Installation Instructions Bulletin 1485 DeviceBox™ Tap IMPORTANT: This document provides installation instructions for the 8-Port DeviceBox tap. Also attached are wiring diagrams and mounting dimensions for the 2- and 4-Port DeviceBox™. Torque Settings Features S Passive S 2-, 4- or 8-Port Item Representative AllenĆBradley Catalog Number Torque Nwm (lbwin) Number of Turns After Seating Thick cable types 1485C-P1A**, 1485C-P1BS**, 1485C-P*N5-**, 1485C-P*M5-**, 1485C-P*W5-**, 1485C-P*Z5-**, 1485CF-series, 1485CS-series 3.05-3.25 (27-29) ¾ to 1 Ċ Ċ 33.39-4.52 39-4 52 (30-40) ½ to 1 Thin cable types 1485C-P1C**, 1485C-P1G**, 1485C-P1GF**, 1485R-series, 1485RS-series, 1485G-series, 1485GS-series, 1485GF-series, 1485K-series 1.24-1.47 (11-13) ½ to ¾ Ċ Ċ 2.26 3.39 2.26-3.39 (20-30) ½ to ¾ Ċ Ċ 0.68-1.16 (6-10) Ċ Cable Description S Cage clamp terminal strip connections S Cord grip openings PG16 Cable Grip Gland Nut Description DeviceBox taps are passive sealed junction boxes offered in a 2-, 4-, or 8-port configuration. DeviceBox taps offer direct connection onto a trunk line for up to 8 physical nodes using cage clamp terminal strip connections. PG16 Cable Grip Body with OĆring Specifications Storage Temperature Operating Humidity Washdown Rating Operating Temperature Housing Material PG16 Hex Sealing Plug with OĆring -40_C to +85_C (-40_F to 185_F) 5%-95% relative (noncondensing) 1200 PSI (8270 kPa) @ 60_C (140_F) NEMA 3, 4X, 12 and 13 -25_C to +70_C (-13_F to158_F) PG9 Cable Grip Gland Nut Black polyester PG9 Cable Grip Body with OĆring PG9 Hex Sealing Plug with OĆring Figure 1: 8-Port DeviceBox Tap Part Number: 1485P–P8T5–T5 Dimensions—mm (inches) Top Cover Screws 48.00 (1.89) ÉÉÉÉ ÉÉÉÉ ÉÉÉÉ ÉÉÉÉ ÉÉ ÉÉÉÉ ÉÉÉÉ ÉÉÉÉ 1485P-P8T5-T5: PG16 cable grips (2 places) 1485P-P8T5-T5C: PG9 cable grips (2 places) 67 (2.625) 98.04 (3.86) 197 (7.75) 44.4 (1.71) 209.29 (8.24) 1 Figure 2: 8-Port DeviceBox Tap Wiring Diagram Black Blue Drain White Red Black Blue Drain White Red Black Blue Drain White Red Black Blue Drain White Red Black Blue Drain U1 White Red Red White U6 Drain Blue Black +24V Can H Can L Common U8 U9 U10 U2 U3 U4 U5 Red White Drain Blue Black Red White Drain Blue Black Red White Drain Blue Black Red White Drain Blue Black Red White Blue Black U7 Note: Trunk Connections: U1, U6 Drop Connections: U2, U4, U5, U7, U8, U9, U10 Figure 3: 2-Port DeviceBox Tap Part Number: 1485P–P2T5–T5 Dimensions—mm (inches) 1485P-P2T5-T5: PG16 cable grips (2 places) 1485P-P2T5-T5C: PG9 cable grips (2 places) 98 111.25 (3.875) (4.38) 42.67 (1.68) 67 (2.625) 98.04 (3.86) ÉÉÉÉÉÉÉ ÉÉÉÉÉÉÉ É ÉÉÉÉÉÉÉ É ÉÉÉÉÉÉÉ Figure 4: 2-Port DeviceBox Tap Wiring Diagram Black Blue Drain White Red Black Blue Drain U1 White Red U2 U4 Red White Drain Blue Black Note: Trunk Connections: U1, U3 Drop Connections: U2, U4 Red White Blue Black Red White U3 Drain Blue Black +24V Can H Can L Common 2 44.4 (1.71) Figure 5: 4-Port DeviceBox Tap Part Number: 1485P–P4T5–T5 Dimensions—mm (inches) 48.0 (1.89) ÉÉÉ ÉÉÉ ÉÉÉ É ÉÉÉ ÉÉÉ ÉÉÉ ÉÉÉ 1485P-P4T5-T5: PG16 cable grips (2 places) 1485P-P4T5-T5C: PG9 cable grips (2 places) 67 (2.625) 98.04 (3.86) 44.4 (1.71) 197 (7.75) 209.29 (8.24) Figure 6: 4-Port DeviceBox Tap Wiring Diagram U10 U3 U5 Red White Drain Blue Black 3 Black Blue Drain White Red +24V Can H Can L Common U8 Red White Drain Blue Black Note: Trunk Connections: U1, U6 Drop Connections: U8, U3, U10, U5 Red White Blue Black Red White U6 Drain Blue Black Black Blue Drain White Red Black Blue Drain U1 White Red Figure 7: Recommended Cable Stripping for Installation into DeviceBox Tap Cable Jacket 7.9mm (5/16in) A Dimension A" Trunk Cable 102mm (4in) Drop Cable 51mm (2in) Figure 8: Wiring 8-Port DeviceBox Tap Gland Nut Plug and Nut Flange Hex Locking Nut End of Cable Jacket Should Protrude Approx. 1/8in Tightened Gland Nut Loosened Gland Nut 1. To install trunk cable into DeviceBox tap cut and strip gray PVC cable back approximately 4 inches (see Figure 7) and insert through large cable gland. 5. To attach cable to terminal strips, press down on cage clamp, insert wire and release cage clamp. Repeat process for remaining four wires. 2. Loosen gland nut and insert cable until approximately 1/8 inch of cable jacket protrudes. 6. To install drop cable into DeviceBox tap, cut and strip drop cable back approximately 2 inches (see Figure 7). Note: Repeat previous trunk cable instructions. 3. Then firmly tighten gland nut to provide strain relief and sealing. Caution: The flange hex must be held with the cable gland wrench during tightening. 7. After all cables are terminated, the cover should be installed and securely tightened to ensure washdown rating. Seal unused drop positions with nylon plugs, o-ring seals, and nuts (included in accessory kit). 4. The bare wire ends should be firmly twisted to eliminate loose strands and each lead looped approximately as shown, to allow insertion into the clamping cavity of the terminal block. (See Figure 2 for color codes.) .. Follow same installation instructions for 2- and 4-port DeviceBox taps. All external wiring should conform to the national electric code and applicable local codes. ATTENTION: Be certain to use insulating tubing (included in accessory kit) on bare drain wire. 4 Publication 75006-279-01(C) December 2004 Printed in USA