www.reinhausen.com Analog display for constant current analysis Operating Instructions BA 2220015/01 NOTE The product may have been modified after this document went to press. We expressly reserve the right to make changes to the technical data, the design or the scope of delivery. In general, the information provided and the arrangements agreed during processing of the relevant offers and orders are binding. Table of Contents 1 2 3 4 5 Safety ............................................................................................................................................................ 5 1.1 1.2 Explanation of safety labels........................................................................................................................ Safety instructions ....................................................................................................................................... 5 5 Configuration / Types.................................................................................................................................. 6 Principle and configuration........................................................................................................................ 7 3.1 3.2 3.3 3.4 Principle ......................................................................................................................................................... Configuration................................................................................................................................................ Connection .................................................................................................................................................... Settings and adjustment ............................................................................................................................. 7 7 7 7 Technical data .............................................................................................................................................. 8 4.1 4.2 4.3 4.4 4.5 Mechanical data ........................................................................................................................................... Electrical data ............................................................................................................................................... Accuracy under nominal conditions........................................................................................................... Ambient characteristics ............................................................................................................................... Regulations.................................................................................................................................................... 8 8 8 9 9 Annex............................................................................................................................................................. 10 5.1 10 Dimensional drawing of tap position indicator device with rectangular front frame (898105:3M) Operating Instructions BA 2220015/01 Analog display for constant current analysis The copying, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or ornamental design registration. ©Maschinenfabrik Reinhausen GmbH 2007 2220015/01 en 3 1 Safety 1 Safety 1.1 Explanation of safety labels The following safety labels relating to the operation of the analog signal transfer unit for remote tap position indication are used in these Operating Instructions. These labels must be observed at all times! ATTENTION! Refers to a potentially hazardous situation that may result in damage to the product or adjacent equipment. NOTE NOTE! Risk of damage to the motor drive unit, on-load tap-changer and transformer! The signal transfer unit may only be used with the on-load tap-changer specified in the order. It is the responsibility of the user to make sure that the signal transfer unit is used for the specified application only. For safety reasons, any unauthorised work, i.e. installation, alteration, commissioning or modification of the signal transfer unit is forbidden without first consulting MR. Contains important information and special notes. 1.2 Safety instructions • All warnings and safety instructions must be observed at all times! Failure to follow the safety instructions may lead to accidents and severe personal injury. • Please read these operating instructions before commissioning the equipment! Read the Operating Instructions before commissioning the analog tap position indicator. As the operator, you are responsible for ensuring that users of the equipment have fully understood the operating and safety instructions. • Train your staff! Before asking staff to work with the analog tap position indicator, provide training regarding general and special safety instructions and accident prevention regulations. • Only suitably qualified personnel should work with the analog tap position indicator. The analog tap position indicator is designed exclusively for application in electrical or energy systems and facilities operated by appropriately trained staff, i.e. staff who are familiar with the installation, assembly, commissioning and operation of such products. Operating Instructions BA 2220015/01 Analog display for constant current analysis Unauthorised copying and distribution of this document and the utilisation and communication of its contents are strictly prohibited unless expressly authorised. Offenders shall be held liable for damages. All rights conferred by patent grant and registration of a utility model or registered design are reserved. ©Maschinenfabrik Reinhausen GmbH 2007 2220015/01 en 5 2 2 Configuration / Types Configuration / Types For transformers where the transformer ratios are modified through on-load tap-changers with remote-controlled motor drives, the operating positions of the on-load tap-changer have to be displayed in the control room. Tap position indicator instruments with square or rectangular design for constant current analysis require no additional power supply unit. The devices can be mounted with the two screw spindles provided. Insert the screw spindle into the bracket from the rear of the device (plastic handle facing backwards) and turn it sideways • to the first recess (for control panel thickness up to 20 mm) • to the second recess (for control panel thickness 20 - 40 mm). Fold in the screw spindle and push the device into the control panel cutout. Turn the screw spindle until it latches (90° angle relative to the device) and tighten it manually or with a small screwdriver. NOTE Before tightening the screw spindle carefully move it back and forth in order to ensure free movement. NOTE In a high-density installation the screw spindles can be mounted between the devices, since they are diagonally offset. The power supply unit is designed for top hat rail mounting according to DIN EN 50022. Operating Instructions BA 2220015/01 Analog display for constant current analysis Unauthorised copying and distribution of this document and the utilisation and communication of its contents are strictly prohibited unless expressly authorised. Offenders shall be held liable for damages. All rights conferred by patent grant and registration of a utility model or registered design are reserved. ©Maschinenfabrik Reinhausen GmbH 2007 2220015/01 en 6 3 3 Principle and configuration Principle and configuration The tap position indicator instrument displays the current position of the motor drive or the on-load tap-changer at any location, usually in the control room. 3.3 3.1 Terminals 17 (+) and 18 (-) (generally terminals X1:211 (-) and X1:212 (+)) are connected with the output signal of the measuring transducer in the motor drive unit. Principle Each motor drive position corresponds to a contact area on the position transmitter board that is contacted by the slider. The contact areas are connected with the position transmitter module (resistor type) via the position transmitter cable. In the position transmitter module a modified resistance value is transferred to the input of a measuring transducer in the motor drive unit, depending on the position. This measuring transducer converts the resistor input signal into a constant current signal (e.g. 4...20 mA). The input signal of the measuring transducer is generally specified with 10 ohm per step, the output signal can be variable, usually 4...20 mA. The display instrument is adapted to the output signal and therefore indicates the motor drive position, depending on the constant current signal. 3.2 Configuration A resistor-type position transmitter position transmitter is required in the motor drive unit. The resistor contact range (10 ohm per step) must match the number of required positions. The motor drive unit also features a measuring transducer that converts the resistor signal into a constant current signal (4...20 mA). Connection Tap position indicator device, square version Standard connection Terminal 17 (+) Terminal 18 (-) 3.4 constant current input + constant current input - Settings and adjustment The tap position indicator instrument are preset and only require fine-tuning via the adjusting screw. Fine-tuning • Check the connection • Move the motor drive unit into the minimum switching position • Set the position indicator to the centre of the minimum scale value using the adjusting screw • Move the motor drive unit into the maximum switching position • Check the display and readjust if necessary The output signal of the measuring transducer is connected with the display instrument via a signal line. Operating Instructions BA 2220015/01 Analog display for constant current analysis Unauthorised copying and distribution of this document and the utilisation and communication of its contents are strictly prohibited unless expressly authorised. Offenders shall be held liable for damages. All rights conferred by patent grant and registration of a utility model or registered design are reserved. ©Maschinenfabrik Reinhausen GmbH 2007 2220015/01 en 7 4 Technical data 4 Technical data 4.1 Mechanical data Type Casing material Front screen Front frame colour Mounting position Fastening Installation Control panel thickness Connection Wire section Display dimensions Square front frame with bridge circuit Circuit board section Drawings 4.2 Casing for installation in control panels or machine consoles, modular Polycarbonate, self-extinguishing and non-dripping according to UL 94 V – 0 Sheet glass black (similar to RAL 9005) vertical ± 5° Screw spindle High-density installation possible <= 40 mm Hex bolts with M4 and bolt clamp strap max. 2.5 mm² 72 x 72 mm 96 x 96 mm 144 x 144 mm Installation depth 120 mm (all models) 68 x 68 mm 92 x 92 mm 138 x 138 mm 899030:0M Electrical data Measured variable DC Overload limit according to DIN EN 60051 Continuous 1.2 x max. 5 s 10 x Protection class II IP rating IP20 Insulation group A according to VDE 0110 Rated insulation voltage 1000 V Test voltage 3 kV at 50 Hz, 1 min. according to DIN 57410 4.3 Accuracy under nominal conditions Precision class Nominal conditions Ambient temperature Mounting position Input variable Other Influence factors Mounting position Stray magnetic field 1.5 according to DIN EN 60051 23 °C ± 1 K Nominal mounting position ± 1° Nominal measuring range DIN EN 60651 Ambient temperature –10 °C ... +55 °C Nominal mounting position ± 5° 0.5 mT Operating Instructions BA 2220015/01 Analog display for constant current analysis Unauthorised copying and distribution of this document and the utilisation and communication of its contents are strictly prohibited unless expressly authorised. Offenders shall be held liable for damages. All rights conferred by patent grant and registration of a utility model or registered design are reserved. ©Maschinenfabrik Reinhausen GmbH 2007 2220015/01 en 8 4 4.4 Technical data Ambient characteristics Climate suitability Operating temperature range Storage temperature range Relative humidity Impact resistance Vibration resistance 4.5 Climate class 3 according to VDE/VDI 3540 -10 °C ... +55 °C -25 °C ... +65 °C <= 75% on average over the year, no condensation 15 g, 11 ms 2.5 g, 5...55 Hz Regulations DIN 43700 DIN 43701 DIN 43718 DIN 43802 DIN 16257 DIN 57410/VDE 0410 DIN 60051 VDE 0110 VDE 0411 DIN 40050 VDE/VDI 3540 Sheet 2 Devices for flush mounting, nominal and section dimensions Electrical control panel measuring instruments Front-frames and front panels Line scales and pointers for electrical measuring instruments Nominal positions and position symbols used for measuring instruments Safety regulations for measuring instruments with display and recording function, and accesories Direct acting indicating analogue electricalmeasuring instruments and their accessories Regulations for determining clearances and creepage distances of electrical equipment Safety requirements for electronic measuring instruments Degrees of protection (IP-code); protection against foreign objects; water and contact; electrical equipment Reliability of measuring and control devices (climate classes for devices and accessories) Operating Instructions BA 2220015/01 Analog display for constant current analysis Unauthorised copying and distribution of this document and the utilisation and communication of its contents are strictly prohibited unless expressly authorised. Offenders shall be held liable for damages. All rights conferred by patent grant and registration of a utility model or registered design are reserved. ©Maschinenfabrik Reinhausen GmbH 2007 2220015/01 en 9 5 Annex 5 Annex 5.1 Dimensional drawing of tap position indicator device with rectangular front frame (898105:3M) Operating Instructions BA 2220015/01 Analog display for constant current analysis Unauthorised copying and distribution of this document and the utilisation and communication of its contents are strictly prohibited unless expressly authorised. Offenders shall be held liable for damages. All rights conferred by patent grant and registration of a utility model or registered design are reserved. ©Maschinenfabrik Reinhausen GmbH 2007 2220015/01 en 10 ©Maschinenfabrik www.reinhausen.com Reinhausen GmbH Falkensteinstraße 8 D - 93059 Regensburg Phone: Fax: E-mail: +49 (0)941 4090 0 +49 (0)941 4090 7001 sales@reinhausen.com 2220015/01 en • 0310 • F0183001