HIGH VOLTAGE KIT Step-Down Transformer Optional

DoorKing Part Number
HIGH VOLTAGE KIT
2600-266
This kit will alter the input AC voltage on a DoorKing 115 VAC: 6500, 6300, 9000, 9150 or 1600 Series operators to
208, 230, 460 or 575 VAC. DO NOT USE THIS KIT ON ANY OTHER OPERATOR.
Choose and follow the installation and wiring instructions for YOUR specific operator on the next 4 pages.
AC Input Power Wire Limitations
The table below shows the AC input power wire size and maximum distance wire run limitations. If AC power wire run is greater than the maximum distance
shown, it is recommended that a service feeder be installed. When large gauge wire is used, a separate junction box must be installed for the operator
connection. An external power disconnect switch is required. Check local building codes before installation.
Primary/Single Operator
Input Voltage
Never run HIGH voltage rated wire
insulation in the same conduit as
LOW voltage rated wire insulation.
Keep them in separate conduits.
208/230 VAC
460 VAC
575 VAC
208/230 VAC
460 VAC
575 VAC
Motor
1/2 HP
1/2 HP
1/2 HP
1 HP
1 HP
1 HP
Amps
2.8 Amps
1.4 Amps
1.0 Amp
5.0 Amps
2.5 Amps
2.0 Amps
Wire Size / Max Distance in Feet
12 AWG 10 AWG
685
1100
2875
4600
2875
4600
380
650
1500
2500
1500
2500
8 AWG
1830
7665
7665
1100
4000
4000
6 AWG
2750
11,500
11,500
1600
6500
6500
Note: Wire run distances are based on
NEC guidelines for copper wire allowing
a maximum 3% voltage drop on the line.
The calculated distance was then further
reduced by 10% to allow for other loses
in the system.
Step-Down Transformer Optional Voltage Wiring
Choose desired input voltage plug and connect accordingly AFTER step-down transformer has been mounted in the operator.
208 VAC Single-Phase
208 VAC
3-Phase
Power Wire
Transformer
Plug
Use only two legs of the
incoming 3-phase power
and terminate the 3rd leg.
3rd Leg
2nd Leg
230 VAC
3-Phase
Power Wire
1st Leg
X 230 V Plug
Configuration
Transformer Plug
Configuration
Black/White
White
1st Leg
X
2nd Leg
Use only two legs of the
incoming 3-phase power
and terminate the 3rd leg.
3rd Leg
2nd Leg
Transformer
Plug
460 VAC Single-Phase
1st Leg
1st Leg
2nd Leg
X 460 V Plug
Configuration
Transformer
Plug
Use only two legs of the
incoming 3-phase power
and terminate the 3rd leg.
3rd Leg
2nd Leg
Brown
Blue
Open
Black
230 V
Plug
Input Voltage Plug
460 VAC
3-Phase
Power Wire
External Power
Disconnect
Switch
Required
208 V
Plug
Input Voltage Plug
230 VAC Single-Phase
External Power
Disconnect
Switch
Required
X 208 V Plug
Configuration
Step-Down
Transformer
External Power
Disconnect
Switch
Required
1st Leg
1st Leg
2nd Leg
White
Black
To operator
115 VAC
power
terminal.
460 V
Plug
Input Voltage Plug
575 VAC Single-Phase
575 VAC
3-Phase
Power Wire
External Power
Disconnect
Switch
Required
1st Leg
X 575 V Plug
Configuration
1st Leg
2nd Leg
Use only two legs of the
incoming 3-phase power
and terminate the 3rd leg.
3rd Leg
2nd Leg
600 V
Plug
Input Voltage Plug
Copyright 2014 DoorKing, Inc. All rights reserved.
2600-267-E-12-14
Transformer
Plug
120 S. Glasgow Avenue
Inglewood, California 90301 U.S.A.
Model 6500
Installation for a 115 VAC 6500 primary operator ONLY.
Step 1: Bolt step-down transformer in position shown depending on the model you have using
the nuts and bolts supplied with this kit.
Step 2: Wire the step-down transformer for the desired input voltage (see first page).
Important Notes:
Dual Gate Operators Installation: When installing on
bi-parting gates, a step-down transformer and AC input
power wire is only required for the PRIMARY gate
operator. Reduce the AC input power wire run max
distance by ONE-HALF.
“Optional” Heater Installation: When installing a heater,
refer to the “high voltage AC power wire size and
distance limitations” table on the instruction sheet with
the heater kit for AC input power wire run limitations.
Variable Input Power
(see first page)
Step-Down
Transformer
Keep wires away
from moving parts.
Hot
115 VAC Input
Neu
Chassis Ground
115 VAC
Power Terminal
Primary 6500
WITHOUT
Convenience Open
Operator
MUST be
properly
grounded.
Op
er
wit ator
il
h
box out e lustra
to lect ted
b
t et ron
mo ransf ter sh ic
unt orm ow
ing er
pos
itio
n.
x
Bo
set t
Reracke
B
Use 3 existing
holes to mount
step-down
transformer.
White
Black
115 VAC Output
DANGER
HIGH VOLTAGE!
Double check your chosen input voltage plug BEFORE
applying power to the step-down transformer. Failure to
choose the CORRECT input voltage plug for your desired
input voltage WILL damage operator and VOID warranty.
Ele
ctr
o
Bo nic
x
Primary 6500
WITH
Convenience Open
2600-267-E-12-14
Step-Down
Transformer
Mounting
Position
Model 6300
Important Notes:
Installation for a 115 VAC 6300 primary operator ONLY.
Step 1: Mount step-down transformer on the 4 existing threaded studs using the (4)
four nuts supplied with this kit.
Step 2: Wire the step-down transformer for the desired input voltage (see first page).
Dual Gate Operators Installation: When installing on bi-parting gates,
a step-down transformer and AC input power wire is only required for
the PRIMARY gate operator. Reduce the AC input power wire run max
distance by ONE-HALF.
“Optional” Heater Installation: When installing a heater, refer to the
“high voltage AC power wire size and distance limitations” table on
the instruction sheet with the heater kit for AC input power wire run
limitations.
115 VAC
Operator MUST be Power Terminal
properly grounded.
Step-Down Transformer
Mounting Position
Power Terminal
Variable Input Power
(see first page)
Primary
6300
ONLY
Step-Down
Transformer
Keep wires away
from moving parts.
Hot
115 VAC Input
Chassis
Ground
Neu
White
Black
115 VAC Output
Double check your chosen input voltage plug BEFORE
applying power to the step-down transformer. Failure to
choose the CORRECT input voltage plug for your desired
input voltage WILL damage operator and VOID warranty.
DANGER
HIGH VOLTAGE!
Model 9000
Installation for a 115 VAC 9000 primary operator ONLY.
Step 1: Bolt step-down transformer in position shown using the (4) four nuts and bolts supplied with this kit.
Step 2: Wire the step-down transformer for the desired input voltage (see first page).
Important Notes:
Dual Gate Operators Installation: When installing on bi-parting gates, a
step-down transformer and AC input power wire is only required for the
PRIMARY gate operator. Reduce the AC input power wire run max distance
by ONE-HALF.
Neu
DANGER
HIGH VOLTAGE!
2600-267-E-12-14
Step-Down
Transformer
Keep wires away
from moving parts.
Variable Input Power
(see first page)
Hot
White
Black
115 VAC Output
Primary
9000
ONLY
Power
Terminal
r
we
Po
P
U
S
H
te TO
ch
ni O
ci P
an E
R
us A
e TE
on
ly
115 VAC
Power Terminal
115 VAC Input
Operator MUST be
properly grounded.
Chassis Ground
“Optional” Heater Installation: When installing a heater, refer to the “high
voltage AC power wire size and distance limitations” table on the
instruction sheet with the heater kit for AC input power wire run limitations.
Step-Down
Transformer
Mounting
Position
Double check your chosen input voltage plug BEFORE
applying power to the step-down transformer. Failure to
choose the CORRECT input voltage plug for your desired
input voltage WILL damage operator and VOID warranty.
Model 9150
Installation for a 115 VAC 9150 operator ONLY.
Step 1: Mount step-down transformer on the (4) four existing threaded studs (below the motor) using the (4) four nuts supplied with this kit.
Attach the wires acrossed the top of the main support bracket. Avoid moving parts.
TIP: It is MUCH easier to install the step-down transformer before mounting the operator and attaching the chain. Flip operator upside down for access.
Step 2: Wire the step-down transformer for the desired input voltage chosen (see first page).
Important Notes:
Dual Gate Operators Installation: When installing on bi-parting gates,
a step-down transformer and AC input power wire is required for
EACH operator.
“Optional” Heater Installation: When installing
a heater, refer to the “high voltage AC
power wire size and distance
limitations” table on the instruction
sheet with the heater kit for AC
input power wire run
limitations.
KEY
S
WIT
l
ina
erm
rT
we
Po
CH
IT
EX OP
LO
EN R
OP IME
T
NG
KI 10
OR 2-0
DO 60
4
E
RS
VE
RE OP
LO
SW
1
SW
2
E IT
RS I V
VE IT
RE ENS
S
Y
115 VAC Operator
Power Terminal
Hot
2600-267-E-12-14
Step-Down
Transformer
Keep wires away
from moving parts.
Variable Input Power
(see first page)
Neu
115 VAC Input
Operator MUST be
properly grounded.
Chassis Ground
Main
Support
Bracket
Neu
Hot
Hot
115 VAC Output
Black
White
115 VAC Output
DANGER
HIGH VOLTAGE!
Double check your chosen input voltage plug BEFORE
applying power to the step-down transformer. Failure to
choose the CORRECT input voltage plug for your desired
input voltage WILL damage operator and VOID warranty.
wn
-Do er
p
Ste sform
n ng
Tra unti
Mo ition
s
Po
1600 Series
Installation for a 115 VAC 1600 series (1601, 1602, 1603) operators ONLY.
Step 1: Mount step-down transformer.
• Remove the 1 screw, unbolt the ground wire from the chassis ground and CAREFULLY remove circuit board.
• Bolt transformer to existing threaded studs on back of supplied plate using the (4) four nuts supplied with this kit.
• CAREFULLY install the plate and re-install circuit board.
Step 2: Wire the step-down transformer for the desired input voltage chosen (see first page).
Important Notes:
Dual Gate Operators Installation: When installing on bi-parting gates, a step-down transformer and AC input power wire is required for EACH operator.
“Optional” Heater Installation: When installing a heater, refer to the “high voltage AC power wire size and distance limitations” table on the
instruction sheet with the heater kit for AC input power wire run limitations.
0 ic
160 tron mbly
c
e
Ele x Ass
Bo
E
TIMLAY
DE
r
1 2 3 4 5 6 7 8
UPOP
LO
115 VAC
Power Terminal
ON
WER
PO
(S
1 2 3 4 5 6 7 8
te
Pla ied)
l
p
up
Power
Terminal
ON
me
for
ns
Tra
Operator MUST be
properly grounded.
Chassis
Ground
E
RS Y
VE IT
RENSITIV
SE
Neu
NC
Hot
NO
d
oar
tB
cui
Cir
Keep wires away
from moving parts.
Variable Input Power
(see first page)
Step-Down
Transformer
d
un
Gro re
i
W
115 VAC Input
WN
DOOP
LO
White
Black
115 VAC Output
DANGER
HIGH VOLTAGE!
Double check your chosen input voltage plug BEFORE
applying power to the step-down transformer. Failure to
choose the CORRECT input voltage plug for your desired
input voltage WILL damage operator and VOID warranty.
2600-267-E-12-14