Embedded PC – The modular Industrial PC for mid-range control Embedded PC 1 Hardware configuration - Controller types - PC interfaces - Fieldbus interfaces CX │ Modular DIN rail Industrial PC series PC technology and modular I/O level form a rail unit in the control cabinet suitable for medium-performance control tasks modular control system for optimum adaptation to the respective control task (“headless mode”, i.e. without display or keyboard) In combination with the TwinCAT automation software the CX becomes a powerful IEC 61131-3 PLC that can also handle Motion Control tasks. covers the whole system The CX-family includes several basic CPU modules with different processors. can be installed in the control cabinet or the terminal box Embedded PC 3 CX │ Modular DIN rail Industrial PC series Bus Terminals can be directly connected as I/O level (cost advantage through elimination of a Bus Coupler). IP 67 Extension Box modules can be directly connected as I/O level, e.g. for environments subject to EMC. Control Panels can be connected as display devices via DVI/USB. programming via TwinCAT, i.e. the same software as for all Beckhoff control devices latest generation of operating systems: Microsoft Windows CE or Windows XP Embedded In combination with TwinCAT the CX becomes a powerful IEC 61131 PLC with up to four user tasks. optimum price/performance ratio Small dimensions save space in the control cabinet or terminal box. Embedded PC 4 CX │ Embedded PC features Fieldbus interfaces System interfaces CPU Power supply Power supply and I/O interface Master/slave connection USB/DVI interface Audio interface RS422/ RS485 interface Embedded PC RS232 interface Basic CPU module Ethernet and RS232 5 CX │ Scalable performance classes CX9000/CX9010 Ethernet controller with Intel ® IXP420 XScale® technology, 266/533 MHz processor CX1000/CX1010 Basic CX with Pentium® MMXcompatible CPU, 266/500 MHz processor CX1020 High-performance CX with Intel ® Celeron® M ULV CPU, 1 GHz processor CX1030 High-performance CX with Intel ® Pentium® M, 1.8 GHz processor Embedded PC 6 CX1000 │ Embedded PC series Embedded PC 7 CX1000 │ Embedded PC features control system for powerful PLC and Motion Control tasks powerful 266 MHz Intel® Pentium® MMX compatible CPU Ethernet and COM1 included as standard data storage on Compact Flash Small dimensions save space in the control cabinet or terminal box. no fans or rotating storage media, fast start-up, real-time clock, exchange of programs via memory card possible, remanent memory and operation without UPS price positioning midway between Beckhoff Bus Terminal Controllers and Beckhoff Industrial PCs Embedded PC 8 CX1000 │ Embedded PC features Bus Terminals can be directly connected as I/O level (cost advantage through elimination of a Bus Coupler). IP 67 Extension Box modules can be directly connected as I/O level, e.g. for environments subject to EMC. Control Panels can be connected as display devices via DVI/USB. programming via TwinCAT, i.e. the same software as for all Beckhoff control devices latest generation of operating systems: Microsoft Windows CE or Windows XP Embedded Embedded PC 9 CX1000 │ Basic CPU module Ethernet connection Status display PC/104 interface COM1 connection Compact flash insert Ejector Labelling area Embedded PC 10 CX1000 │ Mechanics Height/width: 100 mm x 19 mm; module rail locking mechanism 100 mm 38 mm 38 mm label snap-in area: 5 x 15 mm 19 mm module separation from the bottom side of the housing Embedded PC 11 CX1000 │ Speed TwinCAT PLC/NC: Highest performance data 1200 1000 800 Execution time / µs Standard PLC 800 CX1000 (40 µs) 600 400 Software PLC on PC 200 Overview CX9000 series CX1000 series CX1020 series News Future 70 0 Standard PLC Fast PLC 45 15 0,9 Pentium 233 Pentium III 600 Pentium 4 Execution time for 1 k PLC commands Embedded PC 12 CX1000 vs. SIEMENS S7-300 Overview CX9000 series CX1000 series CX1020 series News Future Embedded PC 13 CX1010 | Embedded PC series Embedded PC 14 CX1010 | Embedded PC features Pentium® MMX-compatible, 500 MHz clock frequency 256 MB RAM (not expandable) RJ 45 Ethernet interface 10/100 Mbit Compact Flash type I or II, insert with ejector protection class: IP 20 operating system: without operating system Windows CE Windows XP Embedded TwinCAT: without TwinCAT TwinCAT PLC run-time TwinCAT PLC/NC run-time Embedded PC 15 CX1010 | Basic CPU module Status display Ethernet connection (port 1) PC/104 interface Battery compartment Compact Flash insert Ejector Labelling area Embedded PC 16 CX1020 │ Embedded PC series High-performance CX Embedded PC 17 CX1020 │ Embedded PC features Intel® Celeron® M ULV, 1 GHz clock frequency 64 MB Compact Flash card 256 MB DDR RAM (expandable to 512 MB, 1Gbyte) 2 x RJ 45 (internal switch) energy-saving device that operates with ultra-low core voltage no fan required Compact Flash is used as boot and memory medium, no rotating media are required in the controller. direct connection of Bus Terminals or EtherCAT Terminals compact housing, modular device concept optional interfaces: 1 x DVI I (= DVI-D + VGA) output, 2 x USB 2.0 interfaces, audio Embedded PC 18 CX1020 │ Embedded PC features multi-functional power supply modules: without I/O Bus Terminal interface, with K-bus interface, with K-bus and IP-Link interface for Fieldbus Box modules and for EtherCAT Terminals programming of up to 4 virtual IEC 61131 CPUs with up to 4 tasks All TwinCAT functionalities are available for Motion Control application (up to 256 axes can be controlled). Thanks to its higher CPU performance, the CX1020 can now also execute interpolated 3-D path movements and DIN 66025 programs. operating system: Microsoft Windows CE or Microsoft Windows XP Embedded Embedded PC 19 CX1020-0xxx │ CPU basic module Ethernet interface (Port 1) Status display Battery compartment PC/104 interface Ethernet interface (Port 2) Compact flash insert Labelling area Ejector Embedded PC 20 CX1030 │ Embedded PC series High-performance CX Embedded PC 21 CX1030 | Embedded PC features processor Intel® Pentium® M ULV, 1.8 GHz clock frequency Flash memory: 64 MB Compact Flash card internal main memory: 256 MB DDR RAM (expandable to 512 MB, 1 GB) expansion slot: 1 x Compact Flash type I+II insert with ejector exchangeable fan cartridge protection class: IP 20 operating system: without operating system Windows CE Windows XP Embedded TwinCAT: without TwinCAT TwinCAT PLC run-time TwinCAT PLC/NC run-time TwinCAT PLC/NC I run-time Embedded PC 22 CX1030 | Basic CPU module Status display Ethernet connection (port 1) PC/104 interface Battery compartment Ethernet connection (port 2) Compact Flash insert Ejector Labelling area Fan cartridge Embedded PC 23 CX9000 │ Embedded PC series Ethernet controller Embedded PC 24 CX9000 │ Ethernet controller 266 MHz Intel® IXP420 with XScale® technology 16 MB flash (internal, expandable up to 32 MB) 64 MB RAM (internal, expandable up to 128 MB) 2 x RJ 45 (internal switch) also: E-bus (EtherCAT Terminals) or K-bus (Bus Terminals) expansion slot 1x Compact Flash type II insert with eject mechanism Microsoft Windows CE TwinCAT CE PLC run-time or TwinCAT CE NC PTP run-time Embedded PC 25 CX900x-000x │ Basic CPU module with E-bus or K-bus interface Power-LEDs Ethernet interface (Port 1) Power supply E-bus interface (EtherCAT Terminals) Battery compartment OR K-bus interface (Bus Terminals) Ethernet interface (Port 2) Labelling area Embedded PC 26 CX9010 │ Embedded PC series Ethernet Controller Embedded PC 27 CX9010 | Embedded PC features 533 MHz Intel® IXP420 processor with XScale® technology 32 MB internal Flash memory (not expandable) 128 MB internal main memory (not expandable) 128 kB NOVRAM I/O connection: Bus or EtherCAT Terminals (K-bus or E-bus) protection class: IP 20 operating system: Windows CE TwinCAT: without TwinCAT TwinCAT PLC run-time TwinCAT PLC/NC run-time Embedded PC 28 CX9010-0x0x | Basic CPU module with E-bus or K-bus interface Power-LEDs Ethernet connection (port 1) Power supply E-bus interface (EtherCAT Terminals) Battery compartment OR K-bus interface (Bus Terminals) Ethernet connection (port 2) Labelling area Embedded PC 29 IT line typology with subordinate EtherCAT devices The CX1020 and the CX9000 enable configuration of an IT line typology with subordinate EtherCAT devices. Embedded PC 30 Embedded CX series | Overview Embedded PCs CPU CX9000 Intel ® IXP420 266 MHz CX9010 NEW Intel ® IXP420 Clock frequency Memory I/O 16/32 MB flash (internal), 64/128 MB RAM K-bus or EtherCAT 533 MHz 32 MB flash (internal), 128 MB RAM K-bus or EtherCAT CX1000 AMD Geode SC2200 266 MHz 64 MB flash (external CF), 64/128 MB RAM K-bus, IP-Link CX1010 NEW AMD Geode 500 MHz 64 MB flash (external CF), 256 MB RAM K-bus, IP-Link or EtherCAT 1.0 GHz 64 MB flash (external CF), 256 MB RAM K-bus, IP-Link or EtherCAT 1.8 GHz 64 MB flash (external CF), 256 MB RAM K-bus, IP-Link or EtherCAT LX800 CX1020 CX1030 Intel ® Celeron® M NEW Intel ® Pentium® M Embedded PC 31 Embedded PC interfaces Power supply units, fieldbus master/slaves, UPS modules Embedded PC 32 CX1100-000x │ Power supply and I/O interfaces Power LEDs IP-Link interface K-bus interface Power supply Status LCD display Power supply Power supply with K-bus interface Embedded PC Power supply with K-bus interface/IP-Link interface 33 CX1100-0004 │ Power supply and I/O interface for CX1020 Power LEDs E-bus interface (EtherCAT Terminals) Power supply Status LCD display Power supply with E-bus interface Embedded PC 34 CX1100-0001/02/03 │ Power supply modules and I/O interfaces One of the four power supply modules can be selected for the CX system. The power supply of all other system components is ensured via the internal PC/104 bus. integrated NOVRAM for fail-safe storage of process data Local I/O signals are connected via the power supply CX11000002 (Bus Terminals), the CX1100-0003 (Bus Terminals and Fieldbus Box modules via IP-Link); CX1100-0004 for EtherCAT Terminals. integrated FSTN display 2 lines x 16 characters of text with navigation switch Embedded PC 35 CX-N0xx | System interfaces DVI/USB interface 1 x DVI + 2 x USB Audio interface Line IN, Line MIC IN, Line OUT Embedded PC RS232 interface 1 x COM1+2, RS232 1 x COM3+4, RS232 RS422/R485 1 x COM1+2, RS422/RS485 1 x COM3+4, RS422/RS485 Ethernet interface Compact 1 x Ethernet Flash module 10/100 Mbit/s 36 CX1500-Mxx0 │ Master fieldbus connections The fieldbus master modules for the CX system are identical in functionality and pricing to the one-channel PCI cards for the normal PC. Embedded PC 37 CX1500-Bxx0 │ Slave fieldbus connections Slave modules can be intermixed with other CX1500 slaves or masters. They have a 2 k DPRAM for process data, accessible through PC/104. The fieldbus slave modules for the CX system are all priced identically. Embedded PC 38 CX1100-09x0 │ UPS module for uninterruptible power supply 0 V DC (USV output voltage) 24 V DC (USV output voltage) Power fail (digital output) 0 V DC (input power supply) 24 V DC (input power supply) UPS module Charge: 20 As Output current max.: 550 mA (24 V DC) Embedded PC Basic CPU module Power supply 39 CX1100-09x0 │ UPS module for uninterruptible power supply UPS CX100-0910 Charge: 20 As Output current max.: 1.1 A (24 V DC) Embedded PC UPS CX1100-0920 Charge: 40 As Output current max.: 1.1 A (24 V DC) 40 CX1100-09x0 │ UPS module for uninterruptible power supply In the event of a failure of the external supply, the module ensures that the application software can save important data. During the UPS retention time, the machine or process can be transferred into a defined state and the operating system can be shut down. absolutely maintenance-free and rapid charging The module can simply be added to a CX system. The TwinCAT System Manager recognises the UPS module automatically and the UPS signals are available to the PLC programmer. A controlled 24 V DC power supply unit with a minimum output current of 4 A is required. Embedded PC 41 Questions ? ? ? ? ? ? Embedded PC ? 42