INSTALLATION AND WIRING INSTRUCTIONS, OPERATION AND MAINTENANCE PROCEDURES INSTALLATION AND WIRING INSTRUCTIONS: 1. INSTALLATION : Date Lamp Size 4 Initials FOR: FLUORESCENT SELF CONTAINED EMERGENCY LIGHTING LUMINAIRES, WITH AUTOTEST FACILITY Important Notes: Date Mode 3 Initials a) Check product labels for correct input voltage and frequency before installation. b) If separate switched and unswitched supplies are to be connected to this luminaire they must originate from the same phase. c) If testing distribution wiring by meggering, luminaires must be disconnected or damage may occur. d) During installation do not position installation cables under electronic ballast. 1.1 Installation should be carried out by a qualified electrician in accordance with IEE regulations. 1.2 Carefully unpack the luminaire and remove the diffuser/ceiling panel, as appropriate. 1.3 Remove the geartray assembly from the housing where necessary. 1.4 Fix the luminaire to the ceiling or wall. Position the luminaire to ensure that the LED will be visible when installed. If vertically mounted, ensure that the battery will be at the bottom of the luminaire. Initials CARD Important Note: To retain the weatherproof integrity of an IP65 rated luminaire, the fixings should be sealed using mastic or similar sealing compound to preserve the IP65 rating. 1.5 Date Type 2 Self contained emergency lighting luminaires must be supplied with an unswitched supply. Maintained and Combined (Sustained) luminaires may also be supplied with a switched supply to control the use of the luminaires as a part of the normal lighting. The battery pack label should be marked with installation date for self-contained luminaires. 1.7 Reassemble the luminaire and check operation by restoring the mains supply, checking that the LED is operating in self-contained luminaires. The Autotest LED (Tricolour LED) should flash Red/Green for 6 seconds and then extinguish. 1.8 After being connected for 1 hour, depress the Autotest push button. This will initiate an 18-second self-test cycle where the unit will check correct functioning of the product, both in a mains present situation and an emergency situation. Any failure will be indicated by the buzzer sounding (if fitted) and the Autotest tricolour LED (see specification 2.6). 1.9 If there are no failures recorded, the product is correctly installed and the product will carry out all further tests required in accordance with the test programme below. Date 1 Initials 1.6 1.10 If the status indicator registers a fail, allow the product to charge for 24 hours and carry out the self-test sequence again by depressing the push button. If the luminaire then continues to fail contact the company for advice. Month 12 Full rated Duration Test Month 11 Functional Test Month 10 Functional Test Month 9 Functional Test -See requirement Month 8 Functional Test Month 7 Functional Test Month 6 Duration Test -See requirement Month 5 Functional Test Month 4 Functional Test Month 3 Functional Test -See requirement Month 2 Functional Test Month 1 Functional Test Year Note: Remove protective film from finished surfaces where indicated. Location RECORD Ensure that the mains supply is isolated. Connect the luminaire to the supply (or supplies) as marked using cable of at least 1.5 mm2 cross sectional area. CONNECTION DIAGRAM: • NON – MAINTAINED LUMINARIES P/N 40395 Page 1 of 2 Doc. No. ENG-099-03 • MAINTAINED AND SUSTAINED LUMINARIES 3. Alternatively Permanent Live (L) and Switched Live (Ls) may be linked together with only the Line (Phase) Unswitched Live Feed provided for continuous (unswitched) maintained or sustained operation. 2. SPECIFICATION : 2.1 The purpose of edge lit and exit luminaires (with directional legends) is to provide either exit instruction or information, and not to illuminate the surrounding area. Therefore the light output value of said luminaire types must be assumed to be zero and correct operation determined by legend panel legibility. The rated total light output of emergency lighting luminaires used to illuminate surrounding areas will be affected by normal production tolerances of electronic circuitry and by the performance of any fluorescent lamp utilised. The figures quoted are therefore subject to a tolerance of +/- 20%. Figures quoted are the minimum values expected during the period from 1 minute after supply failure to the end of rated duration. Nominal values will exceed those quoted. Rated Total Emergency Light Output Mode of Operation – Autotest Luminaires are available in the following modes of operation:2.1.1 Self-contained Luminaires: 2.1.1.1 Non Maintained - the lamp(s) are normally off and illuminated only in case of failure of the mains supply. 2.1.1.2 Maintained - the lamp(s) always illuminate in case of failure of the mains supply but are also able to be used to provide normal lighting when the Switched Live connection is powered. 2.1.1.3 Combined or Sustained - at least one of the lamps is normally off and illuminated only in case of failure of the mains supply. Separate lamp(s) may be used to provide normal lighting when the Switched Live connection is powered. 2.2 RATED LIGHT OUTPUT: Emergency Lighting Inverter - High frequency inverter modules for emergency lighting complying with the requirements of EN60924 and EN60925. 2.3 Battery - High Temperature Sealed Nickel Cadmium, voltage and capacity as marked. 2.4 Lamp(s) - Fluorescent (See specification on product label) 2.5 Charge Indicator - High Intensity Light Emitting Diode (L.E.D.) indicating correct functioning of charger and connection of battery. 2.6 Status Indicator - Buzzer (if fitted), sounds for 10 seconds every hour under any fault condition, detailed below. Tricolour, High Intensity Light Emitting Diode (L.E.D.) indicating health status of the luminaire as per the legend below: (Lumens) Luminaire Type Diffuser Type General Purpose 8W Luminaire 2 cell General Purpose 8W Luminaire 2 cell Opal Diffuser Clear Diffuser 60 Lumens 76 Lumens General Purpose 8W Luminaire 3 cell General Purpose 8W Luminaire 3 cell Opal Diffuser Clear Diffuser 100 Lumens 128 Lumens Weatherproof 8W Luminaire 2 cell Weatherproof 8W Luminaire 2 cell Opal Diffuser Clear Diffuser 76 Lumens 80 Lumens Weatherproof 8W Luminaire 3 cell Weatherproof 8W Luminaire 3 cell Opal Diffuser Clear Diffuser 128 Lumens 160 Lumens Interior 16W Luminaire 4 cell Interior 28W Luminaire 4 cell Opal Diffuser Opal Diffuser 149.5 Lumens 328 Lumens These values do not reflect readings on all luminaires. Full photometric data for individual luminaires is available upon request from the company. 4. OPERATION AND MAINTENANCE Page 2 of 2 4.1 On completion of the installation a copy of these instructions together with the test record card(s) should be handed over to the authority responsible for maintenance. 4.2 Cleaning and relamping of emergency lighting luminaires should be regularly carried out to ensure optimum photometric performance. 4.3 Isolate supply to luminaire before attempting any form of servicing. Be aware that the emergency lighting inverter circuit will continue to function after isolation of the mains supply and there is an Electric Shock Risk from fluorescent lamp tube pins etc. 4.4 It is recommended that sealed rechargeable nickel cadmium batteries are replaced after each 4 years of operation in accordance with their design life. Batteries should be replaced when the luminaire no longer meets its’ declared duration performance. Consult the company for details of correct replacement battery packs. 4.5 Important Note - When replacing components: This publication is provided to outline recommended installation and maintenance practices and is not deemed to form any part of any offer or contract. We adopt a policy of continuous product and services improvement and we reserve the right to vary details without prior notice. Fluorescent lamps should be disposed of carefully taking precautions against glass fragments. Rechargeable batteries should not be disposed of with normal waste. Seek advice from the company. 5. TESTING RECOMMENDATIONS For Self Contained Luminaires the following test schedule is adopted and any failures indicated via the Status LED indicator (see specification 2.6) Daily: Monthly: Six Monthly: Annually Manual: The unit is checked for mains present and correct battery charge operation. The daily test is carried out. The Autotest module interrupts the mains supply to the luminaire and the luminaire switches into emergency operation. The unit is allowed to operate for 60 seconds in emergency during which time correct operation is checked. The daily test is carried out. The Autotest module interrupts the mains supply to the luminaire and the luminaire switches into emergency operation. The unit is allowed to operate for 1 hour in emergency (20 minutes for a one hour system) during which time correct operation is checked. The daily test is carried out. The Autotest module interrupts the mains supply to the luminaire and the luminaire switches into emergency operation. The unit is allowed to operate for a full rated duration in emergency during which time correct operation is checked. Any time the push button is depressed, the Autotest module indicates how many monthly tests have been carried out in an annual schedule. Buzzer (if fitted) is turned on/off and Tricolour LED flashes Amber every second indicating the number of tests passed, then it goes into self-test sequence where the module will check the correct functioning of the product. Page 2 of 2 This publication is provided to outline recommended installation and maintenance practices and is not deemed to form any part of any offer or contract. We adopt a policy of continuous product and services improvement and we reserve the right to vary details without prior notice.