Embedded PC

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Embedded PC – The modular Industrial PC for
mid-range control
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Hardware configuration
- Controller types
- PC interfaces
- Fieldbus interfaces
CX │ Modular DIN rail Industrial PC series
PC technology and modular I/O level form a rail unit in the control
cabinet
suitable for medium-performance control tasks
modular control system for optimum adaptation to the respective
control task (“headless mode”, i.e. without display or keyboard)
In combination with the TwinCAT automation software the CX
becomes a powerful IEC 61131-3 PLC that can also handle Motion
Control tasks.
covers the whole system
The CX-family includes several basic CPU modules with different
processors.
can be installed in the control cabinet or the terminal box
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CX │ Modular DIN rail Industrial PC series
Bus Terminals can be directly connected as I/O level
(cost advantage through elimination of a Bus Coupler).
IP 67 Extension Box modules can be directly connected as I/O level,
e.g. for environments subject to EMC.
Control Panels can be connected as display devices via DVI/USB.
programming via TwinCAT, i.e. the same software as for all
Beckhoff control devices
latest generation of operating systems: Microsoft Windows CE or
Windows XP Embedded
In combination with TwinCAT the CX becomes a powerful
IEC 61131 PLC with up to four user tasks.
optimum price/performance ratio
Small dimensions save space in the control cabinet or terminal box.
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CX │ Embedded PC features
Fieldbus
interfaces
System interfaces
CPU
Power supply
Power supply
and I/O
interface
Master/slave
connection
USB/DVI
interface
Audio
interface
RS422/
RS485
interface
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RS232
interface
Basic CPU module
Ethernet and
RS232
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CX │ Scalable performance classes
CX9000/CX9010
Ethernet controller with Intel ® IXP420
XScale® technology, 266/533 MHz
processor
CX1000/CX1010
Basic CX with Pentium® MMXcompatible CPU, 266/500 MHz
processor
CX1020
High-performance CX with Intel ®
Celeron® M ULV CPU, 1 GHz
processor
CX1030
High-performance CX with Intel ®
Pentium® M, 1.8 GHz processor
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CX1000 │ Embedded PC series
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CX1000 │ Embedded PC features
control system for powerful PLC and Motion Control tasks
powerful 266 MHz Intel® Pentium® MMX compatible CPU
Ethernet and COM1 included as standard
data storage on Compact Flash
Small dimensions save space in the control cabinet or terminal box.
no fans or rotating storage media, fast start-up, real-time clock,
exchange of programs via memory card possible, remanent memory
and operation without UPS
price positioning midway between Beckhoff Bus Terminal Controllers
and Beckhoff Industrial PCs
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CX1000 │ Embedded PC features
Bus Terminals can be directly connected as I/O level
(cost advantage through elimination of a Bus Coupler).
IP 67 Extension Box modules can be directly connected as I/O level,
e.g. for environments subject to EMC.
Control Panels can be connected as display devices via DVI/USB.
programming via TwinCAT, i.e. the same software as for all
Beckhoff control devices
latest generation of operating systems: Microsoft Windows CE or
Windows XP Embedded
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CX1000 │ Basic CPU module
Ethernet connection
Status display
PC/104 interface
COM1 connection
Compact flash insert
Ejector
Labelling area
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CX1000 │ Mechanics
Height/width: 100 mm x 19 mm; module rail locking mechanism
100 mm
38 mm
38 mm
label snap-in area:
5 x 15 mm
19 mm
module separation from the bottom side of the housing
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CX1000 │ Speed
TwinCAT PLC/NC: Highest performance data
1200
1000
800
Execution time / µs
Standard PLC
800
CX1000 (40 µs)
600
400
Software PLC on PC
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Overview
CX9000 series
CX1000 series
CX1020 series
News
Future
70
0
Standard PLC
Fast PLC
45
15
0,9
Pentium 233 Pentium III 600 Pentium 4
Execution time for 1 k PLC commands
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CX1000 vs. SIEMENS S7-300
Overview
CX9000 series
CX1000 series
CX1020 series
News
Future
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CX1010 | Embedded PC series
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CX1010 | Embedded PC features
Pentium® MMX-compatible, 500 MHz clock frequency
256 MB RAM (not expandable)
RJ 45 Ethernet interface 10/100 Mbit
Compact Flash type I or II, insert with ejector
protection class: IP 20
operating system:
without operating system
Windows CE
Windows XP Embedded
TwinCAT:
without TwinCAT
TwinCAT PLC run-time
TwinCAT PLC/NC run-time
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CX1010 | Basic CPU module
Status display
Ethernet connection (port 1)
PC/104 interface
Battery compartment
Compact Flash
insert
Ejector
Labelling area
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CX1020 │ Embedded PC series
High-performance CX
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CX1020 │ Embedded PC features
Intel® Celeron® M ULV, 1 GHz clock frequency
64 MB Compact Flash card
256 MB DDR RAM (expandable to 512 MB, 1Gbyte)
2 x RJ 45 (internal switch)
energy-saving device that operates with ultra-low core voltage
no fan required
Compact Flash is used as boot and memory medium, no rotating
media are required in the controller.
direct connection of Bus Terminals or EtherCAT Terminals
compact housing, modular device concept
optional interfaces: 1 x DVI I (= DVI-D + VGA) output, 2 x USB 2.0
interfaces, audio
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CX1020 │ Embedded PC features
multi-functional power supply modules: without I/O Bus Terminal
interface, with K-bus interface, with K-bus and IP-Link interface for
Fieldbus Box modules and for EtherCAT Terminals
programming of up to 4 virtual IEC 61131 CPUs with up to 4 tasks
All TwinCAT functionalities are available for Motion Control
application (up to 256 axes can be controlled).
Thanks to its higher CPU performance, the CX1020 can now also
execute interpolated 3-D path movements and DIN 66025 programs.
operating system: Microsoft Windows CE or Microsoft Windows XP
Embedded
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CX1020-0xxx │ CPU basic module
Ethernet interface
(Port 1)
Status display
Battery
compartment
PC/104 interface
Ethernet interface
(Port 2)
Compact flash
insert
Labelling area
Ejector
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CX1030 │ Embedded PC series
High-performance CX
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CX1030 | Embedded PC features
processor Intel® Pentium® M ULV, 1.8 GHz clock frequency
Flash memory: 64 MB Compact Flash card
internal main memory: 256 MB DDR RAM (expandable to 512 MB, 1 GB)
expansion slot: 1 x Compact Flash type I+II insert with ejector
exchangeable fan cartridge
protection class: IP 20
operating system:
without operating system
Windows CE
Windows XP Embedded
TwinCAT:
without TwinCAT
TwinCAT PLC run-time
TwinCAT PLC/NC run-time
TwinCAT PLC/NC I run-time
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CX1030 | Basic CPU module
Status display
Ethernet connection (port 1)
PC/104 interface
Battery compartment
Ethernet connection (port 2)
Compact Flash
insert
Ejector
Labelling area
Fan cartridge
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CX9000 │ Embedded PC series
Ethernet controller
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CX9000 │ Ethernet controller
266 MHz Intel® IXP420 with XScale® technology
16 MB flash (internal, expandable up to 32 MB)
64 MB RAM (internal, expandable up to 128 MB)
2 x RJ 45 (internal switch)
also: E-bus (EtherCAT Terminals) or K-bus (Bus Terminals)
expansion slot 1x Compact Flash type II insert with eject
mechanism
Microsoft Windows CE
TwinCAT CE PLC run-time or TwinCAT CE NC PTP run-time
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CX900x-000x │ Basic CPU module with E-bus or
K-bus interface
Power-LEDs
Ethernet interface
(Port 1)
Power supply
E-bus interface
(EtherCAT Terminals)
Battery
compartment
OR
K-bus interface
(Bus Terminals)
Ethernet interface
(Port 2)
Labelling area
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CX9010 │ Embedded PC series
Ethernet Controller
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CX9010 | Embedded PC features
533 MHz Intel® IXP420 processor with XScale® technology
32 MB internal Flash memory (not expandable)
128 MB internal main memory (not expandable)
128 kB NOVRAM
I/O connection: Bus or EtherCAT Terminals (K-bus or E-bus)
protection class: IP 20
operating system: Windows CE
TwinCAT:
without TwinCAT
TwinCAT PLC run-time
TwinCAT PLC/NC run-time
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CX9010-0x0x | Basic CPU module with E-bus or
K-bus interface
Power-LEDs
Ethernet connection (port 1)
Power supply
E-bus interface
(EtherCAT Terminals)
Battery compartment
OR
K-bus interface
(Bus Terminals)
Ethernet connection (port 2)
Labelling area
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IT line typology with subordinate EtherCAT
devices
The CX1020 and the CX9000 enable configuration of an IT line typology
with subordinate EtherCAT devices.
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Embedded CX series | Overview
Embedded PCs
CPU
CX9000
Intel ® IXP420 266 MHz
CX9010
NEW Intel ® IXP420
Clock
frequency
Memory
I/O
16/32 MB flash (internal),
64/128 MB RAM
K-bus or
EtherCAT
533 MHz
32 MB flash (internal), 128
MB RAM
K-bus or
EtherCAT
CX1000
AMD Geode
SC2200
266 MHz
64 MB flash (external CF),
64/128 MB RAM
K-bus,
IP-Link
CX1010
NEW AMD Geode
500 MHz
64 MB flash (external CF),
256 MB RAM
K-bus, IP-Link
or EtherCAT
1.0 GHz
64 MB flash (external CF),
256 MB RAM
K-bus, IP-Link
or EtherCAT
1.8 GHz
64 MB flash (external CF),
256 MB RAM
K-bus, IP-Link
or EtherCAT
LX800
CX1020
CX1030
Intel ®
Celeron® M
NEW Intel ®
Pentium® M
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Embedded PC interfaces
Power supply units, fieldbus master/slaves, UPS modules
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CX1100-000x │ Power supply and I/O interfaces
Power LEDs
IP-Link
interface
K-bus interface
Power supply
Status LCD
display
Power supply
Power supply
with K-bus
interface
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Power supply
with K-bus
interface/IP-Link
interface
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CX1100-0004 │ Power supply and I/O interface
for CX1020
Power LEDs
E-bus interface (EtherCAT Terminals)
Power supply
Status LCD
display
Power supply with
E-bus interface
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CX1100-0001/02/03 │ Power supply modules and
I/O interfaces
One of the four power supply modules can be selected for the CX
system.
The power supply of all other system components is ensured via
the internal PC/104 bus.
integrated NOVRAM for fail-safe storage of process data
Local I/O signals are connected via the power supply CX11000002 (Bus Terminals), the CX1100-0003 (Bus Terminals and
Fieldbus Box modules via IP-Link); CX1100-0004 for EtherCAT
Terminals.
integrated FSTN display 2 lines x 16 characters of text with
navigation switch
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CX-N0xx | System interfaces
DVI/USB
interface
1 x DVI +
2 x USB
Audio interface
Line IN,
Line MIC IN,
Line OUT
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RS232 interface
1 x COM1+2, RS232
1 x COM3+4, RS232
RS422/R485
1 x COM1+2,
RS422/RS485
1 x COM3+4,
RS422/RS485
Ethernet interface Compact
1 x Ethernet
Flash module
10/100 Mbit/s
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CX1500-Mxx0 │ Master fieldbus connections
The fieldbus master modules for the CX system are identical in
functionality and pricing to the one-channel PCI cards for the normal
PC.
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CX1500-Bxx0 │ Slave fieldbus connections
Slave modules can be intermixed with other CX1500 slaves or masters.
They have a 2 k DPRAM for process data, accessible through PC/104.
The fieldbus slave modules for the CX system are all priced identically.
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CX1100-09x0 │ UPS module
for uninterruptible power supply
0 V DC (USV output voltage)
24 V DC (USV output voltage)
Power fail (digital output)
0 V DC (input power supply)
24 V DC (input power supply)
UPS module
Charge: 20 As
Output current max.:
550 mA (24 V DC)
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Basic CPU module Power supply
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CX1100-09x0 │ UPS module
for uninterruptible power supply
UPS CX100-0910
Charge: 20 As
Output current max.: 1.1 A (24 V DC)
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UPS CX1100-0920
Charge: 40 As
Output current max.: 1.1 A (24 V DC)
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CX1100-09x0 │ UPS module
for uninterruptible power supply
In the event of a failure of the external supply, the module ensures
that the application software can save important data.
During the UPS retention time, the machine or process can be
transferred into a defined state and the operating system can be
shut down.
absolutely maintenance-free and rapid charging
The module can simply be added to a CX system.
The TwinCAT System Manager recognises the UPS module
automatically and the UPS signals are available to the PLC
programmer.
A controlled 24 V DC power supply unit with a minimum output
current of 4 A is required.
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Questions
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