CeilAiR® OHS Series
Installation, Operation & Maintenance Manual
Appendix A - Forms
Precision Air Conditioning
Frederick, Maryland USA 21704
Telephone: (301) 620-2033 Facsimile: (301) 620-1396
Checklist for Completed Installation
❏1
Proper clearances for service access have
been maintained around equipment.
❏
2
Equipment is level and mounting fasteners
(if applicable) are tight.
❏
3
Piping completed to refrigerant or coolant loop
(if required).
❏
4
❏
5
Refrigerant charge added (if required).
❏
6
Condensate pump installed (if required).
❏
7
❏8
❏
9
All field installed piping leak tested.
❏ 14
Main power wiring connections to the
equipment, including earth ground, have
been properly installed.
❏ 15
Customer supplied main power circuit breaker
(HACR) type or fuses have proper ratings for
equipment installed.
❏ 16
All wiring connections are tight.
❏ 17
Control wiring connections completed to
evaporator and condenser/condensing unit
(if required), including wiring to wall mounted
control panel and optional controls.
❏ 18
Foreign materials have been removed from
inside and around all equipment installed
(shipping materials, construction materials,
tools, etc.).
❏ 19
Fans and blowers rotate freely without unusual
noise.
❏ 20
Inspect all piping connections for leaks during
initial operation.
Drain line connected.
Water supply line connected to humidifier
(if required).
Safety pan installed under ceiling mounted
equipment (if required).
❏ 10
Filter box installed (if required).
❏ 11
Filter (s) installed (if required).
❏ 12
Duct work completed or optional plenum
installed (if required).
❏ 13
Incoming line voltage matches equipment
nominal nameplated rating ± tolerances.
CEF-1031 Rev B 10.04.00 CRG
A-1
(Revised 09-25-01)
CeilAiR® OHS Series
Installation, Operation & Maintenance Manual
Frederick, Maryland USA 21704
Precision Air Conditioning
Telephone: (301) 620-2033
Facsimile: (301) 620-1396
Warranty Registration and Start-Up Checklist
Please fill out the following information and return to Stulz Air Technology Systems, Inc. within 30 days so that your
system can be registered for warranty purposes. Failure to register your system may affect your warranty status.
Installer's Name: ______________________________
Owner's Name:
Company Name: ______________________________
Company Name: ______________________________
Street Address: ______________________________
Street Address:
______________________________
City, State, Zip:
City, State, Zip:
______________________________
______________________________
______________________________
Model Number: _________________ Item Number: _________________ Serial Number: _________________
Has the Installation, Operation and maintenance Manual been supplied with the unit? If not, when were you told you
YES
NO
would receive it? _____________________________
❏
❏
❏ YES
❏ YES
❏ NO
❏ NO
❏ YES
❏ NO
Receiving Inspection
Was the unit received in satisfactory condition?
If not, was the damage reported to the carrier?
If the unit was damaged in transit, who was the carrier? _____________________
Has the damage been reported to SATS?
Pre-Start Up Inspection
Read The Installation, Operation and Maintenance Manual Before You Do Anything Else!
With the POWER OFF:
Are all of the support rods secured? (if applicable)
Is the unit firmly mounted and secured on the support rods? (if applicable)
Is all the wiring done in accordance with applicable codes?
Does the unit have an adequate ground?
Does the power servicing unit, match the nameplate voltage?
Has an adequate p-trap been installed on the condensate line?
Has the condensate trap been filled with water?
Has field-installed piping been leak tested?
❏ YES
❏ YES
❏ YES
❏ YES
❏ YES
❏ YES
❏ YES
❏ YES
❏ NO
❏ NO
❏ NO
❏ NO
❏ NO
❏ NO
❏ NO
❏ NO
With the POWER ON:
What is the voltage at main power terminal block? Line #1 ____ Volts Line #2 ____ Volts Line #3 ____
What is the control voltage?
____ Volts
❏ YES
Is the blower rotation correct?
Name of person filling out this form: __________________________________
(Use continuation Sheet)
CEF-1032 Rev B 12.05.00 CRG
Volts
A-2
❏ NO
Date: __________________
(Revised 09-25-01)
CeilAiR® OHS Series
Installation, Operation & Maintenance Manual
Warranty Registration and Start-Up Checklist (Cont.)
Operating Information
Refrigeration Circuit
Suction Pressure:
Discharge Pressure
Superheat:
Is sight glass clear of bubbles?
Is sight glass green or yellow?
Circuit #1
_______ PSI
_______ PSI
_______ °F
❏ YES ❏ NO
❏G ❏Y
With both circuits operating:
Return Air Temperature
_____ °F Dry Bulb
_____ °F Wet Bulb
Supply Air Temperature
_____ °F Dry Bulb
_____ °F Wet Bulb
Circuit #2
_______ PSI
_______ PSI
_______ °F
❏ YES ❏ NO
❏G ❏Y
Electrical Information
Please fill in the current draw for the components:
Line #1
Line #2
Evaporator Motor
__________ Amps
__________
Compressor #1
__________ Amps
__________
Compressor #2
__________ Amps
__________
Humidifier
__________ Amps
__________
Electric Reheat #1
__________ Amps
__________
Electric Reheat #2
__________ Amps
__________
Line #3
__________
__________
__________
__________
__________
__________
Amps
Amps
Amps
Amps
Amps
Amps
Amps
Amps
Amps
Amps
Amps
Amps
Any adjustments made?
____________________________________________________________________________________________________________________________________________________________________________________________________________
____________________________________________________________________________________________________________________________________________________________________________________________________________
Model Number: __________________
Item Number: _________________
Serial Number: __________________
With the POWER ON:
What is the voltage at main power terminal block? Line #1 ____ Volts
What is the control voltage?
_____
Is the blower rotation correct?
❏ YES ❏ NO
Line #2 ____ Volts
Line #3____ Volts
Volts
Operating Information
With both circuits operating:
Refrigeration Circuit:
Suction Pressure:
Circuit #1
_______ PSI
Circuit #2
_______ PSI
Return Air Temperature
_______ °F Dry Bulb
Discharge Pressure:
Superheat:
_______ PSI
_______ °F
_______ PSI
_______ °F
_______ °F Wet Bulb
Supply Air Temperature
Is sight glass clear of bubbles?
Is sight glass green or yellow?
❏ YES ❏ NO
❏G ❏Y
❏ YES ❏ NO
❏G ❏Y
_______ °F Dry Bulb
_______ °F Wet Bulb
Electrical Information
Please fill in the current draw for the components:
Line #1
Evaporator Motor
__________ Amps
Compressor #1
__________ Amps
Compressor #2
__________ Amps
Humidifier
__________ Amps
Electric Reheat #1
__________ Amps
Electric Reheat #2
__________ Amps
Line #2
__________ Amps
__________ Amps
__________ Amps
__________ Amps
__________ Amps
__________ Amps
Line #3
__________ Amps
__________ Amps
__________ Amps
__________ Amps
__________ Amps
__________ Amps
Any adjustments made? ________________________________________________________________________________
___________________________________________________________________________________________________
CEF-1032 Rev B 12.05.00 CRG
A-3
(Revised 09-25-01)
CeilAiR® OHS Series
Installation, Operation & Maintenance Manual
Frederick, Maryland USA 21704
Precision Air Conditioning
Telephone: (301) 620-2033
Facsimile: (301) 620-1396
Periodic General Maintenance Checks and Services Checklist
Date:
____________________________
Prepared By: ___________________________
Model Number: ____________________________
Serial Number: __________________________
Item Number:
____________________________
Monthly
Filters
❏
❏
Cleanliness
No Obstructions
Blower Section
Blower Turns
❏
Belts (if applicable)
❏
Condensate Drain
Drain is Open
❏
Condensate Pan Safety
❏
Switches Operate Freely
Miscellaneous
Check Glycol or Chilled water for Air (bleed as required)
❏
External Heat Exchanger Clean and Clear of Obstructions
❏
Humidifier Cylinder and Controls Operate Properly
❏
Semi-Annually
❏
❏
Check Refrigerant Charge (bubbles in sight glass)
Check Suction & Discharge Pressure
❏
❏
Tighten Electrical Connections
Check Contacts on Contactors
for Pitting
❏
❏
Check Glycol Solution Concentration in System
Clean Coils
❏
❏
Clean Unit as Necessary
Test the Glycol Solution
Inhibitors (flush if necessary)
❏
❏
Heat/Reheat Operational
Clean Condensate Pump
Annually
Refrigerant Systems
Chilled Water Systems
Inspect
Glycol
System
for
Leaks
and
Corrosion
Inspect Chilled Water System
❏
❏
for Leaks and Corrosion
Conduct
a
Complete
Check
of
All
Services
Listed
Conduct a Complete Check of
❏
❏
Above and Clean Unit's Interior
All Services Listed Above and
Clean Unit's Interior
Notes:
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Signature:________________________________
*** If factory assistance is required for any reason, provide the model number, serial number, and SATS item
number found on the unit nameplate. This will speed the process and ensure accuracy of information. ***
CEF-1033 Rev B 12.05.00 CRG
A-4
(Revised 09-25-01)
CeilAiR® OHS Series
Installation, Operation & Maintenance Manual
Frederick, Maryland USA 21704
Precision Air Conditioning
Telephone: (301) 620-2033
Facsimile: (301) 620-1396
Parts Inquiry Form - Stock Parts Today
Date: _________________
Please Check One:
❏ Quote for below parts
❏ Unit Specific Priced Parts List
❏ Purchase Order ___________________
Bill To:
Ship To:
Phone:
Fax:
FOB Point
Ship Via: (Check One)
(prepay & add)
Frederick, MD ❏ Next Day
❏ 2nd Day
Tag:
Attn:
Payment Details: (Check One)
❏ Terms with SATS
❏ COD
❏ Credit Card (fill in below)
SATS Item No.:____________
Card Type:
❏ VISA ❏ MasterCard
CC# __________________________
Expiration Date: _________________
Card Holder's Name:______________
❏ 3rd Day
❏ UPS Ground
Unit Information:
(Mandatory)
SATS Model No.:__________
SATS Serial No.:___________
Please fill below recommended parts to stock. Fill in quantity column. SATS will complete remaining columns.
Part Description
Quantity
SATS Part No.
Avail:
Unit Price
Total Price
Contactors (unit set)
Controller Package Includes:
Display, Control Board & Sensor
Evaporator Belt
Filters (unit set)
Fuses (unit set)
Humidifier Cylinder
Overloads (unit set)
Switch, Fan Cycling
Switch, High Pressure
Switch, Low Pressure
Prices are subject to change in 30 days
Prices do not include shipping charges
Prices do not include labor or installation
$100.00 Minimum Order
Authorized Signature (Please Print Name Also)
CEF-1034 Rev A 12.05.00 CRG
A-5
(Revised 09-25-01)
CyberONE SERIES
Installation, Operation & Maintenance Manual
Frederick, Maryland USA 21704
CyberAiR PRODUCT DIVISION
Telephone: (301) 620-2033
Facsimile: (301) 620-1396
Appendix A - Forms
Frederick, Maryland USA 21704
CyberAiR PRODUCT DIVISION
Telephone: (301) 620-2033 Facsimile: (301) 620-1396
Checklist for Completed Installation
❏1
❏2
❏3
Proper clearances for service access have
been maintained around equipment.
Equipment is level and mounting fasteners (if
applicable) are tight.
Piping completed to refrigerant or coolant loop
(if required).
❏ 13
❏ 14
❏ 15
❏4
All field installed piping leak tested.
❏5
Refrigerant charge added (if required).
❏ 16
❏6
Condensate pump installed (if required).
❏ 17
❏7
Drain line connected.
❏8
❏9
Water supply line connected to humidifier
(if required).
Safety pan installed under ceiling mounted
equipment (if required).
❏ 10
Filter box installed (if required).
❏ 11
Filter (s) installed (if required).
❏ 12
❏ 18
❏ 19
❏ 20
Incoming line voltage matches equipment
nominal nameplated rating ± tolerances.
Main power wiring connections to the equipment, including earth ground, have been
properly installed.
Customer supplied main power circuit breaker
(HACR type) or fuses have proper ratings for
equipment installed.
All wiring connections are tight.
Control wiring connections completed to
evaporator and condenser/condensing unit (if
required), including wiring to wall mounted
control panel and optional controls.
Foreign materials have been removed from
inside and around all equipment installed
(shipping materials, construction materials,
tools, etc.).
Fans and blowers rotate freely without unusual
noise.
Inspect all piping connections for leaks during
initial operation.
Duct work completed or optional plenum
installed (if required).
A-1
(Revised 4/01)
CyberONE SERIES
Installation, Operation & Maintenance Manual
Frederick, Maryland USA 21704
CyberAiR PRODUCT DIVISION
Telephone: (301) 620-2033
Facsimile: (301) 620-1396
Warranty Registration and Start-Up Checklist
Please fill out the following information and return to Stulz Air Technology Systems, Inc. within 30 days so that your
system can be registered for warranty purposes. Failure to register your system may affect your warranty status.
Installer's Name: ______________________________
Owner's Name:
Company Name: ______________________________
Company Name: ______________________________
Street Address: ______________________________
Street Address:
______________________________
City, State, Zip:
City, State, Zip:
______________________________
______________________________
______________________________
Model Number: _________________ Item Number: _________________ Serial Number: _________________
Has the Installation, Operation and maintenance Manual been supplied with the unit? If not, when were you told
you would receive it? _____________________________
❏ YES
❏ NO
❏ YES
❏ YES
❏ NO
❏ NO
Receiving Inspection
Was the unit received in satisfactory condition?
If not, was the damage reported to the carrier?
If the unit was damaged in transit, who was the carrier? _____________________
❏ YES
Has the damage been reported to SATS?
❏ NO
Pre-Start Up Inspection
Read The Installation, Operation and Maintenance Manual Before You Do Anything Else!
With the POWER OFF:
Are all of the support rods secured? (if applicable)
Is the unit firmly mounted and secured on the support rods? (if applicable)
Is all the wiring done in accordance with applicable codes?
Does the unit have an adequate ground?
Does the power servicing unit, match the nameplate voltage?
Has an adequate p-trap been installed on the condensate line?
Has the condensate trap been filled with water?
Has field-installed piping been leak tested?
❏ YES
❏ YES
❏ YES
❏ YES
❏ YES
❏ YES
❏ YES
❏ YES
❏ NO
❏ NO
❏ NO
❏ NO
❏ NO
❏ NO
❏ NO
❏ NO
With the POWER ON:
What is the voltage at main power terminal block? Line #1 ____ Volts Line #2 ____ Volts Line #3 ____ Volts
What is the control voltage?
____ Volts
❏ YES
Is the blower rotation correct?
Name of person filling out this form: __________________________________
(Use continuation Sheet)
CEF-1032 Rev A 7.20.00 CRG
A-2
❏ NO
Date: __________________
(Revised 4/01)
CyberONE SERIES
Installation, Operation & Maintenance Manual
Warranty Registration and Start-Up Checklist (Cont.)
Operating Information
Refrigeration Circuit
Suction Pressure:
Discharge Pressure
Superheat:
Is sight glass clear of bubbles?
Is sight glass green or yellow?
Circuit #1
_______ PSI
_______ PSI
_______ °F
❏ YES ❏ NO
❏G ❏Y
With both circuits operating:
Return Air Temperature
_____ °F Dry Bulb
_____ °F Wet Bulb
Supply Air Temperature
_____ °F Dry Bulb
_____ °F Wet Bulb
Circuit #2
_______ PSI
_______ PSI
_______ °F
❏ YES ❏ NO
❏G ❏Y
Electrical Information
Please fill in the current draw for the components:
Line #1
Line #2
Evaporator Motor
__________ Amps
__________
Compressor #1
__________ Amps
__________
Compressor #2
__________ Amps
__________
Humidifier
__________ Amps
__________
Electric Reheat #1
__________ Amps
__________
Electric Reheat #2
__________ Amps
__________
Line #3
__________
__________
__________
__________
__________
__________
Amps
Amps
Amps
Amps
Amps
Amps
Amps
Amps
Amps
Amps
Amps
Amps
Any adjustments made?
____________________________________________________________________________________________________________________________________________________________________________________________________________
____________________________________________________________________________________________________________________________________________________________________________________________________________
Model Number: __________________
Item Number: _________________
Serial Number: __________________
With the POWER ON
ON:
What is the voltage at main power terminal block? Line #1 ____ Volts
What is the control voltage?
_____
Is the blower rotation correct?
❏ YES ❏ NO
Line #2 ____ Volts
Line #3____ Volts
Volts
Operating Information
With both circuits operating:
Refrigeration Circuit:
Circuit #1
Circuit #2
Return Air Temperature
Suction Pressure:
Discharge Pressure:
_______ PSI
_______ PSI
_______ PSI
_______ PSI
_______ °F Dry Bulb
_______ °F Wet Bulb
Superheat:
Is sight glass clear of bubbles?
_______ °F
❏ YES ❏ NO
_______ °F
❏ YES ❏ NO
Supply Air Temperature
_______ °F Dry Bulb
Is sight glass green or yellow?
❏G
❏G
_______ °F Wet Bulb
❏Y
❏Y
Electrical Information
Please fill in the current draw for the components:
Line #1
Evaporator Motor
__________ Amps
Compressor #1
__________ Amps
Compressor #2
__________ Amps
Humidifier
__________ Amps
Electric Reheat #1
__________ Amps
Electric Reheat #2
__________ Amps
Line #2
__________ Amps
__________ Amps
__________ Amps
__________ Amps
__________ Amps
__________ Amps
Line #3
__________ Amps
__________ Amps
__________ Amps
__________ Amps
__________ Amps
__________ Amps
Any adjustments made? ________________________________________________________________________________
___________________________________________________________________________________________________
CEF-1032 Rev A 7.20.00 CRG
A-3
(Revised 4/01)
CyberONE SERIES
Installation, Operation & Maintenance Manual
Frederick, Maryland USA 21704
CyberAiR PRODUCT DIVISION
Telephone: (301) 620-2033
Facsimile: (301) 620-1396
Periodic General Maintenance Checks and Services Checklist
Date:
____________________________
Prepared By: ___________________________
Model Number: ____________________________
Serial Number: __________________________
Item Number:
____________________________
Monthly
Filters
❏
❏
Cleanliness
No Obstructions
Blower Section
Blower Turns
❏
Belts (if applicable)
❏
Condensate Drain
Drain is Open
❏
Condensate Pan Safety
❏
Switches Operate Freely
Miscellaneous
Check Glycol or Chilled Water for Air (bleed as required)
❏
External Heat Exchanger Clean and Clear of Obstructions
❏
Humidifier Cylinder and Controls Operate Properly
❏
Semi-Annually
❏
❏
Check Refrigerant Charge (bubbles in sight-glass)
Check Suction & Discharge Pressure
❏
❏
Tighten Electrical Connections
Check Contacts on Contactors
for Pitting
❏
❏
Check Glycol Solution Concentration in System
Clean Coils
❏
❏
Clean Unit as Necessary
Test the Glycol Solution
Inhibitors (flush if necessary)
❏
❏
Heat/Reheat Operational
Clean Condensate Pump
Annually
Refrigerant Systems
Chilled W
ater Systems
Water
Inspect Glycol System for Leaks and Corrosion
Inspect Chilled Water System
❏
❏
for Leaks and Corrosion
Conduct a Complete Check of All Services Listed
Conduct a Complete Check of
❏
❏
Above and Clean Unit's Interior
All Services Listed Above and
Clean Unit's Interior
Notes:
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Signature:________________________________
*** If factory assistance is required for any reason, provide the model number, serial number, and SATS item
number found on the unit nameplate. This will speed the process and ensure accuracy of information. ***
CEF-1033 Rev A 7.20.00 CRG
A-4
(Revised 4/01)
CyberONE SERIES
Installation, Operation & Maintenance Manual
Frederick, Maryland USA 21704
CyberAiR PRODUCT DIVISION
Telephone: (301) 620-2033
Facsimile: (301) 620-1396
Parts Inquiry Form - Stock Parts T
oday
Today
Date: _________________
Please Check One:
❏ Quote for below parts
❏ Unit Specific Priced Parts List
❏ Purchase Order ___________________
Bill To:
Ship To:
Phone:
Fax:
FOB Point
Ship Via: (Check One)
(prepay & add)
Frederick, MD ❏ Next Day
❏ 2nd Day
Tag:
Attn:
Payment Details: (Check One)
❏ Terms with SATS
❏ COD
❏ Credit Card (fill in below)
SATS Item No.: ___________
Card Type:
❏ VISA ❏ MasterCard
CC# __________________________
Expiration Date: _________________
Card Holder's Name:______________
❏ 3 rd Day
❏ UPS Ground
Unit Information:
(Mandatory)
SATS Model No.: __________
SATS Serial No.:___________
Please fill below recommended parts to stock. Fill in quantity column. SATS will complete remaining columns.
Part Description
Quantity
SA
TS Part No.
SATS
Avail:
Unit Price
Total Price
Contactors (unit set)
Controller Package Includes:
Display, Control Board & Sensor
Evaporator Belt
Filters (unit set)
Fuses (unit set)
Humidifier Cylinder
Overloads (unit set)
Switch, Fan Cycling
Switch, High Pressure
Switch, Low Pressure
Prices are subject to change in 30 days
Prices do not include shipping charges
Prices do not include labor or installation
$100.00 Minimum Order
Authorized Signature (Please Print Name Also)
CEF-1034 Rev A 5.30.00 CRG
A-5
(Revised 4/01)
CyberTWO SERIES
Installation, Operation & Maintenance Manual
Frederick, Maryland USA 21704
CyberAiR PRODUCT DIVISION
Telephone: (301) 620-2033
Facsimile: (301) 620-1396
Appendix A - Forms
Frederick, Maryland USA 21704
CyberAiR PRODUCT DIVISION
Telephone: (301) 620-2033 Facsimile: (301) 620-1396
Checklist for Completed Installation
❏1
❏2
❏3
Proper clearances for service access have
been maintained around equipment.
Equipment is level and mounting fasteners (if
applicable) are tight.
Piping completed to refrigerant or coolant loop
(if required).
❏ 13
❏ 14
Incoming line voltage matches equipment
nominal nameplated rating ± tolerances.
Main power wiring connections to the
equipment, including earth ground, have been
properly installed.
❏ 15
Customer supplied main power circuit breaker
❏4
All field installed piping leak tested.
❏5
Refrigerant charge added (if required).
❏ 16
All wiring connections are tight.
❏6
Condensate pump installed (if required).
❏ 17
Control wiring connections completed to
❏7
❏8
❏9
Drain line connected.
Water supply line connected to humidifier
(if required).
Filter box installed (if required).
❏
Filter (s) installed (if required).
❏ 12
evaporator and condenser/condensing unit
(if required), including wiring to wall mounted
control panel and optional controls.
❏ 18
Safety pan installed under ceiling mounted
equipment (if required).
❏ 10
11
(HACR type) or fuses have proper ratings for
equipment installed.
Duct work completed or optional plenum
installed (if required).
CEF-1031 Rev B 10.4.00 CRG
Foreign materials have been removed from
inside and around all equipment installed
(shipping materials, construction materials,
tools, etc.).
❏ 19
Fans and blowers rotate freely without unusual
noise.
❏ 20
Inspect all piping connections for leaks during
initial operation.
A-1
(Revised 04/01)
CyberTWO SERIES
Installation, Operation & Maintenance Manual
Frederick, Maryland USA 21704
CyberAiR PRODUCT DIVISION
Telephone: (301) 620-2033
Facsimile: (301) 620-1396
Warranty Registration and Start-Up Checklist
Please fill out the following information and return to Stulz Air Technology System, Inc. within 30 days so that your
system can be registered for warranty purposes. Failure to register your system may affect your warranty status.
Installer's Name: ______________________________
Owner's Name:
Company Name: ______________________________
Company Name: ______________________________
Street Address: ______________________________
Street Address:
______________________________
City, State, Zip:
City, State, Zip:
______________________________
______________________________
______________________________
Model Number: _________________ Item Number: _________________ Serial Number: _________________
Has the Installation, Operation and maintenance Manual been supplied with the unit? If not, when were you told
you would receive it? _____________________________
❏ YES
❏ NO
❏ YES
❏ YES
❏ NO
❏ NO
Receiving Inspection
Was the unit received in satisfactory condition?
If not, was the damage reported to the carrier?
If the unit was damaged in transit, who was the carrier? _____________________
❏ YES
Has the damage been reported to SATS?
❏ NO
Pre-Start Up Inspection
Read The Installation, Operation and Maintenance Manual Before You Do Anything Else!
With the POWER OFF:
Are all of the support rods secured? (if applicable)
Is the unit firmly mounted and secured on the support rods? (if applicable)
Is all the wiring done in accordance with applicable codes?
Does the unit have an adequate ground?
Does the power servicing unit, match the nameplate voltage?
Has an adequate p-trap been installed on the condensate line?
Has the condensate trap been filled with water?
Has field-installed piping been leak tested?
❏ YES
❏ YES
❏ YES
❏ YES
❏ YES
❏ YES
❏ YES
❏ YES
❏ NO
❏ NO
❏ NO
❏ NO
❏ NO
❏ NO
❏ NO
❏ NO
With the POWER ON:
What is the voltage at main power terminal block? Line #1 ____ Volts Line #2 ____ Volts Line #3 ____ Volts
What is the control voltage?
____ Volts
❏ YES
Is the blower rotation correct?
Name of person filling out this form: __________________________________
(Use continuation Sheet)
CEF-1032 Rev B 04.02.01 CRG
A-2
❏ NO
Date: __________________
(Revised 04/01)
CyberTWO SERIES
Installation, Operation & Maintenance Manual
Warranty Registration and Start-Up Checklist (Cont.)
Operating Information
Refrigeration Circuit
Suction Pressure:
Discharge Pressure
Superheat:
Is sight glass clear of bubbles?
Is sight glass green or yellow?
Circuit #1
_______ PSI
_______ PSI
_______ °F
❏ YES ❏ NO
❏G ❏Y
With both circuits operating:
Return Air Temperature
_____ °F Dry Bulb
_____ °F Wet Bulb
Supply Air Temperature
_____ °F Dry Bulb
_____ °F Wet Bulb
Circuit #2
_______ PSI
_______ PSI
_______ °F
❏ YES ❏ NO
❏G ❏Y
Electrical Information
Please fill in the current draw for the components:
Line #1
Line #2
Evaporator Motor
__________ Amps
__________
Compressor #1
__________ Amps
__________
Compressor #2
__________ Amps
__________
Humidifier
__________ Amps
__________
Electric Reheat #1
__________ Amps
__________
Electric Reheat #2
__________ Amps
__________
Line #3
__________
__________
__________
__________
__________
__________
Amps
Amps
Amps
Amps
Amps
Amps
Amps
Amps
Amps
Amps
Amps
Amps
Any adjustments made?
____________________________________________________________________________________________________________________________________________________________________________________________________________
____________________________________________________________________________________________________________________________________________________________________________________________________________
Model Number: __________________
Item Number: _________________
Serial Number: __________________
With the POWER ON
ON:
What is the voltage at main power terminal block?
Line #1 ____ Volts
What is the control voltage?
_____
Is the blower rotation correct?
❏ YES ❏ NO
Line #2 ____ Volts
Line #3____ Volts
Volts
Operating Information
With both circuits operating:
Refrigeration Circuit:
Circuit #1
Circuit #2
Return Air Temperature
Suction Pressure:
Discharge Pressure:
_______ PSI
_______ PSI
_______ PSI
_______ PSI
_______ °F Dry Bulb
_______ °F Wet Bulb
Superheat:
Is sight glass clear of bubbles?
_______ °F
❏ YES ❏ NO
_______ °F
❏ YES ❏ NO
Supply Air Temperature
_______ °F Dry Bulb
Is sight glass green or yellow?
❏G
❏G
_______ °F Wet Bulb
❏Y
❏Y
Electrical Information
Please fill in the current draw for the components:
Line #1
Evaporator Motor
__________ Amps
Compressor #1
__________ Amps
Compressor #2
__________ Amps
Humidifier
__________ Amps
Electric Reheat #1
__________ Amps
Electric Reheat #2
__________ Amps
Line #2
__________ Amps
__________ Amps
__________ Amps
__________ Amps
__________ Amps
__________ Amps
Line #3
__________ Amps
__________ Amps
__________ Amps
__________ Amps
__________ Amps
__________ Amps
Any adjustments made? ________________________________________________________________________________
___________________________________________________________________________________________________
CEF-1032 Rev B 04.02.01 CRG
A-3
(Revised 04/01)
CyberTWO SERIES
Installation, Operation & Maintenance Manual
Warranty Registration and Start-Up Checklist (Cont.)
Operating Information
Refrigeration Circuit
Suction Pressure:
Discharge Pressure
Superheat:
Is sight glass clear of bubbles?
Is sight glass green or yellow?
Circuit #1
_______ PSI
_______ PSI
_______ °F
❏ YES ❏ NO
❏G ❏Y
With both circuits operating:
Return Air Temperature
_____ °F Dry Bulb
_____ °F Wet Bulb
Supply Air Temperature
_____ °F Dry Bulb
_____ °F Wet Bulb
Circuit #2
_______ PSI
_______ PSI
_______ °F
❏ YES ❏ NO
❏G ❏Y
Electrical Information
Please fill in the current draw for the components:
Line #1
Line #2
Evaporator Motor
__________ Amps
__________
Compressor #1
__________ Amps
__________
Compressor #2
__________ Amps
__________
Humidifier
__________ Amps
__________
Electric Reheat #1
__________ Amps
__________
Electric Reheat #2
__________ Amps
__________
Line #3
__________
__________
__________
__________
__________
__________
Amps
Amps
Amps
Amps
Amps
Amps
Amps
Amps
Amps
Amps
Amps
Amps
Any adjustments made?
____________________________________________________________________________________________________________________________________________________________________________________________________________
____________________________________________________________________________________________________________________________________________________________________________________________________________
Model Number: __________________
Item Number: _________________
Serial Number: __________________
With the POWER ON
ON:
What is the voltage at main power terminal block?
Line #1 ____ Volts
What is the control voltage?
_____
Is the blower rotation correct?
❏ YES ❏ NO
Line #2 ____ Volts
Line #3____ Volts
Volts
Operating Information
With both circuits operating:
Refrigeration Circuit:
Circuit #1
Circuit #2
Return Air Temperature
Suction Pressure:
Discharge Pressure:
_______ PSI
_______ PSI
_______ PSI
_______ PSI
_______ °F Dry Bulb
_______ °F Wet Bulb
Superheat:
Is sight glass clear of bubbles?
_______ °F
❏ YES ❏ NO
_______ °F
❏ YES ❏ NO
Supply Air Temperature
_______ °F Dry Bulb
Is sight glass green or yellow?
❏G
❏G
_______ °F Wet Bulb
❏Y
❏Y
Electrical Information
Please fill in the current draw for the components:
Line #1
Evaporator Motor
__________ Amps
Compressor #1
__________ Amps
Compressor #2
__________ Amps
Humidifier
__________ Amps
Electric Reheat #1
__________ Amps
Electric Reheat #2
__________ Amps
Line #2
__________ Amps
__________ Amps
__________ Amps
__________ Amps
__________ Amps
__________ Amps
Line #3
__________ Amps
__________ Amps
__________ Amps
__________ Amps
__________ Amps
__________ Amps
Any adjustments made? ________________________________________________________________________________
___________________________________________________________________________________________________
CEF-1032 Rev B 04.02.01 CRG
A-3
(Revised 04/01)
CyberTWO SERIES
Installation, Operation & Maintenance Manual
Frederick, Maryland USA 21704
CyberAiR PRODUCT DIVISION
Telephone: (301) 620-2033
Facsimile: (301) 620-1396
Periodic General Maintenance Checks and Services Checklist
Date:
____________________________
Prepared By: ___________________________
Model Number: ____________________________
Serial Number: __________________________
Item Number:
____________________________
Monthly
Filters
❏
❏
Cleanliness
No Obstructions
Blower Section
Blower Turns
❏
Belts (if applicable)
❏
Condensate Drain
Drain is Open
❏
Condensate Pan Safety
❏
Switches Operate Freely
Miscellaneous
Check Glycol or Chilled Water for Air (bleed as required)
❏
External Heat Exchanger Clean and Clear of Obstructions
❏
Humidifier Cylinder and Controls Operate Properly
❏
Semi-Annually
❏
❏
Check Refrigerant Charge (bubbles in sight-glass)
Check Suction & Discharge Pressure
❏
❏
Tighten Electrical Connections
Check Contacts on Contactors
for Pitting
❏
❏
Check Glycol Solution Concentration in System
Clean Coils
❏
❏
Clean Unit as Necessary
Test the Glycol Solution
Inhibitors (flush if necessary)
❏
❏
Heat/Reheat Operational
Clean Condensate Pump
Annually
Refrigerant Systems
Chilled W
ater Systems
Water
Inspect Glycol System for Leaks and Corrosion
Inspect Chilled Water System
❏
❏
for Leaks and Corrosion
Conduct a Complete Check of All Services Listed
Conduct a Complete Check of
❏
❏
Above and Clean Unit's Interior
All Services Listed Above and
Clean Unit's Interior
Notes:
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Signature:________________________________
*** If factory assistance is required for any reason, provide the model number, serial number, and SATS item
number found on the unit nameplate. This will speed the process and ensure accuracy of information. ***
CEF-1033 Rev B 04.02.01 CRG
A-4
(Revised 04/01)
CyberTWO SERIES
Installation, Operation & Maintenance Manual
Frederick, Maryland USA 21704
CyberAiR PRODUCT DIVISION
Telephone: (301) 620-2033
Facsimile: (301) 620-1396
Parts Inquiry Form - Stock Parts T
oday
Today
Date: _________________
Please Check One:
❏ Quote for below parts
❏ Unit Specific Priced Parts List
❏ Purchase Order ___________________
Bill To:
Ship To:
Phone:
Fax:
FOB Point
Ship Via: (Check One)
(prepay & add)
Frederick, MD ❏ Next Day
❏ 2nd Day
Tag:
Attn:
Payment Details: (Check One)
❏ Terms with SATS
❏ COD
❏ Credit Card (fill in below)
SATS Item No.: ___________
Card Type:
❏ VISA ❏ MasterCard
CC# __________________________
Expiration Date: _________________
Card Holder's Name:______________
❏ 3 rd Day
❏ UPS Ground
Unit Information:
(Mandatory)
SATS Model No.:__________
SATS Serial No.:___________
Please fill below recommended parts to stock. Fill in quantity column. SATS will complete remaining columns.
Part Description
Quantity
SA
TS Part No.
SATS
Avail:
Unit Price
Total Price
Contactors (unit set)
Controller Package Includes:
Display, Control Board & Sensor
Evaporator Belt
Filters (unit set)
Fuses (unit set)
Humidifier Cylinder
Overloads (unit set)
Switch, Fan Cycling
Switch, High Pressure
Switch, Low Pressure
Prices are subject to change in 30 days
Prices do not include shipping charges
Prices do not include labor or installation
$100.00 Minimum Order
Authorized Signature (Please Print Name Also)
CEF-1034 Rev A 04.02.01 CRG
A-5
(Revised 04/01)
1572 Tilco Drive
Frederick, Maryland USA 21704
DESICAiR PRODUCT DIVISION
Telephone: (301) 620-2033
Facsimile: (301) 620-1396
Appendix A- Forms
Checklist for Completed Installation
1
Proper clearances for service access
have been maintained around equipment.
2
Equipment is level and mounting fasteners (if applicable) are tight.
3
Foreign materials removed from inside
and around equipment installed (shipping materials, blower lockdown bolts
construction materials, tools, etc.).
4
Blowers rotate freely without unusual
noise.
5
Filter(s) installed (if required).
6
Duct work installed and sealed against
leaks
7
Air dampers installed in ductwork (if required).
8
9
Main power wiring connections to the
equipment, including earth ground, have
been properly installed according to applicable codes.
10
Customer supplied main power branch
circuit protection device/ fuses have
proper ratings for equipment installed.
11
All control wiring completed according to
applicable codes to wall mounted control
panel, temperature/RH sensor transmitter, etc. (as applicable).
12
Control Sensors (+/-) polarity wired
correctly.
13
All control wiring completed to terminal
positions for customer control and monitoring lines.
14
All wiring connections are tight.
Incoming line voltage matches equipment nominal nameplate rating ± tolerances.
Name________________________________________ Date___________
Company_____________________________________________________
DRY Series 500 Installation, Operation &
Maintenance Manual
A-1
1572 Tilco Drive
Frederick, Maryland USA 21704
Telephone: (301) 620-2033
Facsimile: (301) 620-1396
DESICAiR PRODUCT DIVISION
Warranty Registration and Start-Up Checklist
Please fill out the following information and return to Stulz Air Technology System, Inc. (SATS) within 30 days so that your system can be registered for warranty purposes. Failure to register your system may affect your warranty status.
Installer’s Name:
Owner’s Name:
Company Name:
Company Name:
Street Address:
Street Address:
City, State, Zip:
City, State, Zip:
Model Number: _______________
Item Number:________________
Serial Number: _________________
Has the Installation, Operation and maintenance Manual been supplied with the unit?
If not, when were you told you would receive it? _____________________________
YES
NO
Receiving Inspection
Was the unit received in satisfactory condition?
YES
NO
If not, was the damage reported to the carrier?
YES
NO
YES
NO
If the unit was damaged in transit, who was the carrier? _____________________
Has the damage been reported to SATS?
Pre-Start Up Inspection
Read The Installation, Operation and Maintenance Manual Before You Do Anything Else!
With the POWER OFF:
1
Is the unit firmly secured on a level mounting surface?
YES
NO
2
Is all the wiring done in accordance with applicable codes?
YES
NO
3
Does the unit have an adequate ground?
YES
NO
4
Does the power servicing unit match the nameplate voltage?
YES
NO
5
Are external Temp, RH or other control sensors wired with correct polarity?
YES
NO
With the POWER ON:
1
What is the voltage at main power terminal
block?
2
What is the control voltage?
3
Is the blower rotation correct?
4
Static Pressure
Gauge Readings:
Process Rotor
Line #1 _____
Volts
_____
Volts
YES
______“w.g.
Line #2 _____
Volts
Line #3 _____
Volts
NO
Reactivation Rotor
Name of person filling out this form: __________________________________
______“w.g.
Date: __________________
(Use continuation Sheet)
DRY Series 500 Installation, Operation &
Maintenance Manual
A-2
1572 Tilco Drive
Frederick, Maryland USA 21704
Telephone: (301) 620-2033
Facsimile: (301) 620-1396
DESICAiR PRODUCT DIVISION
Warranty Registration and Start-Up Checklist (Cont)
Electrical Information
Fill in the current draw for the following components:
Line #1
Line #2
Line #3
FLA
__________
Amps
__________
Amps
__________
Amps
Process Blower Motor
__________
Amps
__________
Amps
__________
Amps
Reactivation Blower Motor
__________
Amps
__________
Amps
__________
Amps
Rotor Drive Motor
__________
Amps
__________
Amps
__________
Amps
Electric Reactivation Heater
__________
Amps
__________
Amps
__________
Amps
DRY Series 500 Installation, Operation &
Maintenance Manual
A-3
1572 Tilco Drive
Frederick, Maryland USA 21704
DESICAiR PRODUCT DIVISION
Telephone: (301) 620-2033
Facsimile: (301) 620-1396
Periodic General Maintenance Checks and Services Checklist
Date:
Prepared By:
Model Number:
Serial Number:
Item Number:
Monthly
Filters
Cleanliness
No Obstructions
Rotor
Check Condition of Rotor Face
Check Condition of Seals
Miscellaneous
Check and Tighten Loose Fasteners
Check Condition of Belts
Check Pressure Drop Readings on Gauges
Status Indicator Lights “Press to Test” Feature Operates Properly (Should Illuminate When Pressed)
Quarter-Annually
Tighten Electrical Connections and Check for Corrosion
Check Contacts on Contactors for Pitting
Clean Unit as Necessary
Check Motor Amps Per Unit Name Plate
Check Motors, Lubricate Per Maintenance Schedule
Annually
Conduct a Complete Check of All Services Listed Above and Clean Unit’s Interior
Inspect Wiring For Fraying, Discoloration
DRY Series 500 Installation, Operation &
Maintenance Manual
A-4
1572 Tilco Drive
Frederick, Maryland USA 21704
Telephone: (301) 620-2033
Facsimile: (301) 620-1396
DESICAiR PRODUCT DIVISION
Parts Inquiry Form – Stock Parts Today
Date: _______________
Please Check One:
Quote for below parts
Unit Specific Priced Parts List
Purchase Order _____________
Bill To:
Ship To:
Phone:
Tag:
Fax:
Attn:
FOB Point
Frederick, MD
Ship Via: (Check One)
(prepay & add)
Next Day
2nd Day
3 rd Day
UPS Ground
Payment Details: (Check One)
Unit Information:
Terms with SATS
COD
Credit Card (fill in below)
Card Type:
VISA
Mastercard
CC# __________________
Expiration Date: _________
Card Holder’s Name: ____________
(Mandatory)
SATS Model No.: ____________
SATS Item No.: ______________
SATS Serial No.: _____________
Please fill below recommended parts to stock. Fill in quantity column. SATS will complete remaining columns.
Part Description
Quantity
SATS Part No.
Avail:
Unit Price
Total Price
Prices are subject to change in 30 days
Prices do not include shipping charges
Prices do not include labor or installation
Authorized Signature (Please Print Name Also)
DRY Series 500 Installation, Operation &
Maintenance Manual
A-5
1572 Tilco Drive
Frederick, Maryland USA 21704
DESICAiR PRODUCT DIVISION
Telephone: (301) 620-2033
Facsimile: (301) 620-1396
Appendix A- Forms
Checklist for Completed Installation
1
Proper clearances for service access
have been maintained around equipment.
2
Equipment is level and mounting fasteners (if applicable) are tight.
3
Foreign materials removed from inside
and around equipment installed (shipping materials, blower lockdown bolts
construction materials, tools, etc.).
4
Blowers rotate freely without unusual
noise.
5
Filter(s) installed (if required).
6
Duct work installed and sealed against
leaks
7
Air dampers installed in ductwork (if required).
8
9
Main power wiring connections to the
equipment, including earth ground, have
been properly installed according to applicable codes.
10
Customer supplied main power branch
circuit protection device/ fuses have
proper ratings for equipment installed.
11
All control wiring completed according to
applicable codes to wall mounted control
panel, temperature/RH sensor transmitter, etc. (as applicable).
12
Control Sensors (+/-) polarity wired
correctly.
13
All control wiring completed to terminal
positions for customer control and monitoring lines.
14
All wiring connections are tight.
Incoming line voltage matches equipment nominal nameplate rating ± tolerances.
Name________________________________________ Date___________
Company_____________________________________________________
DEZ Series 1000 Installation, Operation &
Maintenance Manual
A-1
1572 Tilco Drive
Frederick, Maryland USA 21704
Telephone: (301) 620-2033
Facsimile: (301) 620-1396
DESICAiR PRODUCT DIVISION
Warranty Registration and Start-Up Checklist
Please fill out the following information and return to Stulz Air Technology System, Inc. (SATS) within 30 days so that your system can be registered for warranty purposes. Failure to register your system may affect your warranty status.
Installer’s Name:
Owner’s Name:
Company Name:
Company Name:
Street Address:
Street Address:
City, State, Zip:
City, State, Zip:
Model Number: _______________
Item Number:________________
Serial Number: _________________
Has the Installation, Operation and maintenance Manual been supplied with the unit?
If not, when were you told you would receive it? _____________________________
YES
NO
Receiving Inspection
Was the unit received in satisfactory condition?
YES
NO
If not, was the damage reported to the carrier?
YES
NO
YES
NO
If the unit was damaged in transit, who was the carrier? _____________________
Has the damage been reported to SATS?
Pre-Start Up Inspection
Read The Installation, Operation and Maintenance Manual Before You Do Anything Else!
With the POWER OFF:
1
Is the unit firmly mounted and secured on the mounting surface?
YES
NO
2
Is all the wiring done in accordance with applicable codes?
YES
NO
3
Does the unit have an adequate ground?
YES
NO
4
Does the power servicing unit match the nameplate voltage?
YES
NO
5
Are external Temp, RH or other control sensors wired with correct polarity?
YES
NO
With the POWER ON:
1
What is the voltage at main power terminal
block?
2
What is the control voltage?
3
Is the blower rotation correct?
4
Static Pressure
Gauge Readings:
Process Rotor
Line #1 _____
Volts
_____
Volts
YES
______“w.g.
Line #2 _____
Volts
Line #3 _____
Volts
NO
Reactivation Rotor
Name of person filling out this form: __________________________________
______“w.g.
Date: __________________
(Use continuation Sheet)
DEZ Series 1000 Installation, Operation &
Maintenance Manual
A-2
1572 Tilco Drive
Frederick, Maryland USA 21704
Telephone: (301) 620-2033
Facsimile: (301) 620-1396
DESICAiR PRODUCT DIVISION
Warranty Registration and Start-Up Checklist (Cont)
Electrical Information
Fill in the current draw for the following components:
Line #1
Line #2
Line #3
FLA
__________
Amps
__________
Amps
__________
Amps
Process Blower Motor
__________
Amps
__________
Amps
__________
Amps
Reactivation Blower Motor
__________
Amps
__________
Amps
__________
Amps
Rotor Drive Motor
__________
Amps
__________
Amps
__________
Amps
Electric Reactivation Heater
__________
Amps
__________
Amps
__________
Amps
DEZ Series 1000 Installation, Operation &
Maintenance Manual
A-3
1572 Tilco Drive
Frederick, Maryland USA 21704
DESICAiR PRODUCT DIVISION
Telephone: (301) 620-2033
Facsimile: (301) 620-1396
Periodic General Maintenance Checks and Services Checklist
Date:
Prepared By:
Model Number:
Serial Number:
Item Number:
Monthly
Filters
Cleanliness
No Obstructions
Rotor
Check Condition of Rotor Face
Check Condition of Seals
Miscellaneous
Check and Tighten Loose Fasteners
Check Condition of Belts
Check Pressure Drop Readings on Gauges
Status Indicator Lights “Press to Test” Feature Operates Properly (Should Illuminate When Pressed)
Quarter-Annually
Tighten Electrical Connections and Check for Corrosion
Check Contacts on Contactors for Pitting
Clean Unit as Necessary
Check Motor Amps Per Unit Name Plate
Check Motors, Lubricate Per Maintenance Schedule
Annually
Conduct a Complete Check of All Services Listed Above and Clean Unit’s Interior
Inspect Wiring For Fraying, Discoloration
DEZ Series 1000 Installation, Operation &
Maintenance Manual
A-4
1572 Tilco Drive
Frederick, Maryland USA 21704
Telephone: (301) 620-2033
Facsimile: (301) 620-1396
DESICAiR PRODUCT DIVISION
Parts Inquiry Form – Stock Parts Today
Date: _______________
Please Check One:
Quote for below parts
Unit Specific Priced Parts List
Purchase Order _____________
Bill To:
Ship To:
Phone:
Tag:
Fax:
Attn:
FOB Point
Frederick, MD
Ship Via: (Check One)
(prepay & add)
Next Day
2nd Day
3 rd Day
UPS Ground
Payment Details: (Check One)
Unit Information:
Terms with SATS
COD
Credit Card (fill in below)
Card Type:
VISA
Mastercard
CC# __________________
Expiration Date: _________
Card Holder’s Name: ____________
(Mandatory)
SATS Model No.: ____________
SATS Item No.: ______________
SATS Serial No.: _____________
Please fill below recommended parts to stock. Fill in quantity column. SATS will complete remaining columns.
Part Description
Quantity
SATS Part No.
Avail:
Unit Price
Total Price
Prices are subject to change in 30 days
Prices do not include shipping charges
Prices do not include labor or installation
Authorized Signature (Please Print Name Also)
DEZ Series 1000 Installation, Operation &
Maintenance Manual
A-5
1572 Tilco Drive
Frederick, Maryland USA 21704
DESICAiR PRODUCT DIVISION
Telephone: (301) 620-2033
Facsimile: (301) 620-1396
Appendix A- Forms
Checklist for Completed Installation
1
Proper clearances for service access
have been maintained around equipment.
10
Customer supplied main power branch
circuit protection device/ fuses have
proper ratings for equipment installed.
2
Equipment is level and mounting fasteners (if applicable) are tight.
11
3
Foreign materials removed from inside
and around equipment installed (shipping materials, blower lockdown bolts
construction materials, tools, etc.).
All control wiring completed according to
applicable codes to wall mounted control
panel, temperature/RH sensor transmitter, etc. (as applicable).
12
Control Sensors (+/-) polarity wired
correctly.
13
All control wiring completed to terminal
positions for customer control and monitoring lines.
14
All wiring connections are tight.
15
Steam piping, control valves, etc. installed (if required).
17
All field installed piping leak tested.
19
Gas inlet supply pressure matches nominal nameplate rating (if required).
4
Blowers rotate freely without unusual
noise.
5
Filter(s) installed (if required).
6
Duct work installed and sealed against
leaks
7
Air dampers installed in ductwork (if required).
8
Incoming line voltage matches equipment nominal nameplate rating ± tolerances.
9
Main power wiring connections to the
equipment, including earth ground, have
been properly installed according to applicable codes.
Name________________________________________ Date___________
Company_____________________________________________________
DES Series 2000 Installation, Operation &
Maintenance Manual
A-1
1572 Tilco Drive
Frederick, Maryland USA 21704
Telephone: (301) 620-2033
Facsimile: (301) 620-1396
DESICAiR PRODUCT DIVISION
Warranty Registration and Start-Up Checklist
Please fill out the following information and return to Stulz Air Technology System, Inc. (SATS) within 30 days so that your system can be registered for warranty purposes. Failure to register your system may affect your warranty status.
Installer’s Name:
Owner’s Name:
Company Name:
Company Name:
Street Address:
Street Address:
City, State, Zip:
City, State, Zip:
Model Number: _______________
Item Number:________________
Serial Number: _________________
Has the Installation, Operation and maintenance Manual been supplied with the unit?
If not, when were you told you would receive it? _____________________________
YES
NO
Receiving Inspection
Was the unit received in satisfactory condition?
YES
NO
If not, was the damage reported to the carrier?
YES
NO
YES
NO
If the unit was damaged in transit, who was the carrier? _____________________
Has the damage been reported to SATS?
Pre-Start Up Inspection
Read The Installation, Operation and Maintenance Manual Before You Do Anything Else!
With the POWER OFF:
1
Is the unit firmly mounted and secured on the mounting surface?
YES
NO
2
Is all the wiring done in accordance with applicable codes?
YES
NO
3
Does the unit have an adequate ground?
YES
NO
4
Does the power servicing unit match the nameplate voltage?
YES
NO
5
Has field-installed piping been leak tested (if applicable)?
YES
NO
6
Are external Temp, RH or other control sensors wired with correct polarity?
YES
NO
With the POWER ON:
1
What is the voltage at main power terminal
block?
2
What is the control voltage?
3
Is the blower rotation correct?
4
Static Pressure
Gauge Readings:
Line #1 _____
Volts
_____
Volts
YES
Line #2 _____
Volts
Line #3 _____
Volts
NO
Process Rotor
______“w.g.
Reactivation Rotor
______“w.g.
*Process Filter
______“w.g.
*Reactivation Filter
______“w.g.
Burner
______“w.g.
*If applicable
Name of person filling out this form: __________________________________
Date: __________________
(Use continuation Sheet)
DES Series 2000 Installation, Operation &
Maintenance Manual
A-2
1572 Tilco Drive
Frederick, Maryland USA 21704
Telephone: (301) 620-2033
Facsimile: (301) 620-1396
DESICAiR PRODUCT DIVISION
Warranty Registration and Start-Up Checklist (Cont)
Electrical Information
Fill in the current draw for the following components:
Line #1
Line #2
Line #3
FLA
__________
Amps
__________
Amps
__________
Amps
Process Blower Motor
__________
Amps
__________
Amps
__________
Amps
Reactivation Blower Motor
__________
Amps
__________
Amps
__________
Amps
Rotor Drive Motor
__________
Amps
__________
Amps
__________
Amps
*Electric Reactivation Heater #1
__________
Amps
__________
Amps
__________
Amps
*Electric Reactivation Heater #2
__________
Amps
__________
Amps
__________
Amps
*Electric Reactivation Heater #3
__________
Amps
__________
Amps
__________
Amps
*Electric Reactivation Heater #4
__________
Amps
__________
Amps
__________
Amps
*If Applicable
Gas Reactivation Operating Information (If Applicable)
Type
Natural
LP
Inlet Air Temperature
Outlet Air Temperature
Gas Inlet Pressure:
_______
In w.c.
_____
°F Dry Bulb
_____
°F Dry Bulb
Modulation Output Signal
_______
mA
_____
°F Wet Bulb
_____
°F Wet Bulb
Any adjustments made? __________________________________________________________________________________
Steam Operating Information (If Applicable)
Inlet Air Temperature
Outlet Air Temperature
Inlet Pressure:
_________
PSIG
_____
°F Dry Bulb
_____
°F Dry Bulb
Modulation Output Signal
_________
mA
_____
°F Wet Bulb
_____
°F Wet Bulb
Any adjustments made? __________________________________________________________________________________
DES Series 2000 Installation, Operation &
Maintenance Manual
A-3
1572 Tilco Drive
Frederick, Maryland USA 21704
Telephone: (301) 620-2033
Facsimile: (301) 620-1396
DESICAiR PRODUCT DIVISION
Periodic General Maintenance Checks and Services Checklist
Date:
Prepared By:
Model Number:
Serial Number:
Item Number:
Monthly
Filters
Rotor
Reactivation Heater
Cleanliness
Check Condition of Rotor Face
Inspect Flame (Gas Units)
No Obstructions
Check Condition of Seals
Inspect For Leaks (Steam Units)
Miscellaneous
Check and Tighten Loose Fasteners
Check Condition of Belts
Check Pressure Drop Readings on Gauges
Check Steam Lines for Air (bleed as required)
Status Indicator Lights “Press to Test” Feature Operates Properly (Should Illuminate When Pressed)
Quarter-Annually
Tighten Electrical Connections
Check Motors, Lubricate Per Maintenance Schedule
Check Contacts on Contactors for Pitting
Check Gas/Steam Pressure Per Unit Name Plate
Clean Unit as Necessary
Clean Strainers as Necessary (Steam Units)
Check Motor Amps Per Unit Name Plate
Clean Coils as Necessary
Annually
Conduct a Complete Check of All Services Listed Above and Clean Unit’s Interior
Inspect Wiring For Fraying, Discoloration
Inspect Piping System for Leaks and Corrosion (If Applicable)
Notes:______________________________________________________________________________________________
____________________________________________________________________________________________________
____________________________________________________________________________________________________
Signature:________________________________
*** If factory assistance is required for any reason, provide the model number, serial number and SATS item number found on the unit nameplate. This will speed the process and insure accuracy of information. ***
DES Series 2000 Installation, Operation &
Maintenance Manual
A-4
1572 Tilco Drive
Frederick, Maryland USA 21704
Telephone: (301) 620-2033
Facsimile: (301) 620-1396
DESICAiR PRODUCT DIVISION
Parts Inquiry Form – Stock Parts Today
Date: _______________
Please Check One:
Quote for below parts
Unit Specific Priced Parts List
Purchase Order _____________
Bill To:
Ship To:
Phone:
Tag:
Fax:
Attn:
FOB Point
Frederick, MD
Ship Via: (Check One)
(prepay & add)
Next Day
2nd Day
3 rd Day
UPS Ground
Payment Details: (Check One)
Unit Information:
Terms with SATS
COD
Credit Card (fill in below)
Card Type:
VISA
Mastercard
CC# __________________
Expiration Date: _________
Card Holder’s Name: ____________
(Mandatory)
SATS Model No.: ____________
SATS Item No.: ______________
SATS Serial No.: _____________
Please fill below recommended parts to stock. Fill in quantity column. SATS will complete remaining columns.
Part Description
Quantity
SATS Part No.
Avail:
Unit Price
Total Price
Prices are subject to change in 30 days
Prices do not include shipping charges
Prices do not include labor or installation
Authorized Signature (Please Print Name Also)
DES Series 2000 Installation, Operation &
Maintenance Manual
A-5