TECHNICAL SPECIFICATIONS Metal-oxide Surge Arresters PEDE SYRIAN ARAB REPUBLIC MINISTRY OF ELECTRICITY PUBLIC ESTABLISHMENT FOR DISTRIBUTION OF ELECTRICITY (PEDE) TECHNICAL SPECIFICATIONS FOR Metal-oxide Surge Arresters Without gap for 20KV -a.c- Network With Silicon-Polymeric housing 2016 Eng Nabil Al-laham / Eng Abd-alrahman darkazenly Director of supply & warehouses Eng Raed Jomaa Approved by General Director Eng Mustafa Shikhani 1/14 Metal-oxide Surge Arresters 2016 TECHNICAL SPECIFICATIONS Metal-oxide Surge Arresters PEDE Scope These specifications cover the minimum technical requirements for the design manufacture. Supply and transportation to the site(s) and testing of Metal-Oxide surge arresters without gaps with silicon-polymer housing for indoor and outdoor installation in the 20KV distribution system of the PEDE under the service conditions of Syria. 2/14 Metal-oxide Surge Arresters 2016 TECHNICAL SPECIFICATIONS Metal-oxide Surge Arresters PEDE GENERAL INFORMATION AND REQUREMENTS 1. INTRODUCTION This description determines the requirements of the PEDE for design material, testing and supply of Metal-Oxide surge arresters without gaps with Silicon-Polymer housing for indoor and outdoor installations in the distribution system of the PEDE under the service conditions of Syria. For preparing tenders in good and complete form. Tenderers are requested to examine carefully the tender documents in order to ascertain the matters on which they are to undertake. The form of the tender and all accompanying documents shall be completely filled in and signed by tenderer and must not be altered or mutilated. The tenderer shall fill technical specification list (Guarantee schedule) and give clear technical information and dimensions in detail. The tenderer shall give answers to all questions mentioned in the tender book. If any tenderer is in any doubt as to the true meaning of any part of the tender documents or wishes to make inquiries regarding the documents. He should make all such inquiries addresses as follows: LETTERS Public Establishment for Distribution of Electricity Damascus Syrian Arab Republic P.O. Box 35199 Fax: + 963 11 2223686 Email :register @PEDE. com 3/14 Metal-oxide Surge Arresters 2016 TECHNICAL SPECIFICATIONS Metal-oxide Surge Arresters PEDE 2. DEFFINTIONS PEDE: of Electricity. Shall mean Public Establishment for Distribution PURCHASER: of Electricity Shall mean Public Establishment for Distribution OFFERER : Shall mean supplier. Manufacturer,……… SUCCESFUL OFFERER: Shall mean the manufacturer, supplier,….whose offer has been accepted by the purchaser. OFFER: Shall mean all documents submitted by the supplier, bidder, manufacturer. IEC: International Electro-technical Commission. SA: Surge arrester. 3. SYSTEM DETAILS AND SERVICE CONDITIONS The performance of the S.A. shall be guaranteed for the following operating, installation and environmental conditions of Syria. 3.1 20KV Distribution System - 20KV ± 20% - Three phases, three wires. - Earthed through an earthing transformer 20/0.4 KV (Zn Yn11) - Vector group of distribution transformer 20KV /0.4 : DYN 11. - Rated voltages Uo/U: 12KV/20KV. - Maximum service voltage : 24 KV - impulse withstand voltage level: 125KV at 1.2/50 us. - Symmetrical system rated short-circuit level is 500 MVA. 3.2 Environmental Conditions: - Altitude above sea level: 1000m - Max. ambient temperature: 50°c - Temperature with solar radiation: 60°c - Min. ambient temperature: -10°c - Average max. temperature: 40°c - Average max. relative humidity: 80% at 30 deg. (relative humidity – in some site of Syria – of up to 100% are possible). - Severe surface contamination from salt. Dust heavy industrial and marine pollution. Sandstorm and dine dust can be expected. Pollution degree III . 4/14 Metal-oxide Surge Arresters 2016 TECHNICAL SPECIFICATIONS Metal-oxide Surge Arresters PEDE The offered products should be suitable for use under semi-arid conditions as well as for use on coastal area. 4. STANDARDS AND NORMS All material workmanship, design, inspection and testing of the subject surge arresters shall conform to the latest revision applicable IEC standards (IEC99–4) 5. RATINGS AND PERFORMANCE / GENERAL 5.1 Rating, performance and testing of the S.A. shall meet the requirements described in the relevant clauses. 5.2 All materials used in the construction of the S.A. shall be capable of withstanding mechanical, electrical and thermal stresses developed during the normal working (permanent or temporary loading), short circuit and emergency overloading under the service conditions described in clause3 6. CONSTRUCTION DETAILS The surge arresters shall be designed for outdoor and indoor service and for installation between phase and earth. The SA shall be composed of on or several series connected units. The SA unites shall be interchangeable with like rated units to the same type and design. The active part of the S.A. shall consist of non-linear Zno varistors. 6.1 Housing The internal part of the S.A. shall be enclosed: -.in Polymeric insulator designed to withstand the environmental conditions. The insulators shall meet the requirements and test requirements described in the relevant IEC standards. 6.2 Terminals The SA shall be furnished with two parallel vertical flat terminal connection pads suitable for connection to the high voltage system made of copper stainless steel or aluminum for connection similarly with a horizontal pad for grounding. 6.3 Galvanizing Exposed iron and steel parts shall be hot dip galvanized according to any proposed international standards. The average thickness of the coating except for small parts shall be 50 µ m. 5/14 Metal-oxide Surge Arresters 2016 TECHNICAL SPECIFICATIONS Metal-oxide Surge Arresters PEDE 7. ACCESSORIES 7.1 Disconnector: current bath must be from metal oxide (ceramic capacitor is not accepted) 7.2 Earth Lead Disconnector . 8. DIAGRAMS AND DRAWINGS The following diagrams and drawings shall be submitted with the tender as a part of the tender documents. -complete sets of detailed dimension drawings and catalogues of the offered products. -calculation sheets for construction. -other necessary drawings (open view for complete S.A) . The Contractor shall submit detailed working drawings together with the calculations justifying their use as soon as possible after elaboration of the contract, instruction document for maintenance, installation and putting in operation of the equipment. 9. QUALITY ASSURANCE ISO 9001 Certificate 10. LANGUAGE OF THE OFFER AND CORRESPONDENCES The offer and its enclosed documents and references shall be submitted in English. The correspondence, if abroad, shall be in English and, if inland, shall be in Arabic. 11. TENDERER’S BACKGROUND Tenderers are requested to state in their offers their experience in design, manufacture and erection of the products they have proposed, namely: -Annual capacity of production -list of main clients (companies, establishments, etc…, over the last two years) with addresses (telex, fax) -any other details may be useful. 12. DOCUMENT OF TECHNICAL OFFER A complete technical offer shall include three copies of the following documents in English: 6/14 Metal-oxide Surge Arresters 2016 TECHNICAL SPECIFICATIONS Metal-oxide Surge Arresters PEDE 1-tender schedule of guarantee duly completed and signed by the offerer and the manufacturer. 2-All required information. 3-Copies of latest edition of applicable IEC standard (one copy). 4-Quality assurance certificate by an independent authority. 5-Dimensioned drawings and details of S.A. accessories and the used materials in addition to open view for complete SA.. 6-Reference list: -Manufacturer experiences in design, manufacture and erection of S.A. and accessories. -Annual capacity production. -Main clients of the offered S.A. used over the last two years (companies, establishments, etc…., with addresses and fax numbers) 7- One Sample should be sent with the offer and will be considered as essential part of it. 8- Type test report for the offered SA shall be enclosed with the offer. 13. TESTING AND INSPECTION There are many tests required .. and the contractor will bear the costs of all tests. 1- Offered sample: The offered sample will be evaluated and tested according to IEC 99-4 If the sample failed during evaluation, the offer will be rejected. 2- Testing of the surge arresters will be carried out at Syrian Arab Republic (6 samples from each delivery) 14. PACKING AND SHIPMENT 15.1-The type of packing should be suitable for export and provide complete protection for marine or truck or rail transportation and for loading and unloading. 15.2- Each three surge arrester should be packed in one cartoon box separately. So, many cartoon boxes should be collected in one wooden ballet to achieve easy loading and unloading. 15. MARKING AND IDENTIFICATION 15.1- PEDE stresses great importance to distinct and durable identification. 15.2-Arrester identification: 7/14 Metal-oxide Surge Arresters 2016 TECHNICAL SPECIFICATIONS Metal-oxide Surge Arresters PEDE Metal-oxide surge arresters shall be identified by the following minimum information which shall appear on a nameplate permanently attached to the arrester: -continuous operating voltage. -rated voltage. -nominal discharge current. -the manufacturer’s name or trade mark, type and identification of the complete arrester. -identification of the assembling position of the unit (for multi-unit arresters only). -the year of the manufacture. -PEDE, the purchaser. -line discharge class or high lightning duty type. -contamination withstand level of the enclosure, see IEC 815. 15.3-It is important to mark each case or box clearly by the following: -contract number. -PEDE, the purchaser. -delivery number, shipment number. -manufacturing date. -name of manufacturer. -kind of materials. -quantities contained. -main technical specification. -gross weight, net weight. -item number. The marking must be clear and written on two sides of the box with inerasable materials. 16. FINAL ACCEPTANCE REJECTION AND REPLACEMENT The final acceptance will be in the Syrian warehouses after holding the following: -Verifying the compliance of the materials specification delivered with the standards (stipulated in the technical specification in the contract). -Succeeding the acceptance tests. 17. GUARANTEE The manufacturer shall guarantee the S.A. against all defects arising out of faulty design or workmanship, or defective material for a period of 12 months from the date of provisional acceptance of the last shipment . 8/14 Metal-oxide Surge Arresters 2016 TECHNICAL SPECIFICATIONS Metal-oxide Surge Arresters PEDE MANUFACTURER AND PLACE OF MANUFACTURE (Information to be provided with the Tender) Item S.A Metal Oxide Zno blocks Housing Sealing materials Disconnector Other accessories Manufacturer Place of Manufacture 9/14 Metal-oxide Surge Arresters 2016 TECHNICAL SPECIFICATIONS Metal-oxide Surge Arresters PEDE GENERAL SPECIFICATION AND GUARANTEE SCHEDULE Metal-Oxide Surge Arresters without Gap for a.c-System With Silicon-Polymeric Housing No. Description 1 2 3 4 Name of manufacturer Country of origin Surge arrester type Surge arrester designation 5 ISO Quality assurance 6 7 7.1 7.2 Standard Service conditions -Ambient air temperature -Temperature with solar radiation -Altitude -Installation -Type of installation -Nominal syst. Voltage between phases -Max. syst. Voltage between phases -Phases -Earthing 7.3 7.4 7.5 7.6 7.7 7.8 7.9 7.10 7.11 7.12 7.13 7.14 7.15 7.16 8 9 -Vector group of distribution transformer -Rated frequency -Length of longest transmission line switched -Symmetrical system rated short circuit level -Impulse withstand voltage level 1,2/50 u s -Marine, industrial & desert pollution: Pollution degree Max. temporary power frequency voltage between phase-earth Operating frequency range Max. continuous operation Unit PEDE Requirements Offered Data Silicone moulded directly to the blocks ISO 9001 IEC 99 - 4 °c °c -10 °c to 50 °c 60 m KV ≥1000m Outdoor + indoor Phase to earth 20 KV 24 Hz Km 3 phase, 3 wires Through an earthing transformer: 20 / 0.4 kV Zn Yn11 20 / 0.4 kV: DYN11 50 ± 2 MVA 500 kV 125 KV/3sec. Poll. deg. III or more . HZ kV 20-21 10/14 Metal-oxide Surge Arresters 2016 TECHNICAL SPECIFICATIONS Metal-oxide Surge Arresters 10 10.1 10.2 11 12 13 14 15 16 17 18 19 19.1 19.2 20 20.1 20.2 20.3 21 voltage Uc Temporary overvoltages: Utov* For 1 sec. For 10 sec. Rated voltage of arrester Ur Arrester performance factor Ur/Uc submit arrester curves of Utov as function of their duration at 40-60 °c ambient temperature Continuous current Ic at Uc (capacitive) Reference current Iref.at reference voltage (resistive) Reference voltage Uref.at reference current Nominal discharge current (8/20µs) In Line discharge class Discharge current withstand a) High current impulse (4/10us) b) Long duration current impulse: 2000 µs Energy absorption capability at: -High current impulse -Switching current impulse Long duration current impulse Partial discharge at 1.05 Uc PEDE kV kV KV rms Should be submitted mA peak mA peak KV 1mA≤ 1.8 mA≤ kA peak 10 23< Uref < 28 1 kA 100 A 250 KJ/KV KJ/KV KJ/KV ≥4 ≥3 ≥ 2.2 5 PC ≤ KV KV KV KV KV KV ≤ 70 ≤ 75 ≤ 80 ≤ 60 ≤ 65 Protection levels: 22 22.1 22.2 22.3 Max. residual voltage at: a) Lightning current impulse 8/20 µs: at 5 KA = 0.5 In 10 KA = 1 In 20 KA = 2 In 1KA = 0.1 In 2.5 KA = 0.25 In b) steep current impulse 1/(2-20) us: at 10KA = In 5 KA = 0.5 In at c) switching current impulse (30-99) / (60-198) µs: at 125 A at 500 A ≤ 83 ≤ 75 KV ≤ 55 ≤ 60 11/14 Metal-oxide Surge Arresters 2016 TECHNICAL SPECIFICATIONS Metal-oxide Surge Arresters PEDE 23 24 25 Column design Single column Open view of complete S.A Seal leakage of arrester units with sealed housing Should be submitted 26 Clearance-mounting specifications 26.1 Minimum clearances of arrester on overhead lines Type of mounting Volume Zno Blocks Additional equipment & fittings: Disconnector Earth lead: Material Length Cross section Weight of SA Disconnector withstand without operating: -Material: 27 28 29 29.1 29.2 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 -Cantilever strength Tensile strength Torsional strength No measurable leakage* vertical cm mm2 NM N NM Required Required copper 50 (acc. & 5.12.1 –IEC 99-1) High quality Silicon-Polymeric ≥ 300 ≥ 600 -Profile -Shed diameter -Core diameter -Shed spacing -Shed number *Dimensions -Height -Flashover distance -Creepage distance -Shape of creepage distance Submit detailed dimensioned of drawing -Weight Insulation withstand of housing mm mm mm mm mm ≥ 600 m 47.1 a) Lightning impulse voltage 1.2/50 us KV acc. to IEC 47.2 b) Power frequency voltage in dry conditions for housing b) Power frequency voltage in wet conditions for housing KV acc. to IEC KV acc. to IEC 47.3 12/14 Metal-oxide Surge Arresters 2016 TECHNICAL SPECIFICATIONS Metal-oxide Surge Arresters 48 49 50 -Type tests from independent laboratory -Routine test reports -mechanical test reports 51 Submit reference list PEDE Acc. to IEC 99-4 Acc. to IEC 99-4. Should be submitted Should be submitted 13/14 Metal-oxide Surge Arresters 2016 TECHNICAL SPECIFICATIONS Metal-oxide Surge Arresters PEDE PRICES AND QUANTITIES ITEM QUANTITY UNIT PRICE € PEDE WAREHOUSES Metal-Oxide Surge Arrester 10 KA discharge current Polymeric housing with disconnector and earth lead 50 cm long TOTAL PRICE € PEDE WAREHOUSES 5000 14/14 Metal-oxide Surge Arresters 2016