Architectural Information Index Technical Manual June, 2011 Architectural Specification 0814001-10 General Flowchart Specification 081400 Architectural Wood Door Submittal Forms 11-21 Cover Sheet Identification Schedule Face Type Elevation Application Elevation Pair Elevation Special Doors Blocking Profiles Substitution Request Handing Chart Bevel Chart LEED Information22-24 Material Safety Data Information25 Formaldehyde Statement 26 Fire Door Test Information27 Machining of Fire Doors28 Fire Door and Frame Installation Requirements 29 Table 2-4.3.1 NFPA 8030 Table 2-4.4.3 NFPA 8031 Relative Humidity and Moisture Content32 Warranty 33 -34 Notes Technical Manual June, 2011 1 Specifications, General Technical Manual June, 2011 General Notes 1. Highlighted Text used within the body of the guideline specification is provided to alert you to choices and alternatives which must be examined for possible editing. 2. All Highlighted Text must be deleted prior to completion of the wood door specification and before its incorporation into the project manual. 3. Acceptable manufacturers and products have been carefully chosen for their conformance to the quality, design and performance criteria established within the guideline specification. Any substitution or deviation should be carefully considered. Consult your local representative if assistance is needed. 4. Veneer selection and choosing the right reference guide— AWS and WDMA Standards now specify AA grade veneers for Premium grade doors. Previously, A grade was the standard. This change can add significant cost to a project if AA grade veneer is used. On most buildings standard doors are A grade veneers, where AA grade veneers is typically used on very highlighted areas of a building associated with millwork and wall paneling. Both standards recommend specifying a Custom grade door, which indicates an A grade face or clearly specify an A grade veneer on a Premium grade door. 5. Although compatible stiles are available in using a ‘custom’ grade product, there are no editing notes within the body of this specification to allow for this option. It is the intent of this specification to provide a ‘premium’ grade wood door and only matching stiles are allowed on premium grade doors. 6. After all additions and deletions are made, adjust line, article and page spacing to eliminate any widow/orphan lines, unnecessary spaces and misplaced information. 2 Specifications, Flowchart Technical Manual June, 2011 Due to the veneer grade and symmetry differences that exist, AWI and WDMA Standards should not be referenced in the same specification. Choose between AWI and WDMA Standards, then Premium or Custom grade construction. It will also be necessary to specify either neutral pressure tested (UL10b) fire doors or positive pressure tested (UL10c) fire doors. AWI WDMA 1.2.A 1.4 Fire Doors Neutral (UL10b) Pressure Tested OR Fire Doors Positive Presure (UL10c) Pressure Tested Custom Grade 2.1.A.1.B Premium Grade OR Custom Grade select Veneer Cut? Rotary, Plain Sliced, Quarter, Rift, Etc. 2.1.B.3 Veneer Cut? Rotary, Plain Sliced, Quarter, Rift, Etc. select Veneer Cut? Rotary, Plain Sliced, Quarter, Rift, Etc. Face Species? “AA” Grade select Face Species? “A” Grade 2.1.B.1 Face Species? “AA” Grade select Face Species? “A” Grade Face Assembly? Book, Slip, Random select Face Assembly? Book, Slip, Random 2.1.B.4 Face Assembly? Book, Slip, Random select Face Assembly? Book, Slip, Random Face Symmetry? Balanced, Center Balanced select Face Symmetry? Running 2.1.B.5 Face Symmetry? Center Balanced select Face Symmetry? Running Compatible Stiles 2.1.A.1.c 2.1.A.2.c Matching Stiles Factory Finish System 2.2.A.1 Factory Finish System OR Fire Doors Positive Presure (UL10c) Premium Grade OR Veneer Cut? Rotary, Plain Sliced, Quarter, Rift, Etc. Fire Doors Neutral (UL10b) Matching Stiles Factory Finish System select Compatible Stiles select Factory Finish System 3 Specifications 081400 Technical Manual June, 2011 Section 081400 - Flush Wood Doors and Frames Part 1 - General 1.1 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section. 1.2 SUMMARY A. Section Includes: 1. Solid-core doors and transom panels with wood-veneer, hardboard or MDF and decorative-laminate faces. 2. Factory finishing wood doors. 3. Factory fitting wood doors to frames and factory machining for hardware. 4. Factory fitting wood frames to doors and factory machining for hardware. B. 1.3 Related Sections: 1. Division 01 Section “LEED Requirements” for additional LEED requirements. 2. Division 06 Section “Interior Finish Carpentry, Interior Architectural Woodwork” for wood door frames. 3. Division 06 Section “Interior Architectural Woodwork” for requirements for veneers from the same flitches for both wood doors and wood paneling. 4. Division 06 Section “Interior Architectural Woodwork” for wood frame casing. 5. Division 08 Section “Hollow Metal Doors and Frames” for wood doors in steel frames. 6. Division 08 Section “Glazing” for glass view panels in wood doors. 7. Division 08 Section “Door Hardware” for door hardware for flush wood doors and frames. 8. Division 09 Sections “Interior Painting.” 9. Division 13 Section “Radiation Protection” for lead-lined wood doors. SUBMITTALS A. Product Data: For each type of door indicated. Include details of core and edge construction, louvers, and trim for openings. Include factory-finishing specifications. B. LEED Submittals: 1. Credits MR 4.1 and MR 4.2: Interior wood flush doors to contain a minimum of 35% recycled & recovered content. 2. Product Data for Credit EQ 4.4 for wood veneer doors only: For adhesives and composite wood products, indicating that product contains no urea formaldehyde. 3. Product Data for Credit MR 6.0 wood veneer doors only: Materials made from agricultural products that are typically harvested within a ten-year or shorter cycle. 4. Product Data for Credit MR 7.0 wood veneer doors only: Wood materials from a FSC certified forest. 5. Doors to meet GREENGUARD certification for both Indoor Air Quality and Children and Schools. C. Shop Drawings: Indicate location, size, and hand of each door; elevation of each kind of door; construction details not covered in Product Data; location and extent of hardware blocking; and other pertinent data. 1. Indicate dimensions and locations of mortises and holes for hardware. 2. Indicate dimensions and locations of cutouts. 3. Indicate requirements for veneer matching. 4. Indicate doors to be factory finished and finish requirements. 5. Indicate fire-protection ratings for fire-rated doors. Samples for Initial Selection: For decorative-laminate door faces and factory-finished doors. D. 4 Specifications 081400 Technical Manual June, 2011 Section 081400 - Flush Wood Doors and Frames Part 1 - General (continued) E. Samples for Verification: 1. Factory finishes applied to actual door face materials, approximately 8 by 10 inches, for each material and finish. For each wood species and transparent finish, provide set of three samples showing typical range of color and grain to be expected in the finished work. 2. Decorative-laminate, 8” x 10”, for each color and pattern selected. 3. Corner sections of doors, approximately 8 by 10 inches for wood veneer doors and 5” x 11” for decorative laminate doors, with door faces and edges representing actual materials to be used. a. Provide samples for each species of veneer and solid lumber required. b. Provide samples for each color and pattern of decorative-laminate required. c. Finish veneer-faced door samples with same materials proposed for factory-finished doors. 4. Louver blade and frame sections, 6 inches long, for each material and finish specified. 5. Frames for light openings, 6 inches long, for each material, type, and finish required. F. Warranty: Sample of special warranty. 1.4 QUALITY ASSURANCE A. Source Limitations: Obtain wood doors from single manufacturer wherever possible. B. Quality Standard: In addition to requirements specified, comply with WDMA I.S.1-A, latest edition, “Industry Standard for Architectural Wood Flush Doors.” C. Fire-Rated Wood Doors: Doors complying with NFPA 80 that are listed and labeled by a qualified testing agency, for fire-protection ratings indicated, based on testing at positive pressure according to NFPA 252 or UL 10C. 1. Oversize Fire-Rated Door Assemblies: For units exceeding sizes of tested assemblies provide manufacturer’s letter, indicating compliance to independent 3rd party certification agency’s procedure, except for size. 2. Temperature-Rise Limit: Where indicated, provide doors that have a maximum transmitted temperature end point of not more than 250 deg F above ambient after 30 minutes of standard fire-test exposure. Preinstallation Conference: Conduct conference at Project site. D. 1.5 DELIVERY, STORAGE, AND HANDLING A. B. C. Comply with requirements of referenced standard and manufacturer’s written instructions. Package doors individually in plastic bags or cardboard cartons and wrap bundles of doors in plastic sheeting. Mark each door on top rail with opening number used on Shop Drawings. 1.6 PROJECT CONDITIONS A. Environmental Limitations: Do not deliver or install doors until spaces are enclosed and weathertight, wet work in spaces is complete and dry, and HVAC system is operating and maintaining ambient temperature and humidity conditions at occupancy levels during the remainder of the construction period. 5 Specifications 081400 Technical Manual June, 2011 Section 081400 - Flush Wood Doors and Frames Part 1 - General (continued) 1.7 WARRANTY A. Special Warranty: Manufacturer’s standard form in which manufacturer agrees to repair or replace doors that fail in materials or workmanship within specified warranty period. 1. Failures include, but are not limited to, the following: a. Warping (bow, cup, or twist) more than 1/4 inch in a 42-by-84-inch section. b. Telegraphing of core construction in wood face veneers exceeding 0.01 inch in a 3-inch span. c. Telegraphing of core construction and delamination of face in decorative laminate-faced doors. 2. Warranty includes installation and finishing that may be required due to repair or replacement of defective doors. 3. Warranty Period for Solid-Core Interior Doors: Life of installation. PART 2 - PRODUCTS 2.1 DOOR CONSTRUCTION, GENERAL A. WDMA I.S.1-A Performance Grade: Extra Heavy Duty. B. Particleboard-Core Doors: 1. Particleboard: ANSI A208.1, Grade LD-2. 2. Blocking: Provide wood blocking in particleboard-core doors as follows: a. 5-inch (125-mm) top-rail blocking, in doors indicated to have closers. b. 5-inch (125-mm) bottom-rail blocking, in exterior doors and doors indicated to have kick, mop, or armor plates. c. 5-inch (125-mm) midrail blocking, in doors indicated to have exit devices. 3. Provide doors with either glued-wood-stave or structural-composite-lumber cores instead of particleboard cores for doors indicated to receive exit devices. C. Structural-Composite-Lumber-Core Wood Veneer Doors: 1. Structural Composite Lumber: WDMA I.S.10. a. S crew Withdrawal, Face: 700 lbf (3100 N). b. Screw Withdrawal, Edge: 400 lbf (1780 N). D. Fire-Protection-Rated Doors: Provide core specified or mineral core as needed to provide fire-protection rating indicated. 1. Edge Construction: Provide 45, 60 and 90 minute fire-rated doors edge construction with intumescent seals concealed by outer stile (Category A). Comply with specified requirements for exposed edges. 2. Edge Construction: Provide 20 minute fire-rated doors as Category B, with smoke and fire seals (supplied by seal manufacturer) applied to frame for 20 minute openings. 3. Pairs: Provide fire-retardant stiles that are listed and labeled for applications indicated without formed-steel edges and astragals. Provide stiles with concealed intumescent seals. Comply with specified requirements for exposed edges. 4. Pairs: Provide formed-steel edges and astragals with intumescent seals. a. Finish steel edges and astragals with baked enamel. 6 Specifications 081400 Technical Manual June, 2011 Section 081400 - Flush Wood Doors and Frames Part 2 - Parts (continued) E. Mineral-Core Doors: 1. Core: Non-combustible mineral product complying with requirements of referenced quality standard and testing and inspecting agency for fire-protection rating indicated. 2. Blocking: Provide composite blocking with improved screw-holding capability approved for use in doors of fire-protection ratings indicated as needed to eliminate through-bolting hardware. 3. Edge Construction: At hinge stiles, provide laminated-edge construction with improved screw-holding capability and split resistance. Comply with specified requirements for exposed edges. 2.2 VENEERED-FACED DOORS FOR TRANSPARENT FINISH A. Manufacturers: Subject to compliance with requirements, provide products by one of the following: 1. Algoma Hardwoods, Inc. 2. Eggers Industries. 3. Graham Wood Doors. B. Interior Solid-Core Doors: 1. WDMA Premium Grade Doors: [A] [AA] grade faces, book and center balance match, are standard for Premium grade doors. Face veneer shall be of sufficient thickness so as not to permit show through of crossbanding after sanding and/or before finishing. Other face options are available but must be specified. 2. Species: [Insert species]. 3. Cut: [Rotary cut] [Plain sliced (flat sliced)] [Quarter sliced] [Rift cut]. 4. Match between Veneer Leaves: [Book] [Slip] match. 5. Assembly of Veneer Leaves on Door Faces: [Center-balance] [Balance] [Running] match. 6. Pair and Set Match: Provide for doors hung in same opening or separated only by mullions. 7. Transom Match: Continuous match. 8. Exposed Vertical Edges: Same species as faces. 9. Core: Particleboard type LD-1, [Structural composite lumber] [Agrifiber] [Mineral core]: 10. Construction: Five plies. Stiles and rails are bonded to core, then entire unit abrasive planed before veneering. 2.3 DOORS FOR OPAQUE FINISH A. Manufacturers: Subject to compliance with requirements, provide products by one of the following: 1. Algoma Hardwoods, Inc. 2. Eggers Industries. 3. Graham Wood Doors. B. Interior Solid-Core Doors: 1. Grade: Custom. 2. Faces: Any closed-grain hardwood of mill option, Hardboard or MDF. a. Hardboard Faces: AHA A135.4, Class 1 (tempered) or Class 2 (standard). b. MDF Faces: ANSI A208.2, Grade 150 or 160. 3. Exposed Vertical Edges: Any closed-grain hardwood. 4. Core: Particleboard type LD-1, [Structural composite lumber] [Agrifiber] [Mineral core]: 5. Construction: Five plies. Stiles and rails are bonded to core, then entire unit abrasive planed before veneering. 7 Specifications 081400 Technical Manual June, 2011 Section 081400 - Flush Wood Doors and Frames Part 2 - Parts (continued) 2.4 DECORATIVE-LAMINATE FACED DOORS A. Manufacturers: Subject to compliance with requirements, provide products by one of the following: 1. Algoma Hardwoods, Inc. 2. The Maiman Company. B. Low-Pressure Decorative Laminate Faces: 1. Low-pressure decorative laminates faces thermally fused to cores under heat and pressure, complying with Laminating Materials Association’s Product Standard and Typical Physical Properties of Decorative Overlays. LMA.2003. 2. Color or Wood Grain Pattern: <Insert color or wood grain pattern>. 3. Exposed Edges: Impact-resistant polymer edging, minimum .040” thick, applied to all four edges after faces. a. Polymer Edging Color or Wood Grain Pattern: Same as faces. 4. Provide doors with pilot holes factory-drilled for vertical edge hinges and lock sets. 5. Core: Particleboard type M-2. C. High-Pressure Decorative Laminate Faces: 1. Grade: Premium. 2. Plastic-Laminate Faces: High-pressure decorative laminates complying with NEMA LD 3, Grade HGS. 3. Color or Wood Grain Pattern: <Insert color or wood grain pattern>. 4. Exposed Edges: Impact-resistant polymer edging, applied to all four edges after faces. a. Polymer Edging Color or Wood Grain Pattern: Same as faces. 5. Provide doors with pilot holes factory-drilled for vertical edge hinges and lock sets. 6. Core: Particleboard type LD-2, Structural composite lumber. 7. Blocking: Provide wood blocking in particleboard-core doors as follows: a. 5-inch top-rail blocking. b. 5-inch bottom-rail blocking. c. 10-inch mid-rail blocking. 8. Construction: Stiles and rails are bonded to core, then entire unit abrasive planed before faces and crossbands are applied. 2.5 LOUVERS AND LIGHT FRAMES A. Wood Louvers: Door manufacturer’s standard solid-wood louvers unless otherwise indicated. 1. Wood Species: Same species as door faces. B. Metal Louvers: 1. Blade Type: Vision-proof inverted V or inverted Y. 2. Metal and Finish: Galvanized steel, 0.040 inch thick, factory primed for paint finish with baked-enamel- or powder-coated finish. C. Louvers for Fire-Rated Doors: Metal louvers with fusible link and closing device, listed and labeled for use in doors with fireprotection rating of 1-1/2 hours and less. 1. Manufacturers: Subject to compliance with requirements, provide door manufacturers standard louver to meet rating indicated. 2. Metal and Finish: Galvanized steel, 0.040 inch thick, factory primed for paint finish with baked-enamel- or powder-coated finish. 8 Specifications 081400 Technical Manual June, 2011 Section 081400 - Flush Wood Doors and Frames Part 2 - Parts (continued) D. Wood Beads for Light Openings in Wood Doors up to and including 20-minute rating: 1. Wood Species: a. Doors with Wood-Veneer faces: Same species as door faces. b. Doors with Decorative-Laminate faces: Manufacturer’s standard wood beads. 2. Profile: a. Doors with Wood-Veneer faces: [Flush rectangular beads] [Lipped tapered beads]. b. Doors with Decorative-Laminate faces: Manufacturer’s standard profile. E. Metal Frames for Light Openings in Fire-Rated Doors over 20-minute rating: Manufacturer’s standard frame formed of 0.048-inch-thick, cold-rolled steel sheet; with baked-enamel or powder-coated finish; and approved for use in doors of fire-protection rating indicated. F. Veneered Composite Beads in fire rated doors over 20 minute rating. 2.6 INTERIOR WOOD FRAMES A. Non-Rated and 20 Minute Fire-Rated Wood Door Frames: Frames, [with wood casings] [without wood casings] complete with transom and sidelite frames, fabricated from veneered structural composite lumber for transparent finish or solid lumber close-grained hardwood for opaque finish. B. Fire-Rated (45, 60 and 90 Minute) Wood Door Frames: Frames, [with wood casings] [without wood casings], fabricated from veneered high density composite fire-resistant board, with fire-rating duration indicated. C. Frame Profile: As indicated on the drawings. D. Manufacturers: Subject to compliance with requirements, provide products by one of the following: 1. Algoma Hardwoods, Inc. 3. The Maiman Company E. Interior Wood Frames for Transparent Finish: 1. Species: <Insert species>. 2. Cut: [Plain sliced (flat sliced)] [Quarter sliced] [Rift cut]. F. Interior Wood Frames for Opaque Finish: 1. Veneer: Any closed-grain hardwood of mill option, MDF or HDF. a. MDF Faces: ANSI A208.2, Grade 150 or 160. 2. Cut: Mill option. 2.7 FABRICATION A. Factory fit doors to suit frame-opening sizes indicated. Comply with clearance requirements of referenced quality standard for fitting unless otherwise indicated. 1. Comply with requirements in NFPA 80 for fire-rated doors. 9 Specifications 081400 Technical Manual June, 2011 Section 081400 - Flush Wood Doors and Frames Part 2 - Parts (continued) B. Factory machine doors for hardware that is not surface applied. Locate hardware to comply with DHI-WDHS-3. Comply with final hardware schedules, door frame Shop Drawings, DHI A115-W series standards, and hardware templates. 1. Coordinate with hardware mortises in metal frames to verify dimensions and alignment before factory machining. 2. Metal Astragals: Factory machine astragals and formed-steel edges for hardware for pairs of fire-rated doors. 3. Electrical Wiring: Provide flush wood doors receiving electrified hardware with concealed wiring harness and standardized Molex™ plug connectors on both ends to accommodate up to twelve wires. Coordinate connectors on end of the wiring harness to plug directly into the electrified hardware and the electric thru wire hinge or pivot specified in hardware sets in Division 08 “Door Hardware”. C. Transom and Side Panels: Fabricate matching panels with same construction, exposed surfaces, and finish as specified for associated doors. Finish bottom edges of transoms and top edges of rabbeted doors same as door stiles. 1. Fabricate door and transom panels with full-width, solid-lumber[, rabbeted,] meeting rails. Provide factory-installed spring bolts for concealed attachment into jambs of metal door frames. D. Openings: Cut and trim openings through doors in factory. 1. Light Openings: Trim openings with moldings of material and profile indicated. 2.8 FACTORY FINISHING A. General: Comply with referenced quality standard for factory finishing. Complete fabrication, including fitting doors for openings and machining for hardware that is not surface applied, before finishing. 1. Finish faces, all four edges, edges of cutouts, and mortises. Stains and fillers may be omitted on top and bottom edges, edges of cutouts, and mortises. B. Finish doors at factory that are indicated to receive transparent finish. Field finish doors indicated to receive opaque finish. C. Transparent Finish: 1. Grade: Premium. 2. Finish wood veneer doors: WDMA TR-6 catalyzed polyurethane or AWS system 9 UV-Curable 3. Finish wood jambs: WDMA TR-2 catalyzed lacquer 4. Staining: [Match Architect’s sample] [As selected by Architect from manufacturer’s full range]. 5. Effect: Semi-filled finish, produced by applying an additional finish coat to partially fill the wood pores. 6. Sheen: Satin. PART 3 - EXECUTION 3.1 EXAMINATION A. B. Examine doors and installed door frames before hanging doors. 1. Verify that frames comply with indicated requirements for type, size, location, and swing characteristics and have been installed with level heads and plumb jambs. 2. Reject doors with defects. Proceed with installation only after unsatisfactory conditions have been corrected. 10 Specifications 081400 Technical Manual Junu, 2011 Section 081400 - Flush Wood Doors and Frames Part 3 - Execution (continued) 3.2 INSTALLATION A. Hardware: For installation, see Division 8 Section “Door Hardware.” B. Installation Instructions: Install doors to comply with manufacturer’s written instructions and the referenced quality standard, and as indicated. 1. Install fire-rated doors in corresponding fire-rated frames according to NFPA 80. C. Factory-Fitted Doors: Align in frames for uniform clearance at each edge. D. Factory-Finished Doors: Restore finish before installation if fitting or machining is required at Project site. 3.3 ADJUSTING A. Operation: Re-hang or replace doors that do not swing or operate freely. B. Finished Doors: Replace doors that are damaged or that do not comply with requirements. Doors may be repaired or refinished if work complies with requirements and shows no evidence of repair or refinishing. LH LEFT HAND INSIDE RHR RIGHT HAND REVERSE RH RIGHT HAND INSIDE LHR LEFT HAND REVERSE 07/10 Revisions LEFT HAND REVERSE ACTIVE RIGHT HAND REVERSE ACTIVE Date INSIDE INSIDE INSIDE LEFT HAND ACTIVE INSIDE RIGHT HAND ACTIVE COVER SHEET INSIDE Standard Pairs of Doors DOOR HANDING CHART INSIDE Single Doors (Approval Stamp) Graham Wood Door Schedule By Contact/Job No.: Drawn By: Job Name: Presented by: Date: Of _____ ______ Sheet: Graham Wood Doors 525 9th Street SE • Mason City, IA 50401 Phone (641) 423-2444 • Fax (800) 672-8110 www.grahamdoors.com Door Manufacturer Contractor Architect Owner Location Building SERIES CONST. GPD PC5 GPD EC5 GPD SLC5 GPD FD5-45 GPD FD5-60 GPD FD5-90 SERIES CONST. GCD PC5 GCD EC5 GCD SL5 GCD FD5-45 GCD FD5-60 GCD FD5-90 ___ ___ ___ ___ ___ ___ CUSTOM GRADE ___ ___ ___ ___ ___ ___ PREMIUM GRADE GRADE 07/10 Date Revisions 5 ply particleboard core -bonded stiles and rails 5 ply structural composite core - bonded stiles and rails 5 ply stave lumber core - bonded stiles and rails 5 ply 45 minute fire resistive core 5 ply 60 minute fire resistive core 5 ply 90 minute fire resistive core “A” GRADE VENEER / MATCHING STILES 5 ply particleboard core 5 ply structural composite core 5 ply stave lumber core 5 ply 45 minute fire resistive core 5 ply 60 minute fire resistive core 5 ply 90 minute fire resistive core “A” GRADE VENEER / MATCHING STILES DOOR CONSTRUCTION AND CORE TYPE SPECIFICATION SHEET PC5 SCL5 SLC5 FD-45 5 FD-60 5 FD-90 5 PC5 SCL5 SLC5 FD-45 5 FD-60 5 FD-90 5 WDMA SYMBOL Wood Door Identification By Contact/Job No.: Drawn By: Job Name: Date: Of _____ ______ Sheet: CORE TYPE Check core type or specify if other______________________ DUTY LEVEL _____Standard _____Heavy Duty _____Extra Heavy Duty FACE VENEERS Specify cut_______________, balance_______________ Specie_________________________________________ Specify grade if other than “A”_____________________ Standard book/running match ______________________ VERTICAL EDGES Bonded to core. Hardwood matching face veneer species if Premium construction is specified. Laminated or veneered. Hardwood not matching face veneer species if Custom construction is specified. Laminated or veneered. HORIZONTAL EDGES Bonded to core. Hardwood or structural composite lumber. FIRE DOOR CONSTRUCTION Special construction to conform to listings. ____ Neutral pressure tested ____ Positive pressure tested ____ Built in “A” ____ Frame applied “B” INTERIOR BLOCKING May be required for some hardware applications. ____ Wood non-fire rated blocking ____ Mineral fire resistive composite blocking GLASS OPENINGS Specify moulding type and glass thickness ____________________________________________ LOUVERS Specify louver profile, material and thickness ____________________________________________________ Not allowed in 20 minute door PREFIT CLEARANCES Height - 1/8” top, 5/8” bottom Width - single door 1/8” each stile Width - paired door 3/32” each stile Specify if other___________________________ EDGE MACHINING Standard for swinging doors - double bevel 1/8” in 2” Bevel both stiles. Specify if other________________ FINISHING ____ At Factory ____ Field If factory finished indicate___standard or___custom finish Finish system and color_________________________________ Date of approval______________________________________ Sample number_______________________________________ PACKAGING Standard factory packaging unless otherwise specified. Polybag is standard with factory prefinish.________________________ OTHER REMARKS _________________________________________________ SPECIFICATIONS OPENING NUMBER ITEM 4. RATING 3. CONST. 2. SERIES LABEL FACE TYPE Date 7. 6. 07/10 WOOD DOOR SCHEDULE 5. SPECIES 1. MOULDING FROM OR TO FT. IN. FT. IN. 10. 11. 12. 15. 16. 23. 24. HAND THICKNESS Revisions SET BEVEL 9. By GROUP 8. WIDTH HEIGHT WOOD DOORS 25. Contact/Job No.: Drawn By: Job Name: EDGE FRAME PREFINISH HAND BLOCKING PROFILE LOCATION Date: REMARKS Of _____ ______ Sheet: HARDWARE SET NO. UNDERCUT F FV FV1 6 x36 6 x48 6x54 3x33 4x24 5x20 6x24 6x30 4x25 FNV 07/10 FNV1 FNV2 FNV3 FNV4 FNV5 FNV6 FNV7 FNV8 FNV9 FACE TYPE ELEVATION 10 x10 12 x12 FV Date 2FNV1 2FNV2 2FNV3 2FNV4 2FNV5 2FNV6 FVL FVL1 FVL2 FVL3 FVL4 Revisions 6 x36 each 6 x48 each 6x54 each 3x33 each 4x24 each 5x20 each 2FNV Lite 10 x10 12x12 10x10 10x10 10x10 FL By Louver 12x12 12x12 18x12 20x12 24x12 Contact/Job No.: Drawn By: Job Name: FVL Date: FNVL Of _____ ______ Sheet: GB08 C B 07/10 A. 5” x 14” (two) B. 2” x Width C. 5” x Width BLOCKING PROFILES C GB13 GB10 A A. 5” x 14” (two) B. 6.25” x Width C. 1” x Width A. Lock Block B. Top Rail C. Bottom Rail A A. Not applicable B. 5” x Width C. 5” x Width A. Not applicable B. 6.25” x Width C. 6.25” or 14.25” A. 5” x 14” (two) B. 5” x Width C. 5” x Width A. 5” x 14” (two) B. 6.25” x Width C. 6.25” or 14.25” C GB18 C A B GB15 B A By Contact/Job No.: Drawn By: Job Name: Date: Of _____ ______ Sheet: All Lock Blocks centered at 41” from bottom of full length door A. 5” x 14” (two) B. 5” x Width C. 2” x Width Revisions ALL CONFIGURATIONS A. Not applicable B. 5” x Width C. 2” x Width FIRE RATED INTERIOR BLOCKING A. Not applicable B. 6.25” x Width C. 1” x Width Date B C B NON-FIRE RATED INTERIOR BLOCKING A A. 5” x 14” (two) B. 1” x Width C. 6.25” or 14.25” A Dimensions are before trim or prefit A. Not applicable B. 2” x Width C. 5” x Width A. 5” x 14” (two) B. 2” x Width C. 2” x Width GB05 GB03 A. Not applicable B. 1” x Width C. 6.25” x Width C C A B A. 5” x 14” (two) B. 1” x Width C. 1” x Width A B Must supply elevation 07/10 APPLICATION ELEVATION Must supply elevation Date SFNV7 = Flush Side Panel with 6 x 24 Lite TFL2 = Flush Transom with 18 x12 Louver Example: Example: SF = Flush Side Panel Use in conjunction with other face type codes Use in conjunction with other face type codes. TF = Flush Transom Side Panel S Transom F Revisions Must supply elevation By FDFNV = Flush Dutch Door with 6 x16 Lite Example: Use in conjunction with other face type codes. Flush Dutch Door FD Contact/Job No.: Drawn By: Job Name: Must supply elevation Date: WKTFL = Flush Wicket Door with 12 x12 Louver Example: Use in conjunction with other face type codes. Flush Wicket Door WKT Of _____ ______ Sheet: STANDARD PAIR 07/10 PAIR ELEVATIONS Date Revisions DOUBLE EGRESS PAIR By Contact/Job No.: Drawn By: Job Name: OPTION 2 OPTION 1 Date: HOLLOW METAL HARDWARE REMOVABLE MULLION Of _____ ______ Sheet: 07/10 SPECIAL DOORS Date Revisions By Contact/Job No.: Drawn By: Job Name: Date: Of _____ ______ Sheet: 19 Substitution Request Technical Manual June, 2011 To: _______________________________________________________________________________________ Project: ___________________________________________________________________________________ Location: _________________________________________________________________________________ Specified Items: ____________________________________________________________________________ Section Page Paragraph Description _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ Proposed Substitution: _____________________________________________________________________ Individual items are listed by comparision on attached/enclosed sheet. Attached data includes product description, specifications, catalog cuts, performace and test data adequate for evaluation of the request. Applicable portions of the data are clearly identified. Attached data also includes description of any changes to Contract Documents which propsed substitution will require for proper installation. The undersigned states that the following paragraphs, unless modified on attachments, are correct: 1. The proposed substitution serves the same function, design, and has the same basic dimensions as the specified item. 2. The proposed substitution offers an equal or better warranty and is of equal or better quality. Maintenance and installation costs are the same or less than that of the specified product. 3. All products are produced by ____________________________________________________; sold locally by factory authorized distribution and supported by a highly trained national sales, technical and design consulting team. Submitted By: _____________________________________________________________________________ Signature: ________________________________________________________________________________ Firm: _____________________________________________________________________________________ Address: __________________________________________________________________________________ __________________________________________________________________________________________ Date: _____________________________________________________________________________________ Phone: ___________________________________________________________________________________ Fax: ______________________________________________________________________________________ Attachments: For use by Design Consultant Accepted Not Accepted Accepted As Noted Received Too Late By: _______________________________________________________________________________________ Date: _____________________________________________________________________________________ Comments: _______________________________________________________________________________ 20 Handing Chart Technical Manual June, 2011 P Right Hand-Out Left Hand-Out P Room or Space to be Secured P = Pull Right Hand-In Left Hand-In P P Right Hand Door Left Hand Door going into a room to be locked Wide (pull) side Narrow (push) side Outside Left Hand Reverse Door going into a room to be locked Inside Narrow (push) side Hinge barrel this side Wide (pull) side going into a room to be locked Hinge barrel this side Wide (pull) side Narrow (push) side Outside Right Hand Reverse Door going into a room to be locked Inside Narrow (push) side Wide (pull) side Hinge barrel this side 21 Bevel Chart Technical Manual June, 2011 Door Stile 3° 3° 0° No Bevel 3° 3° Concave Radius Hinge Stile Single Bevel Stile Double Bevel Lock Stile & Hinge Stile Parallel Lock Stile & Hinge Stile (per hardware Specification non-rated doors only) 3° Convex Radius Hinge Stile (per hardware Specification non-rated doors only) 22 LEED Information Technical Manual October, 2011 U.S. Green Building Council LEED Rating Statement Based on review of current LEED rating systems for applicability to architectural wood doors, Graham states the following. Applicable LEED Programs and Credits: Materials and Resources: Recycled Content Program Checklist Credit LEED - NC LEED - CS LEED - R LEED - S LEED - CI Materials and Resources Recycled Content MR 4 Requirements Use materials with recycled content such that the sum of postconsumer recycled content plus 1/2 of the pre-consumer content constitutes at least 10% or 20%, based on cost, of the total value of the materials in the project. NC = New Construction CS = Core & Shell R = Retail S = Schools CI = Commercial Interiors Post-consumer material is defined as waste material generated by households or by commercial, industrial and institutional facilities in their role as end-users of the product, which can no longer be used for its intended purpose. Post-industrial (Pre-Consumer) recycled content refers to scraps that are left over during industrial or manufacturing processes and which are subsequently recycled and reused. Post-consumer Recycled Content Pre-consumer Recyled Content* Total LEED Recycled Content Percentage* Particleboard Core (PC) 0 70% 35% Particleboard Core (PC FSC) 0 40% 20% Agrifiber Core (AP, AF) 0 40% 20% Graham Product * Based on 1-3/4” X 3’0” X 7’0” Nominal Birch Door Engineered Composite Core (EC) is 100% new wood and contains no recycled content. Materials and Resources: Regional Materials Program Checklist Credit LEED - NC LEED - CS LEED - R LEED - S Materials and Resources Regional Materials MR 5 Requirements Use building materials or products that have been extracted, harvested, or recovered, as well as manufactured, within 500 miles of the project site for a minimum of 10% or 20%, based on cost, of the total materials value. If only a fraction of a product or material is extracted, harvested, or recovered and manufactured locally, then only that percentage (by weight) can contribute to the regional value. 23 LEED Information Technical Manual October, 2011 Materials and Resources: Regional Materials (cont.) Graham Product Regional Material Information Particleboard Core (PC) Program LEED-CI 70%* of the door is harvested and processed within 500 miles of Mason City, IA. Final assembly is in Mason City, IA Checklist Materials and Resources Credit Regional Materials MR 5 Requirements Option 1. Use a minimum of 20% of the combined value of construction and Division 12 (Furniture) materials and products that are manufactured* regionally within a radius of 500 miles. *Manufactured refers to the final assembly of components Graham Product Regional Material Information PC, EC, SL, AP, AP45, FD45, FD60, FD90 Final assembly is in Mason City, IA Materials and Resources: Rapidly Renewable Materials Program LEED-NC LEED-S LEED-CI LEED-R Checklist Credit Materials and Resources Rapidly Renewable Materials MR 6 Requirements Use rapidly renewable building materials and products for 2.5% of the total value of all building materials and products used in the project, based on cost. Rapidly renewable building materials and products are made from plants that are Use rapidly renewable building materials and products for 2.5% of the total value of all building materials and products Graham AP and AP45 doors contain 70% Wheat Core. * Based on 1-3/4” X 3’0” X 7’0” Nominal Birch Door Materials and Resources: Certified Wood Program LEED-NC LEED-CS (MR6) LEED-R LEED-S Checklist Materials and Resources Credit Certified Wood MR 7 Requirements Use a minimum of 50% (based on cost) of wood-based materials and products that are certified in accordance with the Forest Stewardship Council’s principles and criteria, for wood building components. These components include at a minimum, structural framing and general dimensional framing, flooring, sub-flooring, wood doors and finishes. 24 LEED Information Technical Manual October, 2011 Materials and Resources: Certified Wood (cont.) Wood Content of Door * Wood That is FSC Certified Total LEED Certified Wood Percentage * Particleboard Core (PC) 100% 78% 78% Agrifiber Core (AP, AF) 21% 87% 18% Stave Lumber Core (SL) 100% 78% 78% Mineral Core (FD) 15% 82% 12% Graham Product * Based on 1-3/4” X 3’0” X 7’0” Nominal Door Indoor Environmental Quality: Low Emitting Materials Program LEED-NC LEED-CS LEED-CI LEED-R LEED-S Checklist Credit Requirements Indoor Low Emitting Environmental Materials Quality IEQ 4.4 Composite wood and agrifiber products used on the interior of the building (i.e., inside the weatherproofing system) must contain no added urea-formaldehyde resins. Laminating adhesives used to fabricate on-site and shop-applied composite wood and agrifiber assemblies must not contain added urea-formaldehyde resins. Composite wood and agrifiber products are defined as particleboard, medium density fiberboard (MDF), plywood, wheatboard, strawboard, panel substrates and door cores. Low Emitting Materials IEQ 4 Option 4 Composite wood and agrifiber products used on the interior of the building (i.e., inside the weatherproofing system) must contain no added urea-formaldehyde resins. Laminating adhesives used to fabricate onsite and shop-applied composite wood and agrifiber assemblies must not contain added urea-formaldehyde resins. Low Emitting Indoor Materials Environmental IEQ 4 Quality Credit 4.4 All composite wood and agrifiber products installed in the building interior must meet the testing and product requirements of the California Department of Health Services Standard Practice for the Testing of Volatile Organic Emissions from Various Sources Using Small-Scale Environmental Chambers, including 2004 Addenda. Indoor Environmental Quality Graham Product Particleboard Core (PC) Engineered Core (EC) Stave Lumber Core (SL) Agrifiber Core (AP, AF) Mineral Core (FD) Urea Formaldehyde Statement Graham Particleboard Core (PC), Engineered Core (EC), Stave Lumber Core (SL), Agrifiber Core (AP, FD 45 AP and AF) and Mineral Core (FD) doors do not contain any added Urea Formaldehyde1. 1 With optional Urea Formaldehyde Free Skins; contact Factory for pricing, lead-time, and availability. 25 Material Safety Data Information Technical Manual June, 2011 In accordance with O.S.H.A. “Z” List of hazardous materials and the reporting of the use of those materials, Graham Wood Doors of Mason City, Iowa issues the following statement: No materials used in the production or manufature of any Graham Wood Doors products are hazardous to the handler or user of those products when they are finished and installed according to the accepted industry standards. Wood and wood products are exempt and are not defined as hazardous by the O.S.H.A. Standard. Wood dust has been defined as a hazardous material. Safety data information is available. Contact Graham Customer Service for details. 26 Formaldehyde Statement Technical Manual June, 2011 Formaldehyde usage and emissions levels of materials used by Graham Wood Doors in the manufacture of its products are as follows: Component Door Skins Frame Components Particleboard Core1 Agrifiber Core Stave Lumber Core Mineral Core Assembly Adhesives2 Formaldehyde used in Material Production Yes * No Yes * No No No No Maximum Emissions PPM ____ 3.4 ____ *** 0.30 (ANSA A-208.1) ____ 3 ____ 3 ____ 3 1. Some manufacturers may use particleboard core which does not meet A.N.S.A. A-208.1 for Door Core (LD-1, LD-2). This could result in unregulated levels of formaldehyde emission. 2. Some manufacturers may use Urea-formaldehyde based assembly adhesives which will elevate formaldehyde emissions. 3. Even though formaldehyde is not used in the production or formulation of these materials, there are aldehydes which are present in all natural woods. However, these aldehydes are at such low levels as to be undetectable or below those which require reporting according to the 1989 O.S.H.A. “Z” list of Hazardous Materials. * HDF/MDF Crossband material core and particleboard core contain added Urea-formaldehyde. Door skins and particleboard core without added Urea-formaldehyde are available upon request. 27 Fire Door Test Information Technical Manual June, 2011 Fire Rating and Certification for Products and Systems Intertek Testing Services’ (ITS) laboratories test and certify products and systems to applicable fire resistance and fire hazard standards. We are accredited in the US by the National Evaluation Services (ICBO, BOCA, and SBCCI) under NER-QA219 and NERTL513. In Canada we are accredited by the Standards Council of Canada (SCC) as a Testing Organization (TO) and Certification Organization (CO). Our WHI (Warnock Hersey) Certification Mark is recognized and accepted by code officials, jurisdictions, insurance companies and fire protection agencies across the United States and Canada. Fire Resistance — to determine the ability of items to serve as effective fire barriers. The products or systems tested include wall assemblies, fire doors and frames, glazing, windows, hardware, floor/roof/ceiling assemblies, ceiling grid systems, structural wood, expansion/ seismic joint covers, fire stop products/ systems, protection systems for steel columns or beams, access doors and dampers. Fire Hazard — to determine the surface burning characteristics of building material, including flame spread, and smoke developed during exposure to fire. Typical items are acoustical products, adhesives, insulation, coatings, plastics, pressure treated wood products, wall coverings, floor coverings and roofing materials. Standards we test to: ASTM UBC NFPA UL ULC Fire E119 7.1 251 263 S101 Resistance E152 7.2 252 10(b) S104 Fire E84 8.1 255 723 S102 Hazard E108 15.2 258 790 S107 Our certification process includes a review of the application, a pre-test inspection, fire testing and development of a follow-up program. Upon successful completion of the certification process, the product or system is eligible to bear the WHI Certification Mark and will be included in Spec Direct. ITS’ global network of laboratories provide independent product testing and certification services throughout the United States, Canada, Europe and Asia/ Pacific. ® For more information, call toll-free: 1-800-WORLDLAB (967-5352 Toll-free fax: 1-800-813-9442 Home Page: www.worldlab.com 28 Machining of Fire Doors Technical Manual June, 2011 ® Warnock Hersey Building code authorities enforcing NFPA 80, “Fire Doors and Windows,” and the Uniform Building Code, require that all fire doors must be listed and labeled by an accredited independent certification agency. The Warnock Hersey fire rating label satisfies this criteria if: (1) the label is applied at eye level on the hinge side to a finished fire door at a Warnock Hersey listed manufacturing facility or, (2) the label is applied at eye level on the hinge side after machining at an authorized Warnock Hersey listed machining/ distributor facility. Door slabs which require additional machining are identified by a stamp on the top rail. This identification is not a fire rating label, but indicates the door is eligible to receive a fire rating label if machined at a Warnock Hersey listed facility which is under a reinspection program. Distributors can receive authorization from Warnock Hersey to conduct machining at their own facilities which allows them to apply their own Warnock Hersey rating label to eligible fire doors. Warnock Hersey maintains offices and laboratories across the United States and Canada. For more specific information regarding our machining services, please call the nearest Warnock Hersey office. www.intertek.com Warnock Hersey (800) 888-8431 Los Angeles, CA (949) 448-4100 Fax (949) 448-4111 Boston, MA (978) 263-2662 Fax (978) 263-7086 Madison, WI (608) 836-4400 Fax (608) 831-9279 Vancouver, BC (604) 520-3321 Fax (604-524-9186 Toronto, ON (905) 678-7820 Fax (905) 678-3760 Chicago, IL (847) 439-5667 Fax (547) 439-7320 Montreal, QB (514) 631-3100 Fax (514) 631-1133 Atlanta, GA (678) 775-2400 Fax (678) 775-2401 29 Fire Door and Frame Installation Requirements Technical Manual June, 2011 NFPA 80, Fire Doors and Windows, 2010 Edition, requires that all doors and frames be prepared under an inspection service. We are often asked, “What can we do to ensure that we have properly installed the fire door?” We have listed a number of checks, based on NFPA 80, that should provide you with information to determine if the install tion meets the proper installation requirements of NFPA 80 and thus should meet the requirements of your local code authority. 1. All components of the opening must have a certification or mark to identify it as a fire rated component. This identification MUST be applied at the point of manufacture. Field labeling of any component by anyone other than the inspection agency shall void the label. 2. The lowest rating of any component determines the rating of the total assembly. (i.e. If a 1 hour door is installed in a 20 minute frame, the maximum rating for the total assembly would be 20 minutes.) 3. The clearance between the door and the frame and between meeting edges of doors swinging in pairs shall not exceed 1/8 in. The clearance between the bottom of the door and a raised noncombustible sill shall not exceed 3/8 in. Where there is no sill, the maximum clearance between the bottom of the door and the floor shall not exceed 3/4 in. 4. Latchsets must have a minimum throw of 1/2 in. NFPA 80 Table2-4.4.3 states that the latch throw for pairs must be 3/4 in. unless testing allows a lesser throw. The certification label on the door should state what minimum throw is needed. All latchsets must be rated. 5. Hinges are covered in Table 2-4.3.1 of NFPA 80 (table attached). Two hinges are required for a 60 in. high door and one additional hinge is required for each additional 30 inches or fraction thereof. The size and thickness of the hinges are covered in the table. 6. Closers attached to mineral composite or particleboard core doors usually must be through bolted. An exception to this would be when the doors have interior blocking that would permit the closers to be attached with screws. Closers may be attached to a steel door with screws. Hollow metal steel doors require closer reinforcement. 7. All frames must be fully machined before the certification label is applied. This means that wood frames must be machined for hinges and strike under an inspection service. Metal frames are usually prepared at the manufacturing plant and do not require further preparation. Frames must be properly installed per the manufacturer’s installation instructions to maintain the proper rating of the label. It is very important that the proper attachment be used and the placing of the fasteners conform to the manufacturer’s instructions. An improper installation can void the certification label on the frame. Any field preparation will void the certification label. 8. The 2010 version of the NFPA 80 has been modified to now require that new wood fire doors have the glazing and light kit installed at the door manufacturer or under that manufacturer’s label service. This ensures that all components of the glazed assembly in the new wood door have been properly installed per the manufacturer’s follow up service procedure. (A4.4.3.1) further preparation in the field. Any field preparation will void the certification label. 12.Wrap around metal edges with an astragal must be applied to meeting edges of pairs, unless the certification label specifically states that they are not needed. Twenty minute doors can usually be installed in pairs with metal meeting edges without the astragal. Metal meeting edges should be 18 or 20 gauge steel with a minimum lap of one in. Attachment should be with 3/4 in. No. 8 screws, 12 inches on center. Mortised edge guards are not allowed unless included in the individual listing. 13. Certification labels are attached at the point of manufacture or under an inspection service and must not be removed or replaced except by authorized representatives of the inspection agency. Labels shall be applied in locations that are readily visible and convenient for identification. This is usually on the hinge stile of the door at eye level. 9. Fire doors equipped with automatic louvers shall be used only for protecting openings in required enclosures where the opening is not in a means of egress or otherwise located so that products of combustion flowing through the opening could jeopardize the use of exits prior to the operation of the louver. Twenty minute fire rated doors, when used as smoke and draft control doors, may not have louvers. 10. Twenty minute fire doors, with wood or particleboard core, are usually manufactured with the same size top and bottom rail, so that either end of the door can be the top. If there is an exception, the manufacturer must identify the top rail. Mineral core doors fire rated for 3/4, 1 or 1-1/2 hours, should be identified at the top of the door. The top of the door must not be trimmed. 11. Steel doors are usually prepared at the manufacturing plant and do not require ® 30 Table 204.3.1 NFPA 80 Technical Manual June, 2011 Installation of Swinging Doors with Builders Hardware Table 2-4.3.1 Builders Hardware Mortise, Surface and Full Length Hinges, Pivots or Spring Hinges for Swinging Doors. Doors up to 60 in. (1.52 m) in height shall be provided with two hinges and an additional hinge for each additional 30 in. (0.76 m) of door height or fraction thereof. The distance between hinges shall be permitted to exceed 30 in. (0.76 m). When spring hinges are used, at least two shall be provided. Maximum Door Size Door Rating, Hr Width, Ft (m) Height, Ft (m) Minimum Hinge Size Height, In. (m) Thickness, In. (m) Type Hinge For 1 3/4 In. (44.5-mm) or Thicker Doors 3, 1 1/2, 1, 3/4, 1/2, 1/3 4 (1.22) 3, 1 1/2, 1, 3/4, 1/2, 1/3 4 (1.22) 1 1/2, 3/4, 1/2, 1/3 3 ft 2 in. (0.96) 3, 1 1/2, 1, 3/4, 1/2, 1/3 4 (1.22) 10 (3.05) 8 (2.44) 8 (2.44) 10 (3.05) 4 1/2 (114.3) 4 1/2 (114.3) 6 (152.4) 4 (101.6) 1 1/2, 3/4, 1/2, 1/3 1 1/2, 3/4, 1/2, 1/3 3, 1 1/2, 1, 3/4, 1/2, 1/3 3 (0.96) 2 (0.61) 3 (0.96) 5 (1.52) 3 (0.91) 7 (2.13) 4 (101.6) 3 (76.2) 4 1/2 (114.3) 3, 1 1/2, 1, 3/4, 1/2, 1/3 3 (0.91) 7 (2.13) 4 (101.6) Steel, Mortise or Surface 0.180 (4.57) Steel, Mortise or Surface 0.134 (3.40) 0.225 (5.72) Steel-Olive Knuckle or Paumelle Steel Pivots (including top, 0.225 (5.72) bottom and intermediate) Steel, Mortise or Surface 0.130 (3.30) Steel, Mortise or Surface 0.092 (2.34) Steel, Mortise or Surface 0.134 (3.40) (labeled self-closing spring type) Steel, Mortise or Surface 0.105 (2.67) (labeled self-closing spring type) For 1 3/8 In. (34.93-mm) or Thicker Doors Notes: All hinges or pivots, except spring hinges, shall be of ball bearing type. Hinges or pivots employing other antifriction bearing surfaces shall be permitted if they meet the requirement of ANSI/BHMA A156.1, Standard for Butts and Hinges. Spring hinges shall be labeled and shall meet the requirements of ANSI/BHMA A156.17, Standard for Self Closing Hinges and Pivots, Grade 1. Hinges 4-1/2” (114 mm) high and 0.180” (4.57 mm) thick shall be permitted for use of wide and heavy doors that are subjected to heavy use or unusual stress. Fire doors with hinges of lighter weight that are not of the ball bearing type shall be permitted under the following conditions: 1. They are part of a listed assembly. 2. They meet the test requirements of ANSI/BHMA A156.1, Standard for Butts and Hinges. 3. They have been tested to a minimum of 350,000 cycles. Pivot sets made up of components that are smaller or of a lighter gauge than shown in Table 6.4.3.1 shall be permitted to be used, provided they meet the requirements of ANSI/BHMA a156.4, Standard for Door Controls (Closer), and are in accordance with the manufacturer’s label service procedure. 31 Relative Humidity & Moisture Content Technical Manual June, 2011 Important Product Advisory To: All Users of Architectural Woodwork Products Warp in Archtectural Woodwork This advisory concerns prevention of warp in architectural woodwork products as the result of uncontrolled relative humidity. It is further intended as a reminder of the natural dimensional properties of wood and wood based products such as plywood, particleboard and high pressure plastic laminate and of the routine and necessary care — and responsibilities — which must be assumed by those involved. For centuries, wood has served as a successful material for architectural woodwork, and as history has shown wood products perform with complete satisfaction when correctly designed and used. Problems directly and indirectly attributed to warp of the wood are usually, in fact, the result of faulty design, or improper humidity conditions during site storage, installation, or use. Wood is a hygroscopic material, and under normal use conditions all wood products contain some moisture. Wood readily exchanges this molecular moisture with the water vapor in the surrounding atmosphere according to the existing relative humidity. In high humidity, wood picks up moisture and swells: in low humidity wood releases moisture and shrinks. As normal minor fluctuations in humidity occur, the resulting dimensional response in properly designed construction will be insignificant. To avoid problems, it is recommended that relative humidity be maintained within the range of 35-50 percent at 50 to 90 degrees Fahrenheit. Uncontrolled extremes — below 35% or above 50% relative humidity — can likely cause problems. Together with proper design, fabrication and installation, humidity control is obviously the important factor in preventing dimensional change problems. Architectural woodwork products are manufactured as designed from wood which has been dried to an appropriate average moisture content and maintained at this condition up to the time of delivery. Subsequent warp in wood is and always has been an inherent natural property of wood. These changes cannot be the responsibility of the manufacturer for products made from it. Specifically: • Responsibility for warp in wood products resulting from improper design rests with the designer/architect/specifier. • Responsibility for warp problems in wood products resulting from improper relative humidity exposure during site storage and installation rests with the contractor. • Responsibility for warp in wood products resulting from humidity extremes after occupancy rests with engineering and maintenance. It is the responsibility of the design professional to engineer the space in which fine woodwork (not to mention laminates, fabrics and wall coverings) is to be installed with humidity controls required to maintain the optimum relative humidity as shown on the attached charts and tables. (For additional data on moisture content and relative humidity refer to the AWI publication Guide to Wood Species, pages 6-7). The map shows the approximate average moisture content for interior use of finished woodwork recommended for general areas of the United States. Geographical Location (USDA Forest Service, Agricultureal handbook No. 72) Interior Use Exterior Use Optimum Moisture Content (MC) of wood Indoor relative humidity required to hold optimum (MC) (50 to 90 degrees Fahrenheit) Optimum Moisture Content (MC) of wood Most of the U.S., Ontario and Quebec in Canada 5-10% 35-50% 9-15% Damp Southern Coastal areas of the U.S., Newfoundland and Canadian Coast Provinces 8-13% 43-70% 10-15% Dry Southwestern U.S. 4-9% 17-50% 7-12% Alberta, Saskatchewan, Manitoba in Canada 4-9% 17-5-% 10-15% Warranty Effective September 2010 AADG, Inc., through it’s Graham Division (Graham) warrants all doors sold under this warranty to be of good material and workmanship at the time of shipment, and to be free of defects which would render said door unserviceable or unfit for the ordinary recommended use for the lifetime of the door. This warranty is applicable for the life of original installation of the door, and covers the following: Series Graham Supreme Door (GSD) Graham Premium Door (GPD) Graham Custom Door (GCD) Core Type Particleboard Agrifiber Stave Lumber Engineered Composite Mineral The period of warranty coverage begins on the date of shipment from Graham. Graham will, at its option, either 1] refund the price paid for 2] repair, or 3] replace (including reasonable rehanging and refinishing costs) any door not found to comply with this warranty. Written notice of any claim under this warranty must be given to Graham promptly when discovered. To the extent that Graham agrees to repair or replacement and the customer is involved in the process, estimates of the repair or replacement costs must be submitted and approved by Graham prior to work commencing. Graham shall not be liable for any door repaired or replaced without its prior consent. In the case of a defect that is apparent by visual inspection of each door upon receipt of the shipment from Graham, notice must be given to Graham within thirty days thereafter and prior to treatment or hanging in any manner. Telegraph and Warp Warp is any distortion in the door itself and does not refer to the relationship of the door to the frame or jamb in which it is hung; it includes bow (curvature along the length of the door), cup (curvature along the width of the door), and twist (one or two corners are out of plane with the other corners of the door). Warp shall be measured by placing a straight-edge, taut wire, or string on the suspected concave face of the door (vertically, horizontally, or diagonally), with the door in its installed position. The measurement of the warp shall be made at the point of maximum distance between the bottom of the straight-edge, taut wire, or string and the face of the door. Warp shall not be considered outside of allowable tolerances unless it exceeds 1/4” in any 3’6” x 7’0” section of the door. Stile, rail and core show-through (Telegraphing) on flush doors shall not be warrantable unless it exceeds 0.010” in any 3” span. Warp and Telegraph shall not be warranted in any event if the door is not treated in a manner consistent with the “Storage, Handling, Finishing, Installation and Maintenance Instructions” on the reverse side of this warranty. Action on any claim for Warp or Telegraph after installation may be deferred, at the option of Graham, for a period of 12 months from the date of complaint to allow for acclimation to surroundings. Allowable Tolerances Sizing Height: ± 1/16” Thickness: ± 1/16” Width (Not Prefit): ± 1/16” Width (Factory Prefit): ± 1/32” Hardware Preparation Hinge Mortise and Lock Front Location: ±1/32” Lock Front Height and Width: +1/32”, -0” Hinge Mortise Height: +1/32”, -0” Hinge Mortise Backset: +0”, -1/32” Hinge Mortise and Lock Front Depth: +0.025”, -0” Squareness: Diagonal measurement difference not to exceed 1/8” Matters Excluded From This Warranty 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Unsatisfactory door function or appearance caused by failure to follow the “Storage, Handling, Finishing, Installation and Maintenance Instructions” on the reverse side of this warranty. Appearance of field finished doors Natural variations in the color, texture, character, or cut of the wood. Door with cutouts that 1] have an edge within 5 inches of door edge, 2] have an edge within 5 inches of another cutout (including hardware cutouts), 3] have an area exceeding 40% of the door face area, or 4] have a height exceeding 50% of the door height (exception: Engineered Composite core door with cutout). Door not meeting applicable fire door requirements. Warp, if it occurs when 1] 1 3/8” thick door is larger than 3070, 2] face veneers are of differing species, or 3] door is finished/painted differently on each face of the door. Door used in an exterior application, or an interior door with differing temperature and/or humidity on opposing side of door. Door improperly installed or hung in a frame that is not plumb, square, and level, and/or doesn’t allow the door to swing freely. Normal wear and tear, including wear-through of finish or deterioration for reasons other than material and workmanship of the door itself. Door with hardware that is not compatible for the particular door construction. Graham’s responsibility under this warranty is limited to the terms herein; Graham shall not be liable for consequential, indirect, or incidental damages, or for any amount in excess of its price for the shipment involved whether the claim is for breach of warranty or negligence. There are no warranties expressed, written, or implied as to merchantibility or fitness for a particular purpose except those stated herein. Storage, Handling, Finishing, Installation and Maintenance Instructions Storage and Handling 1. 2. 3. 4. 5. 6. 7. 8. Store doors on a flat, level surface in a dry, well-ventilated building. Covering should protect the doors from dirt, water, and abuse while allowing for air circulation under and around the stack. Doors should be handled with clean hands or while wearing clean gloves. When moving doors, do not drag one door across the surface of the next door. Lift and carry each door to its new location. Cherry, Mahogany, Walnut, and certain other species of wood will discolor if exposed to sunlight or some artificial light sources. Doors must be covered with opaque wrap that doesn’t allow exposure to artificial or natural light. Do not subject doors to extremes of temperature and/or humidity; exposure may cause damage. Conditions for proper storage and installation are 30 to 50 percent relative humidity and 50 to 90 degrees Fahrenheit. Do not store or install doors in buildings with excessively dry or moist environments. HVAC systems should be operating and balanced. Oak and some other species of wood contain acids that react with ferrous metals, producing dark blue/black stains. Do not use steel wool on the raw wood. Preparation for Finishing 1. 2. 3. 4. 5. Insure the building atmosphere is at a normal, interior relative humidity of 30 to 50 percent and temperature of 50 to 90 degrees Fahrenheit. Sand and finish the door in a horizontal position. Remove all handling marks, raised grain, and other unwanted blemishes by block sanding all surfaces with a 100 to 150 fine grit abrasive. Apply a solution of solvent and sanding sealer; allow door to dry. This will uniformly raise the wood grain. Sand the surface of the door using 120 to 180 grit sandpaper to promote uniformity of subsequent stain coats. Notes: a) Be sure the door surface is satisfactory and prepared properly before applying sealers, stains or topcoats. b) Always sand in the same direction as the grain. Do not use steel wool. Do not spot sand. Failure to properly prepare the surface will result in blotchy appearance. c) The species/finish combination should be tested prior to finishing the doors. Notify the finish supplier and door supplier immediately if an undesirable reaction is noticed. Do not continue with finishing until the problem is resolved. d) In order not to induce warp, avoid extremely dark stains or dark colored paints on door surfaces exposed to direct sunlight. e) To prevent blemish magnification, avoid extremely dark stains on light colored wood species. f) Water-based sealers or prime coats should not be used. Water-based top coats should be used only over surfaces that have been completely sealed with a non- water-based sealer or primer. g) High gloss finishes are not recommended or warranted. Installation 1. 2. 3. 4. 5. 6. 7. The utility or structural strength of the door must not be impaired in 1] fitting the door to the opening, 2] preparation and application of hardware, or 3] preparation and application of lights, louvers, plant-ons or other detailing. On all solid core doors, use a minimum of one hinge for each 30” of door height. When using three or more hinges, they shall be equally spaced. Pilot holes must be drilled for all screw applications; drill 5/32” diameter pilot holes for No. 12 screws. Self-tapping or combination wood/metal screws are not to be used on wood doors. All hardware locations, preparations and methods of attachment must be appropriate for the specific door construction. Doors shall be completely finished and prepped for hardware prior to installation. Trimming and fitting must be compliant to WDMA I.S. 1A and NFPA 80. Installation of prefinished door shall constitute acceptance. Additionally, specific to Fire Doors: a) A fire door bearing Graham’s certification label has been prepared for installation per the conformance authorities granted by Warnock Hersey International and under label service; it must be installed per label instructions, with the certification label on the hinge stile at approximately eye level. b) Removal or tampering with the fire label will void the fire rating of the door. c) Unless otherwise identified, certified labeled fire doors installed in pairs must have metal edges or metal meeting edges with an astragal. d) Job site modification of certified labeled fire doors is restricted to 1] function holes for mortise locks, preparations for surface or applied hardware, and holes for labeled viewers, none of which shall exceed 1” in diameter, 2] a maximum undercut of 3/4” from nominal height, and 3] manufacturer’s restrictions for protection plate type and surface area. Maintenance 1. 2. 3. 4. 5. Insure that 1] the doors have been finished and installed properly, 2] the doors continue to swing freely and do not bind the frame, and 3] all hardware is well maintained and remains functional. Protect doors and hardware from abuse. Periodic care and cleaning of the door finish is recommended. Care should be taken to not use chemical cleaners or polishes which will react unfavorably with the finish materials. Inspect finish on doors at least once every two years to confirm doors are still being protected by the finish. In some cases, repair or refinishing may be necessary. A repair or replacement of the finish should be done with materials which are compatible with the original materials used. Follow the instructions under “Preparation for Finishing.” Doors are CARB 93120 Phase 1 Compliant Customer:Job Name: GMC#:PO#: INV#:Date: ____________________________________ Karl Adrian - General Manager Graham Wood Doors • 525 9th Street SE • Mason City, IA 50401 Phone: 641-423-2444 • Fax: 800-672-8110 G-C-FM-0002 Core and Frame Details Technical Manual February, 2014 Contents Architectural Flush Wood Door Codes Performance Standards 1-2 3 GRAHAM SUPREME DOOR GSD SR 35-40 GSD SR 41-45 GSD SR 31, 33, 39, and 44 GSD SR 46-47 4 5 6 7 GRAHAM PREMIUM DOOR GPD PC GPD EC GPD SL GPD AF GPD FD 45 GPD FD 60 GPD FD 90 GPD HC 8 9 10 11 12 13 14 15 GRAHAM CUSTOM DOOR GCD PC GCD EC GCD AF GCD FD 45 GCD FD 60 GCD FD 90 16 17 18 19 20 21 GRAHAM SUPREME DOOR HIGH PRESSURE DECORATIVE LAMINATE GSD SR 35 GSD SR41 GSD SR42 GSD SR46 22 23 24 25 GRAHAM PREMIUM DOOR HIGH PRESSURE DECORATIVE LAMINATE GPD PC GPD EC GPD AF GPD FD 45 GPD FD 60 GPD FD 90 Industry Standards - Core/Adhesives Fire Door Labels 26 27 28 29 30 31 32 33-34 Notes Technical Manual June, 2011 1 Architectural Flush Wood Door Codes Technical Manual June, 2011 WDMA’S Door Specification Descriptor Description Particleboard Core Door PC-5 Particleboard core, stiles and rails bonded to core and core assembly abrasively planed prior to application of crossband and face veneer. PC-7 Particleboard core, stiles and rails bonded to core and core assembly abrasively planed prior to application of three ply skin. PC-HPDL-3 Particle board core, stiles and rails bonded to core and core assembly abrasively planed prior to application of high pressure decorative laminate. PC-HPDL-5 Particleboard core, stiles and rails bonded to core and core assembly abrasively planed prior to application high pressure decorative laminate. FPC-5 Particleboard core, stiles and rails non-bonded to core prior to application of crossband and face veneer. FPC-7 Particleboard core, stiles and rails non-bonded to core prior to application of three ply skin. FPC-HPDL-5 Particleboard core, stiles and rails non-bonded to core prior to application of crossband and high pressure decorative laminate. Structureal Composite Lumber Core Door SCLC-5 Structureal composite lumber core, stiles and rails bonded to core and core assembly abrasively planed prior to application of crossband and face veneer. SCLC-7 Structureal composite lumber core, stiles and rails bonded to core and core assembly abrasively planed prior to application of three ply skin. SCLC-HPDL-3 Structureal composite lumber core, stiles and rails bonded to core and core assembly abrasively planed prior to application of high pressure decorative laminate. SCLC-HPDL-5 Structureal composite lumber core, stiles and rails bonded to core and core assembly abrasively planed prior to application high pressure decorative laminate. FSCLC-5 Structureal composite lumber core, stiles and rails non-bonded to core prior to application of crossband and face veneer. FSCLC-7 Structureal composite lumber core, stiles and rails non-bonded to core prior to application of three ply skin. FSCLC-HPDL-5 Structureal composite lumber core, stiles and rails non-bonded to core prior to application of crossband and high pressure decorative laminate. Stave Lumber Core Door SLC-5 Stave lumber core, stiles and rails bonded to core and core assembly abrasively planed prior to application of crossband and face veneer. SLC-7 Stave lumber core, stiles and rails bonded to core and core assembly abrasively planed prior to application of three ply skin. SLC-HPDL-3 Stave lumber core, stiles and rails bonded to core and core assembly abrasively planed prior to application of high pressure decorative laminate. SLC-HPDL-5 Stave lumber core, stiles and rails bonded to core and core assembly abrasively planed prior to application high pressure decorative laminate. FSLC-5 Stave lumber core, stiles and rails non-bonded to core prior to application of crossband and face veneer. FSLC-7 Stave lumber core, stiles and rails non-bonded to core prior to application of three ply skin. 2 Machining Fire Doors Technical Manual June, 2011 WDMA’S Door Specification Descriptor Description Neutral Pressure Tested Fire Door FD-20-5 FD-20-7 FD-20-HPDL-3 FD-20-HPDL-5 FD-45-5 FD-45-7 FD-45-HPDL-3 FD-45-HPDL-5 FD-60-5 FD-60-7 FD-60-HPDL-3 FD-60-HPDL-5 FD-90-5 FD-90-7 FD-90-HPDL-3 FD-90-HPDL-5 Fire Rated Door, labeled for 20 minutes (available in all core assemblies other than hollow core) Fire Rated Door, labeled for 45 minutes Fire Rated Door, labeled for 60 minutes Fire Rated Door, labeled for 90 minutes Positive Pressure Tested Fire Door FD-20-5 FD-20-7 FD-20-HPDL-3 FD-20-HPDL-5 FD-45-5 FD-45-7 FD-45-HPDL-3 FD-45-HPDL-5 FD-60-5 FD-60-7 FD-60-HPDL-3 FD-60-HPDL-5 FD-90-5 FD-90-7 FD-90-HPDL-3 FD-90-HPDL-5 Fire Rated Door, labeled for 20 minutes Positive Pressure (PP) (available in all core assemblies other than hollow core) Fire Rated Door, labeled for 45 minutes Positive Pressure (PP) Fire Rated Door, labeled for 60 minutes Positive Pressure (PP) Fire Rated Door, labeled for 90 minutes Positive Pressure (PP) Hollow Core Door IHC-5, 7, HPDL SHC-5, 7, HPDL Institutional Hollow Core Standard Hollow Core Specialty Core Door SR LL BR ES Sound Resistant Lead Lined Bullet Resistant Eletrostatic Shield NOTE: Doors manufactured to this standard will fulfill the requirements of regular door functions. Doors are available which exceed these basic construction requirements. For details about these doors consult individual door manufacturers For illustration 3 Performance Standards Technical Manual June, 2011 PERFORMACE STANDARDS FOR ARCHITECTURAL WOOD FLUSH DOORS WDMA/AWS Extra Heavy Duty* Graham Particle Core Graham Mineral Core Graham Engineered Core Graham Stave Core TM-5 -------- 572 lbs. 847 lbs. 572 lbs. 572 lbs. Adhesive Bond Durability TM-6 Type II Type I Type I Type I Type I Stile Split Resistance Cycle Slam TM-7 1,000,000 1,000,000 1,000,000 1,000,000 1,000,000 Hinge Loading TM-8 550 lbs. 747 lbs. 683 lbs. 747 lbs. 747 lbs. Screw Holding Capacity TM-10 Door Face/Core 550 lbs. 337 lbs.** 60 lbs.** 973 lbs. 777 lbs. Vertical Door Edge 550 lbs. 744 lbs. 782 lbs. 744 lbs. 744 lbs. Horizontal Door Edge 300 lbs. 720 lbs. 438 lbs. 720 lbs. 720 lbs. *WDMA I.S. 1A-04 **If Screwholding power is less than 400 lbs. Blocking is recommended for surface application of hardware. Use of LSL blocking on partical doors will increase door face/core screw holding to greater than 550 lbs. Use of Fire Stop II blocking on mineral core doors will increase door face/core screw holding to greater than 550 lbs. 4 Architectural 5-Ply Specification Technical Manual February, 2014 GSD-SR 35-40 Acoustical Core STC 35-40 WDMA Extra Heavy Duty SR5 Construction Horizontal Edges: - Bonded to core - 3” minimum after factory trim - No additional blocking required for thru bolted closers Vertical Edges: - Matching vertical edges - Bonded to core - Structural composite lumber (SCL) laminated with a matching veneer edge band Top Rail Vertical Stiles Core Face Crossband Bottom Rail Core: - Proprietary lead free Sound Resistant material - Contains no added Urea-formaldehyde Fire Rating: - 20 minute fire rating available - Meets UL 10b and UL 10c requirements - Available with factory installed lite (up to and including 100 in2 visible area) with metal vision panel Acoustical Rating: - Sound Transmission Class (STC) 35-40 operable - Available with factory installed lite (up to and including 252 in2 visible area) with metal vision panel or wood moulding - Required gasketing (with threshold) is included in price of door and provided by Graham - Door thickness 1 3/4” - Top clearance 1/8” - Hinge side clearance 1/8” - Lock side clearance 1/8” - Undercut clearance (from finished floor) 3/8” - Single swing, or Pair with mullion - Uses standard or heavyweight hinges (4.5” or 5”) - For use with cylindrical locks, mortise locks, mortise card locks, and thru-bolted closers - Minimum size - 2’0” x 6’0” - Maximum size - 4’0” x 8’0” - Tested in accordance with ASTM E90 and E413, in fully grouted hollow metal frame - Can be used with Frameworks aluminum Type II frame and acheive the STC 35 rating and 20 minute UL10c category B fire rating in single opening Adhesive: Face Veneer: - Available in a wide variety of vertical & horizontal grain wood species, Sketch Face, Medium Density Overlay (MDO), and Primed Hardboard - WDMA/AWS “A” Grade, Book and Running Match, standard - Slip, Balance, and Center Balance Match available upon request - WDMA/AWS “AA” Grade available upon request Crossband: - 3/32" (2.3mm) nominal high density engineered wood composite - Optional with no added Urea-formaldehyde Finish: - UV cured factory finish meets or exceeds WDMA TR-6 and Architectural Woodwork Standards (AWS) First Edition - System #9 - Available in 28 standard colors and custom color match Certifications and Sustainability: - Optional LEED 3.0 credits available IEQ 4.4 - Low-emitting Materials IEQ 9 - Enhanced Acoustical Performance (LEED for schools) STC 35 operable (flush door) - California Air Resources Board (CARB) - Doors constructed using Type I adhesives which contain no added Urea-formaldehyde Construction Grade: - Performance: WDMA/AWS - Extra Heavy Duty Hinge Loading and Screw Holding (horizontal and vertical door edges) - Aesthetic: WDMA - Premium Grade Lifetime Warranty 5 Architectural 5-Ply Specification Technical Manual February, 2014 GSD-SR 41-45 Acoustical Core STC 41-45 WDMA Extra Heavy Duty SR5 Construction Top Rail Horizontal Edges: Vertical Stiles - Bonded to core - 3” minimum after factory trim - No additional blocking required for thru bolted closers Core Face Vertical Edges: - Matching vertical edges - Bonded to core - Structural composite lumber (SCL) laminated with a matching veneer edge band Crossband Bottom Rail Core: - Heavy Duty Sound Resistent Core Material Acoustical Rating: - Sound Transmission Class (STC) 41-45 operable - Available with factory installed lite (up to and including 100 in2 visible area) - Required gasketing (with threshold) is included in price of door and provided by Graham - Door thickness 1 3/4” - Top clearance 1/8” - Hinge side clearance 1/16” - Lock side clearance 1/8” - Undercut clearance (from finished floor) 3/8” - Single swing, or Pair with mullion - Uses standard or heavyweight hinges (4.5” or 5”) - For use with cylindrical locks, mortise locks, mortise card locks, and thru-bolted closers - Minimum size - 2’0” x 6’0” - Maximum size - 4’0” x 8’0” - Tested in accordance with ASTM E90 and E413, in fully grouted hollow metal frame Adhesive: - Doors constructed using Type I adhesives which contain no added Urea-formaldehyde Construction Grade: - Performance: WDMA/AWS - Extra Heavy Duty Hinge Loading and Screw Holding (horizontal and vertical door edges) - Aesthetic: WDMA - Premium Grade Crossband: - 1/16” (1.6 mm) minimum high density engineered wood composite - Optional with no added Urea-formaldehyde Finish: - UV cured factory finish meets or exceeds WDMA TR-6 and Architectural Woodwork Standards (AWS) First Edition - System #9 - Available in 28 standard colors and custom color match - Available with MicroShield® Antimicrobial finish Certifications and Sustainability: - Optional LEED 3.0 credits available IEQ 4.4 - Low-emitting Materials IEQ 9 - Enhanced Acoustical Performance (LEED for schools) STC 35 operable (flush door) - California Air Resources Board (CARB) Face Veneer: - Available in a wide variety of vertical & horizontal grain wood species, Sketch Face, Medium Density Overlay (MDO), and Primed Hardboard - WDMA/AWS “A” Grade, Book and Running Match, standard - Slip, Balance, and Center Balance Match available upon request - WDMA/AWS “AA” Grade available upon request Lifetime Warranty 6 Architectural 5-Ply Specification Technical Manual February, 2014 GSD-SR 31, 33, 39 and 44 Acoustical Core STC 33, 33, 39, and 44 WDMA Extra Heavy Duty SR5 Construction Top Rail Horizontal Edges: Vertical Stiles - Bonded to core - 3” minimum after factory trim - No additional blocking required for thru bolted closers Vertical Edges: - Matching vertical edges - Bonded to core - Structural composite lumber (SCL) laminated with a matching veneer edge band Core Face Crossband Bottom Rail Core: - Proprietary Sound Resistant material - Contains no added Urea-formaldehyde Acoustical Rating: - Sound Transmission Class (STC) 31, 33, 39, and 44 operable - Required gasketing (with threshold) is included in price of door and provided by Graham - Door thickness 1 3/4” - Top clearance 1/8” - Hinge side clearance 1/8” - Lock side clearance 1/8” - Undercut clearance (from finished floor) 3/8” - Pair of doors - no mullion required - Uses standard or heavyweight hinges (4.5” or 5”) - For use with cylindrical locks, mortise locks, mortise card locks, and thru-bolted closers - Minimum size - 2’0” x 6’8” - Maximum size - 4’0” x 7’0” (paired opening 6'0"x 7'0") - Tested in accordance with ASTM E90 and E413, in fully grouted hollow metal frame Adhesive: - Doors constructed using Type I adhesives which contain no added Urea-formaldehyde Construction Grade: - Performance: WDMA/AWS - Extra Heavy Duty Hinge Loading and Screw Holding (horizontal and vertical door edges) - Aesthetic: WDMA - Premium Grade Crossband: - 1/16” (1.6 mm) minimum high density engineered wood composite - Optional with no added Urea-formaldehyde Finish: - UV cured factory finish meets or exceeds WDMA TR-6 and Architectural Woodwork Standards (AWS) First Edition - System #9 - Available in 28 standard colors and custom color match - Available with MicroShield® Antimicrobial finish Certifications and Sustainability: - Optional LEED 3.0 credits available IEQ 4.4 - Low-emitting Materials IEQ 9 - Enhanced Acoustical Performance (LEED for schools) STC 35 operable (flush door) - California Air Resources Board (CARB) Face Veneer: - Available in a wide variety of vertical & horizontal grain wood species, Sketch Face, Medium Density Overlay (MDO), and Primed Hardboard - WDMA/AWS “A” Grade, Book and Running Match, standard - Slip, Balance, and Center Balance Match available upon request - WDMA/AWS “AA” Grade available upon request Lifetime Warranty 7 Architectural 5-Ply Specification Technical Manual February, 2014 GSD-SR 46-47 Acoustical Core STC 46-47 WDMA Extra Heavy Duty SR5 Construction Top Rail Horizontal Edges: Vertical Stiles - Bonded to core - 3” minimum after factory trim - No additional blocking required for thru bolted closers - Optional closer and lock block available Vertical Edges: - Matching vertical edges - Bonded to core - Structural composite lumber (SCL) laminated with a matching veneer edge band Core Face Crossband Bottom Rail Core: - Proprietary Sound Resistant material - Contains no added Urea-formaldehyde Acoustical Rating: - Sound Transmission Class (STC) 46-47 operable - Required gasketing (with threshold) is included in price of door and provided by Graham - Door thickness 1 3/4” - Top clearance 1/8” - Hinge side clearance 1/16” - Lock side clearance 1/8” - Undercut clearance (from finished floor) 3/8” - Single swing, or Pair with mullion - Uses standard or heavyweight hinges (4.5” or 5”) - For use with cylindrical locks, mortise locks, mortise card locks, and thru-bolted closers - Minimum size - 2’0” x 6’0” - Maximum size - 4’0” x 8’0” - Tested in accordance with ASTM E90 and E413, in fully grouted hollow metal frame Adhesive: - Doors constructed using Type I adhesives which contain no added Urea-formaldehyde Construction Grade: - Performance: WDMA/AWS - Extra Heavy Duty Hinge Loading and Screw Holding (horizontal and vertical door edges) - Aesthetic: WDMA - Premium Grade Crossband: - 1/16” (1.6 mm) minimum high density engineered wood composite - Optional with no added Urea-formaldehyde Finish: - UV cured factory finish meets or exceeds WDMA TR-6 and Architectural Woodwork Standards (AWS) First Edition - System #9 - Available in 28 standard colors and custom color match - Available with MicroShield® Antimicrobial finish Certifications and Sustainability: - Optional LEED 3.0 credits available IEQ 4.4 - Low-emitting Materials IEQ 9 - Enhanced Acoustical Performance (LEED for schools) STC 35 operable (flush door) - California Air Resources Board (CARB) Face Veneer: - Available in a wide variety of vertical & horizontal grain wood species, Sketch Face, Medium Density Overlay (MDO), and Primed Hardboard - WDMA/AWS “A” Grade, Book and Running Match, standard - Slip, Balance, and Center Balance Match available upon request - WDMA/AWS “AA” Grade available upon request Lifetime Warranty 8 Architectural 5-Ply Specification Technical Manual June, 2011 GPD-PC 5-Ply Particleboard Core WDMA/AWS Extra Heavy Duty PC-5 Construction Horizontal Edges: Top Rail Vertical Stiles - Top and bottom rails - structural composite lumber - Bonded to core - 1” minimum after factory trim - No additional blocking required for thru bolted closers - Optional closer and lock blocks available Core Vertical Edges: Bottom Rail Face Crossband - Matching vertical edges - Bonded to core - Structural composite lumber (SCL) laminated to a matching hardwood face (standard for Oak, Birch, and Maple) - Structural composite lumber (SCL) laminated with a matching veneer edge band on veneers other than listed above as standard with optional hardwood stiles face available Core: - Conforms to ANSI A208.1 Standard LD1 Particleboard Core - 28 lbs/ft3 Optional LD2 available - 32 lbs/ft3 - Meets requirements of LEED MR4 - Optional to UL 10c (positive pressure) Category “A” Crossband: - 1/16” (1.6 mm) minimum high density engineered wood composite - Optional with no added Urea-formaldehyde Fire Rating: Finish: - 20 minute fire rating available - Meets UL 10b (neutral pressure) and UL 10c (positive pressure) Category “B” requirements - Option to UL 10c (positive pressure) Category “A” - UV cured factory finish meets or exceeds WDMA TR-6 and Architectural Woodwork Standards (AWS) First Edition - System #9 - Available in 28 standard colors and custom color match - Available with MicroShield® Antimicrobial finish Acoustical Rating: Certifications and Sustainability: - Sound Transmission Class (STC) 30 operable with required seals Adhesive: - Doors constructed using Type I adhesives which contain no added Urea-formaldehyde Construction Grade: - Performance: WDMA/AWS - Extra Heavy Duty* - Aesthetic: WDMA - Premium Grade - Optional LEED 3.0 credits available MR 4 - Recycled Content (standard) MR 5 - Regional Materials MR 7 - FSC Certified Wood IEQ 4.4 - Low-emitting Materials IEQ 9 - Enhanced Acoustical Performance (LEED for schools) STC 35 operable (flush door) - California Air Resources Board (CARB) - GreenGuard - Indoor Air Quality & Children in Schools - Collaborative for High Performance Schools (CHPS) Face Veneer: - Available in a wide variety of vertical & horizontal grain wood species, Sketch Face, Medium Density Overlay (MDO), and Primed Hardboard - WDMA/AWS “A” Grade, Book and Running Match, standard - Slip, Balance, and Center Balance Match available upon request - WDMA/AWS “AA” Grade available upon request *Optional blocking required to meet Extra heavy Duty face screw holding standards. Lifetime Warranty 9 Architectural 5-Ply Specification Technical Manual August, 2013 GPD-EC 5-Ply Engineered Composite Lumber Core WDMA/AWS Extra Heavy Duty SCLC-5 Construction Horizontal Edges: - Top and bottom rails - structural composite lumber - Bonded to core - 1” minimum after factory trim - No additional blocking required for thru bolted closers Top Rail Vertical Stiles Core Face Crossband Vertical Edges: - Matching vertical edges - Bonded to core - Structural composite lumber (SCL) laminated to a matching hardwood face (standard for Oak, Birch, and Maple) - Structural composite lumber (SCL) laminated with a matching veneer edge band on veneers other than listed above as standard with optional hardwood stiles face available Bottom Rail Core: - Structural Composite Lumber - Meets requirements of LEED MR4 - Contains no added Urea-formaldehyde Fire Rating: - 20 minute fire rating available - Meets UL 10b (neutral pressure) and UL 10c (positive pressure) Category “B” requirements - Option to UL 10c (positive pressure) Category “A” Acoustical Rating: - Sound Transmission Class (STC) 31 operable with required seals Adhesive: - Doors constructed using Type I adhesives which contain no added Urea-formaldehyde Construction Grade: - Performance: WDMA/AWS - Extra Heavy Duty - Aesthetic: WDMA - Premium Grade Face Veneer: - Available in a wide variety of vertical & horizontal grain wood species, Sketch Face, Medium Density Overlay (MDO), and Primed Hardboard - WDMA/AWS “A” Grade, Book and Running Match, standard - Slip, Balance, and Center Balance Match available upon request - WDMA/AWS “AA” Grade available upon request Crossband: - 1/16” (1.6 mm) minimum high density engineered wood composite - Optional with no added Urea-formaldehyde Finish: - UV cured factory finish meets or exceeds WDMA TR-6 and Architectural Woodwork Standards (AWS) First Edition - System #9 - Available in 28 standard colors and custom color match - Available with MicroShield® Antimicrobial finish Certifications and Sustainability: - Optional LEED 3.0 credits available MR 4 - Recycled Content (standard) MR 7 - FSC Certified Wood IEQ 4.4 - Low-emitting Materials IEQ 9 - Enhanced Acoustical Performance (LEED for schools) STC 35 operable (flush door) - California Air Resources Board (CARB) - GreenGuard - Indoor Air Quality & Children in Schools - Collaborative for High Performance Schools (CHPS) Lifetime Warranty 10 Architectural 5-Ply Specification Technical Manual August, 2013 GPD-SL 5-Ply Stave Lumber Core WDMA/AWS Extra Heavy Duty SCLC-5 Construction Horizontal Edges: - Top and bottom rails - structural composite lumber - Bonded to core - 1” minimum after factory trim - No additional blocking required for thru bolted closers Top Rail Vertical Stiles Core Face Crossband Vertical Edges: - Matching vertical edges - Bonded to core - Structural composite lumber (SCL) laminated to a matching hardwood face (standard for Oak, Birch, and Maple) - Structural composite lumber (SCL) laminated with a matching veneer edge band on veneers other than listed above as standard with optional hardwood stiles face available Bottom Rail Core: - Stave Lumber - Meets requirements of LEED MR4 - Contains no added Urea-formaldehyde Fire Rating: - 20 minute fire rating available - Meets UL 10b (neutral pressure) and UL 10c (positive pressure) Category “B” requirements - Option to UL 10c (positive pressure) Category “A” Acoustical Rating: - Sound Transmission Class (STC) 31 operable with required seals Adhesive: - Doors constructed using Type I adhesives which contain no added Urea-formaldehyde Construction Grade: - Performance: WDMA/AWS - Extra Heavy Duty - Aesthetic: WDMA - Premium Grade Crossband: - 1/16” (1.6 mm) minimum high density engineered wood composite - Optional with no added Urea-formaldehyde Finish: - UV cured factory finish meets or exceeds WDMA TR-6 and Architectural Woodwork Standards (AWS) First Edition - System #9 - Available in 28 standard colors and custom color match - Available with MicroShield® Antimicrobial finish Certifications and Sustainability: - Optional LEED 3.0 credits available MR 4 - Recycled Content (standard) MR 7 - FSC Certified Wood IEQ 4.4 - Low-emitting Materials - California Air Resources Board (CARB) - GreenGuard - Indoor Air Quality & Children in Schools - Collaborative for High Performance Schools (CHPS) Face Veneer: - Available in a wide variety of vertical & horizontal grain wood species, Sketch Face, Medium Density Overlay (MDO), and Primed Hardboard - WDMA/AWS “A” Grade, Book and Running Match, standard - Slip, Balance, and Center Balance Match available upon request - WDMA/AWS “AA” Grade available upon request Lifetime Warranty 11 Architectural 5-Ply Specification Technical Manual June, 2011 GPD-AF 5-Ply Agrifiber Core WDMA/AWS Extra Heavy Duty AF-5 Construction Horizontal Edges: - Top and bottom rails - structural composite lumber - Bonded to core - 1” minimum after factory trim - No additional blocking required for thru bolted closers Top Rail Vertical Stiles Core Face Crossband Vertical Edges: - Matching vertical edges - Bonded to core - Structural composite lumber (SCL) laminated to a matching hardwood face (standard for Oak, Birch, and Maple) - Structural composite lumber (SCL) laminated with a matching veneer edge band on veneers other than listed above as standard with optional hardwood stiles face available Bottom Rail Core: - Agrifiber - Conforms to ANSI A208.1 - Contains no added Urea-formaldehyde Fire Rating: - 20 minute fire rating available - Meets UL 10b (neutral pressure) and UL 10c (positive pressure) Category “B” requirements - Option to UL 10c (positive pressure) Category “A” Acoustical Rating: - Sound Transmission Class (STC) 29 operable with required seals Adhesive: - Doors constructed using Type I adhesives which contain no added Urea-formaldehyde Construction Grade: - Performance: WDMA/AWS - Extra Heavy Duty* - Aesthetic: WDMA - Premium Grade Face Veneer: Crossband: - 1/16” (1.6 mm) minimum high density engineered wood composite - Optional with no added Urea-formaldehyde Finish: - UV cured factory finish meets or exceeds WDMA TR-6 and Architectural Woodwork Standards (AWS) First Edition - System #9 - Available in 28 standard colors and custom color match - Available with MicroShield® Antimicrobial finish Certifications and Sustainability: - Optional LEED 3.0 credits available MR 4 - Recycled Content (standard) MR 6 - Rapidly renewable Materials MR 7 - FSC Certified Wood IEQ 4.4 - Low-emitting Materials - California Air Resources Board (CARB) - GreenGuard - Indoor Air Quality & Children in Schools - Collaborative for High Performance Schools (CHPS) - Available in a wide variety of vertical & horizontal grain wood species, Sketch Face, Medium Density Overlay (MDO), and Primed Hardboard - WDMA/AWS “A” Grade, Book and Running Match, standard - Slip, Balance, and Center Balance Match available upon request - WDMA/AWS “AA” Grade available upon request Lifetime Warranty *Optional blocking required to meet Extra heavy Duty face screw holding standards. 12 Architectural 5-Ply Specification Technical Manual June, 2011 GPD-FD 45 5-Ply Fire Core WDMA/AWS Extra Heavy Duty FD-5 Construction Horizontal Edges: - Top and bottom rails - wood or composite material, specific configuration to Graham Label Service Listing - Bonded to core - No additional blocking required for thru bolted closers - Optional closer & lock block available Top Rail Vertical Stiles Core Face Vertical Edges: - Matching vertical edges - wood or composite material, specific configuration to Graham Label Service Listing - Bonded to core Crossband Bottom Rail Core: - Fire Resistant Composite Core per Graham Label Service Listing - Contains no added Urea-formaldehyde Fire Rating: - 45 minute fire rating - 250 degree temperature rise - Meets UL 10b (neutral pressure) and UL 10c (positive pressure) Category “B” requirements - Option to UL 10c (positive pressure) Category “A” Adhesive: - Doors constructed using Type I adhesives which contain no added Urea-formaldehyde Construction Grade: - Performance: WDMA/AWS - Extra Heavy Duty* - Aesthetic: WDMA - Premium Grade Face Veneer: - Available in a wide variety of vertical & horizontal grain wood species, Sketch Face, Medium Density Overlay (MDO), and Primed Hardboard - WDMA/AWS “A” Grade, Book and Running Match, standard - Slip, Balance, and Center Balance Match available upon request - WDMA/AWS “AA” Grade available upon request Crossband: - 1/16” (1.6 mm) minimum high density engineered wood composite - Optional with no added Urea-formaldehyde Finish: - UV cured factory finish meets or exceeds WDMA TR-6 and Architectural Woodwork Standards (AWS) First Edition - System #9 - Available in 28 standard colors and custom color match - Available with MicroShield® Antimicrobial finish Certifications and Sustainability: - Optional LEED 3.0 credits available** MR 7 - FSC Certified Wood IEQ 4.4 - Low-emitting Materials - California Air Resources Board (CARB) - GreenGuard - Indoor Air Quality & Children in Schools - Collaborative for High Performance Schools (CHPS) Lifetime Warranty *Optional blocking required to meet Extra heavy Duty face screw holding standards. **See graham LEED Documentation 13 Architectural 5-Ply Specification Technical Manual June, 2011 GPD-FD 60 5-Ply Fire Core WDMA/AWS Extra Heavy Duty FD-5 Construction Horizontal Edges: - Top and bottom rails - wood or composite material, specific configuration to Graham Label Service Listing - Bonded to core - No additional blocking required for thru bolted closers - Optional closer & lock block available Top Rail Vertical Stiles Core Face Vertical Edges: - Matching vertical edges - wood or composite material, specific configuration to Graham Label Service Listing - Bonded to core Crossband Bottom Rail Core: - Fire Resistant Composite Core per Graham Label Service Listing - Contains no added Urea-formaldehyde Fire Rating: - 60 minute fire rating - 250 degree temperature rise - Meets UL 10b (neutral pressure) and UL 10c (positive pressure) Category “B” requirements - Option to UL 10c (positive pressure) Category “A” Adhesive: - Doors constructed using Type I adhesives which contain no added Urea-formaldehyde Construction Grade: - Performance: WDMA/AWS - Extra Heavy Duty* - Aesthetic: WDMA - Premium Grade Face Veneer: - Available in a wide variety of vertical & horizontal grain wood species, Sketch Face, Medium Density Overlay (MDO), and Primed Hardboard - WDMA/AWS “A” Grade, Book and Running Match, standard - Slip, Balance, and Center Balance Match available upon request - WDMA/AWS “AA” Grade available upon request Crossband: - 1/16” (1.6 mm) minimum high density engineered wood composite - Optional with no added Urea-formaldehyde Finish: - UV cured factory finish meets or exceeds WDMA TR-6 and Architectural Woodwork Standards (AWS) First Edition - System #9 - Available in 28 standard colors and custom color match - Available with MicroShield® Antimicrobial finish Certifications and Sustainability: - Optional LEED 3.0 credits available** MR 7 - FSC Certified Wood IEQ 4.4 - Low-emitting Materials - California Air Resources Board (CARB) - GreenGuard - Indoor Air Quality & Children in Schools - Collaborative for High Performance Schools (CHPS) Lifetime Warranty *Optional blocking required to meet Extra heavy Duty face screw holding standards. **See graham LEED Documentation 14 Architectural 5-Ply Specification Technical Manual June, 2011 GPD-FD 90 5-Ply Fire Core WDMA/AWS Extra Heavy Duty FD-5 Construction Horizontal Edges: - Top and bottom rails - wood or composite material, specific configuration to Graham Label Service Listing - Bonded to core - No additional blocking required for thru bolted closers - Optional closer & lock block available Top Rail Vertical Stiles Core Face Vertical Edges: - Matching vertical edges - wood or composite material, specific configuration to Graham Label Service Listing - Bonded to core Crossband Bottom Rail Core: - Fire Resistant Composite Core per Graham Label Service Listing - Contains no added Urea-formaldehyde Fire Rating: - 90 minute fire rating - 250 degree temperature rise - Meets UL 10b (neutral pressure) and UL 10c (positive pressure) Category “B” requirements - Option to UL 10c (positive pressure) Category “A” Adhesive: - Doors constructed using Type I adhesives which contain no added Urea-formaldehyde Construction Grade: - Performance: WDMA/AWS - Extra Heavy Duty* - Aesthetic: WDMA - Premium Grade Face Veneer: - Available in a wide variety of vertical & horizontal grain wood species, Sketch Face, Medium Density Overlay (MDO), and Primed Hardboard - WDMA/AWS “A” Grade, Book and Running Match, standard - Slip, Balance, and Center Balance Match available upon request - WDMA/AWS “AA” Grade available upon request Crossband: - 1/16” (1.6 mm) minimum high density engineered wood composite - Optional with no added Urea-formaldehyde Finish: - UV cured factory finish meets or exceeds WDMA TR-6 and Architectural Woodwork Standards (AWS) First Edition - System #9 - Available in 28 standard colors and custom color match - Available with MicroShield® Antimicrobial finish Certifications and Sustainability: - Optional LEED 3.0 credits available** MR 7 - FSC Certified Wood IEQ 4.4 - Low-emitting Materials - California Air Resources Board (CARB) - GreenGuard - Indoor Air Quality & Children in Schools - Collaborative for High Performance Schools (CHPS) Lifetime Warranty *Optional blocking required to meet Extra heavy Duty face screw holding standards. **See graham LEED Documentation 15 Architectural 5-Ply Specification Technical Manual June, 2011 GPD-HC 5-Ply Hollow Core HC-5 Construction Horizontal Edges: - Top and bottom rails - structural composite lumber - 1” minimum after factory trim - No additional blocking required for thru bolted closers Vertical Edges: - Matching vertical edges - Bonded to core - Structural composite lumber (SCL) laminated to a matching hardwood face (standard for Oak, Birch, and Maple) - Structural composite lumber (SCL) laminated with a matching veneer edge band on veneers other than listed above as standard with optional hardwood stiles face available Top Rail Vertical Stiles Core Face Crossband Bottom Rail Core: - Conforms to ASTM C578, Type 1 - Solid Polystyrene Core Fire Rating: - Not available Adhesive: - Doors constructed using Type I adhesives which contain no added Urea-formaldehyde Face Veneer: - Available in a wide variety of vertical & horizontal grain wood species, Sketch Face, Medium Density Overlay (MDO), and Primed Hardboard - WDMA/AWS “A” Grade, Book and Running Match, standard - Slip, Balance, and Center Balance Match available upon request - WDMA/AWS “AA” Grade available upon request Crossband: - 1/16” (1.6 mm) minimum high density engineered wood composite - Optional with no added Urea-formaldehyde Finish: - UV cured factory finish meets or exceeds WDMA TR-6 and Architectural Woodwork Standards (AWS) First Edition - System #9 - Available in 28 standard colors and custom color match - Available with MicroShield® Antimicrobial finish 5 Year Warranty 16 Architectural 5-Ply Specification Technical Manual June, 2011 GCD-PC 5-Ply Particleboard Core WDMA/AWS Extra Heavy Duty PC-5 Construction Top Rail Horizontal Edges: Vertical Stiles - Top and bottom rails - structural composite lumber - Bonded to core - 1” minimum after factory trim - No additional blocking required for thru bolted closers - Optional closer and lock blocks available Vertical Edges: - Mill option hard wood vertical edges - Bonded to core - Structural composite lumber (SCL) laminated to a mill option hardwood face Core Face Crossband Bottom Rail Core: - Conforms to ANSI A208.1 Standard LD1 Particleboard Core - 28 lbs/ft3 Optional LD2 available - 32 lbs/ft3 - Meets requirements of LEED MR4 - Optional to UL 10c (positive pressure) Category “A” Fire Rating: - 20 minute fire rating available - Meets UL 10b (neutral pressure) and UL 10c (positive pressure) Category “B” requirements - Option to UL 10c (positive pressure) Category “A” Adhesive: - Doors constructed using Type I adhesives which contain no added Urea-formaldehyde Construction Grade: - Performance: WDMA/AWS - Extra Heavy Duty* - Aesthetic: WDMA - Custom Grade Face Veneer: - Available in a wide variety of wood species, Medium Density Overlay (MDO), and Primed Hardboard - WDMA/AWS “A” Grade, Book and Running Match, standard - Slip, Balance, and Center Balance Match available upon request Crossband: Finish: - UV cured factory finish meets or exceeds WDMA TR-6 and Architectural Woodwork Standards (AWS) First Edition - System #9 - Available in 28 standard colors and custom color match - Available with MicroShield® Antimicrobial finish Certifications and Sustainability: - Optional LEED 3.0 credits available MR 4 - Recycled Content (standard) MR 5 - Regional Materials IEQ 4.4 - Low-emitting Materials - California Air Resources Board (CARB) - GreenGuard - Indoor Air Quality & Children in Schools - Collaborative for High Performance Schools (CHPS) - 1/16” (1.6 mm) minimum high density engineered wood composite - Optional with no added Urea-formaldehyde Lifetime Warranty *Optional blocking required to meet Extra heavy Duty face screw holding standards. 17 Architectural 5-Ply Specification Technical Manual August, 2013 GCD-EC 5-Ply Engineered Composite Lumber Core WDMA/AWS Extra Heavy Duty SCLC-5 Construction Horizontal Edges: - Top and bottom rails - structural composite lumber - Bonded to core - 1” minimum after factory trim - No additional blocking required for thru bolted closers Top Rail Vertical Stiles Core Face Vertical Edges: - Mill option hard wood vertical edges - Bonded to core - Structural composite lumber (SCL) laminated to a mill option hardwood face Crossband Bottom Rail Core: - Structural Composite Lumber - Meets requirements of LEED MR4 - Contains no added Urea-formaldehyde Fire Rating: - 20 minute fire rating available - Meets UL 10b (neutral pressure) and UL 10c (positive pressure) Category “B” requirements - Option to UL 10c (positive pressure) Category “A” Adhesive: - Doors constructed using Type I adhesives which contain no added Urea-formaldehyde Construction Grade: - Performance: WDMA/AWS - Extra Heavy Duty - Aesthetic: WDMA - Custom Grade Face Veneer: - Available in a wide variety of wood species, Medium Density Overlay (MDO), and Primed Hardboard - WDMA/AWS “A” Grade, Book and Running Match, standard - Slip, Balance, and Center Balance Match available upon request - WDMA/AWS “AA” Grade available upon request Crossband: - 1/16” (1.6 mm) minimum high density engineered wood composite - Optional with no added Urea-formaldehyde Finish: - UV cured factory finish meets or exceeds WDMA TR-6 and Architectural Woodwork Standards (AWS) First Edition - System #9 - Available in 28 standard colors and custom color match - Available with MicroShield® Antimicrobial finish Certifications and Sustainability: - Optional LEED 3.0 credits available MR 4 - Recycled Content (standard) IEQ 4.4 - Low-emitting Materials - California Air Resources Board (CARB) - GreenGuard - Indoor Air Quality & Children in Schools - Collaborative for High Performance Schools (CHPS) Lifetime Warranty 18 Architectural 5-Ply Specification Technical Manual June, 2011 GCD-AF 5-Ply Agrifiber Core WDMA/AWS Extra Heavy Duty AF-5 Construction Horizontal Edges: - Top and bottom rails - structural composite lumber - Bonded to core - 1” minimum after factory trim - No additional blocking required for thru bolted closers Top Rail Vertical Stiles Core Face Vertical Edges: - Mill option hard wood vertical edges - Bonded to core - Structural composite lumber (SCL) laminated to a mill option hardwood face Crossband Bottom Rail Core: - Agrifiber - Conforms to ANSI A208.1 - Contains no added Urea-formaldehyde Fire Rating: - 20 minute fire rating available - Meets UL 10b (neutral pressure) and UL 10c (positive pressure) Category “B” requirements - Option to UL 10c (positive pressure) Category “A” Adhesive: - Doors constructed using Type I adhesives which contain no added Urea-formaldehyde Construction Grade: - Performance: WDMA/AWS - Extra Heavy Duty* - Aesthetic: WDMA - Custom Grade Face Veneer: - Available in a wide variety of wood species, Medium Density Overlay (MDO), and Primed Hardboard - WDMA/AWS “A” Grade, Book and Running Match, standard - Slip, Balance, and Center Balance Match available upon request Crossband: - 1/16” (1.6 mm) minimum high density engineered wood composite - Optional with no added Urea-formaldehyde Finish: - UV cured factory finish meets or exceeds WDMA TR-6 and Architectural Woodwork Standards (AWS) First Edition - System #9 - Available in 28 standard colors and custom color match - Available with MicroShield® Antimicrobial finish Certifications and Sustainability: - Optional LEED 3.0 credits available MR 4 - Recycled Content (standard) MR 6 - Rapidly Renewable Materials IEQ 4.4 - Low-emitting Materials - California Air Resources Board (CARB) - GreenGuard - Indoor Air Quality & Children in Schools - Collaborative for High Performance Schools (CHPS) Lifetime Warranty *Optional blocking required to meet Extra heavy Duty face screw holding standards. 19 Architectural 5-Ply Specification Technical Manual June, 2011 GCD-FD 45 5-Ply Fire Core WDMA/AWS Extra Heavy Duty FD-5 Construction Horizontal Edges: - Top and bottom rails - wood or composite material, specific configuration to Graham Label Service Listing - Bonded to core - No additional blocking required for thru bolted closers - Optional closer & lock block available Top Rail Vertical Stiles Core Face Vertical Edges: - Mill option hard wood vertical edges - Bonded to core - Structural composite lumber (SCL) laminated to a mill option hardwood face Crossband Bottom Rail Core: - Fire Resistant Compsite Core per Graham Label Service Listing - Contains no added Urea-formaldehyde Fire Rating: - 45 minute fire rating - 250 degree temperature rise - Meets UL 10b (neutral pressure) and UL 10c (positive pressure) Category “B” requirements - Option to UL 10c (positive pressure) Category “A” Adhesive: - Doors constructed using Type I adhesives which contain no added Urea-formaldehyde Finish: - Performance: WDMA/AWS - Extra Heavy Duty* - Aesthetic: WDMA - Custom Grade - UV cured factory finish meets or exceeds WDMA TR-6 and Architectural Woodwork Standards (AWS) First Edition - System #9 - Available in 28 standard colors and custom color match - Available with MicroShield® Antimicrobial finish Face Veneer: Certifications and Sustainability: Construction Grade: - Available in a wide variety of wood species, Medium Density Overlay (MDO), and Primed Hardboard - WDMA/AWS “A” Grade, Book and Running Match, standard - Slip, Balance, and Center Balance Match available upon request Crossband: - Optional LEED 3.0 credits available** IEQ 4.4 - Low-emitting Materials - California Air Resources Board (CARB) - GreenGuard - Indoor Air Quality & Children in Schools - Collaborative for High Performance Schools (CHPS) - 1/16” (1.6 mm) minimum high density engineered wood composite - Optional with no added Urea-formaldehyde Lifetime Warranty *Optional blocking required to meet Extra heavy Duty face screw holding standards. **See graham LEED Documentation 20 Architectural 5-Ply Specification Technical Manual June, 2011 GCD-FD 60 5-Ply Fire Core WDMA/AWS Extra Heavy Duty FD-5 Construction Horizontal Edges: - Top and bottom rails - wood or composite material, specific configuration to Graham Label Service Listing - Bonded to core - No additional blocking required for thru bolted closers - Optional closer & lock block available Top Rail Vertical Stiles Core Face Vertical Edges: - Mill option hard wood vertical edges - Bonded to core - Structural composite lumber (SCL) laminated to a mill option hardwood face Crossband Bottom Rail Core: - Fire Resistant Compsite Core per Graham Label Service Listing - Contains no added Urea-formaldehyde Fire Rating: - 60 minute fire rating - 250 degree temperature rise - Meets UL 10b (neutral pressure) and UL 10c (positive pressure) Category “B” requirements - Option to UL 10c (positive pressure) Category “A” Adhesive: - Doors constructed using Type I adhesives which contain no added Urea-formaldehyde Finish: - Performance: WDMA/AWS - Extra Heavy Duty* - Aesthetic: WDMA - Custom Grade - UV cured factory finish meets or exceeds WDMA TR-6 and Architectural Woodwork Standards (AWS) First Edition - System #9 - Available in 28 standard colors and custom color match - Available with MicroShield® Antimicrobial finish Face Veneer: Certifications and Sustainability: Construction Grade: - Available in a wide variety of wood species, Medium Density Overlay (MDO), and Primed Hardboard - WDMA/AWS “A” Grade, Book and Running Match, standard - Slip, Balance, and Center Balance Match available upon request Crossband: - Optional LEED 3.0 credits available** IEQ 4.4 - Low-emitting Materials - California Air Resources Board (CARB) - GreenGuard - Indoor Air Quality & Children in Schools - Collaborative for High Performance Schools (CHPS) - 1/16” (1.6 mm) minimum high density engineered wood composite - Optional with no added Urea-formaldehyde Lifetime Warranty *Optional blocking required to meet Extra heavy Duty face screw holding standards. **See graham LEED Documentation 21 Architectural 5-Ply Specification Technical Manual June, 2011 GCD-FD 90 5-Ply Fire Core WDMA/AWS Extra Heavy Duty FD-5 Construction Horizontal Edges: - Top and bottom rails - wood or composite material, specific configuration to Graham Label Service Listing - Bonded to core - No additional blocking required for thru bolted closers - Optional closer & lock block available Top Rail Vertical Stiles Core Face Vertical Edges: - Mill option hard wood vertical edges - Bonded to core - Structural composite lumber (SCL) laminated to a mill option hardwood face Crossband Bottom Rail Core: - Fire Resistant Compsite Core per Graham Label Service Listing - Contains no added Urea-formaldehyde Fire Rating: - 90 minute fire rating - 250 degree temperature rise - Meets UL 10b (neutral pressure) and UL 10c (positive pressure) Category “B” requirements - Option to UL 10c (positive pressure) Category “A” Adhesive: - Doors constructed using Type I adhesives which contain no added Urea-formaldehyde Finish: - Performance: WDMA/AWS - Extra Heavy Duty* - Aesthetic: WDMA - Custom Grade - UV cured factory finish meets or exceeds WDMA TR-6 and Architectural Woodwork Standards (AWS) First Edition - System #9 - Available in 28 standard colors and custom color match - Available with MicroShield® Antimicrobial finish Face Veneer: Certifications and Sustainability: Construction Grade: - Available in a wide variety of wood species, Medium Density Overlay (MDO), and Primed Hardboard - WDMA/AWS “A” Grade, Book and Running Match, standard - Slip, Balance, and Center Balance Match available upon request Crossband: - Optional LEED 3.0 credits available** IEQ 4.4 - Low-emitting Materials - California Air Resources Board (CARB) - GreenGuard - Indoor Air Quality & Children in Schools - Collaborative for High Performance Schools (CHPS) - 1/16” (1.6 mm) minimum high density engineered wood composite - Optional with no added Urea-formaldehyde Lifetime Warranty *Optional blocking required to meet Extra heavy Duty face screw holding standards. **See graham LEED Documentation 22 Architectural 5-Ply Specification Technical Manual April, 2013 GSD-SR35 Acoustical Core STC 35 WDMA Extra Heavy Duty SR5 HPDL (High Pressure Decorative Laminate) Construction Horizontal Edges: - Bonded to core - 3” minimum after factory trim - No additional blocking required for thru bolted closers - Optional decorative laminate top and bottom edges Vertical Edges: Top Rail Vertical Stiles Core Face Crossband Bottom Rail - Bonded to core - Structural composite lumber (SCL) laminated with a matching decorative laminate edge band - Optional painted or stained vertical edges Core: - Proprietary Sound Resistant material - Contains no added Urea-formaldehyde Acoustical Rating: - Sound Transmission Class (STC) 35 operable - Available with factory installed lite (up to and including 252 in2 visible area) - Required gasketing (with threshold) is included in price of door and provided by Graham - Door thickness 1 3/4” - Top clearance 1/8” - Hinge side clearance 1/16” - Lock side clearance 1/8” - Undercut clearance (from finished floor) 3/8” - Single swing, or Pair with mullion - Uses standard or heavyweight hinges (4.5” or 5”) - For use with cylindrical locks, mortise locks, mortise card locks, and thru-bolted closers - Minimum size - 2’0” x 6’0” - Maximum size - 4’0” x 8’0” - Tested in accordance with ASTM E90 and E413, in fully grouted hollow metal frame Face Veneer: - 2 Ply construction - .050 Thick decorative laminate - Wide variety of patterns, solid colors, and woodgrains -Available decorative faces from Formica, Wilsonart, Pionite, Nevamar Crossband: - 1/16” (1.6 mm) minimum high density engineered wood composite - Optional with no added Urea-formaldehyde Certifications and Sustainability: - Optional LEED 3.0 credits available IEQ 4.4 - Low-emitting Materials IEQ 9 - Enhanced Acoustical Performance (LEED for schools) STC 35 operable (flush door) - California Air Resources Board (CARB) Adhesive: - Doors constructed using Type I adhesives which contain no added Urea-formaldehyde Construction Grade: - Performance: WDMA/AWS - Extra Heavy Duty Hinge Loading and Screw Holding (horizontal and vertical door edges) - Aesthetic: WDMA - Premium Grade Lifetime Warranty Copyright © 2013, Graham Wood Doors, an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Graham Wood Doors is prohibited. 23 Architectural 5-Ply Specification Technical Manual April, 2013 GSD-SR41 Acoustical Core STC 41 WDMA Extra Heavy Duty SR5 HPDL (High Pressure Decorative Laminate) Top Rail Construction Horizontal Edges: - Bonded to core - 3” minimum after factory trim - No additional blocking required for thru bolted closers - Optional decorative laminate top and bottom edges Vertical Stiles Core Face Crossband Vertical Edges: Bottom Rail - Bonded to core - Structural composite lumber (SCL) laminated with a matching decorative laminate edge band - Optional painted or stained vertical edges Core: - Heavy Duty Sound Resistent Core Material Acoustical Rating: - Sound Transmission Class (STC) 41 operable - Available with factory installed lite (up to and including 252 in2 visible area) - Required gasketing (with threshold) is included in price of door and provided by Graham - Door thickness 1 3/4” - Top clearance 1/8” - Hinge side clearance 1/16” - Lock side clearance 1/8” - Undercut clearance (from finished floor) 3/8” - Single swing, or Pair with mullion - Uses standard or heavyweight hinges (4.5” or 5”) - For use with cylindrical locks, mortise locks, mortise card locks, and thru-bolted closers - Minimum size - 2’0” x 6’0” - Maximum size - 4’0” x 8’0” - Tested in accordance with ASTM E90 and E413, in fully grouted hollow metal frame Adhesive: - Doors constructed using Type I adhesives which contain no added Urea-formaldehyde Construction Grade: Face Veneer: - 2 Ply construction - .050 Thick decorative laminate - Wide variety of patterns, solid colors, and woodgrains -Available decorative faces from Formica, Wilsonart, Pionite, Nevamar Crossband: - 1/16” (1.6 mm) minimum high density engineered wood composite - Optional with no added Urea-formaldehyde Certifications and Sustainability: - Optional LEED 3.0 credits available IEQ 4.4 - Low-emitting Materials IEQ 9 - Enhanced Acoustical Performance (LEED for schools) STC 35 operable (flush door) - California Air Resources Board (CARB) - Performance: WDMA/AWS - Extra Heavy Duty Hinge Loading and Screw Holding (horizontal and vertical door edges) - Aesthetic: WDMA - Premium Grade Lifetime Warranty Copyright © 2013, Graham Wood Doors, an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Graham Wood Doors is prohibited. 24 Architectural 5-Ply Specification Technical Manual April, 2013 GSD-SR42 Acoustical Core STC 42 WDMA Extra Heavy Duty SR5 HPDL (High Pressure Decorative Laminate) Construction Horizontal Edges: - Bonded to core - 3” minimum after factory trim - No additional blocking required for thru bolted closers - Optional closer and lock blocks available - Optional decorative laminate top and bottom edges Top Rail Vertical Stiles Core Face Crossband Bottom Rail Vertical Edges: - Bonded to core - Structural composite lumber (SCL) laminated with a matching decorative laminate edge band - Optional painted or stained vertical edges Core: - Heavy Duty Sound Resistent Core Material Acoustical Rating: - Sound Transmission Class (STC) 42 operable - Required gasketing (with threshold) is included in price of door and provided by Graham - Door thickness 1 3/4” - Top clearance 1/8” - Hinge side clearance 1/16” - Lock side clearance 1/8” - Undercut clearance (from finished floor) 3/8” - Single swing, or Pair with mullion - Uses standard or heavyweight hinges (4.5” or 5”) - For use with cylindrical locks, mortise locks, mortise card locks, and thru-bolted closers - Minimum size - 2’0” x 6’0” - Maximum size - 4’0” x 8’0” - Tested in accordance with ASTM E90 and E413, in fully grouted hollow metal frame Face Veneer: - 2 Ply construction - .050 Thick decorative laminate - Wide variety of patterns, solid colors, and woodgrains -Available decorative faces from Formica, Wilsonart, Pionite, Nevamar Crossband: - 1/16” (1.6 mm) minimum high density engineered wood composite - Optional with no added Urea-formaldehyde Certifications and Sustainability: - Optional LEED 3.0 credits available IEQ 4.4 - Low-emitting Materials IEQ 9 - Enhanced Acoustical Performance (LEED for schools) STC 35 operable (flush door) - California Air Resources Board (CARB) Adhesive: - Doors constructed using Type I adhesives which contain no added Urea-formaldehyde Construction Grade: - Performance: WDMA/AWS - Extra Heavy Duty Hinge Loading and Screw Holding (horizontal and vertical door edges) - Aesthetic: WDMA - Premium Grade Lifetime Warranty Copyright © 2013, Graham Wood Doors, an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Graham Wood Doors is prohibited. 25 Architectural 5-Ply Specification Technical Manual April, 2013 GSD-SR46 Acoustical Core STC 46 WDMA Extra Heavy Duty SR5 HPDL (High Pressure Decorative Laminate) Construction Top Rail Vertical Stiles Horizontal Edges: - Bonded to core - 3” minimum after factory trim - No additional blocking required for thru bolted closers - Optional closer and lock block available - Optional decorative laminate top and bottom edges Vertical Edges: - Bonded to core - Structural composite lumber (SCL) laminated with a matching decorative laminate edge band - Optional painted or stained vertical edges Core Face Crossband Bottom Rail Core: - Proprietary Sount Resistant material - Contains no added Urea-formaldehyde Acoustical Rating: - Sound Transmission Class (STC) 46 operable - Required gasketing (with threshold) is included in price of door and provided by Graham - Door thickness 1 3/4” - Top clearance 1/8” - Hinge side clearance 1/16” - Lock side clearance 1/8” - Undercut clearance (from finished floor) 3/8” - Single swing, or Pair with mullion - Uses standard or heavyweight hinges (4.5” or 5”) - For use with cylindrical locks, mortise locks, mortise card locks, and thru-bolted closers - Minimum size - 2’0” x 6’0” - Maximum size - 4’0” x 8’0” - Tested in accordance with ASTM E90 and E413, in fully grouted hollow metal frame Adhesive: - Doors constructed using Type I adhesives which contain no added Urea-formaldehyde Construction Grade: Face Veneer: - 2 Ply construction - .050 Thick decorative laminate - Wide variety of patterns, solid colors, and woodgrains -Available decorative faces from Formica, Wilsonart, Pionite, Nevamar Crossband: - 1/16” (1.6 mm) minimum high density engineered wood composite - Optional with no added Urea-formaldehyde Certifications and Sustainability: - Optional LEED 3.0 credits available IEQ 4.4 - Low-emitting Materials IEQ 9 - Enhanced Acoustical Performance (LEED for schools) STC 35 operable (flush door) - California Air Resources Board (CARB) - Performance: WDMA/AWS - Extra Heavy Duty Hinge Loading and Screw Holding (horizontal and vertical door edges) - Aesthetic: WDMA - Premium Grade Lifetime Warranty Copyright © 2013, Graham Wood Doors, an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Graham Wood Doors is prohibited. 26 Architectural 5-Ply Specification Technical Manual April, 2013 GPD-PC 5-Ply Particleboard Core WDMA/AWS Extra Heavy Duty PC-5 HPDL (High Pressure Decorative Laminate) Top Rail Construction Horizontal Edges: - Top and bottom rails - structural composite lumber - Bonded to core - 1” minimum after factory trim - No additional blocking required for thru bolted closers - Optional closer and lock blocks available - Optional decorative laminate top and bottom edges Vertical Stiles Core Face Crossband Bottom Rail Vertical Edges: - Bonded to core - Structural composite lumber (SCL) laminated with a matching decorative laminate edge band - Optional painted or stained vertical edges Core: - Conforms to ANSI A208.1 Standard LD1 Particleboard Core - 28 lbs/ft3 Optional LD2 available - 32 lbs/ft3 - Meets requirements of LEED MR4 - Optional to UL 10c (positive pressure) Category “A” Crossband: Fire Rating: Certifications and Sustainability: - 20 minute fire rating available - Meets UL 10b (neutral pressure) and UL 10c (positive pressure) Category “B” requirements - Option to UL 10c (positive pressure) Category “A” Acoustical Rating: - Sound Transmission Class (STC) 30 operable with required seals Adhesive: - Doors constructed using Type I adhesives which contain no added Urea-formaldehyde - 1/16” (1.6 mm) minimum high density engineered wood composite - Optional with no added Urea-formaldehyde - Optional LEED 3.0 credits available MR 4 - Recycled Content (standard) MR 5 - Regional Materials MR 7 - FSC Certified Wood IEQ 4.4 - Low-emitting Materials IEQ 9 - Enhanced Acoustical Performance (LEED for schools) STC 35 operable (flush door) - California Air Resources Board (CARB) - GreenGuard - Indoor Air Quality & Children in Schools - Collaborative for High Performance Schools (CHPS) Construction Grade: - Performance: WDMA/AWS - Extra Heavy Duty* - Aesthetic: WDMA - Premium Grade Face Veneer: - 2 Ply construction - .050 Thick decorative laminate - Wide variety of patterns, solid colors, and woodgrains -Available decorative faces from Formica, Wilsonart, Pionite, Nevamar Lifetime Warranty Copyright © 2013, Graham Wood Doors, an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Graham Wood Doors is prohibited. *Optional blocking required to meet Extra Heavy Duty face screw holding standards. 27 Architectural 5-Ply Specification Technical Manual August, 2013 GPD-EC 5-Ply Engineered Composite Lumber Core WDMA/AWS Extra Heavy Duty SCLC-5 HPDL (High Pressure Decorative Laminate) Top Rail Construction Horizontal Edges: - Top and bottom rails - structural composite lumber - Bonded to core - 1” minimum after factory trim - No additional blocking required for thru bolted closers - Optional decorative laminate top and bottom edges Vertical Stiles Core Face Crossband Bottom Rail Vertical Edges: - Bonded to core - Structural composite lumber (SCL) laminated with a matching decorative laminate edge band - Optional painted or stained vertical edges Core: - Structural Composite Lumber - Meets requirements of LEED MR4 - Contains no added Urea-formaldehyde Fire Rating: - 20 minute fire rating available - Meets UL 10b (neutral pressure) and UL 10c (positive pressure) Category “B” requirements - Option to UL 10c (positive pressure) Category “A” Acoustical Rating: - Sound Transmission Class (STC) 31 operable with required seals Adhesive: - Doors constructed using Type I adhesives which contain no added Urea-formaldehyde Crossband: - 1/16” (1.6 mm) minimum high density engineered wood composite - Optional with no added Urea-formaldehyde Certifications and Sustainability: - Optional LEED 3.0 credits available MR 4 - Recycled Content (standard) MR 7 - FSC Certified Wood IEQ 4.4 - Low-emitting Materials IEQ 9 - Enhanced Acoustical Performance (LEED for schools) STC 35 operable (flush door) - California Air Resources Board (CARB) - GreenGuard - Indoor Air Quality & Children in Schools - Collaborative for High Performance Schools (CHPS) Construction Grade: - Performance: WDMA/AWS - Extra Heavy Duty - Aesthetic: WDMA - Premium Grade Face Veneer: - 2 Ply construction - .050 Thick decorative laminate - Wide variety of patterns, solid colors, and woodgrains -Available decorative faces from Formica, Wilsonart, Pionite, Nevamar Lifetime Warranty Copyright © 2013, Graham Wood Doors, an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Graham Wood Doors is prohibited. 28 Architectural 5-Ply Specification Technical Manual April, 2013 GPD-AF 5-Ply Agrifiber Core WDMA/AWS Extra Heavy Duty AF-5 HPDL (High Pressure Decorative Laminate) Top Rail Construction Horizontal Edges: - Top and bottom rails - structural composite lumber - Bonded to core - 1” minimum after factory trim - No additional blocking required for thru bolted closers - Optional decorative laminate top and bottom edges Vertical Stiles Core Face Crossband Bottom Rail Vertical Edges: - Bonded to core - Structural composite lumber (SCL) laminated with a matching decorative laminate edge band - Optional painted or stained vertical edges Core: - Agrifiber - Conforms to ANSI A208.1 - Contains no added Urea-formaldehyde Fire Rating: - 20 minute fire rating available - Meets UL 10b (neutral pressure) and UL 10c (positive pressure) Category “B” requirements - Option to UL 10c (positive pressure) Category “A” Acoustical Rating: - Sound Transmission Class (STC) 29 operable with required seals Adhesive: - Doors constructed using Type I adhesives which contain no added Urea-formaldehyde Crossband: - 1/16” (1.6 mm) minimum high density engineered wood composite - Optional with no added Urea-formaldehyde Certifications and Sustainability: - Optional LEED 3.0 credits available MR 4 - Recycled Content (standard) MR 6 - Rapidly renewable Materials MR 7 - FSC Certified Wood IEQ 4.4 - Low-emitting Materials - California Air Resources Board (CARB) - GreenGuard - Indoor Air Quality & Children in Schools - Collaborative for High Performance Schools (CHPS) Construction Grade: - Performance: WDMA/AWS - Extra Heavy Duty* - Aesthetic: WDMA - Premium Grade Face Veneer: - 2 Ply construction - .050 Thick decorative laminate - Wide variety of patterns, solid colors, and woodgrains -Available decorative faces from Formica, Wilsonart, Pionite, Nevamar Lifetime Warranty Copyright © 2013, Graham Wood Doors, an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Graham Wood Doors is prohibited. *Optional blocking required to meet Extra Heavy Duty face screw holding standards. 29 Architectural 5-Ply Specification Technical Manual April, 2013 GPD-FD 45 5-Ply Fire Core WDMA/AWS Extra Heavy Duty FD-5 HPDL (High Pressure Decorative Laminate) Construction Horizontal Edges: - Top and bottom rails - wood or composite material, specific configuration to Graham Label Service Listing - Bonded to core - No additional blocking required for thru bolted closers - Optional closer & lock block available - Optional decorative laminate top and bottom edges Top Rail Vertical Stiles Core Face Crossband Vertical Edges: - Bonded to core - Structural composite lumber (SCL) laminated with a matching decorative laminate edge band - Optional painted or stained vertical edges Bottom Rail Core: - Fire Resistant Composite Core per Graham Label Service Listing - Contains no added Urea-formaldehyde Fire Rating: - 45 minute fire rating - 250 degree temperature rise - Meets UL 10b (neutral pressure) and UL 10c (positive pressure) Category “B” requirements - Option to UL 10c (positive pressure) Category “A” Adhesive: - Doors constructed using Type I adhesives which contain no added Urea-formaldehyde Construction Grade: - Performance: WDMA/AWS - Extra Heavy Duty* - Aesthetic: WDMA - Premium Grade Certifications and Sustainability: - Optional LEED 3.0 credits available** MR 7 - FSC Certified Wood IEQ 4.4 - Low-emitting Materials - California Air Resources Board (CARB) - GreenGuard - Indoor Air Quality & Children in Schools - Collaborative for High Performance Schools (CHPS) Face Veneer: - 2 Ply construction - .050 Thick decorative laminate - Wide variety of patterns, solid colors, and woodgrains -Available decorative faces from Formica, Wilsonart, Pionite, Nevamar Crossband: - 1/16” (1.6 mm) minimum high density engineered wood composite - Optional with no added Urea-formaldehyde Lifetime Warranty Copyright © 2013, Graham Wood Doors, an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Graham Wood Doors is prohibited. *Optional blocking required to meet Extra Heavy Duty face screw holding standards. **See graham LEED Documentation 30 Architectural 5-Ply Specification Technical Manual April, 2013 GPD-FD 60 5-Ply Fire Core WDMA/AWS Extra Heavy Duty FD-5 HPDL (High Pressure Decorative Laminate) Construction Top Rail Horizontal Edges: Vertical Stiles - Top and bottom rails - wood or composite material, specific configuration to Graham Label Service Listing - Bonded to core - No additional blocking required for thru bolted closers - Optional closer & lock block available - Optional decorative laminate top and bottom edges Vertical Edges: - Bonded to core - Structural composite lumber (SCL) laminated with a matching decorative laminate edge band - Optional painted or stained vertical edges Core Face Crossband Bottom Rail Core: - Fire Resistant Composite Core per Graham Label Service Listing - Contains no added Urea-formaldehyde Fire Rating: - 60 minute fire rating - 250 degree temperature rise - Meets UL 10b (neutral pressure) and UL 10c (positive pressure) Category “B” requirements - Option to UL 10c (positive pressure) Category “A” Adhesive: - Doors constructed using Type I adhesives which contain no added Urea-formaldehyde Construction Grade: - Performance: WDMA/AWS - Extra Heavy Duty* - Aesthetic: WDMA - Premium Grade Certifications and Sustainability: - Optional LEED 3.0 credits available** MR 7 - FSC Certified Wood IEQ 4.4 - Low-emitting Materials - California Air Resources Board (CARB) - GreenGuard - Indoor Air Quality & Children in Schools - Collaborative for High Performance Schools (CHPS) Face Veneer: - 2 Ply construction - .050 Thick decorative laminate - Wide variety of patterns, solid colors, and woodgrains -Available decorative faces from Formica, Wilsonart, Pionite, Nevamar Crossband: - 1/16” (1.6 mm) minimum high density engineered wood composite - Optional with no added Urea-formaldehyde Lifetime Warranty Copyright © 2013, Graham Wood Doors, an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Graham Wood Doors is prohibited. *Optional blocking required to meet Extra Heavy Duty face screw holding standards. **See graham LEED Documentation 31 Architectural 5-Ply Specification Technical Manual April, 2013 GPD-FD 90 5-Ply Fire Core WDMA/AWS Extra Heavy Duty FD-5 HPDL (High Pressure Decorative Laminate) Construction Top Rail Horizontal Edges: Vertical Stiles - Top and bottom rails - wood or composite material, specific configuration to Graham Label Service Listing - Bonded to core - No additional blocking required for thru bolted closers - Optional closer & lock block available - Optional decorative laminate top and bottom edges Vertical Edges: - Bonded to core - Structural composite lumber (SCL) laminated with a matching decorative laminate edge band - Optional painted or stained vertical edges Core Face Crossband Bottom Rail Core: - Fire Resistant Composite Core per Graham Label Service Listing - Contains no added Urea-formaldehyde Fire Rating: - 90 minute fire rating - 250 degree temperature rise - Meets UL 10b (neutral pressure) and UL 10c (positive pressure) Category “B” requirements - Option to UL 10c (positive pressure) Category “A” Adhesive: - Doors constructed using Type I adhesives which contain no added Urea-formaldehyde Construction Grade: - Performance: WDMA/AWS - Extra Heavy Duty* - Aesthetic: WDMA - Premium Grade Certifications and Sustainability: - Optional LEED 3.0 credits available** MR 7 - FSC Certified Wood IEQ 4.4 - Low-emitting Materials - California Air Resources Board (CARB) - GreenGuard - Indoor Air Quality & Children in Schools - Collaborative for High Performance Schools (CHPS) Face Veneer: - 2 Ply construction - .050 Thick decorative laminate - Wide variety of patterns, solid colors, and woodgrains -Available decorative faces from Formica, Wilsonart, Pionite, Nevamar Crossband: - 1/16” (1.6 mm) minimum high density engineered wood composite - Optional with no added Urea-formaldehyde Lifetime Warranty Copyright © 2013, Graham Wood Doors, an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Graham Wood Doors is prohibited. *Optional blocking required to meet Extra Heavy Duty face screw holding standards. **See graham LEED Documentation 32 Architectural 5-Ply Specification Technical Manual June, 2011 WDMA I.S. 1-A C-2: Crossbanding Requirements Crossbanding (the layer of material under the faces of doors constructed of 5 or more plies) may be sound hardwood veneer, or engineered wood products (composites). Crossbanding may be edge glued or one piece. When the crossbanding has directional grain, it is to be placed at right angles to the grain of the face material. C-3: Core Requirements Basic Core Types: The most common core types are particleboard, structural composite lumber, staved lumber, fire resistant composite core and hollow. Special Core Types: Special cores for Sound Resistant Doors, Lead Lined, Bullet Resistant Doors, Electrostatic Shield Doors and others are available. Hollow Core: Slab polystyrene per ASTM C578, type 1. Expanded honeycomb made of corrugated fiberboard. Ladder core and grid core also permitted. C-4: Edge Requirements Vertical Edges (Stiles): Hardwood or hardwood/structural composite lumber, one piece, laminated, or veneered. Specific configuration per manufacturer’s standard with minimum performance requirements per section P-1, Performance Levels for Architectural Wood Flush Doors. Horizontal Edges (Rails): Solid wood, or structural composite lumber meeting the minimum requirements of WDMA. C-5: Vertical and Horizontal Edge/Core Interface Particleboard Core: Cellulose based materials that comply with standard ANSI A208.1 Particleboard, grade LD-1 or grade LD-2. There are two types of interface between the core and the edges in solid core doors: Structural Composite Lumber Core: Engineered composite wood products meeting the minimum requirements of WDMA Methodology for Recognition of Structural Composite Lumber in Millwork Applications. Bonded: Vertical and horizontal edges of solid core doors must be securely bonded to the core with adhesives and then abrasively planed before veneering to insure minimal telegraphing of core parts through facing material. Staved Lumber Core: May be any combination of blocks or strips, not more than 2-1/2” (64 mm) wide, of one species of wood at 6% to 9% moisture content. Joints to be tight and staggered in adjacent rows. Fire Resistant Composite Core: Fire resistant composite core for fire doors per manufacturer’s label service listing. Non-Bonded: Edges are not bonded to the core material. The maximum gap between core and vertical and/or horizontal edges to be 1/32” (0.8 mm). Core and edging component thickness tolerance is +/-0.005” (0.1 mm) to assure minimal telegraphing of core parts through facing material. C-6: Adhesives Glue lines for face veneer assembly, between the various plies of the face, and between the facing and core assembly, are to be Type I or Type II. Glue lines between edging and core in bonded core assemblies are to be Type II minimum. Type I adhesives are exterior glues and are recommended for exterior use doors. Type II adhesives are interior use glues. Both adhesive types must meet the requirements specified in WDMA TM-6 Adhesive Bond Durability Test Method. 33 Architectural 5-Ply Specification Technical Manual June, 2011 Standard Fire Door Labels Fire Doors with Transoms WARNOCK HERSEY DO NOT REMOVE OR COVER THIS LABEL W/N 02358 US 20 Minute Singles LISTED 20 MINUTE FIRE DOOR AND TRANSOM MIN. LATCH THROW - 1/2 INCH ® DO NOT REMOVE OR COVER THIS LABEL 0 1 1 5 1 2 0 1 LISTED FIRE DOOR 20 MINUTE RATING MIN. LATCH THROW - 1/2 INCH FOR INSTALLATION SINGLY OR IN PAIRS SEE INSTALLATION INSTRUCTIONS MASON CITY IOWA, 50401 GRAHAM MFG. CORP. 20 Minute Singles & Pairs with Metal Edges US W/N 02362 DO NOT REMOVE OR COVER THIS LABEL WARNOCK HERSEY ® W/N 14023 US WARNOCK HERSEY C FOR INSTALLATION SINGLY OR IN PAIRS INCLUDING DOUBLE EGRESS SEE INSTALLATION INSTRUCTIONS DO NOT COVER OR REMOVE THIS LABEL 0 0 0 1 2 2 0 1 MASON CITY IOWA, 50401 LISTED FIRE DOOR 1 HOUR RATING TEMP. RISE @ 30 MINS. 250ËšF. MAX. (WHERE LITES DO NOT EXCEED 100 IN2) >650ËšF (LITES>100 IN2) MIN. BOLT THROW - 1/2 INCH 0 0 0 1 2 2 0 1 Mason City, Iowa, 50401 LISTED FIRE DOOR AND TRANSOM 1 HOUR RATING ® TEMP. RISE-30 MINS.-250ËšF. MAX. MIN. LATCH THROW - 1/2 INCH DO NOT REMOVE OR COVER THIS APPROVED HARDWARE REQUIRED LABEL FOR SINGLE SWING INSTALLATION ONLY WHI- GRAHAM Mason City, Iowa, 50401 90 Minute Singles US WARNOCK HERSEY W/N 14026 C FOR INSTALLATION SINGLY OR IN PAIRS INCLUDING DOUBLE EGRESS SEE INSTALLATION INSTRUCTIONS DO NOT COVER OR REMOVE THIS LABEL LISTED FIRE DOOR 1-1/2 HOUR RATINGS TEMP. RISE @ 30 MINS. 250ËšF. MAX. (WHERE LITES DO NOT EXCEED 100 IN2) >650ËšF (LITES>100 IN2) MIN. BOLT THROW - 1/2 INCH WHI- GRAHAM 60 Minute Singles 90 Minute Singles & Pairs MASON CITY IOWA, 50401 LISTED FIRE DOOR AND TRANSOM 3/4 HOUR RATING MIN. LATCH THROW - 1/2 INCH DO NOT REMOVE OR COVER THIS FOR SINGLE SWING INSTALLATION ONLY LABEL APPROVED HARDWARE REQUIRED 60 Minute Singles & Pairs GRAHAM MFG. CORP. MASON CITY IOWA, 50401 45 Minute Singles C 0 0 1 7 0 2 0 1 LISTED FIRE DOOR 3/4 HOUR RATING MIN. LATCH THROW - 1/2 INCH FOR INSTALLATION SINGLEY OR IN PAIRS INCLUDING DOUBLE EGRESS SEE INSTALLATION INSTRUCTIONS MASON CITY IOWA, 50401 GRAHAM MFG. CORP. 45 Minute Singles & Pairs GRAHAM MFG. CORP. WHI- APPROVED HARDWARE REQUIRED FOR SINGLE SWING INSTALLATION ONLY GRAHAM LISTED 1-1/2 HOUR FIRE DOOR AND TRANSOM TEMP. RISE-30 MINS-250ËšF. MAX. ® MIN. LATCH THROW - 1/2 INCH WHI- DO NOT REMOVE OR COVER THIS APPROVED HARDWARE REQUIRED FOR SINGLE SWING INSTALLATION ONLY LABEL GRAHAM Mason City Iowa, 50401 34 Architectural 5-Ply Specification Technical Manual June, 2013 Supplemental Fire Door Labels Surface Mounted Hardware Fire Exit Hardware Lable THIS FIRE DOOR MUST BE INSTALLED WITH APPROVED OR LISTED SURFACE MOUNTED HARDWARE. ANY OTHER HARDWARE SHALL VOID THE LABEL. W/N 00106 FIRE DOOR TO BE EQUIPPED WITH FIRE EXIT HARDWARE W/N 00116 Positive Pressure MEETS UBC 7-2-97/UL 10C POSITIVE PRESSURE TEST REQUIREMENTS SMOKE & DRAFT CONTROL RATING REQUIRES A LISTED GASKET. SEE INSTALLATION INSTRUCTIONS. S W/N 00100 Neutral Pressure Fire Door Installation Instructions WARNING – This door has been labeled for compliance with NFPA 252 and UL 10b Neutral Pressure requirements. The validity of this label requires application of qualified components and hardware at installation. Failure to use approved listed hardware or drill pilot holes will void the fire label and the warranty. Category A Positive pressure Fire Door Installation Instructions WARNING – This door has been labeled for compliance with UBC Standard 7-2 1997 and UL 10c Positive Pressure requirements. The validity of this label requires application of qualified components and hardware at installation. Failure to use approved listed hardware or drill pilot holes will void the fire label and the warranty. SPECIAL HARDWARE – CVR latch and EPT preps 40” above finished floor require the application of Tecnofire 2000 or Pemko HSS2000 intumescent lining the prep. Top flushbolts require 1” wide Tecnofire or two strips of Pemko HSS2000 applied across the top of the flushbolt. SMOKE/DRAFT CONTROL – Listed Category H Smoke and Draft Control Gasket complying with UBC 7-2 1997 Part I and Part II shall be installed in the opening. If using the Pemko S88 seal as listed above, no other Smoke/Draft seal is required. Category B Positive pressure Fire Door Installation Instructions WARNING – This door has been labeled for compliance with UBC Standard 7-2 1997 and UL 10c Positive Pressure requirements. The validity of this label requires application of qualified components and hardware at installation. Failure to use approved listed hardware or drill pilot holes will void the fire label and warranty. EDGE SEALS – 20 Minute doors require a Pemko S88 seal to comply with Positive Pressure listing. Higher rated doors do not require any additional edge seal system. SPECIAL NOTES FOR ALL FIRE DOORS DO NOT REMOVE METAL FIRE RATING LABEL FROM THIS DOOR! DO NOT trim for width and height. CLEARANCES – Proper clearance of 1/8” at door top and hinge/latch edges must be maintained. MORTISE HINGES – USE ONLY #12 X 1-1/4” Threaded-to-the-head steel wood screws for application. Pre-drill 5/32” pilot holes for all screws. SURFACE MOUNTED BUILDERS HARDWARE – Attach with steel throughbolts only, unless interior blocking is provided. LOCKS & LATCHES – Attach with threaded-to-the-head steel wood screws. Pre-drill proper pilot holes for screws FRAMES – This door shall be installed in a listed and labeled frame of equal or greater fire rating made of 16 or 18 gauge steel, wood, or other material. Architectural Accessory Details Technical Manual February, 2014 Contents Construction Details1 Wood Moulding2 Louver Unites - Wood and Metal 4 Vision Panels - Wood and Metal 5 Factory Installed Glass6 Astragals/Edges9 Dutch Door10-15 Door with Transoms16-21 Wicket Door22 Special machining - Rabbiets/Radius Edge 23 Fire Door Plant-Ons24 Full Glass / Full Warranty Door 26 ElectroLynx27 1 Construction Details Technical Manual October, 2013 Meeting Edge Options General Moulding Requirements Species shall match or be compatible with face veneer or laminate No Bevel Bevel Flat Astragal Specify transparent or opaque finish. Moulding shall be free of open defects, shake, splits, or doze Rabbeted Parallel Bevel Dbl. Egress Metal Edge Guards/Astragal Metal Edge Guards Moulding must be smooth and free of visibale knife, saw or sanding marks Specify from the options on the left: Glazing Options Graham Standard Minimums Flush Mouldings All cutouts for metal or wood vision panels must be a minimum of 5” (152 mm) from the edge of the door and/or other cutouts for louvers, locks, closers or other hardware. This 5” (152 mm) distance must be maintained or the fire label and warranty will be voided. For non-fire rated doors, the distance may be decreased to 5” (127 mm). Less than 5” (127 mm) may affect the warranty Metal Vision Frame Lip Moulding Using a 10” (254 mm) margin between the edge of the door and the edge of any cutout near the lock area will eliminate most label and warranty conflicts. 2 Wood Mouldings Technical Manual June, 2011 Lip Moulding for Lites 3 2 1 1. Matching specie to door face veneer for Premium grade. For use with 1-3/4” thick doors M2G - Flat Lip Moulding 15/16” wide x 5/8” thick, 3/32” radius. M3G - Beveled Lip Moulding 15/16” wide x 3/8” thick, 3/32” radius 2. Wire Brad - Lip Moulding is factory attached. 3. 1/4” Glazing - Glazing materials are not included. 4. Beveled back for glazing compound or 1/16” tape (not included). 5. Lites - Order size - visible glass size Cutout size = visible glass + (2 x moulding profile) Glass size = cutout - 1/4” wide - 1/4” high 4 15/16” 15/16” 3/32” 3/32” 3/8” 3/8” 5/8” 11/16” 5/8” 11/16” M2G M3G Flush Moulding for Lites 3 2 1. Matching specie to door face veneer for Premium grade. For use with 1-3/4” thick doors M6G - Flush Moulding 11/16” wide x 3/8” thick, 3/32” radius. 2. Wire Brad - Flush Moulding is factory attached. 3. 1/4” Glazing - Glazing materials are not included. 4. Beveled back for glazing compound or 1/16” tape (not included). 5. Lites - Order size - visible glass size Cutout size = visible glass + (2 x moulding profile) Glass size = cutout - 1/4” wide - 1/4” high 1 4 3/32” 3/8” 11/16” M6G 3 Wood Mouldings Technical Manual August, 2011 Fire Rated Flush Wood Moulding for Lites 1. 2. 3. 4. Available with 45, 60 and 90 minute fire rated (mineral core) doors. Factory installed: glass, glazing material, glazing bead, clips, nails, provided. Flush Moulding Profile: MF3 Available Species: Red Oak, Natural Birch, White Maple, Cherry, Mahogany, and Walnut. Contact you Customer Service Professional for availability of other species. 5. Glass: 1/4” thick nominal wired glass or 3/16” thick nominal ceramic 6. Cutout Size and Glass Size: (100 in2 maximum) Cutout Width = Visible Glass Width + 1.500” Cutout Height = Visible Glass Height + 1.500” Glass Width = Visible Glass Width + 1.375” Glass Height = Visible Glass Height + 1.375” 3/4” MF3 4 Louver Units Technical Manual June, 2011 V-Slat Wood Louver 1 1. L100 Wood Non-Vision Louver Unit - 3/4” wide, 33% free air movement. Matching specie to door face veneer for Premium grade. For use with 1-3/4” thick doors. Specify louver size the same as cutout size. 1-3/8” thick doors require framed louvers. Louvers may not be installed in 20 minute fire doors. M2W - Flat Lip Moulding 11/16” wide x 5/8” thick, 3/32” radius. M6W - Flush Moulding 7/16” wide x 3/8” thick, 3/32” radius 2. Wire Brad - Mouldings are factory attached. Louvers are not factory installed as standard. Louvers may be facorty installed as an option. 3. Field installation may require the use of glazing tape for proper fit. 1/2” 3 3/4” 2 11/16” 3/32” 3/32” 3/8” 5/8” 7/16” 7/16” M2W M6 W V-Slat Metal Louver 1 1/2” 3 1. L600 Metal Non-Vision Louver Unit - 1-1/16” wide, 20 gauge steel, 50% free air movement. For use with 1-3/4” thick doors. 1-3/8” thick doors require framed louvers. Louver cutout is 1/8” less then order size. Louvers may not be installed in 20 minute fire doors. M2M - Flat Lip Moulding 9/16” wide x 5/8” thick, 3/32” radius. M6M - Flush Moulding 5/16” wide x 3/8” thick, 3/32” radius 2. Wire Brad - Mouldings are factory attached. Louvers are not factory installed. Louvers may be facorty installed as an option. 3. Field installation may require the use of glazing tape for proper fit. 1/16” 2 9/16” 3/32” 3/32” 3/8” 5/8” 5/16” M2M 5/16” M6M Metal Fusible Link Louver 3 1 2 1. L1900A Framed Metal Non-Vision Louver Unit - Fire rated fusible link unit for use with 45, 60 or 90 minute fire doors. 1-3/4” wide. 135 degree F fusible link. 40% free air movement. For use with 1-3/4” thick doors only. Not factory installed. Louvers may not be installed in 20 minute fire doors. 2. Stell mounting frame overlaps door face 1”. 3. Through bolt applied. Security screws are available by option. 4. Metal fusible link louvers will not be factory installed. 5 Vision Panels Technical Manual June, 2011 Fire rated Metal Vision Panel 1. M110 Metal Vision Frame - Fire rated for 20, 45, 60 and 90 minute fire door applications. 18 gauge steel with mitered, round corners that are braced and welded. Available wood veneer wrapped as an option. Low profile for hardware clearance. 2. Metal frame and glazing support clip. 3. Vandal proof binder screw. 4. For 1/4” thick listed glazing (not included). Note: No glazing compound or tape is required. Not factory installed. 5. Fire rated metal vision panels will be factory installed. 6. Lites - Order size = visible glass size Cutout size = visible glass size + 1-1/2” side + 1-1/2” high Glass size = visible glass size + 3/4” wide + 3/4” high 7. Listed for UL10b and UL10c. 4 3 1 2 Note: Custom shapes for specialty lites must be specified for visible glass size and cutout size. 4 1 3 2 4 20 Minute Moulding for Lites 1. Matching specie to door face veneer for Premium grade. For use with 1-3/4” thick 20 minute rated fire doors. M2L - Beveled Lip Moulding 1” wide x 3/4” thick. M2F - Beveled Flush Moulding 3/4” wide x 1/2” thick. 2. Metal glazing support clip. 3. Glazing compound or tape required for proper fit (not included). 4. For 1/4” thick listed glazing (not included). Size are visible glass size. Cutouts are 1” larger in width and height. Custom shapes for specialty lites must be specified for visible glass size and cutout size. 5. Lites - Order size = visible glass size Cutout size = visible glass size + (2 x moulding profile) Glass size = cutout - 1/4” wide - 1/4” high 6. Listed for UL10b and UL10c. Note: Custom shapes for specialty lites must be specified for visible glass size and cutout size. 11/16” 1/2” 1/2” 1/2” 9/32” 1 1” 3 2 M2F M2L 6 Factory Installed Glass Technical Manual April, 2013 PYRAN® PLATINUM F (FIG03) Glass Description CERAMIC, FILMED FIRE AND SAFETY RATED GLASS BRAND: PYRAN PLATINUM F GRADE: PREMIUM THICKNESS: 3/16” NOMINAL WARRANTY: 3 YEAR LIMITED INCLUDES: GLAZING TAPE AND SETTING BLOCKS AS REQUIRED IMPACT SAFETY RATING: CPSC 16CFR1201, CAT I AND CAT II FIRE LISTINGS UL AND INTERTEK/WARNOCKHERSEY APPROVED, POSITIVE PRESSURE. GLASS IS MARKED IN ACCORDANCE WITH INTERNATIONAL BUILDING CODE SECTION 715.4.6 AND 2406 RATING MAXIMUM EXPOSED AREA MAXIMUM WIDTH MAXIMUM HEIGHT CORE TYPE 20, 45 1296 36 54 Mineral, Particleboard, Stave Lumber, Engineered Composite, Agrifiber 1 20, 45 2550 34 75 Mineral, Particleboard, Stave Lumber, Engineered Composite 2 60* 900 12 75 Mineral 2 60* 864 24 36 Mineral 60, 90 1296 24 54 Mineral Temp Rise 100 12 33 Mineral NOTES 2 * 2 lites max 1 Same as above PEMKO FG3000845 2 Same as above PEMKO FG3000890 PYRAN® PLATINUM L (FIG04) Glass Description CERAMIC, LAMINATED FIRE AND SAFETY RATED GLASS BRAND: PYRAN PLATINUM L GRADE: PREMIUM THICKNESS: 3/8” NOMINAL WARRANTY: 5 YEAR LIMITED INCLUDES: GLAZING TAPE AND SETTING BLOCKS AS REQUIRED IMPACT SAFETY RATING: CPSC 16CFR1201, CAT I AND CAT II FIRE LISTINGS UL AND INTERTEK/WARNOCKHERSEY APPROVED, POSITIVE PRESSURE. GLASS IS MARKED IN ACCORDANCE WITH INTERNATIONAL BUILDING CODE SECTION 715.4.6 AND 2406 NOTES 1 RATING MAXIMUM EXPOSED AREA MAXIMUM WIDTH MAXIMUM HEIGHT CORE TYPE 20, 45 1296 36 54 Mineral, Particleboard, Stave Lumber, Engineered Composite, Agrifiber 20, 45 2550 34 75 Mineral, Particleboard, Stave Lumber, Engineered Composite 2 60* 900 12 75 Mineral 2 60* 864 24 36 Mineral 2 60, 90 1296 24 54 Mineral Temp Rise 100 12 33 Mineral * 2 lites max 1 Same as above PEMKO FG3000845 2 Same as above PEMKO FG3000890 7 Factory Installed Glass Technical Manual April, 2013 FIRELITE® NT (FIG05) Glass Description CERAMIC, FILMED FIRE AND SAFETY RATED GLASS BRAND: FIRELITE NT GRADE: PREMIUM THICKNESS: 3/16” NOMINAL WARRANTY: 3 YEAR LIMITED INCLUDES: GLAZING TAPE AND SETTING BLOCKS AS REQUIRED IMPACT SAFETY RATING: CPSC 16CFR1201, CAT I AND CAT II FIRE LISTINGS UL APPROVED, POSITIVE PRESSURE. GLASS IS MARKED IN ACCORDANCE WITH INTERNATIONAL BUILDING CODE SECTION 715.4.6 AND 2406 RATING MAXIMUM EXPOSED AREA MAXIMUM WIDTH MAXIMUM HEIGHT CORE TYPE 20, 45 1296 36 54 Mineral, Particleboard, Stave Lumber, Engineered Composite, Agrifiber 1 20, 45 2856 34 84 Mineral, Particleboard, Stave Lumber, Engineered Composite 2 60* 960 12 80 Mineral 2 60* 864 24 36 Mineral 2 60, 90 1296 24 54 Mineral Temp Rise 100 12 33 Mineral NOTES * 2 lites max 1 Same as above PEMKO FG3000845 2 Same as above PEMKO FG3000890 FIRELITE® PLUS (FIG06) Glass Description CERAMIC, LAMINATED FIRE AND SAFETY RATED GLASS BRAND: FIRELITE PLUS GRADE: PREMIUM THICKNESS: 5/16” NOMINAL WARRANTY: 5 YEAR LIMITED INCLUDES: GLAZING TAPE AND SETTING BLOCKS AS REQUIRED IMPACT SAFETY RATING: CPSC 16CFR1201, CAT I AND CAT II FIRE LISTINGS UL APPROVED, POSITIVE PRESSURE. GLASS IS MARKED IN ACCORDANCE WITH INTERNATIONAL BUILDING CODE SECTION 715.4.6 AND 2406 RATING MAXIMUM EXPOSED AREA MAXIMUM WIDTH MAXIMUM HEIGHT CORE TYPE 20, 45 1296 36 54 Mineral, Particleboard, Stave Lumber, Engineered Composite, Agrifiber 1 20, 45 2856 34 84 Mineral, Particleboard, Stave Lumber, Engineered Composite 2 60* 960 12 80 Mineral NOTES 2 60* 864 24 36 Mineral 2 60, 90 1296 24 54 Mineral Temp Rise 100 12 33 Mineral * 2 lites max 1 Same as above PEMKO FG3000845 2 Same as above PEMKO FG3000890 8 Factory Installed Glass Technical Manual December, 2010 1/4” TEMPERED (FIG01) Glass Description 1/4” CLEAR TEMPERED IMPACT SAFETY RATED GLASS QUALITY RATING: Q3, ASTM C1036-06 THICKNESS: 1/4” NOMINAL WARRANTY: 1 YEAR LIMITED INCLUDES: GLAZING TAPE AND SETTING BLOCKS AS REQUIRED IMPACT SAFETY RATING: CPSC 16CFR1201, CAT I AND CAT II GLASS IS MARKED IN ACCORDANCE WITH INTERNATIONAL BUILDING CODE SECTION 2406 NOT FOR USE ON FIRE RATED DOORS 1/4” FILMED WIRE (FIG02) Glass Description 1/4” FILM WIRE, FIRE AND IMPACT SAFETY RATED GLASS QUALITY RATING: Q3, ASTM C1036-06 THICKNESS: 1/4” NOMINAL WARRANTY: 1 YEAR LIMITED INCLUDES: GLAZING TAPE AND SETTING BLOCKS AS REQUIRED IMPACT SAFETY RATING: CPSC 16CFR1201, CAT I AND CAT II FIRE LISTINGS UL AND INTERTEK/WARNOCKHERSEY APPROVED, POSITIVE PRESSURE. GLASS IS MARKED IN ACCORDANCE WITH INTERNATIONAL BUILDING CODE SECTION 715.4.6 AND 2406 RATING MAXIMUM EXPOSED AREA MAXIMUM WIDTH MAXIMUM HEIGHT CORE TYPE 20, 45 1296 36 54 Mineral, Particleboard, Stave Lumber, Engineered Composite, Agrifiber 60, 90 * 300 15 33 Mineral 100 12 33 Mineral Temp Rise * Non Temp Rise 9 Astragals/Edges Technical Manual June, 2011 Flat Wood Astragal 1. A1 Wood Astragal - 2” wide, 1/2” thick, 1/4” radius on face edges. Matching specie to door face veneer for Premium grade. For use with 1-3/4” or 1-3/8” thick doors. 2. May be applied using wood screws and adhesive. 3. Not for use on any 45, 60 or 90 minute fire rated doors. Flat wood astragals may be applied to 20 minute neutral pressure tested pairs with Firestop metting edges. 1 Metal Astragal & Edge 3 1. M207. metal Edge Set With Overlapping Astragal - 16 gauge welded astragal overlaps meeting edge 1”. Approved for 20, 45, 60 and 90 minute fire door applications. Available wood veneer wrapped as an option. May be specified unmachined or machined for builders hardware. 2. 20 gauge wrap-around metal edge overpals meeting stile 1”. 3. Phillips Flat head Screws - #8 x 3/4” 12” on center (included). Note: Overlapping astragals are no longer required for fire rated pairs. 1 2 Double Metal Edge 2 1 1. M208 Double Metal Edge Set - 20 gauge wrap-around metal edge overlaps metting stiles of doors 1”. Approved for 20, 45, 60 and 90 minute fire door applications. Available wood veneer wrapped as an option. may be specified unmachined or machined for builders hardware. 2. Phillips Flat head Screws - #8 x 3/4”, 12” on center (included). Note: Double metal edges are no longer required on 20, 45, 60 or 90 minute paris if doors are specified to be without metal edges. Requires special interior blocking profiles. 3. Also available with 5” wrap-around metal edges for use with the application of concealed vertical rod exit devices in the M250 series. 10 Dutch Door (Non Fire Rated) Technical Manual June, 2011 General Notes Allow for shelf thickness when specifying hardware. Standard shelf is 1.125” (28 mm) thick wood, 1 side only. Standard wood shelf sits between leaves. Shelf and supports are not factory installed Note if shelf is not required. Note if other than standard shelf is required. Dutch doors are available in GPD or GCD bonded consturction only. 8. GPD has matching bottom rail in top leaf. GCD has non-matching bottom rail in top leaf. 9. Dutch doors are available in single openings up to 4’0” x 8’0”. Dutch doors are available in paired openings up to 8’0” x 8’0”. Height By Specification 1. 2. 3. 4. 5. 6. 7. 1-3/4” (includes shelf) Height By Specification 1/8” 8” Shelf 4” 1-1/8” 4” Shelf Bracket 11 Dutch Door (Non Fire Rated) Technical Manual June, 2011 NON RATED DUTCH DOOR TOP LEAF 2” Wood Rails (Min.) 1-1/8” Wood Shelf 2” Wood Rails (Min.) General Notes 1. Dutch doors may be provided with: a. Straight cut metting edges of top and bottom leaf. b. Rabbeted metting edges of top and bottom leaf. 2. Standard clearnace between top leaf and bottom leaf of Dutch doors is 3/16”. 3. Dutch door latching may be cylindrical, mortise or flushbolt latches that latch: a. top leaf into bottom leaf, bottom leaf into frame. b. top leaf into bottom leaf, top leaf into frame. c. top leaf into frame, bottom leaf into frame. BOTTOM LEAF EXAMPLE OF LATCHING CONFIGURATION TOP LEAF TOP LEAF BOTTOM LEAF BOTTOM LEAF ACTIVE LEAF INACTIVE LEAF PAIR OF DUTCH DOORS 12 Dutch Door (20 Minute Fire Rated) Technical Manual June, 2011 General Notes Height By Specification 1. 2. 3. 4. 5. 6. 7. (includes shelf) Height By Specification 1/8” Allow for shelf thickness when specifying hardware. Standard shelf is 1.125” (28 mm) thick wood, 1 side only. Standard wood shelf sits between leaves. Shelf and supports are not factory installed Note if shelf is not required. Note if other than standard shelf is required. Dutch doors are available in GPD or GCD bonded consturction only. 8. GPD has Firestop bottom rail in top leaf. Firestop top rail in bottom leaf. GCD has Firestop bottom rail in top leaf, Firestop top rail in bottom leaf. 9. Dutch doors are not available in 90 minute neutral pressure tested construction. 10. Positive pressure fire tested Dutch door constructions are not available. 11. Dutch doors are available in 20 minute fire rated single openings up to 4’0” x 8’0”. 12. Dutch doors are available in 20 minute fire rated paired openings up to 8’0” x 8’0”. 1-3/4” 8” Shelf 1-1/8” 4” 4” Shelf Bracket 13 Dutch Door (20 Minute Fire Rated) Technical Manual June, 2011 20 MINUTE DUTCH DOOR TOP LEAF 2” wide Firestop Rails (Min.) Intumescent 1-1/8” Wood Shelf 2” wide Firestop Rails (Min.) BOTTOM LEAF General Notes 1. 20 minute Dutch doors may be provided with one of these: a. An overlapping astragal applied to the bottom rail of the top leaf b. Intumescent fire seal installed in the bottom rail of the top leaf. c. Standard wood shelf sits between leaves. 2. A maximum 1/8” (3.2 mm) clearance between top leaf and bottom leaf of fire rated Dutch doors is allowed. 3. Fire rated Dutch doors require both leaves to be self latching. Leaf to leaf or leaf to frame. 4. Fire rated Dutch door latching is limited to cylindrical or mortise latches that latch: a. top leaf into bottom leaf, bottom leaf into frame. b. top leaf into bottom leaf, top leaf into frame. c. top leaf into frame, bottom leaf into frame. 5. Flushbolts are allowed on the inactive leaves of a pair. EXAMPLE OF LATCHING CONFIGURATION TOP LEAF TOP LEAF BOTTOM LEAF BOTTOM LEAF ACTIVE LEAF INACTIVE LEAF PAIR OF DUTCH DOORS 14 Dutch Door (45/60 Minute Fire Rated) Technical Manual June, 2011 General Notes Height By Specification 1. 2. 3. 4. 5. 6. 7. (includes shelf) Height By Specification 1/8” Allow for shelf thickness when specifying hardware. Standard shelf is 1.125” (28 mm) thick wood, 1 side only. Standard wood shelf butts to face of bottom leaf. Shelf and supports are not factory installed Note if shelf is not required. Note if other than standard shelf is required. Dutch doors are available in GPD or GCD bonded consturction only. 8. GPD has Firestop bottom rail in top leaf. Firestop top rail in bottom leaf. GCD has Firestop bottom rail in top leaf, Firestop top rail in bottom leaf. 9. Dutch doors are not available in 90 minute neutral pressure tested construction. 10. Positive pressure fire tested Dutch door constructions are not available. 11. Dutch doors are available in 45/60 minute fire rated single openings up to 4’0” x 8’0”. 12. Dutch doors are not available in 45/60 minute fire rated paired openings. 1-3/4” 8” Shelf 1-1/8” 4” 4” Shelf Bracket 15 Dutch Door (45/60 Minute Fire Rated) Technical Manual June, 2011 45/60 MINUTE DUTCH DOOR TOP LEAF 2” wide Firestop Rails (Min.) Intumescent 1-1/8” Wood Shelf 2” wide Firestop Rails (Min.) BOTTOM LEAF EXAMPLE OF LATCHING CONFIGURATION TOP LEAF TOP LEAF BOTTOM LEAF BOTTOM LEAF General Notes 1. 45/60 minute Dutch doors may be provided with one of these: a. An overlapping astragal applied to the bottom rail of the top leaf b. Intumescent fire seal installed in the bottom rail of the top leaf. c. Standard wood shelf sits between leaves. 2. A maximum 1/8” (3.2 mm) clearance between top leaf and bottom leaf of fire rated Dutch doors is allowed. 3. Fire rated Dutch doors require both leaves to be self latching. Leaf to leaf or leaf to frame. 4. Fire rated Dutch door latching is limited to cylindrical or mortise latches that latch: a. top leaf into bottom leaf, bottom leaf into frame. b. top leaf into bottom leaf, top leaf into frame. c. top leaf into frame, bottom leaf into frame. 16 Door with Transoms (Non Fire Rated) Technical Manual June, 2011 Non-rated Doors with Transoms 1. Doors with transoms are available with or without frame transom bars in single or paired openings. 2. Meeting edges of transoms and doors in openings without transom bars may be straight cut or rabbeted. See standard rabbet detail. 3. Doors with transoms are available in GPD and GCD bonded constructions only. 4. GPD has matching rails at bottom of transom and top of door. GCD has nonmatching rails at bottom of transom and top of door. 5. Spring bolts are required for installation of transom panels. Springbolts must be placed a minimum of 2” (51 mm) from each corner. Panels up to 18” (458 mm) in height require 2 springbolts per side. Panels up to 36” (916 mm) in height require 3 springbolts per side. Panels up to 40” (1220 mm) in height require 4 springbolts per side. 6. Doors with transoms are available in single openings up to 4’0” x 10”0”. Maximum transom panel size in a single opening up to 4’0” wide x 3’4” high. Doors with transoms are available in paired openings up to 8’0” x 10’0”. Maximum transom panel size is a paired opening is 8’0” wide x 3’4” high. 17 Doors with Tramsoms (Non-Rated) Technical Manual June, 2011 NON RATED DOOR WITH TRANSOM Solid Wood Cores Transom 2” Wood Rails 1/8” Max. Gap 1/8” Max. Gap 2” Wood Rails Steel Astragals Solid Wood Cores 1-3/4” 1-3/4” DOOR WITH TRANSOM IN FRAME WITH MULLION Non-Rated Doors with Transoms Transom 2” Wood Rails Mullion 2” Wood Rails 1. Doors with transom may be provided with: a. Straight cut meeting edges of door and transom with an over lapping astragal. b. Straight cut meeting edges of door and transom with frame transom bar. c. Rabbeted meeting edges of door and transom. 2. A maximum 1/8” (3.2 mm) clearance between door and transom is allowed in non-rabbeted applications. 3. Transom panels must be installed using springbolts placed a minimum of 2” (51 mm) from each corner. 18 Door with Transoms (20 Minute Fire Rated) Technical Manual June, 2011 20 Minute Fire Rated Doors with Transoms 1. Transom panels must be the same construction as the 20 minute fire door. 2. Neutral pressure tested doors with transom panels may be rabbeted, or installed with a metal edge and astragal, or with a transom bar between the door and transom. Positive pressure tested doors with transom panels must be installed in a frame with a transom bar between the door and transom. 3. Transom installed over a pair of 20 minute rated doors must be separated with a frame mullion. The mullion must limit the width of each separate transom to the width of each leaf of the door pair. 4. The transom panel must be machined for spring bolts by the licensed machiner of manufacturer. The appropriate number of springbolts will be supplied by the machiner. 5. Fire rating labels will be provided on door and transom stating “Door and Transom Assembly.” 6. Fire rated transom panels must be installed using approved steel springbolts. The springbolts shall be placed 2” (51 mm) from each corner with the minimum number centered on each side. Holes must be drilled in the frame to accept the springbolts. Hole locations vary with respect to rabbeted and unrabbeted tansoms. Panels up to 18” (458 mm) in height require 2 springbolts per side. Panels up to 36” (916 mm) in height require 3 springbolts per side. Panels up to 40” (1220 mm) in height require 4 springbolts per side. 7. Maximum clearance between the frame and panel must be 1/8” (3.2 mm). 8. Doors with transoms are available in single openings up to 4’0” x 10”0”. Maximum transom panel size in a single opening up to 4’0” wide x 3’4” high. Doors with transoms are available in paired openings up to 8’0” x 10’0”. Maximum transom panel size is a paired opening is 8’0” wide x 3’4” high. Transom panels above pairs of doors must be separated by a mullion. 19 Doors with Tramsoms (20 Minute Fire Rated) Technical Manual June, 2011 20 MINUTE DOOR WITH TRANSOM Solid Wood Cores Transom 1” Wide Firestop Rails Min. 1/8” Max. Gap 1/8” Max. Gap 1” Wide Firestop Rails Min. Steel Astragals Solid Wood Cores 1-3/4” 1-3/4” 20 MINUTE DOOR WITH TRANSOM IN FRAME WITH MULLION Transom 1” Wide Firestop Rails Min. Mullion 1” Wide Firestop Rails Min. 20 Minute Doors with Transoms 1. Neutral pressure tested fire doors with transoms may be provided with: a. Straight cut meeting edges of door and transom with an over lapping astragal. b. Straight cut metting edges of door and transom with frame transom bar. c. Rabbeted meeting edges of door and transom. Positive pressure tesed fire doors with transoms must be installed in a frame with transom bar between the door and transom. 2. A maximum 1/8” (3.2 mm) clearance between door and transom is allowed in non-rabbeted applications. Maximum clearance between the frame and transom panel must be 1/8” (3.2 mm). 3. Fire rated Transom panels must be installed using approved steel springbolts. The springbolts shall be placed 2” (51 mm) from each corner with the minimum number centered on each side. Holes must be drilled in the frame to accept the springbolts. Hole locations vary with respect to rabbeted and unrabbeted transoms. Panels up to 18” (458 mm) in height require 2 springbolts per side. Panels up to 36” (916 mm) in height require 3 springbolts per side. Panels up to 40” (1220 mm) in height require 4 springbolts per side. 20 Door with Transoms (20 Minute Fire Rated) Technical Manual June, 2011 45/60/90 Minute Fire Rated Doors with Transoms 1. Transom panels must be the same construction as the 20 minute fire door. 2. Neutral pressure tested doors with transom panels may be rabbeted, or installed with a metal edge and astragal, or with a transom bar between the door and transom. Rabbeted door and transom assemblies must be constructed with minimum 5” (127 mm) Firestop bottom rail of transom and top rail of door. The rabbet must be a minimum 1/2” (13 mm) deep x 7/8” (22 mm) wide. Positive pressure tested doors with transom panels must be installed in a frame with a transom bar between the door and transom. 3. If an overhead door closer is to be installed the bottom rail of the transom and the top rail of the door must be 5” (127 mm) Firestop. When transom bar is provided the rails shall be standard Firestop or Firestop II material. 4. Transom installed over a pair of fire rated doors must be separated with a frame mullion. The mullion must limit the width of each separate transom to the width of each leaf of the door pair. 5. The transom panel must be machined for spring bolts by the licensed machiner of manufacturer. The appropriate number of springbolts will be supplied by the machiner. 6. Fire rating labels will be provided on door and transom stating “Door and Transom Assembly.” 7. Fire rated transom panels must be installed using approved steel springbolts. The springbolts shall be placed 2” (51 mm) from each corner with the minimum number centered on each side. Holes must be drilled in the frame to accept the springbolts. Panels up to 18” (458 mm) in height require 2 springbolts per side. Panels up to 36” (916 mm) in height require 3 springbolts per side. Panels up to 40” (1220 mm) in height require 4 springbolts per side. Maximum clearance between the frame and panel must be 1/8” (3.2 mm). 8. Neutral pressure tested fire doors with transoms are available in single openings up to 4’0” x 10”0”. Positive pressure tested fire doors with transoms are available in single openings up to 4’0” x 9”0”. Neutral pressure tested fire doors with transoms are available in paired openings up to 8’0” x 10”0”. Positive pressure tested fire doors with transoms are available in paired openings up to 8’0” x 9”0”. Maximum transom panel size in a single opening up to 4’0” wide x 3’4” high. Maximum transom panel size in a paired opening is 4’0” wide x 3’4” high. Transom panels above pairs of doors must be separated by a mullion. 21 Doors with Tramsoms (45/60/90 Minute Fire Rated) Technical Manual June, 2011 45/60/90 MINUTE DOOR WITH TRANSOM Transom 5” Wide Firestop Rails Min. 1/8” Max. Gap 1/8” Max. Gap 5” Wide Firestop Rails Min. Steel Astragals 1-3/4” 1-3/4” 45/60/90 MINUTE DOOR WITH TRANSOM IN FRAME WITH MULLION 45/60/90 Minute Doors with Transoms 1. Neutral pressure tested fire doors with transoms may be provided with: a. Straight cut meeting edges of door and transom Transom with an over lapping astragal. b. Straight cut metting edges of door and transom with frame transom bar. G-P Firestop Composition c. Rabbeted meeting edges of door and transom. 1” Wide Firestop Rabbeted meeting edges require 5” (127 mm) Rails Min. bottom rail of tramson and top rail of door. Positive pressure tesed fire doors with transoms must be installed in a frame with transom bar between the door and transom. 2. A maximum 1/8” (3.2 mm) clearance between door Mullion and transom is allowed in non-rabbeted applications. Maximum clearance between the frame and transom panel must be 1/8” (3.2 mm). 3. Fire rated Transom panels must be installed using approved steel springbolts. The springbolts shall be placed 2” (51 mm) from each corner with the minimum G-P Firestop Composition number centered on each side. Holes must be drilled in the frame to accept the springbolts. Hole locations vary 1” Wide Firestop with respect to rabbeted and unrabbeted transoms. Rails Min. Panels up to 18” (458 mm) in height require 2 springbolts per side. Panels up to 36” (916 mm) in height require 3 springbolts per side. Panels up to 40” (1220 mm) in height require 4 springbolts per side. 22 Wicket Doors (Standard) Technical Manual June, 2011 General Notes 1. 2. 3. 4. Requires handing of call door and wicket door. Latch/lock for call door must be suitable for rabbeted application Shelf and call door are not factory installed Available in GPD or GCD bonded constructions only. Hinged Side Unrabbeted Rabbeted Call Door 3/32” Reveal Shelf 1-1/8” Thick Shelf Wicket Door 1-3/4” 8” 2” Shelf 13/16” 4” Opening Size Call Door Size 9/16” 1-3/4” Typical Rabbet 4” Shelf Bracket 23 Special Machining Technical Manual June, 2011 Standard Rabbet General Notes 1. Provide non-vision joint between door and transom. 2. Non-fire rated wood core door/transom units hae solid matching hardwood top rail in door and bottom rail in transom. 3. Rabbets allow 1/8” spacing between door and transom when door is in closed position. 4. Available on 20-minute rated doors/transoms. 5. May be applied to 45, 60 and 90-minute fire doors. Mineral core fire door/transom units do not have matching rails. requires special construction. 6. Available on 1-3/4” thick doors only. 7. Available in GPD or GCD bonded constructions only. Note: GPD has matching bottom rail on top leaf and matching top rail on bottom leaf. GCD has non-matching bottom rail on top leaf and non-matching top rail on bottom leaf. Transom General Notes Door Radius Edge 1. Used on doors when specified using pivot hinges or when double acting door is specified. 2. When specified for application to lock stile, verify lock/latch hardware compatibility. Requires full face stile. 3. When specified for application to hinge stile, verify radius of edge with hardware template requirements. 4. Available on 1-3/4” thick doors only. 5. Available in GPD or GCD bonded constructions only. 6. Not available on any fire rated door. 7. Specify radius on hinge and lock edge. Available Radii (R) Convex Concave 2-1/2” 1-7/8” 1-1/2” 1-5/32” 1-5/32” 24 Fire Door Plant-ons Technical Manual June, 2011 General Notes Decorative Door Plant-ons are allowed on 20, 45, 60 and 90 minute labeled fire doors. The following conditions apply: 1. Type, size and configuration are limited by the door manufacturer’s tested authorities. 2. The plant-ons must be applied under label service at factory or qulaified distributor. Plant-ons may not be field applied to fire rated doors. Minimum spacing to edge of door or cutout. Profiles offered by Graham: Minimum spacing between plant-ons. 1. Graham offers the following profiles. Customers may supply assembled plant-ons in other species and profiles, provided they meet the specifications for the intended use listed below. These may also be used on non-fire rated doors. 9/16” 3/4” 1-1/2” 1-1/2” P-7 P-8 Minimum enclosed area. Twice the profile width for width of area.. 5/8” 2-3/8” P-9 Specifications 20 Minute GP 45/60 Minute GP 90 Minute Max. Profile Width: 1-3/4” 2-1/2” 2-1/2” Max. Profile Height 3/4” 3/4” 3/4” Wood Specie Douglas Fir or Denser Same Same Attachment Adhesive or Mechanical Adhesive or mechanical Adhesive 4” 4” 4” Between Plant-ons Equal or Greater than Profile Same Same Min. Enclosed Area N/A 2 Time Profile Width & Height 2 Time Profile Width & Height Mouldings may not cover in excess of 20% of door face. Mouldings may not cover in excess of 22% of door face. Mouldings may not cover in excess of 22% of door face. Spacing: to edge of door or cutout Coverage 25 Notes Technical Manual February, 2014 26 Full Glass/Full Warranty Door 8” Technical Manual June, 2011 6” 12” FULL GLASS / FULL WARRANTY DOOR Maximum Size: Thickness: Stiles: Series: Faces: Coutout Size: Mouldings: Glazing Material: Warranty: 4’0” wide x 9’0” high 1-3/4” only Laminated hardwood construction or veneer banded. Available as an option only in the GPD EC and GCD EC product lines. Two ply veneered plywood, 1/8” thick, with face veneer thickness of 1/50” minimum at 12% moisture content. Mimimum stile width is 5” from edge of door to cutout. Minimum rail width is 5” from edge of door to cutout. These dimensions actual, taken from the prefit size of the door If 20 minute fire rating is required a maximum 1296 square inches of vision area is allowed. M2G (lip), M3G (beveled lip), and M6G (flush) profiles are available. All mouldings are sized for installation with 1/4” safety tempered or wired. Moulding or lite kits are not factory attached. For non-fire rated doors, mouldings must be installed using 3/32” glazing tape on both sides of the glass and must be fastened every 8” on center using 3rd finish nails (Glazing tape and finish mails are not provided). For fire rated applications follow the installation intructions for the listed and labeled lite kit specified. With listed and labeled wood or metal kits may be specified. For non-fire rated applications 1/4” tempered safety glazing must be used. 1/4” wired glazing may be specified if desired. (Glazing is not included). For fire rated applications and listed and labeled glazing materials may be specified. When finished and installed per manufacturers specifications this product carries a full lifetime warranty against manufacturer defect on interior applications. The product is not warranted for exterior application in any event. Exterior applications are those which expose a door to extremes of temperature and/or humidity regardless of the physical placement. 27 ElectroLynx™ System Technical Manual April, 2011 THE GRAHAM ELECTROLYNX CABLE IS EQUIPPED WITH THE ELECTROLYNX SYSTEM OF PLUG IN CONNECTORS FOR FAST, EASY, CONNECTION TO SIMILARLY EQUIPPED ASSAABLOY HARDWARE. THE ELECTROLYNX CABLE HAS 12 CONDUCTORS OF 22 GA. WIFRE, WITH ELECTROLYNX CONNECTORS. POWER OVER ETHERNET (POE) IS AVAILABLE IF REQUIRED. CL 5 HINGE DOOR 3/8” MULTIPLE CABLE 4 HINGE DOOR SINGLE CABLE SINGLE CABLE 3 HINGE DOOR VERIFY CABLE LOCATION BEFORE MODIFYING DOOR OR SURFACE APPLICATION OF HARDWARE. HINGE EDGE LOCK EDGE AVAILABLE IN GPD & GCD DOORS ONLY ELECTRIC HINGE LOCATION HARDWARE LOCATION *ELECTRIC HINGE LOCATION ELECTRIC HINGE LOCATION LOCK EDGE MULTIPLE CABLE* HINGE EDGE ELECTRIC HINGE LOCATION ELECTRIFIED TRIM 3/8” *DOOR MUST BE PREPPED WITH A MINIMUM OF 4 HINGES ELECTRIC HINGE LOCATION FIRE STOP BLOCKING OR WIDER FIRE STOP STILE DEPENDING ON HARDWARE REQUIREMENTS *THE ELECTROLYNX HINGE WILL ALWAYS BE LOCATED IN THE SECOND HINGE FROM THE FLOOR MAXIMUM OF TWO RACEWAYS PER DOOR ON FIRE-RATED DOORS. CAN BE USED IN BOTH NEUTRAL & POSITIVE PRESSURE DOORS CATEGORY A & B Machining & Coordination Information Technical Manual June, 2011 Contents Factory Coordination Information Machining Fire Doors Fire Door Listings - Single Opening Fire Door Listings - Paired Opening Fire Door Listings - Double Egress Pair Obtaining Machining Authority Door Code Chart 1 2 3-4 5-6 7-8 9 10-11 Notes Technical Manual June, 2011 1 Factory Coordination Information Technical Manual June, 2011 1. Door Schedule — should include: A. Sizes, type, core, lite/louver placements, veneer, door numbering system which is the same on all schedules, lite/louver moulding requirements, prefinish specifications and sample approval data order is factory finished, prefitting and beveling instructions including undercuts, labeling requirements. B. In order to offer full warranty and label requirement, 6” (150) of core material is required between lite and lock cutouts. 2. Hardware Schedule 3. Hardware Templates or Template List 4. Frame Schedule 5. Hardware Location Sheets A. Location Sheets 1) Hinge Locations including hinge backset 2) Strike locations for each type of lock being used cylindrical, mortise, deadlock, hospital latch, etc. 6. Requested Ship Date 7. Ship to Address Some of the items that are missed most often are: 1) Prefitting/beveling specifications including undercuts. 2) Complete hardware location information (frame location sheets/shop drawings). 3) Lite-lock conflict affecting full warranty or label authority. 4) Prefinish specifications and sample approval. 5) Hardware template list or templates. 6) Lite moulding requirements 2 Machining Fire Doors Technical Manual June, 2011 What Can Legally Be Done in the Field? NFPA-80 1999 1-3.4 Preparation. Preparation of fire door assemblies for locks, latches, hinges, remotely operated or remotely monitored hardware, concealed closers, glass lights, vision panels, louvers, and astragals and the application of plant-ons and laminated overlays shall be performed in accordance with the manufacturer’s inspection service procedure and under Label Service. Exception: For Job site preparation of surface applied hardware, function holes for mortise locks, holes for labeled viewers, a maximum 3/4 in. (19-mm) wood and composite door undercutting, and protection plates (see 2-4.5) shall be permitted. Surface applied hardware is applied to the face of a door without removing material from the door other than drilling round holes through the face of the door to accommodate cylinders, spindles, similar operational elements, and through bolts. The holes shall not be permitted to exceed a diameter of 1 in. (25.4 mm) with the exception of cylinders. NOTE 1:Doors ordered undercut from the factory may not accommodate 3/4” field undercutting. Check with manufacturer before proceeding. NOTE 2:Effective approximately January 1, 1991, all machining for 20 minute doors must be performed under Label Service, except those procedures listed in Exception No. 1 above. 3 Fire Door Listings - Single Opening Technical Manual June, 2011 CONSTRUCTION Single Door Max. Width Max. Height Thickness Door/Transom Max. Height (opening) Transom Width Transom Height Straight Cut Rabbet Cut Dutch Door Max. Width Max. Height Top Leaf Height Bottom Leaf Height Shelf Core Particleboard Eng. Composite LSL Staved Lumber Mineral Composite Agrifiber Stiles Wood Wood/LSL Wood/Firestop Rails Wood LSL Wood/Firestop Firestop Door Faces Wood Veneer Hardboard MDO HPDL Pastics/Vinyls 20 Minute W Neutral 20 Minute A Positive 20 Minute B Positive 45, 60, 90 W Neutral 45, 60, 90 A Positive 45, 60, 90 B Positive 4'0" 10'0" 1-3/4" 4'0" 9'0" 1-3/4" 4'0" 9'0" 1-3/4" 4'0" 10'0" 1-3/4" 4'0" 9'0" 1-3/4" 4'0" 9'0" 1-3/4" 10'0" 4'0" 3'4" X X 9'0" 4'0" 3'4" X NA 9'0" 4'0" 3'4" X NA 10'0" 4'0" 3'4" X X 9'0" 4'0" 3'4" X NA 9'0" 4'0" 3'4" X NA 4'0" 8'0" 4'0" 4'0" X NA NA NA NA NA NA NA NA NA NA * 4'0" * 8'0" 4'0" 4'0" X ** 4’0” ** 8’0” ** 4’0” ** 4’0” NA ** 4’0” ** 8’0” ** 4’0” ** 4’0” NA X X X X X X X X X X X X X 45 Min. Only X 45 Min. Only X 45 Min. Only X X OPT X X OPT X X OPT X X X X X X X X X OPT OPT OPT X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X NA X NA X NA X 250° X 250° X 250° X Options Lock Block Wide Top Rail Wide Bottom Rail Intermediate Rail Plant-ons Raceway 3/8" Wide Stile Back Added Fire Info. Temperature Rise Hosestream Lites - Standard Max. Width Max. Height Max. Area - square inch. Louvers Max. Width Max. Height Max. Area - square inch. * 45 & 60 Min. Only 45 min. 36" 54" 1296" 36" 54" 1296" 36" 54" 1296" NA NA NA NA NA NA NA NA NA ** 60 Min. Only 36" 54" 1296" 24" 24" 576" 60/90 Min. 10" 33" 100" 45 min. 36" 54" 1296" 24" 24" 576" 60/90 Min. 10" 33" 100" 45 min. 36" 54" 1296" 24" 24" 576" 60/90 Min. 10" 33" 100" 4 Fire Door Listings - Single Opening Technical Manual June, 2011 HARDWARE Single Door 20 Minute W Neutral 20 Minute A Positive 20 Minute B Positive 45, 60, 90 W Neutral 45, 60, 90 A Positive 45, 60, 90 B Positive X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 1/2" 5" 5" 5" X X X X X X 1/2" 5" 5" 5" X X X X X X 1/2" 5" 5" 5" X X X X X X 1/2" 5" 5" 5" X X X X X X 1/2" 5" 5" 5" X X X X X X 1/2" 5" 5" 5" X X X X X X X X X X X X X X X X X X X X X X X X X 45, 60 Min. Only X X X X X 45 Min. Only X X X X X 45 Min. Only X X X X X 48" X X OPT OPT 48" NA X OPT OPT 48" NA X OPT X 48" X X 5" X 48" NA X 5” X 48" NA X 5” X NA X X NA X X NA X 45, 60 Min. Only NA X 45 Min. Only NA X 45 Min. Only NA X X X X X X X NA NA X X X X X X NA NA X X X X X X NA NA X X X 45, 60 Min. Only X NA X NA X X X 45, 60, 90 Min. X NA X NA X X X 45, 60, 90 Min. X NA X NA Hanging Mortise Hinge Surface Hinge Anchor Hinge Pivot Hinge (offset only) Continuous Hinge Securing Min. Bolt Throw Max. Cyl. Backset Max. Mortise Backset Max. Deadlock Backset 1 or 2 Point Latch Surface Rim Exit Device Mortise Rim Exit Device Surface Vertical Rod Conc. Vertical Rod* Electric Lock Closing Surface Closer Conc. Arm Only Spring Hinges Floor Closer Eletrci Pneumatic Protective Kick Plates Surface Plates Mortise Edge Surface Edge CVR Metal Edge Stops Overhead Arm Only Overhead Holder Elect. Mag. Holder Miscellaneous Viewers 1" max. Drop Bottom Seal Smoke Gasket - Surface EPT Metal Vision Panel Wood Vision Panel Fus. Link Louver Wood Louver * Some LBR or CTL concealed exit devices are available without “door to floor” thermal bolts. Call factory. 5 Fire Door Listings - Paired Opening Technical Manual June, 2011 CONSTRUCTION Pair Max. Width Max. Height Thickness Door/Transom Max. Height (opening) Transom Width Transom Height Straight Cut * Rabbet Cut Dutch Door Max. Width Max. Height Top Leaf Height Bottom Leaf Height Shelf Core Particleboard Eng. Composite LSL Staved Lumber Mineral Composite Agrifiber Stiles Wood Wood/LSL Wood/Firestop Rails Wood LSL Wood/Firestop Firestop Door Faces Wood Veneer Hardboard MDO HPDL Pastics/Vinyls Options Lock Block Wide Top Rail Wide Bottom Rail Intermediate Rail Plant-ons Raceway 3/8" Wide Stile Back Added Fire Info. Temperature Rise Hosestream 20 Minute W Neutral 20 Minute A Positive 20 Minute B Positive 45, 60, 90 W Neutral 45, 60, 90 A Positive 45, 60, 90 B Positive 8'0" 10'0" 1-3/4" 8'0" 9'0" 1-3/4" 8'0" 9'0" 1-3/4" 8'0" 9'0" 1-3/4" 8'0" 9'0" 1-3/4" 8'0" 9'0" 1-3/4" 10'0" 4'0" 3'4" X NA 9'0" 4'0" 3'4" X NA 9'0" 4'0" 3'4" X NA 9'0" 4'0" 3'4" X NA 9'0" 4'0" 3'4" X NA 9'0" 4'0" 3'4" X NA 8'0" 8'0" 4'0" 4'0" X NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA X X X X X X X X X X X X X NA X NA X NA X X OPT X X X X X X X X X X X X X X OPT X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X NA X NA X NA X 250° X 250° X 250° X Lites - Standard Max. Width Max. Height Max. Area - square inch. Louvers Max. Width Max. Height Max. Area - square inch. 45 min. 36" 54" 1296" 36" 54" 1296" 36" 54" 1296" NA NA NA NA NA NA NA NA NA * Requires use of horizontal and vertical transom bars 36" 54" 1296" 24" 24" 576" 60/90 Min. 10" 33" 100" 45 min. 36" 54" 1296" 24" 24" 576” 60/90 Min. 10" 33" 100" 45 min. 36" 54" 1296" 24" 24" 576” 60/90 Min. 10" 33" 100" 6 Fire Door Listings - Pair Opening Technical Manual June, 2011 HARDWARE Pair 20 Minute W Neutral 20 Minute A Positive 20 Minute B Positive 45, 60, 90 W Neutral 45, 60, 90 A Positive 45, 60, 90 B Positive X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 1/2" 5" 5" 5" X X X X X X X 1/2" 5" 5" 5" X X X X X X X 1/2" 5" 5" 5" X X X X X X X 1/2" 5" 5" 5" X X X X X X X 1/2" 5" 5" 5" X X X X X X X 1/2" 5" 5" 5" X X X X X X X X X X X X X X X X X X X X X X X X X X 45, 60 Only X X X X X 45 Only X X X X X 45 Only X X X X X 48" X X OPT OPT 48" NA X OPT OPT 48" NA X OPT X 48" X X 5" X 48" NA X 5” X 48" NA X 5” X NA X X NA X X NA X 45, 60 Only NA X 45 Only NA X 45 Only NA X X X X X X X NA NA X X X X X X NA NA X X X X X X NA NA X X X 45, 60 Only X NA X NA X X X 45, 60, 90 X NA X NA X X X 45, 60, 90 X NA X NA Hanging Mortise Hinge Surface Hinge Anchor Hinge Pivot Hinge (offset only) Continuous Hinge Securing Min. Bolt Throw Max. Cyl. Backset Max. Mortise Backset Max. Deadlock Backset 1 or 2 Point Latch Surface Rim Exit Device Mortise Rim Exit Device Surface Vertical Rod Conc. Vertical Rod* Electric Lock Electric Strike Closing Surface Closer Conc. Arm Only Spring Hinges Floor Closer Eletrci Pneumatic Protective Kick Plates Surface Plates Mortise Edge Surface Edge CVR Metal Edge Stops Overhead Arm Only Overhead Holder Elect. Mag. Holder Miscellaneous Viewers 1" max. Drop Bottom Seal Smoke Gasket - Surface EPT Metal Vision Panel Wood Vision Panel Fus. Link Louver Wood Louver * All SVR-LBR and CVR-LBR are going to require thermal pin preps as such. 20 & 45 min. panel - thermal pin going door to door. 60 & 90 min. panel - thermal pin going door to floor. Additional thermal pins will be supplied by customer. 7 Fire Door Listings - Double Egress Pair Technical Manual June, 2011 CONSTRUCTION Double Egress Pair Max. Width Max. Height Thickness Door/Transom Max. Height (opening) Transom Width Transom Height Straight Cut * Rabbet Cut Dutch Door Max. Width Max. Height Top Leaf Height Bottom Leaf Height Shelf Core Particleboard Eng. Composite LSL Staved Lumber Mineral Composite Agrifiber Stiles Wood Wood/LSL Wood/Firestop Rails Wood LSL Wood/Firestop Firestop Door Faces Wood Veneer Hardboard MDO HPDL Pastics/Vinyls Options Lock Block Wide Top Rail Wide Bottom Rail Intermediate Rail Plant-ons Raceway 3/8" Wide Stile Back Added Fire Info. Temperature Rise Hosestream 20 Minute W Neutral 20 Minute A Positive 20 Minute B Positive 45, 60, 90 W Neutral 45, 60, 90 A Positive 45, 60, 90 B Positive 8'0" 10'0" 1-3/4" 8'0" 8'0" 1-3/4" 8'0" 8'0" 1-3/4" 8'0" 8'0" 1-3/4" 8'0" 8'0" 1-3/4" 8'0" 8'0" 1-3/4" 10'0" 4'0" 3'4" X NA 9'0" 4'0" 3'4" X NA 9'0" 4'0" 3'4" X NA 9'0" 4'0" 3'4" X NA 9'0" 4'0" 3'4" X NA 9'0" 4'0" 3'4" X NA 8'0" 8'0" 4'0" 4'0" X NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA X X X X X X X X X X X X X NA X NA X NA X X OPT X X X X X X X X X X X X OPT X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 250° X 250° X 250° X Lites - Standard Max. Width Max. Height Max. Area - square inch. Louvers Max. Width Max. Height Max. Area - square inch. 45 min. 36" 54" 1296" 36" 54" 1296" 36" 54" 1296" NA NA NA NA NA NA NA NA NA * Required use of horizontal and vertical transom bars 36" 54" 1296" 24" 24" 576" 60/90 Min. 10" 33" 100" 45 min. 36" 54" 1296" 24" 24" 576” 60/90 Min. 10" 33" 100" 45 min. 36" 54" 1296" 24" 24" 576” 60/90 Min. 10" 33" 100" 8 Fire Door Listings - Double Egress Pair Technical Manual June, 2011 HARDWARE Double Egress Pair 20 Minute W Neutral 20 Minute A Positive 20 Minute B Positive 45, 60, 90 W Neutral 45, 60, 90 A Positive 45, 60, 90 B Positive X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 1/2" 5" 5" 5" X X X X X X X 1/2" 5" 5" 5" X X X X X X X 1/2" 5" 5" 5" X X X X X X X 1/2" 5" 5" 5" X X X X X X X 1/2" 5" 5" 5" X X X X X X X 1/2" 5" 5" 5" X X X X X X X X X X X X X X X X X X X X X X X X X X 45, 60 Only X X X X X 45 Only X X X X X 45 Only X X X X X 48" X X OPT X 48" NA X OPT X 48" NA X OPT X 48" X X 5" X 48" NA X 5” X 48" NA X 5” X NA X X NA X X NA X 45, 60 Only NA X 45 Only NA X 45 Only NA X X X X X X X NA NA X X X X X X NA NA X X X X X X NA NA X X X 45, 60 Only X NA X NA X X X 45, 60, 90 X NA X NA X X X 45, 60, 90 X NA X NA Hanging Mortise Hinge Surface Hinge Anchor Hinge Pivot Hinge (offset only) Continuous Hinge Securing Min. Bolt Throw Max. Cyl. Backset Max. Mortise Backset Max. Deadlock Backset 1 or 2 Point Latch Surface Rim Exit Device Mortise Rim Exit Device Surface Vertical Rod Conc. Vertical Rod* Electric Lock Electric Strike Closing Surface Closer Conc. Arm Only Spring Hinges Floor Closer Eletrci Pneumatic Protective Kick Plates Surface Plates Mortise Edge Surface Edge CVR Metal Edge Stops Overhead Arm Only Overhead Holder Elect. Mag. Holder Miscellaneous Viewers 1" max. Drop Bottom Seal Smoke Gasket - Surface EPT Metal Vision Panel Wood Vision Panel Fus. Link Louver Wood Louver * All SVR-LBR and CVR-LBR are going to require thermal pin preps as such. 20 & 45 min. panel - thermal pin going door to door. 60 & 90 min. panel - thermal pin going door to floor. Additional thermal pins will be supplied by customer. 9 Obtaining Machining Authority Technical Manual June, 2011 GRAHAM manufactures and machines doors utilizing authorities established by Warnock Hersey International. Warnock Hersey International is a certified testing facility, recognized and accepted by all major building code organizations such as ICBO, BOCA, and Southern Building Congress, and local authorities. Authority to machine fire doors outside the manufacturing facility may be granted by Warnock Hersey International. This authority may be granted to customers and distributors of products manufactured by GRAHAM upon completion of the following procedures: 1. A written request to GRAHAM to release our machining authority must be submitted. 2. Upon release of the machining authority by GRAHAM, Warnock Hersey will forward the necessary application forms and requirements directly to the applicant. 3. Upon completion of the application, an inspection will be scheduled by Warnock Hersey. 4. After satisfactory inspection Warnock Hersey will release the machining authorities and order the necessary labels. Code PC AF SL EC FD AC HC Code S A Code 5 7 4. Construction Description Particleboard Core Agrifiber Core Stave Lumber Core Engineered Composite Core Fire Door Core Acoustical Core Hollow Core 5. Additional Information Description Sketchface Door Acoustical Door 6. Edge Construction Description Edgebanded (available GSD & GPD Only) Hardwood Edges Code 20 45 60 90 S29 S30 S31 S35 S41 S42 S46 Code SRO RRO SWO 8. Rating Description 20 minute (PC, AF, SL, or EC cores only) 45 minute (FD core only) 60 minute (FD core only) 90 minute (FD core only) Sound Transmission Class 29 Sound Transmission Class 30 Sound Transmission Class 31 Sound Transmission Class 35 Sound Transmission Class 41 Sound Transmission Class 42 Sound Transmission Class 46 9. Species Description “A” Plain Sliced Red Oak “A” Rift Red Oak “A” Plain Sliced White Oak 7. Label All Graham fire rated products are listed and labeled under authorities extended to Graham by Warnock Hersey. Description Code Neutral Pressure Factory Machined W Machined under field label authority N Positive Pressure Category “A” Factory Machined A Machined under field label authority J Positive Pressure Category “B” Factory Machined B Machined under field label authority M Code GSD GPD GCD 3. Series Description Graham Supreme Door Graham Premium Door Graham Custom Door 2. ID Mark Enter any identification mark(s) for this line (10 characters or less) 1. Quantity Enter quantity of doors required for this line Door Code Chart SCU T01 T02 T03 T04 T05 T06 V01 V02 V03 V04 V05 V06 H01 H02 H03 H04 H05 H06 RWO RNB RWB SNB SWB FCM PSC PSW MDO PHR PRB 11. Moulding In the case of multiple lites, louvers or combinations, the moulding profile will be uniform to all cutouts unless otherwise specified.Graham will supply louvers as indicated by the code unless otherwise specified. All glazing mouldings are sized for use with 1/4 inch thick glazing materials. Custom profile mouldings will be subject to special tooling charges. Code Description M2G - lip, all glass cutouts only 2 M3G - beveled lip, all glass cutouts only 3 M6G - flush, all glass coutouts only 6 L1900 - fusible link louver F M110 - metal vision panel, all cutouts Z M2L - 20 minute beveled lip, all glass cutouts 2L M2F - 20 minute flush 2F M2W - lip / wood louver 2W M6W - flush / wood louver 6W M2M - lip / metal louver 2M M6M - flush / metal louver 6M M2G - lip lite / metal framed louver 2S M2G - lip lite / wood framed louver 2T 10. Face Type Description Code Flush F Flush with Narrow Vision FNV Flush Full Glass FG Flush Full Louver FGL Special Face Type (by special drawing) FFD For more detailed Face Types, see Face Type Chart Sketch Door™ Species Metropolitan Collection Plain Sliced Cherry Plain Sliced Red Oak Quarter Sliced Red Oak Plain Sliced White Birch Plain Sliced White Oak Rift White Oak Provence Collection Plain Sliced Cherry Plain Sliced Red Oak Quarter Sliced Red Oak Plain Sliced White Birch Plain Sliced White Oak Rift White Oak Colonial Collection Plain Sliced Cherry Plain Sliced Red Oak Quarter Sliced Red Oak Plain Sliced White Birch Plain Sliced White Oak Rift White Oak Custom Designs “A” Rift White Oak “A” Rotary Natural Birch “A” Rotary Select White Birch “A” Plain Sliced Natural Birch “A” Plain Sliced Select White Birch “A” Flat Cut Mahogany “A” Plain Sliced Cherry “A” Plain Sliced Black Walnut Medium Density Overlay Primed Hardboard Paint Grade Birch 12 Code 8 4 2 Code R L RR LR NH Code 3/3 3L 3H 0 FS Code CU C DI A M S PI RE TI DS RD SP NM 15. Hand Description Right hand hinged Left hand hinged Right hand reverse hinged Left hand reverse hinged No hand 16. Bevel Description Bevel both stile edges Bevel lock stile edge only Bevel hinge stile edge only No bevel, square edges (allows prefit) Full and square (overrides standard prefit) 17. Frame Manufacturer Description CURRIES Ceco Dittco Amweld Mesker Steelcraft Pioneer Republic Timely Dean Steel Rediframe Special, Existing No Machining 0 6 IN 8 HEIGHT 7 FT 0 4 2 13 IN 3 WIDTH FT 3S 3T 6S 6T S T DP CO FWA 14. Thickness Description 1 3/8” 1 3/4 “ 2 1/4 “ Standard clearance for prefit height = 1/8” top, 5/8” bottom or 3/4” total. Bottom clearance will vary only by frame manufacturer’s standard, special instruction or machining sheet . 13. Height Dimensions are to be entered on the orderform in nominal feet and inches. Standard clearance for prefit with = 1/8” each stile or 1/4” total for single doors or pairs with metal edges. Pairs without metal edges have a standard clearance of 3/32” each stile or 3/16” total. Any requirements other than those listed need to be identified in special instructions or on a machining sheet. 12. Width Dimensions are to be entered on the order form in nominal feet and inches. M3G - beveled lip lite / metal framed louver M3G - beveled lip lite / wood framed louver M6G - flush lite / metal framed louver M6G - flush lite / wood framed louver L600F - metal framed louver core, all cutouts L100F - wood framed louver core, all cutouts Different profile (requires special instructions) Cutout only (provide actual cutout size) Flat wood astragal Any information not provided on code or type chart is considered a special instruction. Missing information may delay the order. 10 Code 2P 4P 2D 2E 2B 4B 3 4 T SF Code < * > <> 22. Lock / Strike / Flushbolts Description Cylindrical & Mortise Locks Note: 2 3/4” backset is standard. Specify if other Gov’t 160 Mod 1” x 2 1/4” face x 2 3/4” B.S. Gov’t 161* (or 2 1/8” face bore deadlock) *If used as deadlock place “Y” in column 21 and indicate height above finished floor (standard is 48” AFF if left blank). Gov’t 161 (Lever thrubolt prep) Gov’t 86 Escutcheon Trim (1 3/4” min. width trim) Gov’t 86 Edge (pocket) only Gov’t 86 Sectional trim Card Lock - mortised Card Lock - cylindrical G2A G3 G3AE G3A CDLM CDLC G1 G2 Code 21. Deadlock Place “Y” (yes) in top half of the box if the lock used is a deadlock. If used on a fire rated door the deadlock must be self-latching. In bottom half of box, specify height above finish floor. 20. Group / Pairing Description Start the set here Set continues Stop the set here Start and stop the set *All standard transom units are continuous grain matched to the door. End grain matching is available as an option in GSD, GPD or GCD constructions only. Any door and transom combination which exceeds 10’0” in total combined height will require end grain matching. 19. Set Description Set of 2 bifold panels Set of 4 bifold panels Standard grain match pair Double egress grain match pair Set of 2 bifold panels with hardware Set of 4 bifold panels with hardware Set of 3 grain matched Set of 4 grain matched Single door with transom Single door with side panel 18. Hinge Description Weight Code 1 Pair, 3 1/2 .123 352 1 1/2 Pair, 3 1/2 .123 353 2 Pair, 3 1/2 .123 354 1 Pair, 4 .130 402 1 1/2 Pair, 4 .130 403 2 Pair, 4 .130 404 1 Pair, 4 1/2 .134 452 1 1/2 Pair, 4 1/2 .134 453 2 Pair, 4 1/2 .134 454 1 Pair, 4 1/2 .180 H452 1 1/2 Pair, 4 1/2 .180 H453 2 Pair, 4 1/2 .180 H454 1 Pair, 5 x 4 1/2 .146 502 1 1/2 Pair, 5 x 4 1/2 .146 503 2 Pair, 5 x 4 1/2 .146 504 1 Pair, 5 x 4 1/2 .190 H502 1 1/2 Pair, 5 x 4 1/2 .190 H503 2 Pair, 5 x 4 1/2 .190 H504 Blank - No Prep G19 Top Pivots PTT Bottom Pivots PTB Pivot Sets PTS intermediate Pivots PTM Pocket Pivots PTP Anchor Hinge HGA Full height continuous hinge Specify manufacturer & model Code AL AD AW BE CA DC DO FA GJ HA HS IV LO MO PQ PR RU RD SA SU SC SI TE TC VI VD VW YA 23. Hardware Manufacturer Description Alarm Lock Adams-Rite ARROW Best Cal Royal Door Controls Int. Dorma Falcon Glynn Johnson Hager Hinge HES Ives Locknectics Monarch (Wood) PDQ Hardware Precision Corbin Russwin Rockwood SARGENT Securitron Schlage Simplex Tesa Trimco Vingcard Von Duprin Von Duprin (Wood) Yale E1 E2 E3 E4 E9 E1B OBS STR CH EPT RW DB DT DTE G11 G11A G12 G12A G14C G18 G18A FPM G6 H1 H124 H136 SB FB H7 G17 G16 RL HSPC HSPM G19 Mortise Deadlock Cylindrical Deadlock Roller Latch Hospital Latch - cylindrical Hospital Latch - mortise Lock Blank Unit Locks Unit Locks (Specify Manufacturer & Location) Exit Devices Rim Rim vertical rod Mortise Concealed vertical rod SARGENT PP & PR device Push Pull Push Pull Bar Flush Pull Trim Dummy Trim Dummy Trim / Edge Prep Strikes 4 7/8” Strike with Lip 2 3/4” Strike with Lip 3 1/2” Strike without Lip (Deadlock) 2 3/4” Strike without Lip (Deadlock) Electric Strike 4 7/8” No Lip Open Back Miscellaneous Strikes Concealed Hold / Stop Electric Power Transfer Electric Raceway Door Bottom Advise Lock, Function and Type of Strike Flushbolts Top Down 12” Up 12” Top Down 24” Up 12” Top Down 36” Up 12” Surface Bolts Flushbolts (non ANSI) Corner Mount Code PR6 SL6 STB 100 125 175 200 225 250 275 300 325 350 375 380 400 425 500 550 600 625 650 675 700 775 800 850 901 902 925 950 CST 28. Prefinish Description Primed - 6 Sides Sealed - 6 Sides Sealed - Top and Bottom Clear Fallow Barley Spiced Walnut Zin Copper Russet Medium Brown Rose Cocoa Hazel Corsica Dark Walnut Cactus Medium Red Umber Wheat Buff Sandy Apricot Dark Brown Auburn Dark Red Midnight Burgandy Cayenne Ochre Sedona Custom Website: www.grahamdoors.com E-mail: graham@doorgroup.com Phone: 641-423-2444 Graham Wood Doors 525 9th St. SE Mason City, Iowa 50401 30. Special Hardware Elevation Use this field when referencing an elevation on a Graham machining sheet. 29. Blocking Profile See Blocking Profile Chart Code DE DB AE AB CE CB WA 27. Edge Description Double Metal Edge - 1” machined Double Metal Edge - 1” unmachined Astragal and Edge - 1” machined Astragal and Edge - 1” unmachined Double Metal Edge - 5” machined Double Metal Edge - 5” unmachined Wood Flat Astragal unmachined 26. Mullion Specify the manufacturers’ mullion number when used with sets 25. Trim Specify the manufacturers’ outside trim code 24. Lock Series / Function Specify the manufacturers’ lock series and function number 11