Bulletin 100AC-EX Experiment Manual for AC Motors EXPERIMENT NO. 18 SPEED CONTROL OF WOUND-ROTOR INDUCTION MOTORS PURPOSE: To discover the effect that rotor resistance has on the speed of a wound-rotor induction motor. At the instant of start, resistance in the rotor circuit prevents a large current inrush. The price you pay for that is a reduced starting torque. This is compensated for by the fact that you get more torque per ampere of starting current. Resistance accomplishes this by making the rotor field closer to being in-phase with the stator field. In other words, it improves the power factor of the rotor. The reason that the rotor has such a poor power factor at start is that the induced rotor frequency is at a maximum--equal to the frequency of the incoming power. Once the rotor starts turning, however, this rotor frequency starts going down. With a wound rotor motor running without load, the induced rotor frequency may be only 5 hertz or so. At that frequency, the rotor windings have practically no inductive reactance. If you had resistance in series with the rotor windings, it would not improve rotor power factor. All it would do is increase the losses in the rotor circuit. Here is what happens: The motor, itself, automatically picks out the amount of slip it needs to produce the rotor current that will drive the load at that speed. Now you add rotor resistance. Now that the rotor is losing some of its power to the resistance, it needs more slip so it can produce more current from a higher induced rotor voltage. That makes the rotor slow down. But the load hasn’t changed. Therefore, the rotor draws enough current so it can produce extra torque. The load, remember, is proportional to torque times speed. If the speed goes down, the torque has to go up since the load is constant. Rotor resistance, then, can provide speed control of a wound rotor motor. It is not absolutely accurate, however, because speed changes with load. What’s more, there are bigger changes in speed with load if there is resistance in the rotor circuit. 18-1 Bulletin 100AC-EX Experiment Manual for AC Motors PERFORMANCE OBJECTIVES: Upon successful completion of this experiment the student will be able to: 1. Explain control systems which cut out starting rotor resistance as the motor gains speed. 2. Explain how rotor resistance controls speed of a wound rotor motor. WRM-100 Wound Rotor Motor DYN-100.DM Dynamometer POWER REQUIRED: Fixed 3# AC Supply 0 - 150 volts Variable DC, 1 amp 0 - 2 amp AC Ammeter 0.5 amp AC Ammeter Two (2) 0 - 150 volt DC Voltmeters 0 - 300 Volt AC Voltmeter WRSC-100 Wound Rotor Speed Controller MGB-100-DG Bedplate RL-1OOA Resistance Load HT-1OOJ Hand Tachometer-Generator step 1. Place the two machine8 on the bedplate; motor on the left; dynamometer on the right. Couple and clamp the machines securely. In&all guards. step 2. Connect the Wound Rotor Motor as shown in Figure 18-l. step 3. Connect the dynamometer as shown in Figure 18-1. 18-2 Bulletin 100AC-EX Experiment Manual for AC Motors step 4. Have someone check your connections to be sure they are correct. Be sure all of the load switches on the RL-lOOA are in the downward (OFF) position. Adjust the field rheostat on the dynamometer to its maximum resistance position, fully clockwise. ROTOR SPEED CON TROLLER VARIABLE 3cb A C INPUT RL-1 OOA DYNAMOMETER Figure 18-1 step 5. With the WRSC-100 in its maximum resistance (start) position. Turn ON the main AC and the motor’s circuit breaker. Step 6. Turn the knob on the WRSC-100 fully clockwise to its zero resistance (RUN) position. step 7. Turn ON the 0 - 150 volt supply and adjust the excitation to 115 volts. Step 8. Use the dynamometer’s field rheostat to adjust its terminal voltage to 100 volts DC . step 9. Zero the dynamometer scale by positioning the weight on the rear. step 10. Load the dynamometer by turning ON resistance steps 1 through 8 on the RL- 1OOA. 18-3 Bulletin 1OOAC-EX Experiment Manual for AC Motors step 11. Readjust the dynamometer’s field rheostat or the excitation supply, as required, to maintain a terminal voltage of 100 volts. step 12. Read torque, stator current, speed, and rotor current and record in TABLE 18-l of TEST RESULTS. NOTE: You will SEE a slight vibration of the ammeter needle measuring rotor current. This is due to the low frequency of the induced rotor voltage. As rotor speed increases, the frequency decreases. Read the ammeter at the midpoint between needle extremes. step 13. Turn the WRCS-100 counterclockwise one resistance tap. step 14. Repeat Steps 11 and 12. step 15. Repeat Steps 13 and 14 for each resistance tap until you read maximum resistance. Step 16. With the WRCS-100 still set at its maximum resistance point, record speed in TABLE 18-i. step 17. Remove load resistance No. 8 from the RL-lOOA circuit by pushing its toggle switch downward. step 18. Record motor speed in TABLE 18-2. step 19. Turn the WRSC-IOO to its zero resistance position and repeat Step 18 . , step 20. Put load resistance No. 8 back in the circuit and repeat Step 18. step 21. Turn OFF all circuit breakers. Disconnect all leads. 18-4 Bulletin 100AC-EX Experiment Manual for AC Motors TEST RESULTS: I NO RES. 1 TAP 2 TAP 3 TAP 4 TAP 5 MAX RES. SPEED TORQUE ROTOR CURRENT STATOR CURRENT d TABLE 1 8 - 1 SPEED - RPM LOADS 1-8 LOADS 1-7 CHANGE MAX. RES ZERO RES. l TABLE 18-2 DE-BRIEFING: 1. As you added resistance externally to the rotor circuit, while the load remained constant, what happened to rotor speed? why? 2. As rotor speed decreased, what happened to the torque output of the motor? why? 18-5 Bulletin 100AC-EX Experiment Manual for AC Motors 3. As rotor speed decreased, what happened to the current being induced into the rotor circuit? 4. Compute the change in speed (in TABLE 18-2) due to the change in one load step. Do this for both the maximum resistance and zero resistance positions of the WRSC-100. 5. Was there a larger change in speed with the resistance in or out of the rotor circuit? why? QUICK QUIZ: 1. An increase in the external rotor r&stance: a) Increase wound-rotor motor speed. b) Decrease wound-rotor motor speed. c) Has no effect on wound-rotor motor speed. 2. When the rotor slows down, the rotor frequency: a) Goes up. b) Goes down. c) Remains the same. 18-6 3. With resistance in the rotor circuit, as load changes: a) There is no change in speed at all. b) There is a slight change in speed. c) There is a noticeable change in speed. 4. The larger the rotor resistance: a) The less the rotor current. b) The greater the rotor current. c) No effect on rotor current. 5. Wound rotor motors are usually: a) Started without external resistance in the rotor circuit, then cut in as the motor speeds up. b) Started with some external resistance in the rotor circuit, then cut in emor as the motor speeds up. d maximum external resistance in the rotor circuit, then cut out as c) Starte with the motor speeds up. 18-7