are the best variety of adaptable, easy-to-use products in the industry. Safway Services can provide a complete line of components, accessories and safety equipment for your specific application. We offer an assortment of suspended platforms, such as: "Flying Carpets," or area platforms, corner platforms, Knock-Down platforms, rigid, modular platforms, and aluminum stages. The versatility of suspended products assists on a variety of applications for industrial repair and maintenance and commercial maintenance and renovation, including: power plant boilers, window washing, pulp storage tanks, tuck pointing, petrochemical plants, ship building and repair, masonry and high-rise window replacement. The Benefits of Accessories Electric and air hoists offer superior performance to save you time and money. All hoists weigh less than 125 pounds and most have a 1,000-pound lifting capacity. Along with minimum maintenance, built-in safety features and easy installation, hoists have the capability of lifting 30 feet per minute or more. Our suspended line offers a wide variety of stage lengths and angled corner sections. Lightweight components require fewer workers to transport, install and rig, and fewer parts allow fast and easy assembly. Quality Service With close to 100 branch locations throughout the United States and Canada, Safway has the expertise and resources to provide erection and dismantling services, inventory and project management assistance. With one of the largest engineering departments in the industry, we can outline project-specific designs to meet the needs of your access plans. Professional, experienced engineers and drafters are available to provide accurate and efficient designs for your project. The Safway Training University offers comprehensive, specialized training for suspended scaffold products, as well as courses in safety and OSHA compliance. ©2016 Safway Group Holding LLC. All rights reserved. 4 Saturn® Hoists Superior Suspension Performance Saturn® electric and air hoists offer superior performance with built-in safety aspects to make your job easier and save you time and money. Mechanical & Installation Features ■■ Automatic Reeving: With power applied upward, each hoist will automatically reeve the wire rope once the rope is passed through the secondary brake and into the drive unit. ■■ Air Motor: The power units are equipped with a spring-loaded mechanical brake which provides a positive holding action. ■■ Mounting Design: Hoists stand erect for convenient installation and maintenance. ■■ Drive Unit: The gear drive systems are totally enclosed, operated in an oil bath and give positive action and long life with minimum maintenance. Power/Voltage Indicators ■■ Voltage indicator show power status LE501SW: – 220V & above: steady green light – 200-219V: flashing green light – 0-199V: light remains off LE501PASW: – 120V & above: steady green light – 100-119V: flashing green light – 0-99V: light remains off ©2016 Safway Group Holding LLC. All rights reserved. Maintenance Indicators ■■ A built-in hour meter indicates when the hoist requires maintenance. ■■ Clear plastic window in mechanical secondary brake provides a visual maintenance cue. Safety & Emergency Features ■■ 'No Power' controlled descent feature lowers the hoist by gravity in the event of a power loss. ■■ Electro-mechanical brake automatically holds in the event of a power interruption. ■■ Emergency stop button cuts off all power to motor. ■■ Motors automatically stop when control switch is released. ■■ A secondary brake (or BlocStop®) will stop the unit if the mechanical system fails. If descent exceeds a pre-set speed, the BlocStop automatically grabs the rope to stop descent. Hoists are ideal for: Petrochemical plants ■■ Power plants/boilers ■■ Bridge maintenance ■■ Painting & sandblasting ■■ Remote environments ■■ Climbing-Type Traction Hoists 5 Saturn® Electric Hoists Model No. LE501SW LE501PASW XE701SW Description P35 Saturn® Lightweight Electric Hoist, 220V Saturn® Electric Hoist, 110V Saturn® Electric Hoist, 220V Capacity 1000 lbs. Speed 33 ft./min. Height 27" Depth 12½" Width 13½" Weight 84 lbs. 1000 lbs. 1500 lbs. 20 ft./min. 35 ft./min. 27" 30" 12⅓" 12½" 13½" 13" 84 lbs. 123 lbs. All hoists require ⁵⁄₁₆" diameter, Right Regular Lay, 5 × 19 Fiber Core galvanized wire rope. 5 × 26 may be substituted for 5 × 19. LE501PASW LE501SW LE501SW - Electric, single phase, 60 Hz, 6.8 amp, 220V @ motor, 1.2 H.P. XE701SW LE501PASW - Electric, single phase, 60 Hz, 10.5 amp, 110V @ motor, .74 H.P. Electric, single phase, 60 Hz, 12 amp, 220V @ motor, 2 HP. Additional Electric Hoist Components Part No. PAP32L TH018S TH035 VEEC125-10 VEEC250-10 VEENY42195 VEENY42200 VEENVB42477 VEENSDT43257 Description ETH32L Hoist Adapter ("Pigtail") for Power Cord Vinyl Cover, Electric Hoist (Page 6) Remote Control for LE501SW Hoist, 10' Pendant Electric Power Cord; 220 Volt; 10/3 Gauge; 125' Electric Power Cord; 220 Volt; 10/3 Gauge; 250' Electric Yoke, 40' Electric Yoke, 50' Transformer Power Booster; 3 kVa; 208 Volt × 15% increase Step-Down Transformer; 220 Volt to 110 Volt; single phase Weight 1.5 lbs. 0.9 lbs. 3 lbs. 48.4 lbs. 86.8 lbs. 15 lbs. 20 lbs. 67 lbs. 35 lbs. PAP32L ©2016 Safway Group Holding LLC. All rights reserved. 6 Air Hoists Air Hoists Model No. LA500SW Description PS35 Air Power Hoist Capacity 1000 lbs. Speed 0–33 ft./min. Height 24.8" Depth 11.4" Width 10" Additional Air Components Part No. ATHFO ATHFOB ATH10H TH018SA Description PS Air Filter / Oiler Air Filter / Oiler Guardrail Mounting Bracket Air Hose, ¾" × 10' Long Vinyl Cover, Air Hoist LA500SW Weight 9 lbs. 10 lbs. 4 lbs. 0.9 lbs. TH018S TH018SA 60 CFM, 85 PSI ATHFOB ATH10H ATHFO ©2016 Safway Group Holding LLC. All rights reserved. Weight 68 lbs. Additional Hoist Components 7 Additional Components Part No. ETH35B ETH35BBSO THRHP VWR VFGC516 VFGC38 VTHMC516 VTHMC38 VITHM VSHC3.25T MH TH019A MODWGA MODWTA MODWBA Description PS35 Saturn® BlocStop® Saturn® Double BlocStop® Mounting Pins Suspension Wire Rope; ⁵⁄₁₆"; 5 × 19 Fiber Core Galvanized; per foot. ⁵⁄₁₆" Fistgrip Clip 3/8" Fistgrip Clip ⁵⁄₁₆" Thimble (to make an "eye" in wire rope) 3/8" Thimble (to make an "eye" in wire rope) Insulated Thimble Eye; ⁵⁄₁₆" Wire Rope 3¼-ton Shackle Manual Hoist (TU-17) Steel Shipping Container Ground Assembly With Clamps 4' LG 3" ID Insulated Tube, Above Hoist 4' LG Split Tube, Below Hoist Weight 14 lbs. 17 lbs. 0.8 lbs. 0.2 lbs. 0.30 lbs. 0.4 lbs. 0.10 lbs. 0.20 lbs. 0.5 lbs. 1.4 lbs. 19 lbs. 62 lbs. Other electrical products available include: 4-wire electrical products, ground fault interrupters, swing-stage lighting, portable power units, 8-gauge power cords, electric meters and on-site test equipment, Kellum grips and custom wired products. Included with every hoist. Mechanical safety device used in emergency overspeed situations. ETH35B or ETH35BBS0 THRHP VFGC516 VFGC38 VTHMC516 VTHMC38 VITHM VSHC3.25T VWR TH019A MODWGA MODWTA MH MODWBA ©2016 Safway Group Holding LLC. All rights reserved. 8 ■■ ■■ Rigid Modular Suspended Platforms Simple to Install Our platforms have fewer parts than competitors' equipment, making assembly fast and easy Easy to Transport Since our platforms are lighter, it will cost you less to transport and require fewer workers to rig and install ■■ ■■ No Tools Required Assemble a complete 49-foot stage with no tools required, or assemble a 59-foot stage with only a wrench Wide Variety of Lengths Standard components give you flexibility to configure a wide variety of lengths to fit your specific need skysafe® Rigid Modular Components Part No. MODSEGR MOD05 MOD1 MOD2 MOD3 Description Modular End Guard Panel Frame Modular Platform Complete, ½ m Modular Platform Complete, 1 m Modular Platform Complete, 2 m Modular Platform Complete, 3 m Weight 9 lbs. 36 lbs. 53 lbs. 92 lbs. 132 lbs. All complete platforms include 4 H-Brackets. Either the U-Frame Connector or H-Bracket can be used to connect rigid modular sections. MOD05 MODSEGR MOD2 ©2016 Safway Group Holding LLC. All rights reserved. MOD1 MOD3 9 MODSEU MOD2 MOD05 MODSEU MODSEGR MODSHC MOD3 MODSHC MODSEGR MODSEGR MODSFC MOD3 MODSFC MODSEGR Figure 1 – Rigid Platform Configurations ©2016 Safway Group Holding LLC. All rights reserved. 10 Knock-Down Modular Suspended Platforms skysafe® Knock-Down Modular Components Part No. MODKD1D MODKD1SP MODKD1A MODKD2D MODKD2SP MODKD2A MODKD3D MODKD3SP MODKD3A MODKDUF Description 1 m Deck 1 m Side Panel with Guardrail 1 m Assembly (includes 1 MODKD1D and 2 MODKD1SP) 2 m Deck 2 m Side Panel with Guardrail 2 m Assembly (includes 1 MODKD2D and 2 MODKD2SP) 3 m Deck 3 m Side Panel with Guardrail 3 m Assembly (includes 1 MODKD3D and 2 MODKD3SP) U-Frame Connector Weight 14 lbs. 20 lbs. 54 lbs. 31 lbs. 32 lbs. 95 lbs. 46 lbs. 47 lbs. 140 lbs. 27 lbs. *The Modular Knock-Down U-Frame Connector must be used to connect Knock-Down modular sections. MODKD2A MODKD1A MODKD1D MODKD2D MODKD3A MODKD3D MODKDUF For Knock-Down Modular and connecting Rigid Modular to Knock-Down Modular. MODKD1SP MODKD2SP ©2016 Safway Group Holding LLC. All rights reserved. MODKD3SP 11 MODSEU MODKD1SP MODKDUF MODKD1D MODSEU MODSEGR MODSFC MODKD2SP MODKD2D MODSFC MODSEGR MODSEGR MODSHC MODKD3D MODKD3SP MODKDUF MODSHC MODSEGR Figure 2 – Knock-Down Platform Configurations ©2016 Safway Group Holding LLC. All rights reserved. 12 Modular Suspended Corner Platforms Corner sections come in a wide variety of angles, allowing for greater flexibility when dealing with odd shapes or unusual corner situations, such as tanks, bridges, piers or towers. Modular Corner Sections can be used with Rigid Modular Parts using H-Brackets (99-MODHBKT) and Knock-Down Modular Parts using U-Frame Connectors (MODKDUF). skysafe® Modular Corner Sections Part No. Description Weight MODC15 Corner Section, 15° 36 lbs. MODC30 Corner Section, 30° 38 lbs. MODC45 Corner Section, 45° 41 lbs. MODC60 Corner Section, 60° 42 lbs. MODC90 Corner Section, 90° 45 lbs. MODC90IC Corner Section, 90° Inside 45 lbs. All Corner Sections include 4 H-Brackets. Corner sections can also be attached together to form custom angles (e.g. 30° + 45° = 75°). MODC15 MODC30 Figure 3 – Circular Structures Configuration MODC45 MODC90 Figure 4 – Inside & Outside Corner Configuration Please consult Safway Engineering for circular & corner configurations. ©2016 Safway Group Holding LLC. All rights reserved. MODC60 MODC90IC Stirrups and Building Rollers for Modular Platforms 13 Stirrups Part No. MODSEU MODSHC MODSFC MODSWC VSSL135001S 99-MODSCI 99-MODSCE Description Modular Hoist End Stirrup Modular Hoist Half-C Stirrup Modular Hoist Full-C Stirrup Modular Full-C Stirrup for Work Cage Adjustable Stirrup for Sloped Surfaces Modular Stirrup Caster – Intermediate Modular Stirrup Caster – End Weight 46 lbs. 86 lbs. 111 lbs. 188 lbs. 170 lbs. 7.5 lbs. 5.5 lbs. Stirrups constructed of steel for maximum strength and stability with large neoprene casters provided for easy mobility on jobsites. Intermediate stirrups (also known as walk-through and pass-by stirrups) available for longer platforms and more versatility. MODSEU MODSHC MODSWC MODSFC VSSL135001S Building Rollers Part No. MODBRA MOD2300B 99-MODHSFCWC 99-MODHSEHC 99-MODBR Description Modular Bumper Roller, Standard Clamp-on Modular Bumper Roller, Foam Modular Hoist Saddle Full-C / Work Cage Stirrup Modular Hoist Saddle End / Half-C Stirrup Modular Bumper Replacement Roller (For MODBRA) MODBRA Diameter 3" 99-MODHSEHC MOD2300B 99-MODBR Weight 5 lbs. 11.8 lbs. 6 lbs. 6 lbs. 0.5 lbs. 99-MODSCI Length 99-MODHSFCWC 99-MODSCE ©2016 Safway Group Holding LLC. All rights reserved. 14 Work Cage & 1-Point Suspension Work Cage & 1-Point Suspension Platform Components Part No. TH015A VLLBWC VFWBL4* VFWBL6* VFWBL8* Description Bosun's Chair Low Back Work Cage Fold-Up Work Cage, opens to 4' Length Fold-Up Work Cage, opens to 6' Length Fold-Up Work Cage, opens to 8' Length Weight 55 lbs. 130 lbs. 154 lbs. 185 lbs. 201 lbs. Capacity – 500 lbs. 1000 lbs. 1000 lbs. 1000 lbs. Pass Through Opening 18" diameter (disassmb.) 18" diameter (disassmb.) 24" diameter 24" diameter 24" diameter *VFWBL_ comes with Mullion Rollers. One-point suspended modular work cages can be set up using the 1-meter or 2-meter modular platform section (shown) with the modular work cage stirrup (MODSWC) See page 13. TH015A VLLBWC VFWBL_ Modular Work Cage Ideal for inspection work and confined areas. Steel mesh floor; 39½" wide × 34⅞" deep × 46" high. 62" to top of wire rope guide. Folds up to 13" × 20". Allows access to smaller work openings or areas, such as chimneys, wind turbines, or boiler access. Lightweight platform for easy maneuvering, erecting and transporting. Componants For 2 Meter Wind Turbine Platform Part No. MODWEF WPRATOP WPRAMID WPRABOT Description MOD Wind End Frame Roller Bumper ASM Top Roller Bumper ASM Mid Roller Bumper ASM Bot Weight 28.1 lbs. 22.1 lbs. 27.5 lbs. 33.6 lbs. WPRATOP MODWEF ©2016 Safway Group Holding LLC. All rights reserved. WPRAMID WPRABOT Modular Suspended Components 15 skysafe® Spare Parts Part No. 99-MODMRC 99-MODPFC 99-MODHBKT* 99-MODPINH 99-MODPINP 99-MODPINSD 99-MODRAIL1 99-MODRAIL2 99-MODRAIL3 99-MODPOST 99-MODECP Description Modular Midrail Clip Modular Platform Floor Clip Modular H-Bracket Modular Handrail Pin Modular Gravity Pin Modular Pin KD Side/Deck Cen Modular 1-Meter Top Rail Modular 2-Meter Top Rail Modular 3-Meter Top Rail Modular Guardrail Post Modular Plastic End Cap Weight 1.9 lbs. 1 lb. 0.9 lbs. 0.3 lbs. 0.5 lbs. 0.5 lbs. 2 lbs. 4 lbs. 6 lbs. 1.5 lbs. 0.02 lbs. *Either the U-Frame Connector (MODKDUF, Page 10) or H-Bracket can be used to connect rigid modular sections. 99-MODMRC 99-MODPINH 99-MODRAIL_ 99-MODPFC 99-MODPINSD 99-MODPINP 99-MODHBKT 99-MODECP 99-MODPOST ©2016 Safway Group Holding LLC. All rights reserved. 16 skysafe® Modular Platform Configurations Platform Configurations with End Stirrups With End Stirrups (UL Classified) Platform Rigid Platform Length Weight incl. Hoists 6' 6" (2 m) 434 lbs. (197 kg) 9' 9" (3 m) 474 lbs. (215 kg) 13' (4 m) 526 lbs. (239 kg) 16' 6" (5 m) 566 lbs. (257 kg) 20' (6 m) 606 lbs. (275 kg) 23' (7 m) 658 lbs. (299 kg) 26' (8 m) 698 lbs. (317 kg) 29' 6" (9 m) 738 lbs. (335 kg) 33' (10 m) 790 lbs. (359 kg) 36' (11 m) 830 lbs. (377 kg) 39' 6" (12 m) 870 lbs. (395 kg) 42' 6" (13 m) 922 lbs. (419 kg) 46' (14 m) 962 lbs. (437 kg) 49' (15 m) 1002 lbs. (455 kg) 6' 6" (2 m) Rated Load of Platform* 750 lbs. (340 kg) 750 lbs. (340 kg) 1000 lbs. (450 kg) 1250 lbs. (570 kg) 1500 lbs. (680 kg) 1500 lbs. (680 kg) 1500 lbs. (680 kg) 1500 lbs. (680 kg) 1250 lbs. (570 kg) 1000 lbs. (450 kg) 1000 lbs. (450 kg) 750 lbs. (340 kg) 750 lbs. (340 kg) 750 lbs. (340 kg) 9' 9" (3 m) 20' (6 m) 23' (7 m) 33' (10 m) 42' 6" (13 m) 16' 6" (5 m) 13' (4 m) 26' (8 m) 36' (11 m 29' 6" (9 m) 39' 6" (12 m) 46' (14 m) 49' (15 m) *Caution! Total of platform weight and live load to be placed on platform shall not exceed rated load of hoists. ©2016 Safway Group Holding LLC. All rights reserved. skysafe® Modular Platform Configurations 17 Platform Configurations with Intermediate Stirrups With Full-C or Half-C Stirrup and 2 Cantilever Sections (UL Classified) Platform Rigid Platform Rated Load Length Weight incl. Hoists of Platform* 20' (6 m) 704 lbs. (320 kg) 1500 lbs. (680 kg) 23' (7 m) 756 lbs. (344 kg) 1500 lbs. (680 kg) 26' (8 m) 796 lbs. (362 kg) 1500 lbs. (680 kg) 29' 6" (9 m) 836 lbs. (380 kg) 1500 lbs. (680 kg) 33' (10 m) 888 lbs. (404 kg) 1250 lbs. (570 kg) 36' (11 m) 928 lbs. (422 kg) 1000 lbs. (450 kg) 39' 6" (12 m) 968 lbs. (440 kg) 1000 lbs. (450 kg) 42' 6" (13 m) 1020 lbs. (464 kg) 1000 lbs. (450 kg) 46' (14 m) 1060 lbs. (482 kg) 1000 lbs. (450 kg) 49' (15 m) 1100 lbs. (500 kg) 1000 lbs. (450 kg) 52' 6" (16 m) 1152 lbs. (524 kg) 750 lbs. (340 kg) 56' (17 m) 1192 lbs. (542 kg) 750 lbs. (340 kg) 59' (18 m) 1232 lbs. (560 kg) 750 lbs. (340 kg) Intermediate Stirrup* (Full-C or Half-C, typ.) 3' 3" 1m 20' (6 m) 3' 3" 1m 23' (7 m) 26' (8 m) 5' 0" 1.5 m 36' (11 m) 46' (14 m) 52' 6" (16 m) Maximum Cantilever (typ.) 3' 3" 1m 39' 6" (12 6' 6" 2m 6' 6" 2m 59' (18 m) Max. Cantilever Section 3' 3" (1 m) 3' 3" (1 m) 3' 3" (1 m) 3' 3" (1 m) 5' (1.5 m) 5' (1.5 m) 5' (1.5 m) 5' (1.5 m) 6' 6" (2 m) 6' 6" (2 m) 6' 6" (2 m) 6' 6" (2 m) 6' 6" (2 m) Cantilever configurations add even more versatility to your stage by using intermediate stirrups to extend your platform by up to 6' 6" past the suspension point. Heavy lines in illustrations below denote placement of intermediate stirrups (Full-C or Half-C). 3' 3" 1m 29' 6" (9 m) 5' 0" 1.5 m 5' 0" 1.5 m 33' (10 m) 5' 0" 1.5 m 42' 6" (13 m) 49' (15 m) 56' (17 m) 6' 6" 2m 6' 6" 2m 6' 6" 2m *Caution! Total of platform weight and live load to be placed on platform shall not exceed rated load of hoists. ©2016 Safway Group Holding LLC. All rights reserved. 18 skysafe® Modular Platform Configurations Multi-Level Platforms Part Number Description MMOD2H 2m Platform Section with Access Hatch MMOD3H 3m Platform Section with Access Hatch MMLF275 Multi-Level Ladder Frame 9ft MMLF366 Multi-Level Ladder Frame 12ft MMLF457 Multi-Level Ladder Frames 15ft MMLLH1 1m Horizontal Life Line MMLLH2 2m Horizontal Life Line MMLLH3 3m Horizontal Life Line MMLLV275 9ft Vertical Life Line MMLLV366 12ft Vertical Life Line MMLLV457 15ft Vertical Life Line MMSE Upper Platform End Stirrup MMLSE Lower Platform End with Ladder Note! See Assembly and Operating Manual for Multi-Level Loading Chart Multi-Level Suspended Platforms The internal ladder and trap door system allows for quick and easy interior access to all levels. Horizontal and vertical tie-off for compatible fall protection equipment included. Features ■■ Uses standard modular platform at bottom with special end and ladder stirrups ■■ ETH35BBSO Double BlocStop® required on each traction hoist ■■ Ideal for architectural panel and siding work The multi-level system is an engineered system. Contact Safway Engineering for your particular application. ©2016 Safway Group Holding LLC. All rights reserved. Weight 105.5 lbs 145.5 lbs 48.5 lbs 75 lbs 100 lbs 2 lbs 3 lbs 4 lbs 3 lbs 3.5 lbs 4.0 lbs 40 lbs 40 lbs 19 MMSE MMOD3H MOD3 MMLV457 MMLF457 MMLLV366 MMLF366 MMLSE MMLLV275 MMLF275 MMLLH3 MMLLH2 MMLLH1 MOD3 MOD2 MOD1 Figure 5 – Multi-Level Suspended Platform Configurations ©2016 Safway Group Holding LLC. All rights reserved. 20 skysafe® Modular Platform Configurations Thrusafe Modular Platforms Part Number Description PFD3001D 3m Platform Assembly PFD3100D 3m Deck PFD3200D 3m Side Section (2 required) PFD3300B 3m Hand Rail (4 required) PFD2001D 2m Platform Assembly PFD2100D 2m Deck PFD2200D 2m Side Section (2 required) PFD2300B 2m Hand Rail (4 required) PFD1001D 1m Platform Assembly PFD1100D 1m Deck PFD1200D 1m Side Section (2 required) PFD1300B 1m Hand Rail (4 required) PFD0102BSW End Stirrup Assembly with Saddle and Caster (Page 13) PFD0200BSW Hoist Support, No Saddle PFD0300BSW Toe Board, End Stirrup PFD0500BSW "U" Connector Assembly PFD0110BSW Base, End Stirrup or "U" Connector PFD0120BSW Leg, End Stirrup or "U" Connector (2 required) PFD0400BSW Mid Rail, End Stirrup SFD-01-0002SW Full "C" Stirrup For Thrusafe PFD0100SSW Hardware For "U" Connector PFD0500SSW Hardware For End Stirrup PFD0002SSW Hardware For Saddle Mounting FY1013801SW Connecting Pin Note! See Assembly and Operating Manual for Thrusafe Loading Chart PFD0200BSW PFD0120BSW ©2016 Safway Group Holding LLC. All rights reserved. PFD0300BSW PFD0400BSW Weight 183 lbs 65 lbs 37 lbs 11 lbs 132 lbs 46 lbs 27 lbs 8 lbs 65 lbs 23 lbs 14 lbs 4 lbs 96.5 lbs 12 lbs 4 lbs 57.5 lbs 9.5 lbs 24 lbs 2 lbs 143 lbs 0.8 lbs. 1.4 lbs. 0.8 lbs. 0.15 lbs. PFD0110BSW SFD-01-0002SW 21 PFD0102BSW PFD3300B PFD0500BSW PFD3200D PFD2300B PFD3100D PFD2200D PFD1300B PFD2100D PFD1200D PFD1100D Figure 6 – ThruSafe Modular Platform Configurations ©2016 Safway Group Holding LLC. All rights reserved. 22 Rigging Components Applications Features ■■ ■■ ■■ Entire system disassembles to fit in standard elevator ■■ Cast iron counterweights fit into slots on frames for positive attachment ■■ System is easy to transport and assemble Use two assemblies for 2-point suspended platforms (i.e. stages and modular work platforms) Use one assembly for 1-point suspended platforms (i.e. cages, Bosun's chairs, etc.) Rigging Components Part No. TH013 OBSF4 TH014 C8R C8S Description Steel Outrigger Beam, 2' Overhang Outrigger Beam Frame 55-pound Steel Counterweight 8" Caster (Rubber) 8" Caster (Steel) Weight Capacity 132 lbs. 1000 lbs. 74.8 lbs. 55 lbs. 12.5 lbs. 16.6 lbs. TH014 C8R Width Height 60" 50½" C8S TH013 OBSF4 Cross Braces Part No. B123 B124 B103 B104 Length 12' 12' 10' 10' Width 3' 4' 3' 4' Weight 27.4 lbs. 28 lbs. 16.8 lbs. 17.2 lbs. TH024 Shown (See Page 29) (Side View) Figure 7 – Elevated Model (Stationary or Rolling) ©2016 Safway Group Holding LLC. All rights reserved. Note: Tieback required on all rigging devices. Rigging Components 23 Beams with the flexibility to fit any application. ■■ ■■ Safway's Skybeam® modular suspension systems have both horizontal and inclined capabilities. You can extend the cantilever up to 8' without a truss or "whaleback." The length can be adjusted in 1-foot increments anywhere between 2' and 8'. Each beam section is 11' long. ■■ ■■ ■■ ■■ Up to 8' overhang Modular design All aluminum beam Fast and easy assembly Uses Safway® TH014 counterweights Includes rigging and tieback shackles skybeam® Modular Suspension System Part No. Description MRBF Modular Rigging Beam Front MRBM Modular Extension Beam (sleeve included) MRBR Modular Rigging Beam Rear MRS Modular Rigging Beam Saddle MRSBP Modular Horizontal Base Plate MRCWBP Modular Counterweight Frame Base Plate MRCW1* Modular Beam Counterweight Frame MRCW2* Modular Extra Counterweight Beam Frame MRSH Modular Inclined Front Leg MRBC3064A 3/4" DIA × 6" LG Replacement Pin With Lanyard *Use with MRCWBP or Casters (Page 22) Weight 66 lbs. 74 lbs. 74 lbs. 32 lbs. 21 lbs. 30 lbs. 60 lbs. 125 lbs. 60 lbs. 1 lb. MRBF MRBM MRBR MRCW2 MRS MRCWBP MRBC3064A Note: Tieback required on all rigging devices. MRSH MRSBP MRCW1 ©2016 Safway Group Holding LLC. All rights reserved. Rigging Components 24 Light Weight Equipment Part No. MRBL0210 MRBL0220 MRBL0230 MRBL0910 MRBL0200 MRBI1016A MRBH1050B MRBC3080A Description Front Rigging Beam Middle Extension Beam Rear Rigging Beam Sliding Collar Connector Beam With Pins Front Vertical Tube Front Frame With Side Holder 3/4" DIA × 41/2" LG Replacement Pin With Lanyard Weight 34.9 lbs. 32.2 lbs. 34.9 lbs. 3.6 lbs. 11.9 lbs. 22 lbs. 24 lbs. 0.8 lbs. MRBL0210 MRBL0220 MRBH1050B MRBL0230 MRBL0200 ■■ ■■ ■■ ■■ ■■ ■■ ■■ MRBL0910 MRBC3080A MRBI1016A Up to 4' overhang Modular design 1000# capacity All aluminum beam with a length of 8' for building elevator transport. Fast and easy assembly Uses Safway® TH014 counterweights Includes rigging and tieback shackles ©2016 Safway Group Holding LLC. All rights reserved. Note: Tieback required on all rigging devices. Rigging Components Assemblies skybeam® (2-piece horizontal) 25 skybeam® (2-piece inclined) Can be used in tight work areas with up to 8' overhang using the double counterweight frame (MRCW2). skybeam® (3-piece horizontal) skybeam® (3-piece inclined) Longer rigging beams require fewer counterweights. Minimum 44" parapet clearance. Can also be used as 2-piece beam. Note: Tieback required on all rigging devices. ©2016 Safway Group Holding LLC. All rights reserved. 26 Rigging Components Down & Under Outrigger System Part No. MRBUHA MRBUVA URB1130C URB1140C URB1150C Description Under Roof Extension Vertical Adjustment Vertical Adjustment Vertical Adjustment Vertical Adjustment Extension Range 4' 3' – 6' 6' – 9' 9' – 12' 12' – 15' Load Capacity 1000 lbs. 1000 lbs. 1000 lbs. 1000 lbs. 1000 lbs. Weight 50 lbs. 64 lbs. 82 lbs. 100 lbs. 118 lbs. Down & Under attachment can be used with the skybeam® 2-piece or 3-piece horizontal beam. Horizontal return up to 44"; Horizontal adjustment of 2' to 8' based on configuration. MRCW1 Modular Beam Counterweight Frame MRCW2 can be used on 2-piece beam from 4' - 8' cantilever. MRCWBP Modular Counterweight Frame Base Plate For use with horizontal beams only. 2 per MRCW1 / 4 per MRCW2. Horizontal Adjustment MRBR Modular Beam Rear MRS Modular Beam Saddle MRSBP Modular Horizontal Base Plate MRBF Modular Beam Front Under Roof Extension 10 3/4 (INCLUDES 3/4" Plywood Sill, By Others) Vertical Adjustment 2' - 4' 2' - 6' (Max. w/2 piece Beam Configuration, MRCW1) (Max. w/3 piece Beam Configuration) Tie Back Down & Under Outrigger Existing Cornice 1,000 lbs. Figure 8 – Cornice Application ©2016 Safway Group Holding LLC. All rights reserved. Note: Tieback required on all rigging devices. Rigging Components 27 Rigging Accessories Part No. DPC001SW PGS0001BSW TH017 TH017A TH0169 TH01612 TH01614 TH01618 TH01624 TH01636 TH01648 VTTRSC154-3 Description Parapet Clamp Drop Thru Stand Steel Parapet Clamp Aluminum Parapet Clamp Roof Hook Roof Hook Roof Hook Roof Hook Roof Hook Roof Hook Roof Hook Pin-Style Tank Top Roller DPC001SW Adjustable to fit structurally sound parapets 4" to 25" wide. TH016__ Weight 63 lbs. 15 lbs. 59 lbs. 44.5 lbs. 18.1 lbs. 24.3 lbs. 32 lbs. 41 lbs. 57 lbs. 114.8 lbs. 172.8 lbs. 45 lbs. Capacity 1500 lbs. 1500 lbs. 1000 lbs. 1000 lbs. 1000 lbs. 1000 lbs. 1000 lbs. 1000 lbs. 1000 lbs. 1000 lbs. 1000 lbs. 1000 lbs. Throat Opening 9" 12" 14" 18" 24" 36" 48" TH017 TH017A Adjustable to fit structurally sound parapets up to 29" thick. Adjustable to fit structurally sound parapets up to 28" thick. VTTRSC154-3 VTTRSC154-3 (installed) Maximum outreach 12" under load. PGS0001BSW Note: Tieback required on all rigging devices. ©2016 Safway Group Holding LLC. All rights reserved. 28 Rigging Components Standard Rolling Beam Trolley Part No. VCPT23309 VCPT23319 VCPT23329 VCPT23379 VCPT23389 Minimum Flange Size 2" 2⅓" 3" 2¹¹⁄₁₂" 3½" Maximum Flange Size* 8⅔" 8⅔" 8⅔" 8⅔" 8⅔" Capacity 1000 lbs. 2000 lbs. 4000 lbs. 6000 lbs. 10,000 lbs. Weight 17 lbs. 31 lbs. 48 lbs. 71 lbs. 107 lbs. Capacity 2000 lbs. 4000 lbs. 6000 lbs. 10,000 lbs. 20,000 lbs. Weight 10 lbs. 10 lbs. 25 lbs. 27 lbs. 46 lbs. Man rated. Built-in anti-drop bars. Wheels with ball bearings. Anti-tilt system. *Available up to 11¾" (special order). Stationary Beam Clamps Part No. VBCAGH1T VBCAGH2T VBCAGH3T VBCAGH5T VBCAGH10T Minimum Flange Size 3" 3" 3⅔" 3⅔" 3½" Maximum Flange Size 9⅓" 9⅓" 13¹⁄₅" 13" 13⁴⁄₅" Fast installation. Easy to adjust on beam. Compact and rugged. VBCAGH__ VCPT__ Caution: Prior to use, a Structural Engineer must verify that the beam to which the rolling beam trolley or stationary beam clamp is attached can safely support the imposed load. ©2016 Safway Group Holding LLC. All rights reserved. Note: Tieback required on all rigging devices. Rigging Components 29 TH024 Outrigger System Part No. TH024 TH070 VOSSF VOSSR TH243 Description Aluminum Outrigger Beam, 4' Overhang Whale Back, 6' Overhang Front Outrigger Support Stand Rear Outrigger Support Stand Counterweight Hanger Weight 111 lbs. 42.5 lbs 80 lbs. 60 lbs. 46 lbs. VOSSR Capacity 1000 lbs. Throat Opening VOSSR (Side View) TH024 VOSSF TH243 VOSSF (Side View) Figure 9 - THO70 TH070 B103 TH014 TH024 OBSF4 Note: Tieback required on all rigging devices. OBSF4 ©2016 Safway Group Holding LLC. All rights reserved. 30 Notes ©2016 Safway Group Holding LLC. All rights reserved. Suspended Scaffold Safety Guidelines Scaffold safety is everyone's responsibility. Everyone's safety depends upon the design, erection, use, and dismantling of scaffold by Competent Persons only. Inspect your scaffold before each use to see that the assembly has not been altered and is safe for your use. Note: All personnel on suspended scaffold are required to wear a fall arrest device properly attached. The lifeline must be attached to a structurally sound anchorage independent of the scaffold support. ! WARNING SERIOUS INJURY OR DEATH CAN RESULT FROM YOUR FAILURE TO FAMILIARIZE YOURSELF, AND COMPLY WITH ALL APPLICABLE SAFETY REQUIREMENTS OF FEDERAL, STATE, PROVINCIAL AND LOCAL REGULATIONS AND THESE SAFETY GUIDELINES BEFORE ERECTING, USING OR DISMANTLING THIS SCAFFOLD. Safety must come first! Safway® equipment is designed and manufactured with the user in mind. The safety that goes into each piece of equipment, however, cannot offset carelessness on the part of the erector or the user. Follow these safety guidelines in order to prevent injury to the users of Safway® equipment. Scaffold design must include analysis of load carrying members by properly qualified personnel. Safway® component load capacity and weight information is available from Safway. Scaffold must be erected, used, moved and disassembled only under the supervision of Competent Persons. ! WARNING IF EXPOSED TO THE POSSIBILITY OF A FALL DURING RIGGING, PROPERLY ATTACHED FALL ARREST OR PREVENTION EQUIPMENT MUST BE USED. I. Erection of Suspended Scaffolds A.Prior to Erection 1.Each scaffold shall be installed or relocated under the supervision of a Competent Person. 2.Read the operating and maintenance instructions provided with the hoist equipment and follow them at all times. Before installation, assure roof or supporting structure is capable of safely supporting at least 4 times the rated load of the hoist and rigging equipment. 3.Inspect all equipment before using and assure all bolted connections are tight. B.Erection 1.Outrigger beams, parapet clamps or roof hooks may be used to support the suspended scaffold. Be sure the building is capable of supporting the necessary loads. In addition, each of these devices must be attached to a structurally sound portion of the building with a suitable tieback to prevent accidental movement of the outrigger beam, parapet clamp or roof hook. 2.Tiebacks must have the equivalent strength of the hoisting rope. Tiebacks shall be installed without slack. Whenever possible, tiebacks must be installed at right angles to the face of the building. If tiebacks cannot be installed at right angles, two opposing angle tiebacks, without slack, shall be used for each outrigger beam, parapet clamp and roof hook. 3.Parapet clamps and roof hooks must only be installed on structurally adequate parapets that can withstand the bending loads imposed on them by the parapet clamp or roof hook under maximum load conditions. ! WARNING ANY OUTRIGGER BEAM, PARAPET CLAMP OR ROOF HOOK USED TO SUPPORT THE SUSPENSION WIRE ROPE(S) MUST BE PROPERLY ANCHORED OR TIED BACK TO PREVENT A CATASTROPHIC FAILURE OF THE SUSPENDED SCAFFOLD. TIEBACKS SHALL BE INSTALLED WITHOUT SLACK TO A STRUCTURALLY SOUND PORTION OF THE BUILDING. 4.The outrigger beams shall rest on suitable wood bearing blocks which are perpendicular to the outrigger beams. 5.Overhang of outrigger beams must not exceed the maximum allowable dimension as shown in the appropriate instructions for the load being used. 6.Counterweights shall provide a minimum safety factor of 4:1 against overturning. Each shall be made of a non-flowing material and permanently marked with its weight. All counterweights must be securely fastened to the outrigger beam or to some other securely attached structural member designed for that purpose. Refer to user instructions to determine the number of counterweights. 7.All overhead rigging, counterweights, anchorages and connections must be secured and adequately restrained from movement in any direction. 8.When installing the traction type hoisting machines, make sure wire ropes are long enough to extend from the highest point of support to the lowest point of the structure plus 3 ft. extra for the 30 series hoist. This allows for reeving. ! WARNING DO NOT SECURE THE BOTTOM END OF THE WIRE ROPE USED TO SUSPEND THE SCAFFOLD. WIRE ROPE CAN BECOME KINKED AND BREAK IF THE BOTTOM END IS PREVENTED FROM ROTATING FREELY AS THE SCAFFOLD IS RAISED AND LOWERED. 9.Do not install scaffold in the vicinity of power lines until the power service company has been contacted and the electrical power has been disconnected. 10. Never install scaffolds in the vicinity of exposed electrical circuits until it is assured that such exposed circuits cannot affect any part of the scaffold assembly. 11.Handle all equipment with care, and prevent wire ropes from becoming kinked. Do not drop equipment during handling, loading or unloading. Do not install or use damaged equipment. 12.Connection of wire rope to the rigging must be made with proper fittings designed for that purpose. See the operating and maintenance instructions provided with the hoist equipment. Never wrap wire ropes around overhead rigging or use makeshift devices. Hoisting machines on two-point suspension scaffolds must be located on the same centerline as the rigging. 13.Two or more scaffolds must not be combined in a run by lapping platforms on one stirrup or by bridging between them, except for multi-point suspension scaffolds or specially engineered systems. Doing so could cause rigging or platform to fail. 14.Assure platform and toeboards are properly installed and platform staging is secured to the stirrups. Make sure that guardrails and midrails are properly installed on all open sides and ends of the work platform. Use wire mesh screen between guardrail and toeboards where required. 15.Install overhead protection when a falling object hazard exists. 16.Angulated rope suspension systems, lashing or other devices shall be used to minimize swaying of scaffolds. Window cleaner's anchors shall not be used for this purpose. II. U se of Suspended Scaffolds 1.All damaged equipment should be tagged, set aside and your employer notified immediately so it is not used by others. 2.Weight of personnel, material, hoist, components and scaffold must not exceed rating of the hoists and rigging system used. 3.Never step onto a suspended scaffold unless you are wearing a properly attached fall arrest device. Continue on next page. ontinued from page 31. C 4.When using the drum type hoisting machines, at least four turns of the wire rope must remain on the drum at all times. The end of the wire rope must be properly secured to the drum. 5.Do not use suspended scaffolds in corrosive atmospheres or with corrosive chemicals. Wire ropes, aluminum platforms and other parts of the scaffold are susceptible to serious damage if exposed to fire, undue heat, corrosive atmospheric conditions or corrosive chemicals. Take precautions to protect wire ropes when using welding equipment. If exposure to these conditions occurs or is suspected, immediately discontinue use of the scaffold. ! WARNING DO NOT USE SAFWAY® ELECTRIC HOISTS IN AN EXPLOSIVE ATMOSPHERE. 6.Periodically inspect the wire rope for damage and wear; lubricate as needed and retighten the twin base wire rope clips. Inspect and test each time before use and/or after rerigging. 7.Inspect rigging, platform and hoists each time before use to make sure the equipment has not been altered. 8.Ensure that periodic lubrication and other specified maintenance procedures are fully complied with. Never alter, remove or substitute parts or components of the hoisting machine or scaffold. 9.Before using electrically operated hoists, assure that the electrical power source and all power source connections are properly grounded, that the power source is of the proper phase and voltage for the hoist, and be sure insulation of wire and connections are in good condition. 10.Impose loads on suspended scaffolds gently and without impact. Do not load equipment beyond recommended load capacities. 11.Do not weld from a suspended scaffold unless all precautions noted in the operating and maintenance instruction book are implemented and followed. 12.Ground Fault Interrupters must be installed when electrical equipment is used or is located on suspended scaffolds. 13.When using a rolling outrigger system the following additional special precautions apply: a.Use casters, outrigger base frames and outrigger beams only within the limits specified on the instructions and literature supplied with the equipment. b.Be sure loads imposed on the structure by the caster are dissipated by using devices to distribute the loads. Safway Group Holding LLC Corporate Headquarters N19 W24200 Riverwood Drive Waukesha, WI 53188 Toll free: (800) 558-4772 Telephone: (262) 523-6500 c.Use guide channels and move system only with suspended platform at its lowest position. d.Do not ride the suspended platform while the rolling outrigger system is being moved. e.Keep counterweights within the scaffold base dimension and secure them in position. f. If outrigger height must be increased, do not raise higher than two times the system's minimum base dimension without increasing the rigging base dimension. g.Tie the outrigger beam to the structure when in use. 14.When using an air operated hoist, never disconnect the air hose while the compressor is running and the lines are pressurized. 15.Restrain platform from movement during use immediately or when not being moved. 16.If damage or defects develop in the wire ropes, hoisting machine or other scaffold components, discontinue use immediately and notify your employer. 17. Never use scaffold in the vicinity of exposed electrical circuits or power lines until it is assured that such exposed circuits or power lines cannot affect any part of the scaffold assembly. 18.Contact Safway for special rigging or application information. III.Dismantling Suspended Scaffolds The following additional precautions apply when dismantling suspended scaffolds. 1.Prior to removal or loosening of any component, consider the effect the removal of the component, or the loosening of a joint, will have on the strength of the remaining assembly. 2.Check to see if scaffold or rigging has been altered in any way which would make it unsafe. If so, reconstruct where necessary before beginning the dismantling process. 3.Disassemble the platform prior to removing any counterweights or tiebacks. 4.Lower components in a safe manner. Do not throw components off roof. 5.Stockpile dismantled equipment in an orderly manner. Understanding and following these safety guidelines will increase your personal safety and the safety of your fellow workers. ! WARNING IT MAY BE NECESSARY TO ADD PARTS TO A SCAFFOLD BEFORE IT CAN BE DISMANTLED SAFELY. ! WARNING SEVERE INJURY OR DEATH CAN RESULT FROM IMPROPER USE OR ASSEMBLY OF HOIST SUSPENDED SCAFFOLD PRODUCTS. DO NOT USE THIS SCAFFOLD UNLESS YOU HAVE PERSONALLY DETERMINED THAT: ■■ YOU HAVE READ AND UNDERSTAND THE OPERATION MANUAL. ■■ YOU ARE WEARING A FALL ARREST DEVICE THAT IS ATTACHED PROPERLY. ■■ THE ROOF SUPPORT SYSTEM IS COMPLETE, PROPERLY ANCHORED AND NOT OVERLOADED. ■■ HOISTS ARE NOT OVERLOADED. ■■ PLATFORMS ARE NOT OVERLOADED. ■■ GUARDRAILS ARE PROPERLY INSTALLED. ERECTION AND USE OF HOIST SUSPENDED SCAFFOLD PRODUCTS MUST COMPLY WITH SAFWAY'S INSTRUCTIONS, OSHA, AND OTHER APPLICABLE CODES. COPIES ARE AVAILABLE FROM SAFWAY WITHOUT CHARGE. For a list of branch locations in the United States and Canada, visit our website at www.safwaygroup.com ©2016 Safway Group Holding LLC. All rights reserved. ORN 301 Rev. F 1/16