デンソーテクニカルレビュー Vol.10 No.2 2005 特集 EMI Analysis of a PCB for Automotive Equipment Using an LSI Power Current Model* 市川浩司 鵜生高徳 宮本雅規 稲垣正史 Kouji ICHIKAWA Takanori UNO Masaki MIYAMOTO Masashi INAGAKI 櫻井礼彦 Yukihiko SAKURAI We studied an LSI’s noise source model, which is used as a power source, for noise simulation of power lines in electronic control units in vehicles. Consequently, we have concluded that a multiple power source model is more effective than conventional models for the power source. Next, we created an IC noise source model using the proposed method, and tested its utility through verification of its accuracies in the VHF band. Key words : LSI’s noise source model, EMI analysis, PCB, LSI power current model, Automotive ECU 1.INTRODUCTION (1) Logic processing via high-speed signal carried out on a An EMI model comprising separate models for each single microcomputer chip placed on the PCB. The current source within a microcomputer was used to analyze microcomputer is the primary source of noise on a PCB. conducted emission noise in a power circuit of a product Therefore, measures controlling microcomputer noise board, in order to examine the PCB power circuit system equate to those controlling automotive ECU noise. (elements, pattern, and circuit) in an automotive electronic (2) PCBs for automotive ECUs use fewer layers than those control unit (ECU) with a double-sided board. Utility of the used in other fields as one means of controlling cost. analysis was verified in the VHF band. Single and double-sided boards are common, and the ground potential for the power connection on boards is 2.BACKGROUND unstable. The trend toward electronic control of devices in modern Given these characteristics, when choosing an LSI design vehicles is advancing at a remarkable rate, as is the pace at with low noise and considering LSI noise, the PCB design which the capability of these devices is being improved. issue thus becomes how to realize low cost and shorter Thus, shorter product development cycles are required to product development cycle times. One of the most effective improve competitiveness. From the perspective of EMI ways to design an automotive ECU is to define an LSI analysis, these conditions have resulted in greater noise noise model and simulate the circuit path and PCB noise of propagation. Given current market conditions, however, the design. This necessitates a model incorporating LSI additional costs for EMI reduction cannot be justified. noise characteristics. Therefore, new technology enabling more efficient designs is needed to lower EMI. To realize such new technology, EMI performance of products must be considered from the initial design phase. One way to accomplish this is by analyzing noise propagation through a simulation, a method 1) 4.LSI NOISE MODEL AND METHOD OF ANALYSIS Many LSI noise models have been suggested 3)-9) (Fig. 1). The common characteristic of these models is some sort of noise generated between the current source and ground pin, now much in demand. and chip, wire, and lead frame impedance components. 3.AUTOMOTIVE ECU AND Noise results from the massive amount of device switching CHARACTERISTICS OF GENERATED within the LSI, which must be reproduced in the model. NOISE Each method of configuring these current sources has its The primary characteristics of the automotive ECU own set of characteristics. We reproduced these characteristics with a current source for each frequency, examined here are as follows. th *Reprinted from“Proceedings of the 4 International Workshop on Electromagnetic Compatibility of Integrated Circuits, 2004, Angers, France” −70− 特 集 Double-sided PCB which allows the model to possess the following Noise level (dBµV) characteristics. (1) The frequency range of the model is widened and the accuracy improved because the model is built based on the evaluation results in the frequency domain. @80MHz 40 Board B 30 Board B 20 10 Board A Board A Board B 0 -10 (2) It is possible to analyze a specific frequency range -20 using a simulation, and simulation time is reduced. Moreover, the above characteristics are essential Measured Computed Fig. 2 Analysis example using a single-current source conditions if, when the PCB designer uses a simulation, the problematic frequency ranges are to be quickly estimated and the problem areas corrected. To solve the problem point in this type of model, an LSI model comprising separate models for each power pin, referred to as an LSI model with separate models for each current source, was analyzed. This model consists of the LSI Z2 Current source Power pin current sources, which determine the amount of noise on each power pin, as well as the internal impedance of the Z3 LSI (Fig. 3). GND pin Z12 Fig. 1 LSI noise model GND pin Impedance Z13 Z1 Power pin J Z11 The latest LSI have many power and ground pins. These Z22 Power pin Z23 GND pin J1 LSIs aim to lower the impedance of the power bus on the J2 Z21 chip and separate the power bus in order to lower its J3 influence on peripheral circuit blocks. However, the Z31 Z33 Z32 GND pin Power pin resistance of the wiring on the chip is higher than that on the PCB, which means that variation in the power and ground potential of the chip cannot be ignored. Additionally, power consumption changes as performance changes; thus, it can easily be surmised that current running through the power Fig. 3 LSI model with multiple current sources bus in the chip varies according to location. (This phenomenon can be verified by measuring the magnetic field strengths around the LSI package.) While not shown in this figure, for the circuit in the model Therefore, with a multi-pin power system the amount of it is necessary to also connect each individual model noise leakage differs by pin. In designing a PCB, taking according to the coupling level between each of the pins. For into account these various characteristics is particularly the current source we configured the model such that current effective when trying to make automotive ECUs without was set at a specific value for each frequency analyzed. multiple layers, as costs must be kept down. This Using a model configured in this way mitigates loss of necessitates the production of a simulation that makes this precision when carrying out AC analysis in the necessary possible. Figure 2 shows the results of modeling an LSI frequency ranges. It also allows the necessary frequency with a single power source with multiple power pins. We ranges to be estimated in a short time, and makes it possible were, however, not able to analyze the difference in the to optimize the wiring pattern of a PCB with few layers, such amount of noise generated in the two types of double-sided as those used for ECUs in automobiles and elsewhere. PCBs used. Moreover, it can also be used by the PCB designer during the −71− デンソーテクニカルレビュー Vol.10 product design process. Below are methods for producing No.2 2005 1000 and verifying the results of the present model, as well as 5.PRODUCTION OF THE MODEL The specifications for the automotive single-chip Impedance (Ω) VCC_5A-GND_B application examples for automotive ECUs. 100 VCC_5B-GND_C VCC_3-GND_A 10 microcomputer modeled here. ・Operating frequency: 16MHz 1 1 ・Package: QFP (80 pins) 10 100 1000 Frequency (MHz) ・Power (5V) supply pins: VCC_5A, VCC_5B ・Power (3.3V) supply pins: VCC_3 ・Ground pins: 4, GND_A–GND_D Fig. 6 Impedance between power supply pin and ground pin VCC_5A and GND_A are listed as current sources The computed impedance value between ground pins for analog circuits in their specification sheet. Also, (GND_A, GND_C, and GND_D) in the model was found to voltage has been stepped down for VCC_3 in the LSI. be about 1 Ω +15 nH from measurement. In this impedance, the inductance from the IC package can be estimated at about The results of measuring the impedance between pins by 6 nH based on the structure (i.e., the shape and material), network analyzer (Agilent model No. 8753ES) are shown in which indicates that the resistance component dominates Figs. 4 and 6. impedance in the chip. In addition, impedance was found to be several tens of ohms higher in (analog) GND_B than in the other ground pins. Since as indicated impedance was Impedance (Ω) 1000 computed high even between ground connections, the GND_A-GND_B GND_B-GND_C GND_B-GND_D 100 authors analogized that GND_B and the other ground connections were not wired into the chip. Capacitive impedance was found between the pins when impedance in 10 the power pins was measured, indicating that the power pins GND_A-GND_C GND_A-GND_D GND_C-GND_D were not connected to each other. In addition, it was predicted that about 200 ohms impedance would be found 1 1 10 100 1000 between VCC_5B and VCC_3 when considering direct Frequency (MHz) voltage run through the circuit through a 5 V to 3.3 V stepFig. 4 Impedance between ground pins down internal regulator, and impedance between power pins was measured via the ground side connection in the chip. 1000 From these results, in this IC it appears that the analog circuit is, along with the power and ground pins, separate Impedance (Ω) VCC_3-VCC_5A VCC_5A-VCC_5B from the other circuits. An impedance model that 100 appropriately reflects these characteristics follows. Next, the values for the current sources (J1, J2, and J3) of 10 the present model were estimated. To estimate these values, the amount of current (I) flowing from the LSI was VCC_3-VCC_5B measured by the magnetic probe method specified in 1 1 10 100 1000 IEC61967-6. From the impedance value (Zp) of the Frequency (MHz) evaluation board used for measurement and from the Fig. 5 Impedance between power supply pins above-mentioned impedance (Z1, Z2, Z3) within the IC, the −72− 特 集 equivalent current for each pin was determined. Figure 11 and Table 1 show the values calculated by the model, as well as other evaluated results and the current LSI values measured at the power pins in the 3.3 V system from I Fig. 10. Z2 J Zp Z1 10000 Z3 Z1 Calculated current (J) Current (uA) J= Z1 + Z2 + Z3 + Zp 1000 Evaluation board I Fig. 7 LSI’s current (I: measured, J: calculated) 100 Measured current (I) 10 1 Figure 9 shows the impedance measured between the LSI 0.1 power and GND pins in the current evaluation board (Fig. 8) 0 160 320 480 640 800 960 Frequency (MHz) used here (with LSI not installed). While all of the pins had Fig. 10 Calculated current values (J1 : for the 3.3V power system) equivalent external impedance, the highest frequency that could be modeled in the present evaluation board was 1 GHz because of resonance from the pattern length of the VCC_3 measurement board in the vicinity of 1 GHz. Consequently, VCC_5B VCC_5A modeling was performed within this frequency range. R4 C4 C1 C2 J2 J1 R1 C3 J3 R2 R3 R5 GND_A GND_D GND_C GND_B Fig. 11 Model structure for LSI noise model Table 1 Model impedance Fig. 8 Evaluation board Impedance (Ω) 1000 VCC_3-GND_A VCC_5A-GND_B VCC_5B-GND_C 100 10 1 3.3V Power system C1=6.0 (nF) R1=2.3 (Ω) 5.0V Power system C2=3.9 (nF) R2=2.5 (Ω) 5.0V Analog power system C3=0.1 (nF) R3=3.5 (Ω) other (R4=170 (Ω)) R5=25 (Ω) C4=0.1 (nF) 6.VERIFICATION OF MODEL In order to verify the accuracy of the present model, a 0.1 1 10 100 1000 10000 Frequency (MHz) different evaluation system (evaluation board / circuit / measurement method) was used so that the factors used Fig. 9 Impedance in the evaluation board during modeling would not interfere with the results. The −73− デンソーテクニカルレビュー Vol.10 No.2 2005 evaluation board and measurement method were evaluated both analytical and measured values to again be in good using the PCB and 1-ohm method specified in IE61967-4. agreement. These results show that analysis with this model The simulation values were calculated by SPICE after PCB is fully satisfactory at the ECU product level. Figure 14 impedance was determined by the PEEC method using the shows noise-current distribution on the PCB as an example EMI simulator RPATH (Applied Simulation Tech, Inc.). of the analytical results. This analysis was carried out on the Figure 12 shows the evaluated and simulated results. A Spice and FEM. comparison between the present multi-current source model and a similarly produced single-current model shows the 80 Computed Multi-current source model Current (dBuA) 60 -40 Noise level at ECU connector (dBm) values for both to be in good agreement. Single-current source model Measured Computed -60 -80 -100 -120 0 40 50 100 150 200 250 300 Frequency (MHz) 20 Fig. 13 Connector noise and current levels Measured 0 20 70 120 170 Frequency (MHz) Fig. 12 Verification of LSI EMC model 7.UTILITY OF EMI ANALYSIS OF AN ECU USING THE MULTI-CURRENT SOURCE MODEL Next, EMI analysis in an automotive ECU using the 2.4 present multi-current source model was conducted. The 2.2 analyzed ECU was a double-sided PCB measuring 110 x 2.0 92.5 mm. The analysis was performed after selecting a +B (battery,12-V) line for the automotive ECU and a 5-V power 1.8 dBuA/mm2 bus for the microcomputer. The reason for selecting these was because noise generation in this ECU is concentrated in these lines, as mentioned above. The resistance, capacitors, Fig. 14 Results of noise-current analysis of automotive ECU regulator, and other elements within the range of the present analysis were modeled under the operating voltage and current in the target ECU. The present model was also produced by connecting the line impedance stabilization network specified in CISPR25 to the ECU external circuit. 8.EXAMINATION OF DESIGN METHOD UTILIZING A SIMULATION The utility of the present modeling method has been presented by showing the structure and accuracy of the The analysis results using the models was as follows model and the results of its use in an automotive ECU. (Fig. 13). In the ECU connector, the analytical voltage was However, from the point of view of the ECU designer, after -3.4 dBuV while the measured voltage was 7.3 dBuV (at 80 the CAD design is finished it is difficult and time MHz), showing comparatively good agreement at the consuming to make any changes found to be necessary product board level. Moreover, the variance in impedance when testing the design in a simulation. Thus, this is not a with/without anti-noise devices installed on the PCB showed practical application of the simulation in trying to meet the −74− 特 集 simulation will be examined in more detail in the future. designer’s desire to promptly move into production after the design is finished. Rather, the simulation must be used in design or used as a tool to make a preliminary design REFERENCES strategy. It is from this standpoint that we examined design 1) Maeno T., “EMC for automobile electronics products”, 17th EMC-Noise technology symposium (Apr. 2003) methods utilizing a simulation. As mentioned in Section 3, the LSI is a primary source of noise in the automotive ECU, 2) Ichikawa K., Fujii Y., “Establishing radio noise reduction and LSI noise levels depend on the design of peripheral technology in IC’s”, Union of Japanese Scientists and circuits and PCB, as shown in Fig. 15. 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If the 5) Ichikawa K., “Noise reduction for LSI”, 17th EMC-Noise accuracy of the analytical results obtained here are compared with those in Fig. 2, an improvement can be seen technology symposium (Apr. 2003) but an approximately 10 dB margin of error is still present. 6) Uno T., Miyamoto M., Ichikawa K., Nakamura T., Therefore, in the future we will examine how to incorporate Nakamura K., Matsui T., Mabuchi Y., Mishima A., simulations into the design process while also improving Kobayashi K., Nakamura A., Hayashi T., “Analysis of a the accuracy of the simulation results. PCB for Automotive Equipment Using a LSI Power Current Model”, IEICE Technical Report, EMCJ2003- Double-sided PCB 121 ( Dec. 2003), pp.55-60. @80MHz 20 Noise level (dB µV) Board B Board A 7) Uno T., Miyamoto M., Ichikawa K., Nakamura T., Board B 10 Nakamura K., Matsui T., Mabuchi Y., Mishima A., Board A Kobayashi K., Hayashi T., Fukumoto E., “Analysis of Board A automobile PCBs using an LSI power source terminal 0 current model”, The 17th conference of JIEP, 12C-16 (Dec. 2003), pp.103-104. -10 Measured Computed 8) Mabuchi Y., Mishima A., Kobayashi K., Nakamura A., Fig. 15 Analysis example using the multi-current source model Hayashi T., Fukumoto E., Uno T., Ichikawa K., Nakamura K., Nakamura T., Matsui T., “EMC evaluation technology for automobile electronics components by 9.CONCLUSION electromagnetic field simulation”, The 17th conference of JIEP, 12C-06 (Dec. 2003), pp.83-84. 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Yoshitaka Toyota, Osami Wada, Ryuji Koga, “Radiated Design methods utilizing simulation technology were Emission Analysis of Power Bus Noise by Using a examined and the effectiveness of the simulation for actual Power Current Model of an LSI”, 2002 IEEE Int. automotive ECUs was tested. Design methods utilizing this Sympo. on EMC (August 2002), pp.1037-1042. −75− デンソーテクニカルレビュー Vol.10 No.2 2005 11) Ogawa M., Wafuka H., Toya H., “Descriptive method 13) International Electro-technical Commission “IEC for LSI power source model in an EMI simulator”, 62014-3: EMC for Component — Part 3: Integrated IEICE Technical Report, EMCJ 2000-4 (Apr. 2000), circuits Electrical Model (ICEM)”, IEC standard pp.21-26. proposal (2002) 12) International Electro-technical Commission “IEC 14) H. Fukumoto, et.al., “Inductance Calculation of Multiple 61967: Integrated Circuits, Measurements of Conducted Arbitrary Shaped Planes Using Finite Element Method”, and Radiated Electromagnetic Emission”, IEC standard, IEEE 4th EPEP Proceedings (1995), pp.223-225. (1999) 666666666666666666666666666666666666 <著 者> 市川 浩司 鵜生 高徳 (いちかわ こうじ) (うのう たかのり) 統合システム開発部 統合システム開発部 EMC技術開発に従事 EMCメカニズムの研究に従事 宮本 雅規 稲垣 正史 (みやもと まさき) (いながき まさし) 統合システム開発部 統合システム開発部 EMCシミュレーション研究に従事 工学博士 EMC設計ツール開発に従事 櫻井 礼彦 (さくらい ゆきひこ) 統合システム開発部 EMCメカニズムの研究に従事 −76−