police pursuit lamp replacement kit - Harley

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-J04538 REV. 2010-01-13

POLICE PURSUIT LAMP REPLACEMENT KIT

GENERAL

Kit Number

68727-64D (Red), 68728-64C (Blue)

Models

This pursuit lamp fits all Harley-Davidson original equipment and Genuine Motor Accessory auxiliary and pursuit lamps. It is a direct replacement for the original equipment (OE) pursuit lamp.

NOTE

This accessory must be removed when vehicle is sold for non-police use. Follow all applicable federal, state and local regulations when changing to a civilian vehicle.

Kit Contents

See Figure 4 and Table 1.

INSTALLATION

is04856

2

3

1

1.

Lamp housing

2.

Bezel ring

3.

Screw and lock nut

Figure 1. Pursuit Lamp is04859

1 Never touch the quartz bulb. Fingerprints will etch the glass and decrease bulb life. Handle the bulb with paper or a clean, dry cloth. Failure to do so could result in bulb damage. (00210b)

Models with main fuse:

2

3

To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)

1.

Refer to the owner's manual and follow the instructions to remove the main fuse.

Models with main circuit breaker:

To prevent accidental vehicle start-up, which could cause death or serious injury, disconnect negative (-) battery cable before proceeding. (00048a)

1.

Refer to the owner's manual and follow the instructions to remove the seat and disconnect the negative (black) battery cable from the negative (-) battery terminal. Retain all seat mounting hardware.

2.

See Figure 1. Loosen the pursuit lamp bezel ring screw

and lock nut (3) as required to pull the bezel ring (2) from the lip of the pursuit lamp housing (1).

1.

Lamp, sealed halogen

2.

Spade terminal (2)

3.

Nesting ring

Figure 2. Original Equipment Pursuit Lamp Components

3.

For models with reflector/lens assembly and separate

bulb: See Figure 3. Disconnect the two-way socket

housing from the lamp bulb assembly (2). Remove the pursuit lamp reflector and lens assembly (1), lamp bulb assembly and the nesting ring (3).

Discard the lamp and bulb, but retain the nesting ring.

For models with sealed halogen unit: See Figure 2. Pull

the contact terminals from the spade contacts (2) at the back of the pursuit lamp bulb (1). Remove the pursuit lamp bulb and the nesting ring (3).

Discard the bulb, but retain the nesting ring.

-J04538 Many Harley-Davidson ® Parts & Accessories are made of plastics and metals which can be recycled.

Please dispose of materials responsibly.

1 of 2

4.

ALL models: See Figure 3. Place the nesting ring at the

back of the replacement pursuit lamp reflector, lens and bulb assembly with the concave side facing away from the assembly.

is04855

3

2

1

4

8.

Install the pursuit lamp bezel ring over the lamp housing.

Rotate the bezel ring so that the screw tabs are centered at the bottom. Install the nut and screw if necessary, and secure until snug.

NOTE

Verify that the ignition key switch is in the OFF position before installing the main fuse or attaching the negative battery cable.

9.

Models with main fuse: Refer to the owner's manual and follow the instructions to install the main fuse.

Models with main circuit breaker: Refer to the owner's manual and follow the instructions to attach the negative battery cable.

Apply a light coat of Harley-Davidson electrical contact lubricant (H-D Part No. 99861-02), petroleum jelly or corrosion retardant material to the negative battery terminal.

5 6

1.

Lamp reflector and lens assembly

2.

Lamp bulb assembly

3.

Nesting ring

4.

Tab on reflector assembly (2)

5.

Pocket in nesting ring (2)

6.

Index tab on nesting ring

Figure 3. Replacement Pursuit Lamp Components

Never touch the quartz bulb. Fingerprints will etch the glass and decrease bulb life. Handle the bulb with paper or a clean, dry cloth. Failure to do so could result in bulb damage. (00210b)

5.

See Figure 4.

For models previously having reflector/lens assembly

and separate bulb: Connect the two-way socket housing inside the pursuit lamp housing to the lamp bulb assembly

(3). The wire harness (4) can be discarded.

For models previously having sealed halogen unit: a.

Connect the two-way socket housing on the wire harness (4) from the kit to the new bulb assembly (3).

b.

Polarity of the connections is unimportant. Connect one of the single male terminal housings on the wire harness to the black wire contact terminal inside the pursuit lamp housing.

c.

Connect the remaining terminal housing to the gray/black wire contact terminal inside the housing.

6.

See Figure 3. Place the nesting ring (3) over the edge of

the pursuit lamp housing. Rotate the nesting ring until the index tab (6) engages the slot at the bottom of the lamp housing.

7.

Holding the nesting ring in place, rotate the reflector, lens and bulb assembly so that the index tabs (4) at the back engage the pockets (5) in the nesting ring.

After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b)

10. Refer to the owner's manual, and follow instructions to install the seat.

SERVICE PARTS

is04857

1

3

4

2

Figure 4. Service Parts, Pursuit Lamp Kit

Table 1. Service Parts

Item

1

Description (Quantity)

Pursuit lamp kit, red

Pursuit lamp kit, blue

(includes items 2 through 4)

2 • Reflector and lens assembly, pursuit lamp

Part Number

68727-64D

68728-64C

Not sold separately

3 • Bulb, halogen,

Type 881L, 26.9 W

68453-05

4 • Wire harness, pursuit lamp 68355-05

-J04538 2 of 2

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