International Conference on Engineering Innovations and Solutions(ICEIS – 2016) EXPERIMENTAL STUDY ON THE TORSIONAL BEHAVIOUR OF COLD−FORMED STEEL CHANNEL SECTION CONNECTED BACK TO BACK. Ajeet Sharma Dr.S.Senthil Selvan P.G. Student, Department of Civil Engineering, SRM University Chennai, India, Absrtrct:-The CFS structural systems are characterized by high productivity, especially when innovative connection technology as press-joining, clinching are used. The cold-formed steel sections are manufactured from steel sheets. Built up I section formed by using symmetric channel section connected back to back with the help of bolts provided in the web part of section. For the experimental study, two specimen of dimension of a 230mm × 100mm × 3mm with a lip of 30mm and two specimens of dimension of 180mm x 50mmx1.6mm with a lip of 20 mm and 1.8 m length were tested under the self straining loading frame of capacity 40 tons. The IS: 801-1975 code is based on working stress method and BS 5950-5:1978 code is based on limit state method. It was observed that both the design concepts give nearly the same strength, moment and angle of twist were also similar to some extent. Keywords:- Cold−formed steel, lipped channel section, Back to back connection, torsoinal behaviour. I. INTRODUCTION The CFS structural systems are characterized by high productivity, especially when innovative connection technology as press-joining, clinching are used. The coldformed steel sections are manufactured from steel sheets. By cutting and bending into desired shapes. In the same way, the specimen chosen here is a channel lipped section connected back to back with bolts. The cold-formed sheet is also known as Light gauge steel because of its minimum thickness when compared to hot rolled section In Steel structures, two primary structural steel member types are used: hot-rolled steel members and cold-formed steel members. Hot-rolled steel members are formed at elevated temperatures, whereas cold-formed steel members are formed at room temperatures. Until recently, the hot-rolled steel members have been recognized as the most popular and are widely used steel group, but since then the use of E-ISSN :2348 – 8352 Professor, Department of Civil Engineering, SRM University, Chennai, India, cold-formed high strength steel structural members has rapidly increased. In general, cold-formed steel beams have open where the centroid and shear centre do no coincide. When a transverse loaded is applies away from the shear centre it causes torque. Because of open nature of the section, it is subjected to torsional induces warping in the beam. The thickness typically ranges from 1.2mm to 3.5mm The typically design strength for cold formed steel section are 350N/mm2 450 N/mm2 550 N/mm2 .Cold formed steel sections are generally applied in the construction on both primary and secondary structural members. The variety of size and thickness of CFS profiles provides high flexibility in design. The paper, presents the experimental and theoretical studies on the torsional behaviour of cold-formed steel beams. The purpose of this paper is to present a series of torsional tests on CFS lipped and without channel section beams under restrained boundary conditions. In the previous researches, flexural tests of thin-walled section with and without lip channel sections with warping and torsional restraints have not been performed. Therefore, the test strengths of such sections are not known. This paper provides the test strengths of channel with and without lip beams. The various specimen details are shown in table 1 The selection of the section based on the basis of different physical properties of cold-formed steel section as shown in table 2 of the section. The magnitude of the warping stresses can be as high as the bending stresses in some cases. If the beam is not continuously restrained against torsion and lateral movement, it may fail in non-uniform torsion, that is, torsion combined with warping. Present design practice is based on lateral-torsional buckling or on linear bending and warping stress distributions, either of which is not completely realistic. www.internationaljournalssrg.org Page 60 International Conference on Engineering Innovations and Solutions(ICEIS – 2016) Table No: 1 Specimens detail The required minimum depth of the lip should be Specimen(mm) Dimension(mm) Length(mm) S-1 230x100x2 1800 S-2 S-3 230x100x25x2 180x50x1.6 1800 1800 S-4 180x50x20x1.6 1800 lim − dmin = 2.8t Theoretical Investigations of Built-Up Channel Section by the code of Practice, Load Carrying Capacity given below for the different section:- Table 2 Properties of the Light Gauge Section 300 7850 kg/mm3 Modulus Of Elasticity 5 2 2 × 10 N/mm Poisson’s Ratio 0.3 Modulus of Rigidity 76900 N/mm2 Load (kN) Density > 4.8t 250 IS 801:1975 200 BS 5950 150 100 50 0 II. THEORETICAL INVESTIGATION Computation of effective width The effective width of compression flange will be found on the basis of design stress fb = 0.6 fy where fy = 235 N/mm2 fb = 0.6 × 235 = 141 N/mm2 [ 1- 35 30 25 20 15 10 5 0 IS 801:1975 BS 5950 S-1 S-2 S-3 S-4 Specimens (mm) Specimen (mm) = E-ISSN :2348 – 8352 S4 Table:- 3 Theoretical value of angle of twist. ] Where, w – flat width of the compression element, t – thickness of the element, b – effective width of the element, f – Basic design stress ( )lim S3 Theoretical Investigations of Built Up Channel Section by the Code of Practice, Moment of Resistance given below:- For load determination, effective width is given by the equation, =[ S2 Specimens(mm) M0ment of Resistance(kN-m) The present study is carried out to understand the torsional behaviour of cold formed light gauge steel using IS: 8011975 & BS 5950-5:1998. Different countries use different codes as per Indian standard IS: 801-1975 is a code of practice for use of cold-formed light gauge steel structural members in general building construction the design of members is carried out by working stress method whereas the BS: 5950-5:1998 structural use of steelwork in building – Part5. Code practice for design of cold formed thin gauge sections, here the design of members is carried by limit state method. Thus, results for both IS code & BS codes obtained are then compared. S1 www.internationaljournalssrg.org S-1 Theoretical angle of twist (radian) 34.95 S-2 S-3 38.44 15.47 S-4 14.90 Page 61 International Conference on Engineering Innovations and Solutions(ICEIS – 2016) III. EXPERIMENTAL STUDY Lateral torsional buckling is a limit state of structural usefulness where the deformation of a beam changes from predominantly in-plane deflection to a combination of lateral deflection and twisting while the load capacity remains first constant, before dropping off due to large deflections. The various factors affecting the lateral-torsional buckling strength are: Distance between lateral supports to the compression flange. Restraints at the ends and at intermediate support locations. Type and position of load Moment gradient along the length. Type of cross-section. Material properties, Initial imperfections of geometry and loading After fabrication of specimen with 230mm and 180mm depth as shown in fig(1), fig(2), fig(3) and fig(4). The strain gauges are placed in the mid portion where the deflection attains due to the twisting of the section. After placing the strain gauges, the steel beam should be placed in the loading frame. Then the loading beam which is having two steel rod at the desired distance for applying load to the angle section was placed over the angle section in loading frame Then the hydraulic jack and proving rings are placed over the loading beam. Then load was applied through hydraulic jack and applied load was determined by the proving ring. The strain gauges are used to note the result. The load is applied till the section attains ultimate load capacity and buckles. The arrangement of the specimen with and without lip in the loading frame is shown in Fig (5), Fig (6). The strain gauges are provided at the web part of the beam with is connected to the strain indicator in order to take the strain value. Fig:- 1 Built-up I section (S-1) E-ISSN :2348 – 8352 www.internationaljournalssrg.org Fig:- 2 Built-up I section(S-2) Fig:-3 Built-up I section(S-3) Fig:- 4 Built-up I section(S-5) Page 62 International Conference on Engineering Innovations and Solutions(ICEIS – 2016) IV. RESULT AND DISCUSSION . The experimental results were found to be precise as compared to theoretical values. The comparison of angle of twist obtained from theoretical investigation and experimental investigation is shown in table 4 Table:- 4 Comparison of angle of twist values. Specimen (mm) Fig:-5 Test set up of beam for torsional. Experimental angle of twist (radian) S-1 Theoretical angle of twist (radian) 34.95 S-2 S-3 38.44 15.47 25.66 14.15 S-4 14.90 12.032 23.49 V.CONCLUSION A comparative study on the torsional strength of lipped and without lipped channel sections based on different code provisions. With the increment of depth the strength and stiffness of the beam also increases. All the beam failed at local buckling of the top flange. This mode of failure is mostly seen in coldformed steel as compared to hot rolled steel. The determined ultimate load value is compared to the numerical values. This values are helps to use the light gauge angle sections as secondary beams. The angle of twist obtained from theoretical investigation is 32.79% and 33.24% more than that of experimental values for specimen S-1 and S-2. The angle of twist obtained from theoretical investigation is 8.53% and 19.24% more than that of experimental values for specimen S-2 and S-4. The back to back cold formed steel angle section properties are studied. The fabrication process of the back to back steel angle section was studied. The section was fully buckled and strain gauge, proving ring values are noted down. Then the values are used to plot graph such as load versus strain. Fig :-6 Twisting of beam. The variation of strain with the increment of load for specimen of all classes are shown in fig 5. 60 Strain (µ) 50 40 S-1 30 S-2 20 S-3 10 S-4 0 0 4 8 12 16 20 24 28 32 36 40 44 Load(kN) Fig:-7 Load vs Strain curve of steel beams for Torsion. E-ISSN :2348 – 8352 www.internationaljournalssrg.org Page 63 International Conference on Engineering Innovations and Solutions(ICEIS – 2016) Acknowledgement I would like to add a few heartfelt words for the people who have been part of this dissertation by supporting and encouraging me. At the onset, I would like to thank ALMIGHTY. I would also like to express my Deepest Gratitude to my guide Prof S.Senthil Selvan, Civil Department, SRM University, Chennai, Tamil Nadu India for supporting me during project work and guiding me with his valuable suggestions. I attribute all my success in life to My Parents for their moral and intellectual support. It is my greatest pleasure to dedicate this achievement to My Parents. References [1] AISI Standards – North America specification for the desing of cold formed structural member (2007) [10] Sudha. K, Sukumar. S (2008), “Behaviour of cold formed steel built-up I section under bending”, International Journal of Engineering and Technology (IJET). [11] S.A.Kakade, B.A.Bhandarkar, S.K. Sonar, A.D.Samare “ Study of various design methods for cold – formed light gauge steel sections for compresive strength” International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 [12] Vijayasimhan M, Marimuthu V. Palani G.S and Rama Mohan Rao P.(2013) , “ Comparative study on the distortional buckling strength of cold formed steel lipped channel section”, Research Journal of Engineering Science [2] A Jayaram, S Athibaranan and A mohanraj (2015), “Flexural behaviour of light gauge cold formed steel members: Comparision of IS code and EURO code. [3] B.P. Gotluru, B. W. Schafer, and T. Pekoz (2000), “Torsion in thin walled cold-formed steel beams”, Elsever Apllied Science. [4] BS: 5950 Part 5 – Code of practice for desing of cold formed lighth gauge sections(1998) [5] Dr. B.C. Punmia, Ashok Kumar Jain, Arun Kumar. Jain, ―Design of Steel Structuresǁ, Jan 1998,pp 561-600. [6] Chung, K.F., “Building design using cold formed steel sections: Worked examples to BS 5950:Part 5: 1987, the steel institute. [7] Hankcock, G.J. (1998), “Design of cold-formed steel structures. 3rd edition. [8] Haiming Wang, Yaochun zhang (2009), “Experimental and numerical investigation on cold-formed steel C-section flexural members” journal of thin Walled Structures 65;1225-1235. [9] Sakthivel M, Sureshbabu S.(2014), “Experimental study on the flexural behaviour of cold formed steel section”, International journal of engineering and technology (IJET). E-ISSN :2348 – 8352 www.internationaljournalssrg.org Page 64 International Conference on Engineering Innovations and Solutions(ICEIS – 2016) E-ISSN :2348 – 8352 www.internationaljournalssrg.org Page 65