LineGard NORTH SHORE SAFETY Installation, Testing, and Operating Procedures Ground Fault Circuit ELCI MARINE MODULE IMPORTANT! Please read all the information on this sheet. SAVE THESE INSTRUCTIONS! NOTICE BEFORE USING READ INSTRUCTIONS COMPLETELY. TO BE INSTALLED BY A QUALIFIED ELECTRICIAN IN ACCORDANCE WITH NATIONAL AND LOCAL ELECTRICAL CODES AND THESE INSTRUCTIONS. CAUTION! RISK OF ELECTRIC SHOCK, BURN, OR EXPLOSION. DISCONNECT POWER BEFORE INSTALLING. NEVER WIRE ENERGIZED ELECTRICAL COMPONENTS. FAILURE TO DO SO MAY CAUSE SEVERE SHOCK, PERSONAL INJURY, OR DEATH. NOTICE ELCIs are required onboard all new manufactured boats (per ABYC E-11) to mitigate “electric shock drowning” associated with ground fault leakage incurred by boats into marina waterways. (Effective 12-31-2012). Marine ELCIs must meet the requirements as outlined in ABYC E-11 Electrical Systems Onboard Boat (11.11) and ABYC environmental considerations for apparatus onboard boat (S-31) as well as requirements outlined in UL 943 and UL 1053. Trip level is < 30mA and trip time is < 100mS. Unit is entirely potted and is ignition protected. Marine Module is adaptive to marine flip-seals produced by: Hubbell Marine or Marinco Marine. Housing meets marine environmental considerations of ABYC S-31 standard. ELCI PROTECTION – WARNING! Equipment Leakage Circuit Interrupter is a safety device under normal use and it is not intended to promote activity at elevated risk. An ELCI is a device intended to mitigate ground fault leakage and provide protection of equipment (i.e. boats). Use only within the specified operating parameters (failure to do so may result in bodily injury). Consult a licensed electrician for assistance on installation and repairs. Do not use this ELCI if it fails to function as instructed. Never attempt to tamper with this device. This ELCI does not provide protection against shocks caused by holding both current carrying conductors. This ECLI does not provide protection against electrical shocks generated by the conductors supplying power to the device. Note: primary feed to ELCI is live even when ELCI is tripped. Unit should be powered down at line (supply) side breaker before servicing load side of ELCI. NORTH SHORE SAFETY’S TWO-YEAR LIMITED MANUFACTURER’S WARRANTY North Shore Safety warrants to the consumer its offering of LineGard Ground Fault Circuit Interrupters (GFCIs) to be free from defects in materials and workmanship under normal use and service for a period of two years from the manufacture date. North Shore Safety, at its option will repair or replace the defective GFCIs without charge within a two year period from the date of manufacture, provided that the defect occurred during normal use and was installed according to all published instructions. All returns must be authorized by a North Shore Safety representative. In the event of product failure please contact a North Shore Safety representative at 1-440-205-9188 to obtain a Return Goods Authorization Number (RGA) prior to returning any product to North Shore Safety. North Shore Safety will refuse any item if prior Return Goods Authorization has not been granted. Defective units must be returned prepaid freight, with a description of the problem, and with an attached RGA number referenced to the Quality Assurance Dept., North Shore Safety, Ltd., 7335 Production Drive, Mentor, OH 44060. Determination of Warranty compliance is solely at the discretion of North Shore Safety and North Shore Safety's disposition is final. Disclaimer North Shore Safety will not be liable, directly or indirectly, for any cost whatsoever associated with installation or removal of any device, or for any personal injury, property damages, or incidental, indirect, or consequential damages of any kind whatsoever as a result of any defective device. The exclusive remedy under this Warranty is the repair or replacement of the defective device. In no case shall North Shore Safety's liability exceed the net purchase price. This Warranty is void if the device is not properly installed, tampered with, opened, abused, or not used according to label instructions and ratings, and/or published specifications. 7335 Production Drive Mentor, OH 44060 Phone: 440-205-9188 Fax: 440-205-9187 sales@nssltd.com www.nssltd.com LineGard NORTH SHORE SAFETY Installation, Testing, and Operating Procedures Ground Fault Circuit ELCI MARINE MODULE DANGER: HAZARD OF ELECTRICAL SHOCK, BURN, OR EXPLOSION. Disconnect power at main power feed before the start of installation. Failure to do so may cause severe shock, personal injury, or death Ø1.96 Ø1.50 .710 DIA. LARGE ENOUGH FOR (3) 6GA. WIRES 0.007 2.79 NEUTRAL OR L2 (WHITE OR RED) TO BREAKER LINE SIDE NEUTRAL OR L2 HOT (BLACK) TO BREAKER LINE SIDE HOT OR L1 SHUNT (YELLOW) TO BREAKER AUXILIARY SWITCH DIA. 2.66 DIA. Ø0.15 (2) PLACES 1.85 0.66 RECOMMENDED PANEL CUT-OUT 1.85 1.32 M3.0 X .5 THREADED BRASS INSERTS FOR MOUNTING (2) PLACES 2.35 MODULE CONTROL CONDUCTORS NEUTRAL (WHITE) TO BREAKER LINE SIDE NEUTRAL HOT (BLACK) TO BREAKER LINE SIDE HOT SHUNT (YELLOW) TO BREAKER AUXILIARY SWITCH 120 VAC APPLICATIONS: (H,N,G) LINE: FROM POWER SUPPLY (SOURCE) } NEUTRAL (WHITE) NEUTRAL (WHITE) HOT (BLACK) HOT (BLACK) TO BREAKER LINE INPUT USED IN CONJUNCTION WITH A SENSATA LEL SERIES 2 POLE BREAKER MODULE CONTROL CONDUCTORS 240 VAC APPLICATIONS: (L1,L2,G) (L1,N,G) EUROPE - ELEVATED 240VAC LINE: FROM POWER SUPPLY (SOURCE) L1 (BLACK) TO BREAKER LINE SIDE L1 L2 (RED) TO BREAKER LINE SIDE L2 SHUNT (YELLOW) TO BREAKER AUXILIARY SWITCH L1 (BLACK) L1 (BLACK) L2 (RED) N (EUROPE) L2 (RED) N (EUROPE } TO BREAKER LINE INPUT USED IN CONJUNCTION WITH A SENSATA LEL SERIES 2 POLE BREAKER MODULE CONTROL CONDUCTORS L1 (BLACK) TO BREAKER LINE SIDE L1 NEUTRAL (WHITE) TO BREAKER LINE SIDE NEUTRAL SHUNT (YELLOW) TO BREAKER AUXILIARY SWITCH 120/240 VAC APPLICATIONS: (L1,L2,N,G) LINE: FROM POWER SUPPLY (SOURCE) L1 (BLACK) L2 (RED) L2 (RED) NEUTRAL SYSTEM NEUTRAL- MAY OR MAY NOT REQUIRE A BREAKER POLE CONTACT: CONSULT FACTORY FOR DETERMINATION USED IN CONJUNCTION WITH A SENSATA LEL SERIES 2 OR 3 POLE BREAKER NOTES: 1. CIRCUIT BREAKER LINE / LOAD MAY BE AT OPPOSITE ENDS. 2. L1 (BLACK WIRE) SHALL ALWAYS BE CONNECTED TO THE AUX SWITCH AND SHUNT POLE. 3. SAFETY GROUND IS NOT FED THROUGH SENSING CORE BUT IS BYPASSED TO BOAT SYSTEM SAFETY GROUNDING POINT. IMPORTANT: 1. 2. 3. 4. 5. 6. 7. READ ALL THE INSTRUCTIONS IN THIS LEAFLET AND ON THE DEVICE LABEL. IDENTIFY ALL THE FEATURES AND WIRES (SEE DRAWINGS). IDENTIFY MODULE WIRES. VERIFY THAT THE RATINGS ON THE DEVICE INCLUDING BREAKER MATCH YOUR FIELD LINE RATINGS. STRIP WIRES TO 3/8”, OR AS RECOMMENDED FOR YOUR CONNECTIONS: (MODULE MAY INCLUDE FIELD TERMINATIONS). MODULE SUPPLY MUST BE TERMINATED IN CONJUNCTION WITH AND IN COMPLIANCE OF ABYC E-11 AND INSTRUCTIONS PROVIDED BY SENSATA BREAKER INSTRUCTIONS. CHOOSE THE RIGHT WIRING APPLICATION (120VAC, 240VAC USA, 240VAC EUROPE, OR SPLIT PHASE 120/240VAC) AND CONNECT WIRES ACCORDING TO THE DRAWINGS. PLACE SUPPLIED TEST INSTRUCTION LABEL IN CLOSE PROXIMITY TO. TEST INSTRUCTIONS THE EQUIPMENT LEAKAGE SENSING MODULE MOUNTING AS SHOWN BELOW: ELCI SENSING MODULE TEST BEFORE EACH USE NORMAL OPERATING STATE – SENSING DEVICE GREEN LED IS “ON” AND CIRCUIT BREAKER IS AT “ON” POSITION STEP 1: PRESS “TEST” BUTTON: GREEN LED SHOULD GO “OUT” AND RED LED SHOULD START “BLINKING”. CIRCUIT BREAKER SHOULD TRIGGER TO “OFF” POSITION STEP 2: IF SENSING DEVICE LED OR BREAKER DOES NOT TRIP OR CHANGE STATE: “DO NOT USE” CONSULT AN ELECTRICIAN FOR ASSISTANCE STEP 3: PRESS “RESET” BUTTON: RED LED SHOULD TURN “OFF” AND GREEN LED SHOULD TURN ON. STEP 4:MANUALLY RESET (SWITCH) CIRCUIT BREAKER TO “ON” POSITION TO RESTORE CIRCUIT POWER : WARNING! IF ABOVE TESTS FAILS, DO NOT USE THIS ELCI. CONSULT A QUALIFIED ELECTRICIAN FOR REPAIR OR REPLACEMENT. 7335 Production Drive } L1 (BLACK) Mentor, OH 44060 Phone: 440-205-9188 TO BREAKER LINE INPUT TESTING AND TROUBLESHOOTING NORMAL OPERATING STATE – SENSING MODULE DEVICE GREEN LED IS “ON” AND CIRCUIT BREAKER IS AT “ON” POSITION. STEP 1: PRESS “TEST” BUTTON: GREEN LED SHOULD GO “OUT” AND RED LED SHOULD START “BLINKING”. CIRCUIT BREAKER SHOULD TRIGGER TO “OFF” POSITION. STEP 2: IF SENSING DEVICE LED OR BREAKER DOES NOT TRIP OR CHANGE STATE: “DO NOT USE” CONSULT AN ELECTRICIAN FOR ASSISTANCE OR REPLACEMENT. STEP 3: PRESS “RESET” BUTTON: RED LED SHOULD TURN “OFF” AND GREEN LED SHOULD TURN ON. STEP 4: MANUALLY RESET (SWITCH) CIRCUIT BREAKER TO “ON” POSITION TO RESTORE CIRCUIT POWER. WARNING: IF ABOVE TESTS FAILS, DO NOT USE THIS ELCI. CONSULT AN ELECTRICIAN FOR ASSITANCE OR REPLACEMENT. Fax: 440-205-9187 sales@nssltd.com www.nssltd.com LineGard NORTH SHORE SAFETY Installation, Testing, and Operating Procedures Ground Fault Circuit ELCI MARINE MODULE TYPICAL WIRING DIAGRAMS CIRCUIT BREAKER LOAD PART # PGFM-111-B-A1-188 ORANGE SHUNT JUMPER (PROVIDED IN ASSEMBLY KIT) 120VAC ELCI SENSING MODULE LINE H N WHITE BLACK YELLOW (SHUNT) SINGLE PHASE 120VAC (HOT, NEUTRAL, GRND) GRND CIRCUIT BREAKER LOAD ORANGE SHUNT JUMPER (PROVIDED IN ASSEMBLY KIT) PART # PGFM-211-B-A1-188 240VAC ELCI SENSING MODULE LINE L1 L2 RED BLACK YELLOW (SHUNT) SINGLE PHASE 240VAC (L1, L2, GRND) GRND CIRCUIT BREAKER LOAD ORANGE SHUNT JUMPER (PROVIDED IN ASSEMBLY KIT) PART # PGFM-111-B-A1-188 120VAC ELCI SENSING MODULE LINE L1 L2 N WHITE BLACK YELLOW (SHUNT SPLIT PHASE 120/240VAC BREAKING NEUTRAL (L1, L2, N, GRND) GRND NOTES: 1. CIRCUIT BREAKER LINE/LOAD MAY BE AT OPPOSITE ENDS. 2. L1 (BLACK WIRE) WILL ALWAYS BE CONNECTED TO THE SAME POLE AS THE SHUNT COIL AND AUXILIARY SWITCH. 3. SAFETY GROUND IS NOT FED THROUGH SENSING CORE BUT IS BYPASSED TO BOAT SAFETY GROUNDING POINT. 7335 Production Drive Mentor, OH 44060 Phone: 440-205-9188 Fax: 440-205-9187 sales@nssltd.com www.nssltd.com