Drives Drives CD1-a Digital Servo Drive mono-block package. The drives are available in 220V and 400V versions, with current ratings from 1.8V to 10.5V r.m.s., ensuring that most small to medium industrial applications can be driven. The compact package includes integral CE filtering which simplifies the design of the control cabinet and reduces installation costs. Product description. The CD1-a range of servo drives provides high performance velocity control of ac brushless servo motors from an integrated Technical specifications. Although the CD1-a is very compact, it still incorporates a full suite of control and set-up functions, including P, PI and PI2 velocity and/or current control, digital i/o for interfacing with other machine elements, plus Auto-Tuning and Auto-Phasing algorithms to ensure optimum system performance. Commissioning and set up of the drive is simplified by the WindowsTM based setup software which incorporates analog and digital diagnostic functions for on-line monitoring of drive performance. As a result, the CD1-a can be quickly integrated into your machine’s control system. Sensor feedback Resolver Power Supply 230 VAC or 400 to 480 VAC(+10% / -15%) Logic supply 24 VDC +/- 15% Current ratings 230 V: 2.25 / 4.5 / 7.5 / 10.5 Arms 400 V: 1.8 / 2.7/5 .1 / 7.2 Arms Digital speed loop 500 µs, P, PI, PI2 regulator, Antiwind-up system of the integrator Auto-phasing Adjustment to the motor Auto-tuning 3 bands, 2 filters Offset compensation Push-button Parameter setting WindowsTM software Data storage EEPROM Interface Analog input: speed reference / current reference +/- 10 V Analog input: current limitation 0- 10 V Encoder output 1024/512/256/128 Logic inputs (Enable, Limit switches, CI, CVO, Reset) 24 V optocoupled Logic outputs (Amp. OK) Relay RS-232 4800, 9600, 19200 kB Error diagnostics LED, RS-232 Control features PWM 10 kHz Digital current loop 50 µs, d-q current vector control PI regulator Size (mm) 230 V: 200 x 199 x 65 400 V: 230 x 230 x 65 Weight (Kg) 230V:1.0 400 V:1.5 Conformity with the standards: CE certification EN 60204-1 CEI 1000-4-2, 3, 4, 5 according to IEC 1800-3 EN 55011 Group 1 Class A according to IEC 1800-3 All EMC filters integrated Tel: +33 16 96 33 515 Tel: +34 93 46 01 631 Tel: +12 03 72 98 258 Tel: +31 18 66 10 155 Tel: +49 62 21 30 4920 Tel: +41 22 77 63 624 technical@infranor.ltd.uk sales@infranor.ltd.uk www.infranor.com Tel: +44 (0)1522 699500 PDS0392V1.1 Drives CD1-a Specifications. Drives Drives CD1-P3 Digital Servo Drive Product description. The CD1-P3 servo drive is a compact unit housing 3 CD1-k CANopen drives. The CANopen protocol allows easy interface with other systems whilst providing high performance velocity control of ac brushless Technical specifications(mm). servo motors from an integrated mono-block package. The drive is 400V/3 x 14Arms with 12 bit resolution (CD1-k) or 16 bit resolution (CD1k2). This compact package requires less volume in a cabinet than 3 single axis drives, simplifying the design of the control cabinet and is more cost-effective. Although the CD1-P3 is comparatively small, it still incorporates a full suite of control and set-up functions, including P, PI and PI2 velocity and/or current control, digital i/o for interfacing with other machine elements, plus Auto-Tuning and Auto-Phasing algorithms to ensure optimum system performance. Commissioning and set up of the drive is simplified by the WindowsTM based setup software which incorporates analog and digital diagnostic functions for on-line monitoring of drive performance. Integral CE filtering is also included. As a result, the CD1-P3 can be quickly integrated into the control system of your machine. Sensor feedback ....................................................................................................... Resolver Power supply............................................................................... 400 to 480 VAC (+10% / -15%) Logic supply.................................................................................................. 24 VDC +/- 15% Current ratings .............................................................................................................. 14 Arms Interface 6 Logic inputs (Inhibit, Limit switches, Index, Capture, Low speed) ................... 24 V optocoupled 4 Logic outputs (Amp. OK) ............................................................................................... Relay RS-232 ............................................................................................... 4800, 9600, 19200 Baud Drives CD1-P3 Specifications. Error diagnostics .............................................................................. LED, RS-232, CANopen Control features PWM .................................................................................................................................8 kHz Digital current loop ............................................ 62.5 µs, d-q current vector control PI regulator Digital speed loop ......................................................................... 500 µs, P, PI, PI2 regulator, Anti-wind-up system of the integrator Position loop ....................................................................................................................500 µs Auto-phasing ..................................................................... Adjusts configuration of the motor Auto-tuning ..................................................................................................... 3 bands, 2 filters Drive features Interpolated position mode ........................................................................................... 2 - 20 ms P control (linear interpolation), PV control (cubic interpolation) Homing mode, Profile velocity mode Safe low speed mode Size (mm) ............................................................................................................ 245 x 380 x 159 Weight (Kg) ............................................................................................................................. 6.7 Conformity with the standards: CE certification EN 55011 Group 1 Class A according to IEC 1800-3 CEI 1000-4-2, 3, 4, 5 according to IEC 1800-3 EN 60204-1 All EMC filters integrated Tel: +44 (0)1522 699500 Tel: +33 16 96 33 515 Tel: +34 93 46 01 631 Tel: +12 03 72 98 258 Tel: +31 18 66 10 155 Tel: +49 62 21 30 4920 Tel: +41 22 77 63 624 technical@infranor.ltd.uk sales@infranor.ltd.uk PDS0408V1.0 www.infranor.com Communication features CANopen .................................................................................................... DS301, version 4.01 NMT .................................................................................................................................... Slave Minimum boot-up ................................................................................................................... Yes COB ID distribution ................................................................................................ SDO, Default Node ID distribution .......................................................................................................... Switch Number of PDOs ....................................................................................................... 2 Tx / 2 Rx PDO modes ................................................................... Remotely request, Sync (cyclic), Event Variable PDO mapping, Emergency message, Lifeguarding ................................................ Yes Number of SDOs ............................................................................................. 1 Server, 0 Client Drive and motion profile ..............................................................................DSP-402, version 1.1 Support modes .................................................. Profile position, Homing, Interpolation position, Profile velocity, Profile torque Parameter setting WindowsTM software CANopen ...........................................................................................................................SDO Data storage ............................................................................................................. EEPROM commissioning. The control circuits of all SMT-BD1 drives employ digital signal processing (DSP) technology which enables a large number of parallel control tasks to be performed in real time. Thus, in addition to the standard torque and speed control functions, supplementary options are available within the drive, including position control, motion profiling and multi-axes sequencing. This integration of functionality simplifies the design of the control panel reduces the build and setup costs of the installed system. Drives Drives SMT-BD1 Range AC Digital Servo Drive Product summary. The SMT-BD1 range of servo drives is designed to provide precise control of AC servo motors in arduous industrial installations. The drives are available in 220V and 400V versions, with current ratings from 4.4 to 100 amps, ensuring that most industrial motion control applications can be driven. Single-axis and multi-axes rack formats provide flexibility in design and installation, with a range of optional add-ons such as DINrail mounted termination blocks and remote test-boxes further simplifying installation and SMT-BM 20A Single Axis Rack Dimensions (mm). With such a high level of functionality, ease of drive setup and commissioning is of paramount importance. The SMT-BD1 range uses WINDOWSTM compatible setup software, incorporating fast parameter download and on-line cloning to greatly simplify installation. Inbuilt Auto Phasing provides smooth, cogging-free drive of most types of AC servo motors, Auto Tuning functions quickly setting the optimum loopcontrol parameters for each motor and load. Once installed, on-line analysis functions provide quick verification that the load is performing within specification, thereby ensuring smooth operation of the machine. Multi-axis Rack Dimensions (mm). AUXILIARY VOLTAGES DC bus 310Vdc (220V series) 325Vdc (200V<Uaux<340Vdc) Max. MOTOR PHASE-PHASE OUTPUT VOLTAGE INTERNAL CURRENT LIMITATION 200Vrms for DC bus 310V (220V series). 380Vrms for DC bus 570V (400V series). Imax = 50% to 100% Irated = 20% to 50% Imax duration = One second. EXTERNAL CURRENT LIMITATION ANALOGUE SPEED INPUT COMMAND 0 - 10V (resolution = 12 bits). 0 - 100% of internal Imax limitation. ±10V, resolution = 12 bit with 16 bit factory-fit option. Drives SMT-BD1 Specifications OPERATING VOLTAGES MOTOR THERMAL SENSOR SELECTION SPEED REGULATOR PI2 PTC or NTC MOTOR RAMP RANGE From 0-32 seconds between zero and maximum speed. Sampling time = 0.5ms. Anti-wind up system of the integrator. Adjustable numerical gains. SPEED RANGE 2048:1 with 12 bit input command. 32768:1 with 16 bit input command. SPEED LOOP BANDWIDTH Cut- off (frequency for 45O phase shift). Programmable: 50 Hz, 75Hz or 100Hz. ANALOGUE OUTPUT TEST POINTS ENCODER POSITION OUTPUT Quadrature output A and B channels with ‘n’ marker pulses per revolution. Programmable resolution: max = 8192 ppr up to 900rpm. max = 40966 ppr up to 3600rpm. max = 1024 ppr up to 14000rpm. LOGIC INPUTS Enable / disable : ENABLE Limit switch + : FC+ Limit switch - : FC- Speed input command (CV) ± 10V for max speed. Speed monitor (GT) ± 8V for ±14,000rpm. Current Input Command (IDC): ±10V for amplifier current rating, DAC out 1, 8-bit resolution. Current monitor (Imon): ±10 for amplifier current rating, DAC OUT 2, 8-bit resolution. Current command : CI Zero speed input command: CV0 Reset: RAZ Maximum authorised rated current of the amplifier. Amplifier Reference U rated (Vrms) Imax Without Fan 1 Fan 2 (Arms) fan 55L/sec 105L/sec Width 240 4.4 2 2 2 12TE SMT-BD1-220/08 240 8.8 4 4 4 12TE SMT-BD1-220/12 240 13.8 6 6 6 12TE SMT-BD1-220/17 240 17.7 8.5 8.5 8.5 12TE SMT-BD1-220/30 240 30.8 10 12 15 12TE SMT-BD1-220/45 240 48.6 10 15 15 12TE SMT-BD1-220/60 240 61 12 26 30 12TE SMT-BD1-220/70 240 70 25 30 35 24E SMT-BD1-220/100 240 100 25 30 35 24E Additional Notes All ratings are for an amplifier set in fusing mode. The maximum ambient temperature = +50OC; the rated current is 50% of the maximum current. Drives can be fitted with heat sinks to improve performance. The 400V series specification is available on request. All drives have clear simple LED error displays. Logic outputs are relay contact (Vmax = 50V, Imax = 100ma, Pmax = 10W). Amp ready relay closed if the amplifier is okay, open if in fault condition. Temperature ratings are -40OC to +70OC for storage and +5OC to + 40OC for operating conditions. Tel: +44 (0)1522 699500 Tel: +33 16 96 33 515 Tel: +34 93 46 01 631 Tel: +12 03 72 98 258 Tel: +31 18 66 10 155 Tel: +49 62 21 30 4920 Tel: +41 22 77 63 624 technical@infranor.ltd.uk sales@infranor.ltd.uk PDS0391V1.1 www.infranor.com SMT-BD1-220/04 Controllers Controllers SMT-BD1 Drive Advanced Control Options Product summary. The Infranor SMT-BD1 range of AC servo drives is designed to provide integrated closed-loop control and servo drive functionality within a single package. By utilising digital signal processing technology and flexible, software configured I/O, a large number of parallel control tasks can be performed by the drive in real-time. This has enabled the development of a range of advanced control variants, in which the standard torque and velocity control algorithms are supplemented with position control, motion profiling, multi-axes synchronisation and digital sequencing. SMT-BD1 Position control algorithm. To ease the development and commissioning of integrated SMT-BD1 driven motion control systems, customised options of the drive are available, each aimed at a specific type of application. For instance, the C-Option drive integrates position control and high-speed pulse inputs with the standard velocity controller to enable the drive to replicate the actions of a stepper drive. The M-Option drive integrates position control with a motion profile generator and digital I/O sequencer, greatly simplifying the design and installation of small machinery control systems. The standard range of SMT-BD1 advanced control options is summarised in the table overleaf. Drive Variant SMT-BD1 / a Function Basic torque / velocity loop drive. ± 10V d.c. 12-bit demand input. P-I2 control, Autophasing and Autotuning. SMT-BD1 / b Basic drive with 16-bit demand input SMT-BD1 / c Stepper emulation drive. Basic drive functionality plus closed-loop position control using standard Pulse and Direction inputs. SMT-BD1 / d Electronic gearing drive. Closed-loop position control tracking of an incremental encoder position input with programmable soft-drive ratio SMT-BD1 / e Tension control of a thread or film product. Closed-loop velocity and torque controlled tracking of master encoder with compensation from a thread tension sensor input. SMT-BD1 / f Spindle motor tool changing control. Switchable closed-loop velocity and position control modes with programmable positions for tool changes. SMT-BD1 / g Registration control drive. Electronic gearing drive with additional position tracking compensation from registration sensor input. SMT-BD1 / h CAN positioner drive. Basic drive functionality plus closed-loop position control using Infranor CAN protocol for reference input. SMT-BD1 / i Spool winding / unwinding control. Closed-loop velocity and torque control with compensation for varying spool diameter and web tension sensor. SMT-BD1 / j Spool winding / unwinding control with accumulator. Closed-loop velocity and torque control with compensation for varying spool diameter and accumulator height sensor. SMT-BD1 / m Integrated profiling / positioning drive. Basic drive functionality plus closed-loop position control and integrated motion profile generator. SMT-BD1 / p Profibus drive. M-option integrated profiling / positioning drive with Profibus communications SMT-BD1 / s SDS drive. M-option integrated profiling / positioning drive with SDS communications. Controllers Summary of SMT-BD1 Advanced Control Options Notes Motor cogging compensation can be fitted to drive versions a-j All versions are available with RS 232 and RS 422 / 485 interface. All versions can be fitted with high accuracy, 2 arc minutes, resolver to digital converter. Tel: +33 16 96 33 515 Tel: +34 93 46 01 631 Tel: +12 03 72 98 258 Tel: +31 18 66 10 155 Tel: +49 62 21 30 4920 Tel: +41 22 77 63 624 technical@infranor.ltd.uk sales@infranor.ltd.uk PDS0393V1.1 www.infranor.com Tel: +44 (0)1522 699500 and 400V versions, with current ratings from 4.4 to 100 amps. Single and multi-axis rack formats provide flexibility in design and installation, with the hardware being suitable for mounting SMT-BD2 and SMT-BD1 drives together in the same rack. So, when required, motors using encoder and resolver feedback devices may be controlled from the same multi-axis system, which allows the design engineer great flexibility in developing new machine configurations. Drives Drives SMT-BD2 Range Digital Servo Drive Product summary. The SMT-BD2 range of servo drives is a variant of Infranor’s successful SMT-BD1 range which has been specifically modified to drive AC servo motors fitted with encoder feedback devices. As such, the SMT-BD2 range shares many of the proven hardware and software features of the SMT-BD1. SMT-BD2 servo drives are available in 220V Single axis rack dimensions (mm) The control circuits of all SMT-BD2 drives employ the same digital signal processing technology and control algorithms as the SMT-BD1. Thus, in addition to the standard torque and speed control functions supplementary options are available within the drive, including position control, motion profiling and multi-axis sequencing. Servo drive configuration, setup and commissioning is simplified using WindowsTM compatible setup software, incorporating fast parameter download and on-line cloning to greatly simplify installation. The proven Auto Phasing function provides smooth, cogging-free drive of most types of AC servomotors, with the Auto Tuner greatly simplifying the task of commissioning the system once it has been installed. Thus, the SMT-BD1 is the ideal solution for motion control applications where encoder feedback devices are preferred. Multi-axis rack dimensions (mm) Sensor feedback Incremental encoder Incremental encoder with HES Absolute single-turn Sin/Cos. encoder ...................................................... Selectable by jumpers Power supply ............................................ 220 VAC or 400 VAC in single-axis or multi-axis rack Max. operating current ........................................... 220 V: 4 to 100 Arms / 400 V: 15 to 60 Arms Drives SMT-BD2 Specifications Interface Analog input: speed reference / current reference .................. ±10 V Resolution; 12 bit standard, 16 bit optional Analog input: current limitation ........................................................................................ 0 - 10 V Analog output: software selectable signal ............................. ±10V, 12 bit resolution, 2 channels Encoder output: software programmable division ratio ................................................1, 2, 4 or 8 Logic inputs (Enable, Limit switches, CI, CV0/Phasing) ........................... 5 to 24 V optocoupled Logic outputs (Amplifier OK, Phasing OK, I2t warning) ............................................. Relay contact Serial link RS-232 standard or RS-422/485 optional ............................. 4800, 9600, 19,200 Baud Error diagnostics ............................................................................. Front panel LED, serial link Control features PWM switching frequency ..................................................................................................10 KHz Current loop gain ........................................................................................ Selectable by jumpers Digital speed loop ................................................................................ 500µs, P, PI, PI2 regulator Maximum speed ............................................................ Adjustable from 100 rpm to 25,000 rpm Encoder feedback resolution range .................................................... 1000 ppr to 1,000,000 ppr Encoder feedback pulse frequency range .................................................................. 0 to 1 MHz Auto-phasing ............................................................ Detects and adjusts to motor characteristics Auto-tuning .......................................................................................................... 3 bands, 3 filters Offset compensation ................................................................................. Push-button/serial link Parameter setting WindowsTM based BPCW software Data storage .................................................................................................................. EEPROM Conformity with the standards: CE certification EN 60204-1 CEI 801-2-3-4 EN 55011 Group 1 Class A Tel: +33 16 96 33 515 Tel: +34 93 46 01 631 Tel: +12 03 72 98 258 Tel: +31 18 66 10 155 Tel: +49 62 21 30 4920 Tel: +41 22 77 63 624 technical@infranor.ltd.uk sales@infranor.ltd.uk PDS0398V1.0 www.infranor.com Tel: +44 (0)1522 699500