Parts Book
Bricking Machine
Made in America
REV G 2015-01
Contact Information
For information regarding the purchase, operation or repair of your product contact Bricking Solutions at:
Toll Free 800.621.7856
Local 360.794.1277
Fax: 360.805.2521
Web: www.BrickingSolutions.com
E-MAIL: info@ BrickingSolutions.com
Domestic Parts: Stacey Rice—stacey@brickingsolutions.com
International Parts: Heather Soraparu—heather@brickingsolutions.com
Printing
Revision F
Revision Log:
A: 2013-08-28: Updated Parts, new content and layout
B: 2013-10-01 Corrected part # HC139 to HC159
C: 2013-12-10 Removed parts AC761 and AC762 page 21
D: 2014-01-17 Corrected part JE210 to CE250
E: 2014-03-20 Added Steel fittings
F: 2014-06-17—Corrected MF447 Lub Filter muffler to AF447
G: 2015-01-20—Corrected page #s
Contents
Master Valve—Avoid heart Failure
3
Lubricator Filter—Avoid Lung Collapse
4
Lubricator Filter
5-6
Master Valve
7-12
Air Cylinders
13-18
Bleeder Parts
19
Spacer Assemblies
20
Hoses
21
Fittings
22
Long Jack
23-27
Shim Driver
31
Castors & Jacks
32
Hardware Sets
33
Tool Box
34
Avoid Heart Failure
T
he Master Valve and Lubricator-Filter system are the two most important components
of our bricking machines. They are what we would call the “Heart” and “Lung.” They
keep the machine breathing and pumping so the brick can be installed safe, fast, and
efficiently. Without preventative maintenance and basic repair knowledge, their failure can
cause delays in work.
The “HEART” of our machine is a set of two 3-Way Master Valves. Positioned on the down
kiln and up kiln center arches, the 3-way air valves allow for rapid advancement up the kiln
by engaging or releasing cylinders simultaneously or individually without resetting. Keeping
the “HEART” pumping and knowing the signs of a failure will reduce or even eliminate dead
time.
The first step is to keep the following replacement parts in stock:



Master Valve repair kits (ASM461)
A loaded Master Valve body (MV441)
A complete Master Valve assembly (ASM465)
Having any one of these as a spare part on your inventory shelf will do nothing but save your
company lost time if the heart of the system should fail.
The second step is to know the warning signs
and what to troubleshoot. As outlined in our
Maintenance and Repair Guide, the reaction of the
cylinders is the key. If they extend too slow, you
need to check the Master Valve and replace the
necessary components. A possible plugged or
almost plugged muffler could cause the cylinders to
act sluggish. Muffler replacement is recommended
rather than attempting to clean them.
A pre-outage evaluation and inspection of the
Master Valve will eliminate problems before you are
in the kiln.
4
And/Or Lung Collapse
The “LUNGS” of our bricking machine is the Lubricator-Filter system. Without this system maintaining
clean dry air and continual lubrication to the pneumatic system, the life of the bricking machine would be
short lived. Keeping those “LUNGS” breathing smoothly and recognizing the signs of a failure shortens the
time on the outage time clock.
As with the heart, keep the following replacement parts in stock for a collapse:


Check Valve (CV004) (NOTE: the check valve is a safety feature that should not be removed from the
machine
Lubricator-Filter system (ASM500)
Take a look at your spare parts and consider these items as essential tools needed. See your maintenance
manual for further explanation on how to maintain your lub filter.
5
Lubricator Filter
ASM500 - Lubricator Filter Complete
Bricking Solutions has made a change to our bricking machine’s lubricator / filter system. All assembly part
#’s will remain the same for this component, but the “mounting’ will be different. Instead of the 4 hole mount
that holds it in place the new system will mount using only the 2 top holes in the mounting bracket. The
change from four to two brackets won’t affect the strength of the bracket when in position as the mounting
brackets provided on the new system are designed with the change in mind.
The connectors between all parts (Emergency Shut Off / Filter / Regulator / Lubricator / Check Valve) are
much stronger and holding performance is greatly improved over the previous system. Another improvement is a finger tip operated drip setting. Yes, no more tiny screwdriver needed to set the 2-4 drips per cycle
of master valve, now this can be done by hand, setting lubrication flow without any special tool required.
If the ability of getting machine air pressure set within our recommended 90-120 psi becomes unachievable,
it may be due to the simple fact that within the filter housing is a “FILTER” and it is possible to see a drop in
machine pressure by as much as 20 psi when this filter becomes plugged. If while working with your or a customer’s machine, where the machine pressure drops of during use, the culprit may simply be a plugged filter.
AF002
AF508
AF447
6
AF268
NEW
CV004
CHECK VALVE
Keeps cylinders from
dropping due to a sudden
loss of plant air
OT988
Lubricator Filter Anatomy
AF508
Brass Elbow fitting
AF002 Chicago
fitting
Emergency
shut off valve
AF447
Muffler
LFC001
Long Cover
Filter bowl
Drops dial
Air regulator
AF268
Threaded fitting
OT988
Elbow fitting
Lubricator
bowl
CV004
Check Valve
Please note that some Lubricator Covers will be longer and expand over the entire length. This
may require trimming of the cover.
7
Master Valves with steel fittings
Please note that all machines built after January 2014 will have steel fittings
ASM463FSSet up for the
Downkiln Arch
8
ASM463BS Set up for
the Upkiln Arch
Master Valve Exploded Views
ASM463BS Set up for
the Upkiln Arch
ASM463FS Set up for the
Downkiln Arch
9
Master Valves
ASM463F Set up for the
Downkiln Arch
ASM460F Set up for the
Downkiln Arch
10
ASM463B Set up for
the Upkiln Arch
ASM460B Set up for
the Upkiln Arch
ASM463 Loaded Body for easy
replacement
Master Valve Exploded Views
ASM463B Set up for
the Upkiln Arch
ASM463 Loaded Body for easy replacement
ASM463F Set up for the
Downkiln Arch
11
Master Valve Anatomy
I
A
K
N
L
M
R
Q
P
O
S
B
D
C
Available for a limited time: Will be
phasing out to quick disconnects
T
E
F
U
H
G
V
12
Master Valve Anatomy
PART NO.
DESCRIPTION
PART NO.
DESCRIPTION
L
AF446
Muffler 1/4"
A
MV430
Valve Base
M
AF450
Brass Plug 1/2”
B
MV441
Valve Body
N
MK443
Handle
C
MV449
Small O -Rings
O
MV442
End Cap
D
MV445
Center Seal O-Rings
P
HW075
Cap Screws - 5/8" x 10/32"
E
HG742
Handle guard
Q
HW076
Cap Screws - 1" x 10/32"
F
AF103
Elbow Quick Disconnect Fitting
R
HW077
Cap Screws - 2" x 10/32"
G
AF139
Straight Quick Disconnect Fitting
S
CF001
Barbed Fittings (phasing out)
H
OT868
Steel Fitting 1168x6x8
T
AF739
1/2” Quick Disconnect
I
OT888
Steel Fitting 1168x8x8
U
AF103S
Steel Elbow Quick Disconnect Fitting
K
MV444
Spool
V
AF139S
Steel Straight Quick Disconnect Fitting
ASM461
Master Valve Repair Kit
H
E
PART NO.
QUANTITY
DESCRIPTION
H.
AF446
2
MUFFLER, SINTERED
E.
D.
MV445
MV449
6
3
CENTER SEALS
GASKET
D
For maintenance and trouble shooting issues with your master valve please see your maintenance
manual for further instructions.
13
Air Cylinders
Please note that all machines built after January 2014 will have steel fittings
ASM4058S
8” cylinder assembly with steel quick disconnects
ASM4056S
6” cylinder assembly with steel quick disconnects
14
AC4058
8” cylinder with steel quick disconnects
AC4056S
6” cylinder with steel quick disconnects
Air Cylinder Exploded Views
ASM4058 Cylinder Complete:
Comes with the following:
1—AC48 8” 40mm Cylinder
1—CR003 Cylinder Rotor
1—CS004 Cylinder Spring
1—CP005 Cylinder Pin
4—AF103S Cylinder Steel Fittings
1—CW002 Cylinder Washer
1—CS001 Cylinder Shaft
1—BCB001 Cylinder Bumper
1—CE250 Cylinder E clip
1—CR008 Cylinder Guide Rod
1—MB001 Cylinder Bracket
1—HW023 Cylinder Cap Screw
1—MB002 Cylinder Bushing
Mounting Hardware
2-HW075 5/8” cap screws (top)
2-HW076 1” cap screws (bottom)
2-HW010 Spacer (bottom)
ASM4058S
ASM4056Cylinder Complete:
Comes with the following:
1—AC46 6” 40mm Cylinder
1—CR003 Cylinder Rotor
1—CS004 Cylinder Spring
1—CP005 Cylinder Pin
4—AF103S Cylinder Steel Fittings
1—CW002 Cylinder Washer
1—CS001 Cylinder Shaft
1—BCB001 Cylinder Bumper
1—CE250 Cylinder E clip
1—CR006 Cylinder Guide Rod
1—MB001 Cylinder Bracket
1—HW023 Cylinder Cap Screw
1—MB002 Cylinder Bushing
Mounting Hardware
ASM4056S
2-HW075 5/8” cap screws (top)
2-HW076 1” cap screws (bottom)
2-HW010 Spacer (bottom)
15
Air Cylinders
ASM4058
8” cylinder assembly
with quick disconnects
ASM4068
8” cylinder assembly
with barbed fittings
AC4058
8” cylinder with
quick disconnects
AC4068
8” cylinder with
barbed fittings
Fittings are being phased out,
quantities are limited
ASM4056
6” cylinder assembly
with quick disconnects
16
ASM4066
6” cylinder assembly
with barbed fittings
Fittings are being phased out,
quantities are limited
AC4056
6” cylinder with
quick disconnects
AC4066
6” cylinder with
barbed fittings
Air Cylinder Exploded Views
ASM4058 Cylinder Complete:
Comes with the following:
1—AC48 8” 40mm Cylinder
1—CR003 Cylinder Rotor
1—CS004 Cylinder Spring
1—CP005 Cylinder Pin
4—AF103 Cylinder Fittings
1—CW002 Cylinder Washer
1—CS001 Cylinder Shaft
1—BCB001 Cylinder Bumper
1—CE250 Cylinder E clip
1—CR008 Cylinder Guide Rod
1—MB001 Cylinder Bracket
1—HW023 Cylinder Cap Screw
1—MB002 Cylinder Bushing
Mounting Hardware
2-HW075 5/8” cap screws (top)
2-HW076 1” cap screws (bottom)
2-HW010 Spacer (bottom)
ASM4058
ASM4056Cylinder Complete:
Comes with the following:
1—AC46 6” 40mm Cylinder
1—CR003 Cylinder Rotor
1—CS004 Cylinder Spring
1—CP005 Cylinder Pin
4—AF103 Cylinder Fittings
1—CW002 Cylinder Washer
1—CS001 Cylinder Shaft
1—BCB001 Cylinder Bumper
1—CE250 Cylinder E clip
1—CR006 Cylinder Guide Rod
1—MB001 Cylinder Bracket
1—HW023 Cylinder Cap Screw
1—MB002 Cylinder Bushing
Mounting Hardware
ASM4056
2-HW075 5/8” cap screws (top)
2-HW076 1” cap screws (bottom)
2-HW010 Spacer (bottom)
17
Air Cylinders
CB208 8” Cylinder Change over Kit
CB206 6” Cylinder Change Over Kit
For those of you on a budget and can not upgrade your equipment all at once, here is a simple way to upgrade to the
Quick Disconnect fittings. As you might have read the CF001 Ribbed Fittings will be discontinued and only available for a limited time. When you purchase new cylinders, this kit will allow you to order the current style of cylinders and add them in between to upgrade your equipment.
Air Cylinder Repair Kit ASM453
ASM453
1-CH006 Cylinder Handle
1-CS001 Cylinder Shaft
2-CW002 Cylinder Washer
1-CR003 Cylinder Rotor
1-CS004 Cylinder Spring
1-CP005 Cylinder pin
Cylinder Maintenance Note:
When using mud or other adhesives it is imperative to maintain clean cylinders. When mud gets on the shaft
and hardens, it will break down the top seal. This seal can not be replaced. You will have to replace the whole
cylinder. We suggest using a silicone spray to keep the mud from sticking to the shaft and wipe down according to the mud’s drying time. The faster the dry time the more often you will need to wipe down the shafts
and re-spray with silicone. You can also cover the arches with plastic to protect the cylinders from unwanted
build up of mud or other debris.
18
Cylinder Parts
PART #
D
DESCRIPTION
A
A.
CE250
Cylinder E Clip
B.
CH006
Cylinder Handle
C.
CP005
Cylinder Pin
D.
MB001
Cylinder Bracket
E.
CR003
Cylinder Rotor
F.
CS001
Cylinder Shaft
G
CR008
Cylinder 8” Rod
H
CR006
Cylinder 6” Rod
I
CF001
3/8 Ribbed Fitting
J
CW002
Cylinder Washer
K
CS004
Cylinder Spring
L
BCB001 Cylinder Bumper
M
AF103
3/8 Elbow Quick Disconnect Fitting
N
MB002
Cylinder Bushing
O
AT009
Clamp Style Spring Depressor Tool
P
AT007
Spring Depressor Tool
Q
AF103S
3/8 Elbow Steel Quick Disconnect Fitting
B
E
C
F
I
J
Fittings are being
phased out, quantities
are limited
H
G
M
K
Installation Hardware:
L
2-HW075 10-32 x 5/8 Cap Screw
2-HW010 Spacers
2-HW076 10-32 x 1 Cap Screw
O
N
Q
P
19
Bleeder Parts
PART #
QTY
DESCRIPTION
A
AF139
2
3/8 straight Quick Disconnect
B
R600-2
2
Bleeder Stem
C
D
OR200
CB504
2
1
O-Ring
Bleeder Block
D
A
C
20
B
ASM207 Bleeder Assembly
Spacer Assemblies
Please note that the new spacer assemblies have metric hardware. You will need to drill out the holes
on your arch panels to accommodate the metric hardware (M14)
PART #
DESCRIPTION
A
SA340
3/4 INCH FLANGE BEARING
B.
SA100
1 INCH FLANGE BEARING
C.
AT439
ANTI-TURN LEVER
D.
AB438
ALUMINUM BOLT
E
SW729
SPEED WRENCH
Standard Installation hardware
3- HW049 1/2 x 1 Tapped Hex Bolt
1- HW034 1/2 x 3 Tapped Hex Bolt
4- HW020 1/2 Split Washer
ASM450 Spacer Assembly
Metric Installation Hardware
(From July 2013)
3– M14x30mm Tapped Hex Bolts
1– M14x60mm Tapped Hex Bolts
4– M14 Split Washers
B
A
C
D
E
NOTE: It is important to keep the aluminum bolts free from damage and debris build up. Also keep the bearings
well greased to keep them moving freely. A build up of dirty grease will damage the bearings. SEE Maintenance
Manual for proper care.
21
Hoses
PART #
DESCRIPTION
A
A.
AH809
1/2” Blue Poly Hose
B.
AH004
3/8” Blue Poly Hose
C.
AH006
3/8” Red Poly Hose
C
D.
AH001
1/4” Blue Ploy Hose
B
E.
AH002
1/4” Red Poly Hose
F.
AH003
1/4” Yellow Poly Hose
G
AH732
3/8" Black Weatherhead Hose
H
AH733
1/2" Blue Weatherhead Hose
D
I
AH734
5/8" Blue Weatherhead Hose
E
J
AH735
3/4" Blue Weatherhead Hose
K
AH745
Long Jack Finger Tip Supply Hose (2ft)
L
ASM719
10 Ton High Pressure Hose (6ft)
M
ASM476
Foot Treadle Long Jack Supply Hose (6ft)
N
CH022
Crossover Hose (3ft)
O
ASM830A
Long Jack Control and Pressure Hose (6ft)
P
AF902
Hose Welting (by the foot)
Q
AW384
Shim Driver Air Whip (10ft)
R
HH801
Long Jack Gauge Hose (2ft)
S
ASM801
Long Jack Gauge Hose with Gauge (2ft)
T
ASM718
Foot Trundle 10 Ton HP Hose (10Ft)
U
AH475
Long Jack Finger Tip Supply Hose (2ft)
G
H
I
F
J
K
M
L
N
O
R
S
T
U
P
22
Q
Fittings
PART #
DESCRIPTION
B
A
AF739
Quick Disconnect 1/2”
B
AF018
Quick Disconnect Nipple 1/2”
C
AF074
1/8 x 1/4 Straight Quick Disconnect
D
AF103
3/8 x 3/8 Elbow Quick Disconnect
E
AF138
1/8 x 1/4 Swivel Elbow Quick Disconnect
F
AF139
3/8 x 3/8 Quick Disconnect
G
AF140
1/4 x 1/4 Elbow Quick Disconnect
H
AF268
1/2 Brass Closed Pipe Nipple
I
AF504
1/4Brass Pipe Street Tee
J
AF506
3750 x 8 x 8 Brass Pipe Street Tee
K
AF508
3350 x 8 Brass 45 Degree Street Elbow
L
AF544
C5255 x 4 x Steel Female Connector
M
AF734
1/4x 1/8 Socket Head Quick Disconnect
N
AH604
3/8 NPTF Regular Flow Coupler
O
OT868
1168 x 6 x 8 Steel Fitting
P
OT888
1168 x 8 x 8 Steel Fitting
Q
AF450
1/2 Brass Plug
R
CF001
3/8 Ribbed Fitting
S
OT988
1169 x 8 x 8S Steel Elbow Fitting
T
AF002
Chicago Fitting
U
CH604
High Flow steel coupler
W
AF103S
3/8 Elbow Steel Quick Disconnect Fitting
X
AF139S
Steel Straight Quick Disconnect Fitting
M
S
A
C
D
E
F
H
G
I
J
K
O
N
T
P
U
L
R
Q
W
X
23
Long Jack Assembly
Old phased out Long Jack (parts are still available)
ASM800 Old Style Long Jack
Foot Trundle Long Jack
ASM790 Foot Trundle Long Jack
New style Long Jack
24
ASM800A New Style Long Jack
Long Jack Assembly Exploded View
ASM800A New Style Long Jack
HC159
State whether you have a Regular or High
Flow coupler when ordering HC159
GA300
AP132
ASM723
AC760
ASM721
HSS36
ASM801
ASM830A
AH475
25
Long Jack Assembly
Exploded View
ASM790 Foot Trundle Long Jack
HC159
ASM718
ASM476
ASM801
GA300
PA133
26
Long Jack Assembly
Exploded View
ASM800 Old Style Long Jack
HC159
ASM724
AP133
ASM723
CJ002
HSS36
HW015
ASM727
ASM830
AH745
GA300
ASM801
27
Long Jack Parts
PART #
DESCRIPTION
A.
AP133
(old Style) Air Pump
B
AP132
(New Style) Air Pump (As of 2013)
C
PA133
Foot Trundle Air pump
D
PA134
E
HC159
Foot Bracket for Foot Trundle pump
10 Ton Cylinder for Long Jack
(regular or high flow coupler?)
G
HSS36
Hose Clamp
H
ASM760
Swivel Foot Assembly
K
ASM721
Extension Kit (9”, 19”, 17”, 15”)
L
CJ002
Long Jack Block Cover
M
HW015
Hardware for Cover
N
GA300
Long Jack Gauge Block
O
A13
Long Jack Threaded Saddle
E
H
G
B
A
C
K
L
M
D
N
O
28
Notes
29
Long Jack Block
Assemblies
ASM727 Release Block Assembly
PART NO.
QUANTITY
DESCRIPTION
A
B
LJ804
LJ805
1
2
Release Block #3
Release Block C Clip
C
LJ806
1
Release Block Piston
D
LJ119
1
Release Block O-Ring
E
F
AF138
HW076
1
2
1/8 x 1/4 Swivel Elbow Quick Disconnect
10-32 x 1 Cap Screw
ASM724 Set Block Assembly
PART NO.
QUANTITY
DESCRIPTION
A
B
LJ803
AF074
1
1
Set Block #2
1/8 x 1/4 Straight Quick Disconnect
C
LJ115
1
Set Block O-Ring
D
E
LJ802
HW014
1
2
Set Block Piston
Spring Pin 1/8 x 1 1/4
F
LJ001
1
Set Block Return Spring
G
JO870
1
Set Block Retainer clip
ASM723 Control Block Assembly
PART NO.
QUANTITY
DESCRIPTION
A
LJ101
1
Control Block #1
B
LJ903
2
Control Block Valve
C
LJ904
2
Control Block Cap
D
JO680
2
Control Block Retainer Clip
E
F
AF074
AF734
2
1
1/8” x 1/4” Straight Quick Disconnect
1/8” x 1/4” Socket Head Quick Disconnect
30
Long Jack Block
Exploded View
31
Shim Drivers
PART NO.
A
B
C
D
E
F
AH394
ATC001
AH301
AW384
AC733
SS0424
QUANTITY
1
1
1
1
2
4
DESCRIPTION
Shim Driver Gun
Collar Spring
Collar
Air Whip Hose
Shim Driver Heads
USN Round Round Shanks
ASM900 Shim Driver Assembly
A
B
C
F
E
D
Shim Driver Shanks
(USN RD & USN HEX RETAINER TYPE)
PART NO.
A.
B.
C.
D.
32
SS427
SS425
SS426
SS424
DESCRIPTION
USN HEX-OVAL COLLAR
USN RD-OVAL COLLAR
USN HEX-ROUND COLLAR
USN RD-ROUND COLLAR
A
B
C
D
Castors / Jacks
6000 lb OSCILATING CASTORS
As of January 2008 all machines will have color coded wheels. (Most of these castors are
interchangeable with the old style)
All Castors have
an integrated
kick brake.
MCS010 Machine Castor Green
MCS030 Machine Castor Blue
MCS020 Machine Castor Red
MCS040 Machine Castor Yellow
HJ318
3 Ton Hydraulic Jack
HJ317
2 Ton Hydraulic Bottle Jack
Specify if you have
Knuckle or Flat Bottom?
33
Hardware Sets
Hardware sets are now available for all machine models. If you have the machine number or the year it was
purchased we can help you be better prepared for your next outage. The Hardware sets come in Metric for
newer machines (2013 and up) and Standard Hardware for older machines (1966-2012).
Machine Number Location
If you do not know what year your equipment was purchased or the machine number, Here is where you can
locate the numbers. The first two number correspond to the year it was manufactured.
On the frames
Or on the Arch
34
Tool Box
ASM174S
Standard Tool Box
1
8 ADJ. WRENCH
1
RAWHIDE MALLET
1
SET OF 2 REPLACEMENT FACES
1
6” SLIP JOINT PLIERS
1
1/8” SCREWDRIVER
1
1/4” SCREWDRIVER
1
3/16” SCREWDRIVER
1
9/16” WRENCH
1
3/4” WRENCH
1
15/16” WRENCH
1
7/16” WRENCH
1
ALIGNMENT PIN
3
1/8” HEX KEY
3
5/32” HEX KEY
1
SPEED WRENCH
1
TOOL BOX
ASM174M
LEATHER MALLETS
PART #
DESCRIPTION
A.
TH310
RAWHIDE MALLET
B.
TH210
SET OF REPLACEMENT FACES
C.
TH350
HANDLE
B
A
C
Metric Tool Box (shown)
1
8 ADJ. WRENCH
1
RAWHIDE MALLET
1
SET OF 2 REPLACEMENT FACES
1
6” SLIP JOINT PLIERS
1
1/8” SCREWDRIVER
1
1/4” SCREWDRIVER
1
3/16” SCREWDRIVER
1
#13 WRENCH
1
#19 WRENCH
1
#22 WRENCH
1
#24 WRENCH
1
ALIGNMENT PIN
3
1/8” HEX KEY
3
5/32” HEX KEY
1
SPEED WRENCH
1
TOOL BOX
35
Circle of Refractory Maintenance
CONTACT US AT 360-794-1277 TO REQUEST AN ONSITE
PRE-OUTAGE MACHINE EVALUATION AND SERVICE