WARNING: To minimize the risk of potential safety problems, you should
follow all applicable local and national codes that regulate the installation
and operation of your equipment. These codes vary from area to area and
it is your responsibility to determine which codes should be followed, and
to verify that the equipment, installation, and operation are in compliance
with the latest revision of these codes.
Equipment damage or serious injury to personnel can result from the
failure to follow all applicable codes and standards. We do not guarantee the products described in this publication are suitable for your
particular application, nor do we assume any responsibility for your
product design, installation, or operation.
If you have any questions concerning the installation or operation of this
equipment, or if you need additional information, please call Technical
Support at 770-844-4200.
This publication is based on information that was available at the time it
was printed. At AutomationDirect.com® we constantly strive to improve
our products and services, so we reserve the right to make changes to
the products and/or publications at any time without notice and without
any obligation. This publication may also discuss features that may not be
available in certain revisions of the product.
Removable Terminal Block Specifications
Part Number
P2-RTB
P2-RTB-1
Number of
positions
18 Screw Terminals
18 Spring Clamp Terminals
30 - 16 AWG (0.051 - 1.31 mm²)
28-16 AWG (0.081 - 1.31 mm²)
Solid / Stranded Conductor
Solid / Stranded Conductor
3/64 in. (1.2 mm) Insulation Maximum
3/64 in (1.2 mm) Insulation Maximum
1/4 in (6 - 7 mm) Strip Length
19/64 in (7 - 8 mm) Strip Length
Wire Range
Conductors
Screw Torque
P2-04AD Analog Input
1–9.453V
2 18.23
3 UNDER
4 SPARE
The P2-04AD Voltage/Current Analog Input Module
provides four channels for receiving ±10VDC, ±5VDC,
0 - 5 VDC and 0 - 20 mA signals for use with the
Productivity2000 system.
Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removable Terminal Block Specifications. . . . . . . .
General Specifications . . . . . . . . . . . . . . . . . . . . . . .
Input Specifications. . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Diagram and Schematic. . . . . . . . . . . . . . . . .
Module Installation Procedure. . . . . . . . . . . . . . . . . .
QR Code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hot Swap Information. . . . . . . . . . . . . . . . . . . . . . . .
Wiring Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module Configuration . . . . . . . . . . . . . . . . . . . . . . . .
Linear Scaling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Non-Linear Scaling. . . . . . . . . . . . . . . . . . . . . . . . . .
OLED Panel Display Menus. . . . . . . . . . . . . . . . . . .
1
1
2
2
3
4
4
4
5
5
6
6
7
“USE COPPER CONDUCTORS, 75ºC” or equivalent.
Screw Driver
Width
Screw Size
2000
1/8 in (3.8 mm) Maximum
M2
N/A
2.5 lb·in (0.28 N·m)
N/A
Sales 800-633-0405
Terminal Block sold separately, (see wiring options on page 5).
Warranty: Thirty-day money-back guarantee. Two-year limited
replacement. (See www.productivity2000.com for details).
www.productivity2000.com
1
General Specifications
Operating Temperature
0º to 60ºC (32º to 140ºF)
Storage Temperature
-20º to 70ºC (-4º to 158ºF)
Humidity
5 to 95% (non-condensing)
Environmental Air
No corrosive gases permitted
Vibration
IEC60068-2-6 (Test Fc)
Shock
IEC60068-2-27 (Test Ea)
Field to Logic Side Isolation
1800VAC applied for 1 second
Insulation Resistance
> 10MΩ @ 500VDC
Heat Dissipation
1.4 W
Enclosure Type
Open Equipment
UL508 File E139594, Canada & USA
Agency Approvals
Input Specifications
Input Channels
Module Signal Input Ranges
Signal Resolution
Resolution Value of LSB
(least significant bit)
Data Range
Maximum Continuous Overload
Input Impedance
CE (EN61131-2*)
Hardware Filter Characteristics
Module Keying to Backplane
Electronic
Sample Duration Time
Module Location
Any I/O slot in a Productivity2000 System
All Channel Update Rate
Open Circuit Detection Time
Conversion Method
Accuracy vs. Temperature
Field Wiring
EU Directive
Use ZIPLink Wiring System or removable terminal block
(not included). See “Wiring Options” on page 5.
See the “EU Directive” topic in the Productivity Suite
Help File. Information can also be obtained at:
www.productivity2000.com
Connector Type (not included) 18-position removable terminal block
Weight
90g (3.2 oz)
*Meets EMC and Safety requirements. See the D.O.C. for details.
Maximum Inaccuracy
Linearity Error (end to end)
Input Stability and Repeatability
Full Scale Calibration Error
Offset Calibration Error
Max Crosstalk
Recommended Fuse (external)
External DC Power Required
2
www.productivity2000.com
4
±10 VDC, ±5 VDC, 0-5 VDC, 0-10 VDC, 0-20 mA
16-bit
1 LSB = 1 count
±10 V = 305μV
±5 V = 152μV
0-5 V = 76μV
0-10 V = 152μV
0-20 mA = 0.305μA
0-65535 counts unipolar
-32768 to +32767 counts bipolar
±31 mA, current input
±100 V, voltage input
1MΩ±10% voltage input
250Ω±0.1% 1/4 W current input
Low Pass 1st order, -3dB @ 48Hz
2ms per channel
(does not include ladder scan time)
8ms
Zero reading within 1s (current input only)
Successive approximation
±10PPM / ºC maximum
0.1% of range voltage, 0.2% of range current
(including temperature drift)
±0.01% of range max., ±10 V & ±5 V
±0.015% of range max., 0-10 V, 0-5 V & 0-20 mA
Monotonic with no missing codes
±0.035% of range (after 10 min. warmup)
±0.2% of range maximum
±0.065% of range maximum
-96dB, 1 LSB
Edison S500-32-R, 0.032A fuse
on current inputs only
24VDC (-20% / +25%) 35mA
Tech Support 770-844-4200
OLED Panel Display
Power On
PASSED
SELF
TEST
Appears
initially
These screens will
then auto cycle
P2-04AD
Fw. Rev.
1.00
5V, 10V,
+/-5V,
+/-10V,
0-20mA
Channels
Enabled:
4
Hold SEL button down to cycle through primary screens. Release button to select screen.
DISPLAY
SETUP
INFO
This screen will
auto cycle with
status information
End of
Status
Menu
List
DISPLAY
STATUS
INFO
DISPLAY
UNITS
HEX
COUNTS
DISPLAY
UNITS
DECIMAL
COUNTS
Momentarily Press
SEL button to
toggle through
secondary displays
1
2
3
4
00000
00000
SPARE
00000
1
2
3
4
DISPLAY
UNITS
+/-V,
mA,V
0000H
0000H
SPARE
0000H
1 0.000V
2 +0.00V
3 SPARE
4 00.00
Error Messages:
An existing error will
be inserted into the
cycling Status Info
screen.
MISSING
EXTERNAL
24VDC
SELFTEST
FAIL
REPLACE
MODULE
Fault Messages – Appear in
place of data during a fault
condition.
Sales 800-633-0405
1
2
3
4
OVER
UNDER
MISSING
CONFIG
DATA
End of
Status
Menu
List
Input signal is OVER the maximum detectable by the module.
Input signal < range minimum. (Voltage only)
www.productivity2000.com
7
Linear Scaling
Non-Linear Scaling
The Scale (Linear) function can be used to:
The Scale (Non-Linear) function can be used for Non-Linear applications.
• Convert analog field input signals from the range which is native to the
analog input module to an application specific range.
• Make other linear conversions in ranges appropriate to the application.
Level Transmitter
Level Transmitter
Tank Level
0
65535
220
12500
Select the Input and Output tags appropriate
for the application. Convert raw input signals
to engineering units for use in the program, or
convert engineering units to output signals for
control purposes
0
1
2
3
4
5
6
6.5
7
0
0
0
0
0
0
0
Tank Level
0
.5
1
1.55
2.25
3
4.55
6.75
7
0
0
0
Select the
0 minimum and maximum
values of0 the raw input signal. These
values will
0 relate to the minimum
and maximum
scaled values.
0
7
max
6
5
4
3
2
1
min
min
6
www.productivity2000.com
max
0
1
2
3
4
5
6
7
Tech Support 770-844-4200
Wiring Diagram
Schematic
Current Sinking Input Circuits
An Edison S500-32-R 0.032A fast-acting
fuse is recommended for all current loops.
INTERNAL
MODULE CIRCUITRY
V+
–
fuse
I+
.032A
2-Wire 4-20 mA
Transmitter
I+
-
+
.032A
-
I+
.032A
COM
–
User Supplied
Transmitter Power
AC or DC
4-Wire Transmitter
Voltage Input Circuits
V+
4-Wire Voltage
Transmitter
AC or DC
COM
Optional Transmitter
Power Supply
4-Wire Transmitter
V+
COM
3-Wire Voltage +
Transmitter
3-Wire Transmitter
-
+
24 VDC User
Supplied Power
Sales 800-633-0405
+
24VDC24VDC+
CH4 ADC
9 10 11 12 13 14 15 16 17 18
+
Notes:
1. S
hield connected to signal source
common.
2. If current is chosen, I+ must be
jumped to V+. For example when
using 4-20 mA source for Input 3,
I3+ must be jumped to V3+.
8
V+
fuse
CH3 ADC
7
24VDC User
Supplied Power
3-Wire Transmitter
CH2 ADC
6
–
V+
COM
+
5
3-Wire Current +
Transmitter
4
+
CH1 ADC
3
fuse
2
2-Wire Transmitter
Power
Supply
1
+
4-Wire 4-20 mA
Transmitter
COM
V1+
I1+
V2+
I2+
V3+
I3+
V4+
I4+
COM
COM
COM
COM
ISOLATED
ANALOG
CIRCUIT
POWER
24 VDC User
Supplied Power
ISOLATED ANALOG
CIRCUIT COMMON
www.productivity2000.com
3
Module Installation
QR Code
WARNING: Do not apply field power until
the following steps are completed. See
hot-swapping procedure for
exceptions.
2 rotate
to seated
position
Step One: Align module
catch with base slot and
rotate module into
connector.
1 Align
with slot
Step Two: Pull top locking tab
toward module face. Click indicates lock is
engaged.
Locked
Unlocked
Use any QR Code reader application to
display the module’s product insert.
Step Three: Attach field wiring using the removable
terminal block or ZIPLink wiring
system.
WIRE STRIP
LENGTH
4
www.productivity2000.com
Caution: If possible, remove field power prior to
proceeding. If not, then EXTREME care MUST be taken
to prevent damage to the module, or even personal injury
due to a short circuit from the live terminal block.
Important Hot-Swap Information
The Productivity2000 System supports hot-swap!
Individual modules can be taken offline, removed, and
replaced while the rest of the system continues controlling your process. Before attempting to use the hotswap feature, be sure to read the hot-swap topic in the
programming software’s help file or our online documentation at AutomationDirect.com for details on how to plan
your installation for use of this powerful feature.
Tech Support 770-844-4200
Module Configuration
Wiring Options
­
1
ZIPLink Connection System
Cable + ZIPLink Module = Complete System
ZIPLink pre-wired
terminal block cables
0.5m (1.6FT) cable
1.0m (3.3FT) cable
2.0m (6.6FT) cable
ZL-P2-CBL18
ZL-P2-CBL18-1
ZL-P2-CBL18-2
ZIPLink Modules
Feed through
2
4
Select Automatic Module Verification or No
Verification and Enable Hot Swap. Select Range
type for each input. If desired, assign a User
Tagname to each input point (channel) selected
and to each Status Bit Item.
ZL-RTB20
Terminal Block with pigtail cable
1.0m (3.3FT) cable
2.0m (6.6FT) cable
3
Using the Hardware Configuration tool in the
Productivity Suite programming software, drag
and drop the P2-04AD module into the base
configuration.
Screw Terminal Block only
Spring Clamp Terminal Block only
Sales 800-633-0405
ZL-P2-CBL18-1P
ZL-P2-CBL18-2P
P2-RTB
(Quantity 1)
P2-RTB-1
(Quantity 1)
www.productivity2000.com
5
Document Name
P2-04AD-DS
Edition/Revision
1st Ed. Rev A
Date
2/22/2016
Copyright 2016, AutomationDirect.com Incorporated/All Rights Reserved Worldwide
8
www.productivity2000.com
Tech Support 770-844-4200