Material and Process Solutions For Mobile Phones 1 Proven and reliable for functionality and productivity Proven and reliable, 3M products are designed to provide superb functionality and help increase productivity to meet today’s growing demand for smaller, lighter, and technologically sophisticated mobile phones. The applications here are only some of the many 3M tapes and adhesives. These 3M products help designers explore innovative solutions over traditional methods of attachment to build a lighter, more durable phone while offering flexibility to meet today’s manufacturing challenges. Window/Lens Securing polycarbonate or acrylic lens LCD gasket attachment 4 2 UV-coated surfaces. High Performance 3M™ 300MP and 420 Adhesive Family provides excellent adhesion/cohesion strength and heat resistance. Lens protection 5 Water sealing. 3M™ VHB™ Tapes feature an acrylic-foam adhesive that provides excellent sealing properties against water, dust and conformability to irregular surfaces. Ideal for water-proof applications. Case bonding 6 Foam/gasket attachment. Double-coated adhesive tape with special acrylic adhesive provides high adhesion to most hard-to-bond surfaces including low surface energy plastics, such as polypropylene and polyethylene. 7 Protective/overlaminate/tapes. Designed for short term protection against scratches and dust on smooth plastic surfaces. No adhesive residue on lens surfaces. Easy removal even after many months. Thin bond line assembly. 3M™ Plastic Bonding Adhesive provides structural-like bond and continuous seal. Display Brightness enhancement guide for LCD LCDM flex to board electrical connection/flex to LCD electrical connection 9 8 Reflector tape features reflectivity of up to 96% of visible light. Non-metallic difussion reflective film capable of obtaining near-pure white light, enabling more freedom in design. LCD light shielding 10 Heat bonded 3M Z-Axis Films. Anisotropically Conductive Films provide an effective and reliable interconnect. Adheres reliably to polyimide/polyester flexible circuits to PCBs substrates and metallized ITO glass/ITO glass/silver ink onglass substrates. ™ LCD construction Black polyester tape coated with acrylic adhesive provides excellent chemical resistance, heat resistance, and dimensional stability. 11 3M Optically Clear Adhesives provide excellent adhesion to various plastic materials and glass substrates with 99% optical clarity and damping characteristics. ™ Keypad Assembly Metal dome and membrane switch construction 3M™ Polyester Tapes, 3M™ Membrane Switch Adhesives, and 3M™ Hi-performance Acrylic Adhesives family provide excellent adhesion to metal and high surface energy plastics, die-cuttability, and good thermal shock resistance. 12 Keypad attachment Keypad construction 3M™ Silicone Double Coated Adhesive Tape adheres the often difficult-to-bond silicone keypad into the keypad frame. 13 3M Keypad Reflector Film provides a brighter, more uniform keypad, while reducing the number of LEDs and decreasing power consumption. TM 14 Process Solutions Lens Personal service, in-depth expertise Anywhere in the world, you can rely on 3M for support in applications engineering that includes product evaluation and equipment feasibility and sourcing. Liquid crystal display module Printed circuit board assembly 15 16 17 Battery Front casing Battery charger Back casing/battery 18 Protection Components Assembly Speaker/vibrator/ microphone attachment Speaker/ vibrator/wire reinforcement 3M™ Adhesive 200MP Hi-performance Acrylic family, 3M™ VHB™ Tapes, and light cure adhesives provide excellent adhesion to plastic materials and good thermal shock resistance. Light cure adhesives (liquid) provide fast curing with excellent adhesive and temperature shock resistance. Polymeric cushion attachment Water contact indicator for battery and phone internals Before 20 3M™ Bumpon™ Protective Products provide damping, excellent shock, and adhesion properties. Available in colors, shapes, and sizes for aesthetics. 19 EMI Shielding Attachment Identification Attachment of EMI shielding materials Labels for identification and information 22 24 23 3M™ XYZ-Axis Electrically Conductive Adhesive Transfer Tapes are electrically conductive in all directions with good adhesion to metal and plastic surfaces. EMI/RFI Shielding. 3M™ Laminating Adhesives are readily die-cut for use with common foil laminate shields, including copper, aluminum and tinned copper foil. 3M™ Thermal Transfer and Computer Printable Facestock with acrylic adhesives offer permanent adhesion and clean removability. After 21 3M™ Water Contact Indicator Tape changes from white to red when in contact with water to indicate exposure. Security labels 25 3M™ Polyester “VOID” Tamper-indicating Label is thermally and computer printable. Attachment of Decorative Parts Tape and Adhesive Applications for Mobile Phone Battery Decorative metal attachment Securing battery and battery holder Color changing tape for battery warranty 3M™ VHB™ Tapes provide excellent adhesion to plastic case and good thermal shock resistance. 3M™ Water Contact Indicator Tape changes from white to red when in contact with water. Attachment of battery insulators Sealing P-Li battery packs Nameplate/logo attachment to phone housing 26 27 3M Bonding Film Film combines hot melt speed and the precision fit of film to bond metal and plastic parts. ™ ™ 3M Adhesive 200MP Family provides excellent adhesion to plastic/metal materials and good thermal shock resistance. 3M™ Adhesive 200MP Family provides heat resistance. 3M™ Bonding Films provide heat and solvent resistance. ™ Battery labels Thermal Transfer Printable Facestock with acrylic adhesive offers permanent adhesion, and clean removability. Bonding battery case Thin bond line assembly. 3M™ Plastic Bonding Adhesive provides structural-like bond and continuous seal. Applications and general properties of 3M™ products for mobile phones Application Unique Application Needs Product Family/Description For UV-Hard Coated Lenses 300MP and 420 Adhesive Family – Double-coated PET Tapes Structural-like strength with thin bond line Light shielding properties Water-seal 3M™ Plastic Bonding Adhesive 300MP and 420 Adhesive Family – Black Double-coated PET Tapes 3M™ VHB™ acrylic foam tapes Thermal shock resistance and good adhesion to plastics and gasket materials Clear and cleanly removable Case bonding 2. Display Assembly Product Choices* Thickness (mm/inch) Color 1. WindowLens/Case Assembly Securing polycarbonate, acrylic lens 9795B, 9690B, 9795, 9690, 9799,9609 2665 9795B 9690 4538 9492MP 0.13 (0.005) 130 (5) 230(9) NA 0.13 (0.005) 0.13 (0.005) 600 (0.15) 1100 (0.11) Black Clear Clear White Black Black Black Black 200MP and 300 Adhesive Family – Double-coated PET and Tissue Tapes Protective Tapes and Protective Overlaminates 9448HK 9009 3112B 76570 3K04, 6K04FL 0.15 (0.006) 0.05 (0.002) 0.08 (0.003) 0.10 (0.004) NA Black or White Clear Clear Blue Clear Clear Structural-like strength with thin bond line 3M™ Plastic Bonding Adhesive 2665 NA White Brightness enhancement guide for LCD reflector tape bonding High reflectance and thin profile Ultra thin 3M™ Reflector Tapes 300 Adhesive Family – Double-coated PET Tapes LCD light shielding Light shielding properties LCDM flex to board electrical connection Touch panel construction Anisotropically conductive film for PCB to flexible circuits Optically clear with high reliability, extreme temp shock resistance Damping and optical clarity Polyester Tapes for Light Shielding (Single-coated Tapes) Heat bonded 3M™ Anisotropic Adhesive Films 4596 9009 9019 8422B 9381 7303/7313 0.13 (0.005) 0.05 (0.002) 0.03 (0.001) 0.06 (0.0025) 0.07 (0.0028) 0.06 (0.0025) White Clear Clear Black Black Translucent Optically Clear Adhesive Transfer Tapes and Screen Printable Liquid Adhesive Optically Clear Adhesive Transfer Tapes and 200MP Adhesive Family – Double-coated Tapes 8141/8161 8142 8141/8161 9843 9492MP 0.03 (0.001) 0.05 (0.002) 0.025 (0.010) 0.13 (0.005) 0.06 (0.0025) Clear Clear Clear Clear Clear Light Cure Adhesives (liquid), 200MP and 300 Adhesive Family – Double-coated Tapes and Tissue Tapes 1214 9448HK 9909 6408 9492MP 467MP/468MP NA 0.15 (0.006) 0.05 (0.002) 0.12 (0.005) 0.06 (0.0025) 0.05 (0.002) Orange White or Black Clear White Clear Clear LCD gasket attachment Lens protection EL backlight to LCD 3. Component Assembly Speaker/vibrator/microphone attachment Excellent adhesion to plastic case materials and good thermal shock resistance Speaker/microphone mesh and filter Excellent adhesion to plastic case and foam/ attachment felt/mesh materials. Good thermal resistance 200MP Adhesive Family – Double-coated PET Tapes Tissue Tapes and Adhesive Transfer Tapes Speaker/vibrator/wire reinforcement Fast curing liquid adhesive Light Cure Adhesive (liquid) 1214/1213 NA Yellow/Clear Flex circuit rigidizing Very low profile 200MP and 100 Adhesive Family – Adhesive Transfer Tapes 200MP, 300MP and 300LSE Adhesive Family – Double-coated Tapes, Tissue Tapes and Adhesive Transfer Tapes Ultra-thin Double-coated PET Tapes Repositionability Repositionable Double-coated Tape 467MP/468MP 9460 9448HK 9495LE 467MP 9009 9019 9425HT 0.05 (0.002) 0.05 (0.1) 0.15 (0.006) 0.17 (0.0065) 0.05 (0.002) 0.05 (0.002) 0.03 (0.001) 0.13 (0.005) Clear Clear Clear Clear Clear Clear Clear Clear Metal/poly dome and membrane switch construction Excellent adhesion to metal and high surface energy plastics 3M™ Membrane Switch Adhesives and 200MP Adhesives Family 7992MPW 7991MPW 0.10 (0.004) 0.05 (0.002) White White Silicone keypad attachment 350 Adhesive Family Double-coated Tapes 9731 0.14 (0.0055) Clear Flex to board electrical connection Differential adhesion for silicone and plastics material flexible circuit interconnect Heat bonded 3M™ Anisotropic Adhesive Films 7303/7313 0.063 (0.0025) Translucent Keypad reflector film Enhances illumination and reduces number of LEDs Keypad Reflector Film CRF-100M 2.6 (0.10) Gloss silver Polymeric cushion attachment Damping and excellent adhesion properties Custom Protective film for lens and casing Clear and cleanly removable Warranty voiding tape for battery and phone internals Changes color when in contact with water 3M™ Bumpon™ Protective Polymeric Cushion for Flip Phones Clear 3M™ Protective Tapes Ultra clear removable overlaminating film 3M™ Water Contact Indicator Tape 3112B 76991 5557 From 0.9mm (height) 80 (3) 10 (0,4) 0.20 (0.009) Clear and various colors Clear Blue Clear White Red (indicating) Label to indicate unauthorized “VOID” Tamper-indicating dismantling and tampering of phone Polyester VOID Tamper Indicating Labels Anti-skid footing with aesthetic appeal for battery charger High coefficient of friction Clear 3M™ Bumpon™ Protective Products 7866 7380 7389 SJ-5302 Custom 0.08 (0.003) 0.08 (0.003) 0.08 (0.003) 2.2mm (height) From 0.9 (height) Gloss White Matte White Bright Silver Clear Clear Labels for identification and information Thermal transfer printable High performance thermal transfer printable labelstocks for durable marking of products and components 7815EH 7816E 7818EH 7875E 20 (0,8) 20 (0,8) 20 (0,8) 20 (0,8) Matte White Gloss White Matte Silver Gloss Silver Recyclable Thermal transfer printable High performance thermal transfer printable labelstocks suitable for recycling with ABS, HIPS and PC plastics 8000 20 (0,8) Matte White Security labels Polyester “VOID” tamper-indicating Tamper evident materials that destruct or “VOID” if attempts are made to remove them from the substrate to which they are applied 76970 76971 20 (0,8) 20 (0,8) Matte White Matte Silver Electrically conductive with good adhesion 3M™ XYZ-Axis Electrically Conductive Adhesive Transfer Tapes 9713 9712 0.08 (0.003) 0.12 (0.005) Grey Dark Grey Thermally conductive tapes, pads, and liquid adhesives Thermally conductive Pads, Adhesive Transfer Tapes and Liquid Epoxies 8810 5507 0.25 (1.010) 2.5 White Grey Dielectric/foam/cushion attachment MORE attachment of components requiring: Excellent adhesion to various metals and high surface energy plastics Adhesion to low surface energy plastics and foam/cushion materials 4. Keypad Assembly 5. Protection 6. Identification 7. EMI Shielding Attachment Attachment of EMI shielding materials to PCB and phone casing 8. Thermal Management Dissipation of heat from active ICs to PCB and phone casing Continued on back Note: The technical information and data on this page should be considered representative or typical only and should not be used for specification purposes. *Product choices shown are for general guidance only and are only a small part of 3M's Tape and Adhesive solutions for mobile phones. Test each product to determine weather it is fit for a particular purpose and suitable for the user's method of application. Applications and general properties of 3M™ products for mobile phones (cont.) Application Unique Application Needs Product Family/Description Product Choices* Thickness (mm/inch) Color 9. Attachment of Decorative Parts Decorative polymeric cushion material Nameplate/logo attachment to phone housing Various colors and shapes and sizes 3M™ Bumpon™ Protective Products Custom 9495LE 467MP/468MP TBF615 From 0.9mm (height) 0.17 (0.007) 0.05 (0.002) 0.06 to 0.30 Clear and various colors Clear Clear Yellow Excellent adhesion to plastic/metal case and good thermal shock resistance 300LSE and 200MP Adhesive Family – Double Coated Tapes and Adhesive Transfer Tapes 3M™ Bonding Films Decorative metal attachment Fast and precise assembly 3M™ Bonding Films TBF615 0.06 to 0.30 Yellow Excellent adhesion to plastic case and good thermal shock resistance Changes color when in contact with water 3M™ VHB™ Acrylic Foam Bonding Tapes Various tapes 3M™ Water Contact Indicator Tape 5557 0.15mm to 3.1mm 0.2 (0.009) White, Black, Grey, Clear White Red (indicating) 10. Tapes and Adhesives for Battery Securing battery and battery holder Color changing tape for battery warranty Attachment of battery insulators Heat resistant Attachment of battery cells Thin tapes 200MP Adhesive Family – Double-coated PET Tapes Adhesive Transfer Tapes 300 Adhesive Family – Double-coated PET Tapes 9009 467MP/468MP 9009 0.05 (0.002) 0.05 (0.002) 0.05 (0.002) Clear Clear Clear Sealing P-Li battery packs Heat and solvent resistant 3M™ Bonding Films 615/560 0.06 to 0.30 Yellow 12. Process Solutions Global support in applications engineering including product evaluation, equipment feasibility and sourcing. Note: The technical information and data on this page should be considered representative or typical only and should not be used for specification purposes. *Product choices shown are for general guidance only and are only a small part of 3M's Tape and Adhesive solutions for mobile phones. Test each product to determine weather it is fit for a particular purpose and suitable for the user's method of application. Contact 3M for the experience of 100 years of solutions for your design and production challenges. PRODUCT USE: All statements, technical information and recommendations contained in this document are based upon tests or experience that 3M believes are reliable. However, many factors beyond 3M’s control can affect the use and performance of a 3M product in a particular application, including the conditions under which the product is used and the time and environmental conditions in which the product is expected to perform. Since these factors are uniquely within the user’s knowledge and control, it is essential that the user evaluate the 3M product to determine whether it is fit for a particular purpose and suitable for the user’s method of application. 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