WARNING: To minimize the risk of potential safety problems, you should follow all applicable local and national codes that regulate the installation and operation of your equipment. These codes vary from area to area and it is your responsibility to determine which codes should be followed, and to verify that the equipment, installation, and operation are in compliance with the latest revision of these codes. Equipment damage or serious injury to personnel can result from the failure to follow all applicable codes and standards. We do not guarantee the products described in this publication are suitable for your particular application, nor do we assume any responsibility for your product design, installation, or operation. If you have any questions concerning the installation or operation of this equipment, or if you need additional information, please call Technical Support at 770-844-4200. This publication is based on information that was available at the time it was printed. At AutomationDirect.com® we constantly strive to improve our products and services, so we reserve the right to make changes to the products and/or publications at any time without notice and without any obligation. This publication may also discuss features that may not be available in certain revisions of the product. Removable Terminal Block Specifications Part Number P2-RTB P2-RTB-1 Number of positions 18 Screw Terminals 18 Spring Clamp Terminals 30 - 16 AWG (0.051 - 1.31 mm²) 28-16 AWG (0.081 - 1.31 mm²) Solid / Stranded Conductor Solid / Stranded Conductor 3/64 in. (1.2 mm) Insulation Maximum 3/64 in (1.2 mm) Insulation Maximum 1/4 in (6 - 7 mm) Strip Length 19/64 in (7 - 8 mm) Strip Length Wire Range Conductors Screw Torque P2-04AD Analog Input 1–9.453V 2 18.23 3 UNDER 4 SPARE The P2-04AD Voltage/Current Analog Input Module provides four channels for receiving ±10VDC, ±5VDC, 0 - 5 VDC and 0 - 20 mA signals for use with the Productivity2000 system. Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removable Terminal Block Specifications. . . . . . . . General Specifications . . . . . . . . . . . . . . . . . . . . . . . Input Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Diagram and Schematic. . . . . . . . . . . . . . . . . Module Installation Procedure. . . . . . . . . . . . . . . . . . QR Code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hot Swap Information. . . . . . . . . . . . . . . . . . . . . . . . Wiring Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Module Configuration . . . . . . . . . . . . . . . . . . . . . . . . Linear Scaling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Non-Linear Scaling. . . . . . . . . . . . . . . . . . . . . . . . . . OLED Panel Display Menus. . . . . . . . . . . . . . . . . . . 1 1 2 2 3 4 4 4 5 5 6 6 7 “USE COPPER CONDUCTORS, 75ºC” or equivalent. Screw Driver Width Screw Size 2000 1/8 in (3.8 mm) Maximum M2 N/A 2.5 lb·in (0.28 N·m) N/A Sales 800-633-0405 Terminal Block sold separately, (see wiring options on page 5). Warranty: Thirty-day money-back guarantee. Two-year limited replacement. (See www.productivity2000.com for details). www.productivity2000.com 1 General Specifications Operating Temperature 0º to 60ºC (32º to 140ºF) Storage Temperature -20º to 70ºC (-4º to 158ºF) Humidity 5 to 95% (non-condensing) Environmental Air No corrosive gases permitted Vibration IEC60068-2-6 (Test Fc) Shock IEC60068-2-27 (Test Ea) Field to Logic Side Isolation 1800VAC applied for 1 second Insulation Resistance > 10MΩ @ 500VDC Heat Dissipation 1.4 W Enclosure Type Open Equipment UL508 File E139594, Canada & USA Agency Approvals Input Specifications Input Channels Module Signal Input Ranges Signal Resolution Resolution Value of LSB (least significant bit) Data Range Maximum Continuous Overload Input Impedance CE (EN61131-2*) Hardware Filter Characteristics Module Keying to Backplane Electronic Sample Duration Time Module Location Any I/O slot in a Productivity2000 System All Channel Update Rate Open Circuit Detection Time Conversion Method Accuracy vs. Temperature Field Wiring EU Directive Use ZIPLink Wiring System or removable terminal block (not included). See “Wiring Options” on page 5. See the “EU Directive” topic in the Productivity Suite Help File. Information can also be obtained at: www.productivity2000.com Connector Type (not included) 18-position removable terminal block Weight 90g (3.2 oz) *Meets EMC and Safety requirements. See the D.O.C. for details. Maximum Inaccuracy Linearity Error (end to end) Input Stability and Repeatability Full Scale Calibration Error Offset Calibration Error Max Crosstalk Recommended Fuse (external) External DC Power Required 2 www.productivity2000.com 4 ±10 VDC, ±5 VDC, 0-5 VDC, 0-10 VDC, 0-20 mA 16-bit 1 LSB = 1 count ±10 V = 305μV ±5 V = 152μV 0-5 V = 76μV 0-10 V = 152μV 0-20 mA = 0.305μA 0-65535 counts unipolar -32768 to +32767 counts bipolar ±31 mA, current input ±100 V, voltage input 1MΩ±10% voltage input 250Ω±0.1% 1/4 W current input Low Pass 1st order, -3dB @ 48Hz 2ms per channel (does not include ladder scan time) 8ms Zero reading within 1s (current input only) Successive approximation ±10PPM / ºC maximum 0.1% of range voltage, 0.2% of range current (including temperature drift) ±0.01% of range max., ±10 V & ±5 V ±0.015% of range max., 0-10 V, 0-5 V & 0-20 mA Monotonic with no missing codes ±0.035% of range (after 10 min. warmup) ±0.2% of range maximum ±0.065% of range maximum -96dB, 1 LSB Edison S500-32-R, 0.032A fuse on current inputs only 24VDC (-20% / +25%) 35mA Tech Support 770-844-4200 OLED Panel Display Power On PASSED SELF TEST Appears initially These screens will then auto cycle P2-04AD Fw. Rev. 1.00 5V, 10V, +/-5V, +/-10V, 0-20mA Channels Enabled: 4 Hold SEL button down to cycle through primary screens. Release button to select screen. DISPLAY SETUP INFO This screen will auto cycle with status information End of Status Menu List DISPLAY STATUS INFO DISPLAY UNITS HEX COUNTS DISPLAY UNITS DECIMAL COUNTS Momentarily Press SEL button to toggle through secondary displays 1 2 3 4 00000 00000 SPARE 00000 1 2 3 4 DISPLAY UNITS +/-V, mA,V 0000H 0000H SPARE 0000H 1 0.000V 2 +0.00V 3 SPARE 4 00.00 Error Messages: An existing error will be inserted into the cycling Status Info screen. MISSING EXTERNAL 24VDC SELFTEST FAIL REPLACE MODULE Fault Messages – Appear in place of data during a fault condition. Sales 800-633-0405 1 2 3 4 OVER UNDER MISSING CONFIG DATA End of Status Menu List Input signal is OVER the maximum detectable by the module. Input signal < range minimum. (Voltage only) www.productivity2000.com 7 Linear Scaling Non-Linear Scaling The Scale (Linear) function can be used to: The Scale (Non-Linear) function can be used for Non-Linear applications. • Convert analog field input signals from the range which is native to the analog input module to an application specific range. • Make other linear conversions in ranges appropriate to the application. Level Transmitter Level Transmitter Tank Level 0 65535 220 12500 Select the Input and Output tags appropriate for the application. Convert raw input signals to engineering units for use in the program, or convert engineering units to output signals for control purposes 0 1 2 3 4 5 6 6.5 7 0 0 0 0 0 0 0 Tank Level 0 .5 1 1.55 2.25 3 4.55 6.75 7 0 0 0 Select the 0 minimum and maximum values of0 the raw input signal. These values will 0 relate to the minimum and maximum scaled values. 0 7 max 6 5 4 3 2 1 min min 6 www.productivity2000.com max 0 1 2 3 4 5 6 7 Tech Support 770-844-4200 Wiring Diagram Schematic Current Sinking Input Circuits An Edison S500-32-R 0.032A fast-acting fuse is recommended for all current loops. INTERNAL MODULE CIRCUITRY V+ – fuse I+ .032A 2-Wire 4-20 mA Transmitter I+ - + .032A - I+ .032A COM – User Supplied Transmitter Power AC or DC 4-Wire Transmitter Voltage Input Circuits V+ 4-Wire Voltage Transmitter AC or DC COM Optional Transmitter Power Supply 4-Wire Transmitter V+ COM 3-Wire Voltage + Transmitter 3-Wire Transmitter - + 24 VDC User Supplied Power Sales 800-633-0405 + 24VDC24VDC+ CH4 ADC 9 10 11 12 13 14 15 16 17 18 + Notes: 1. S hield connected to signal source common. 2. If current is chosen, I+ must be jumped to V+. For example when using 4-20 mA source for Input 3, I3+ must be jumped to V3+. 8 V+ fuse CH3 ADC 7 24VDC User Supplied Power 3-Wire Transmitter CH2 ADC 6 – V+ COM + 5 3-Wire Current + Transmitter 4 + CH1 ADC 3 fuse 2 2-Wire Transmitter Power Supply 1 + 4-Wire 4-20 mA Transmitter COM V1+ I1+ V2+ I2+ V3+ I3+ V4+ I4+ COM COM COM COM ISOLATED ANALOG CIRCUIT POWER 24 VDC User Supplied Power ISOLATED ANALOG CIRCUIT COMMON www.productivity2000.com 3 Module Installation QR Code WARNING: Do not apply field power until the following steps are completed. See hot-swapping procedure for exceptions. 2 rotate to seated position Step One: Align module catch with base slot and rotate module into connector. 1 Align with slot Step Two: Pull top locking tab toward module face. Click indicates lock is engaged. Locked Unlocked Use any QR Code reader application to display the module’s product insert. Step Three: Attach field wiring using the removable terminal block or ZIPLink wiring system. WIRE STRIP LENGTH 4 www.productivity2000.com Caution: If possible, remove field power prior to proceeding. If not, then EXTREME care MUST be taken to prevent damage to the module, or even personal injury due to a short circuit from the live terminal block. Important Hot-Swap Information The Productivity2000 System supports hot-swap! Individual modules can be taken offline, removed, and replaced while the rest of the system continues controlling your process. Before attempting to use the hotswap feature, be sure to read the hot-swap topic in the programming software’s help file or our online documentation at AutomationDirect.com for details on how to plan your installation for use of this powerful feature. Tech Support 770-844-4200 Module Configuration Wiring Options ­ 1 ZIPLink Connection System Cable + ZIPLink Module = Complete System ZIPLink pre-wired terminal block cables 0.5m (1.6FT) cable 1.0m (3.3FT) cable 2.0m (6.6FT) cable ZL-P2-CBL18 ZL-P2-CBL18-1 ZL-P2-CBL18-2 ZIPLink Modules Feed through 2 4 Select Automatic Module Verification or No Verification and Enable Hot Swap. Select Range type for each input. If desired, assign a User Tagname to each input point (channel) selected and to each Status Bit Item. ZL-RTB20 Terminal Block with pigtail cable 1.0m (3.3FT) cable 2.0m (6.6FT) cable 3 Using the Hardware Configuration tool in the Productivity Suite programming software, drag and drop the P2-04AD module into the base configuration. Screw Terminal Block only Spring Clamp Terminal Block only Sales 800-633-0405 ZL-P2-CBL18-1P ZL-P2-CBL18-2P P2-RTB (Quantity 1) P2-RTB-1 (Quantity 1) www.productivity2000.com 5 Document Name P2-04AD-DS Edition/Revision 1st Ed. Rev A Date 2/22/2016 Copyright 2016, AutomationDirect.com Incorporated/All Rights Reserved Worldwide 8 www.productivity2000.com Tech Support 770-844-4200