25.09 AGS ROLL GROOVE SPECIFICATIONS Advanced Groove System (AGS) Roll Groove Specifications Roll grooving removes no metal, cold forming a groove by the action of an upper male roll being forced into the pipe as it is rotated by a lower female drive roll. IMPORTANT – Depending on pipe material strength and hardness, AGS grooves produce pipe growth that typically is 1/8"/3.2 mm per AGS groove. This typical growth may vary and should be estimated based on your specific material conditions. For a pipe length with an AGS roll groove at each end, the pipe length will grow approximately 1/4"/6.4 mm total. Therefore, the cut length should be adjusted to accommodate this growth. EXAMPLE: If you need a 24"/609.6 mm length of pipe that will contain an AGS roll groove at each end, cut the pipe to a length of a­ pproximately 233/4"/603.25 mm to allow for this growth. B A OD B T C NOTE: Coatings applied to the interior surfaces, including bolt pad mating surfaces, of grooved end couplings shall not exceed 0.01"/0.25 mm. Also, the coating thickness applied to the gasket seating surface and within the groove on the pipe exterior shall not exceed 0.01"/0.25 mm. Exaggerated for Clarity AGS roll sets for use on both lightwall and standard wall carbon steel pipe, as well as s­ tandard wall stainless steel pipe, are distinguished by a black appearance with a yellow band. AGS roll sets for standard wall only are distinguished by a black appearance with an orange band. AGS roll sets for light wall stainless steel are distinguished by a silver appearance with a black band. AGS products require pipe ends that are square cut to within 1/8"/3.2 mm. Additionally the front edge of the pipe end must be uniform with no concave or convex surface features (see AGS pipe end illustration for unacceptable ends). WARNINGS UNACCEPTABLE AGS PIPE ENDS WARNING • V ictaulic AGS products use a patent-pending groove profile that requires the use of special AGS rolls. AGS products must not be used on pipe that has been grooved using standard grooving rolls. Failure to use AGS products on AGS grooved pipe could result in serious personal injury, ­property damage, joint leakage or joint separation. WARNING • Do not use non-AGS couplings on pipe grooved to the dimensions shown on this page. JOB/OWNER CONTRACTOR ENGINEER System No.___________________________ Submitted By_________________________ Spec Sect_____________ Para___________ Location_____________________________ Date________________________________ Approved____________________________ Date________________________________ www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2016 VICTAULIC COMPANY. ALL RIGHTS RESERVED. REV_J 25.09_1 25.09 AGS ROLL GROOVE SPECIFICATIONS Advanced Groove System (AGS) Roll Groove Specifications STEEL PIPE SPECIFICATION REQUIREMENTS FOR AGS ROLL GROOVED PIPE • Steel pipe suitable for AGS roll grooving shall be Electric-Welded (ERW), Longitudinal Seam Submerged-Arc Welded (SAW), Double Seam Submerged-Arc Welded (DSAW), or Helical Seam Submerged-Arc Welded (HSAW) construction. • Physical properties shall be in accordance with API specification 5L, Grades B,X42, X46, X52, X56, X60, X65 and X70. For pipe physical properties outside of the range shown, contact Victaulic. • Pipe wall thickness shall be from 0.250" – 0.750"/6.35 mm – 19.05 mm for 14" – 24"/350 mm – 600 mm diameters, .312" – .750"/7.92 mm – 19.05 mm for 26" – 62"/1550 mm – 1500 mm diameters, and .500 – .750"/12.7 – 19.05 mm for 72"/1800 mm. For wall thicknesses larger than .750’’/19.05mm contact Victaulic. • Manufactured pipe ends must meet the dimensional requirements of API 5L Table 10 welded pipe. Pipes subsequently cut to a shorter length must also have pipe ends that meet the dimensional requirements of API 5L Table 10 welded pipe. Diameters greater than 56"/1400mm, where the tolerances are shown as “as agreed”, must comply with the values shown for pipe diameters from 26" – 56", and Victaulic published AGS grooving specifications. • Prior to AGS roll grooving, Submerged-Arc Welded Seams at the pipe ends, on the outside pipe surface and inside pipe surface, must be ground flush with the OD or ID of the pipe in accordance with the applicable Victaulic roll grooving tool operating manual. Pipe ends shall be square to within 1/16"/1.6mm and may be plain end, square cut, or beveled with an angle of 30-35 degrees. • Pipe must meet the above requirements and be in compliance with either ASTM A-53, API 5L, AWWA C200, EN/BS10216-1, EN/BS10217-1, GB/T 3091, GB/T 8163 or other internationally recognized standards. Please contact Victaulic for consideration of pipe outside of the above physical and dimensional parameters. NOTE: Seamless pipe may be roll grooved to AGS specifications. Contact Victaulic prior to grooving for specification requirements. www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2016 VICTAULIC COMPANY. ALL RIGHTS RESERVED. 25.09_2 REV_J 25.09 AGS ROLL GROOVE SPECIFICATIONS Advanced Groove System (AGS) Roll Groove Specifications ADVANCED GROOVE SYSTEM (AGS) ROLL GROOVE SPECIFICATIONS CARBON STEEL AND STAINLESS STEEL 1 2 3 4 5 6 7 Dimensions – Inches/millimeters Nominal Pipe Size Inches mm 14 350 16 400 18 450 20 500 22 550 24 600 26 650 28 700 30 750 32 800 34 850 36 900 38 950 40 1000 42 1050 44 1100 46 1150 48 1200 50 1250 54 1300 56 1400 60 1500 62 1550 64 1600 72 1800 Pipe Outside Diameter O.D. Carbon Steel and Stainless Steel Maximum 14.093 358.0 16.093 408.8 18.093 459.6 20.093 510.4 22.093 561.2 24.093 612.0 26.063 662.0 28.063 712.8 30.063 763.6 32.063 814.4 34.063 865.2 36.063 916 38.063 966.8 40.063 1017.6 42.063 1068.4 44.063 1119.2 46.063 1170 48.063 1220.8 50.063 1271.6 54.063 1373.2 56.063 1424.0 60.063 1525.6 62.063 1576.4 64.063 1627.2 72.063 1830.4 Minimum 13.969 354.8 15.969 405.6 17.969 456.4 19.969 507.2 21.969 558.0 23.969 608.8 25.937 658.8 27.937 709.6 29.937 760.4 31.937 811.2 33.937 862.0 35.937 912.8 37.937 963.6 39.937 1014.4 41.937 1065.2 43.937 1116 45.937 1166.8 47.937 1217.6 49.937 1268.4 53.937 1370.0 55.937 1420.8 59.937 1522.4 61.937 1573.2 63.937 1624.0 71.937 1827.2 Nominal Wall Thickness Gasket for Grooving - T Seat - A Light Wall Carbon Stainless Steel +0.031/–0.063 Steel *†# Sch. 10S ‡ +0,79/–1.60 0.220 - 0.750 0.188 1.500 5.6 - 19.1 4.8 38.1 0.250 - 0.750 0.188 1.500 6.4 - 19.1 4.8 38.1 0.250 - 0.750 0.188 1.500 6.4 - 19.1 4.8 38.1 0.250 - 0.750 0.218 1.500 6.4 - 19.1 5.5 38.1 0.250 - 0.750 0.218 1.500 6.4 - 19.1 5.5 38.1 0.250 - 0.750 0.218 1.500 6.4 - 19.1 5.5 38.1 0.313 - 0.750 1.750 – – 8.0 - 19.1 44.5 0.313 - 0.750 – 1.750 8.0 - 19.1 – 44.5 0.313 - 0.750 – 1.750 8.0 - 19.1 – 44.5 0.313 - 0.750 – 1.750 8.0 - 19.1 – 44.5 0.313 - 0.750 – 1.750 8.0 - 19.1 – 44.5 0.313 - 0.750 – 1.750 8.0 - 19.1 – 44.5 0.313 - 0.750 – 1.750 8.0 - 19.1 – 44.5 0.313 - 0.750 – 2.000 8.0 - 19.1 – 50.8 0.313 - 0.750 – 2.000 8.0 - 19.1 – 50.8 0.313 - 0.750 – 2.000 8.0 - 19.1 – 50.8 0.313 - 0.750 – 2.000 8.0 - 19.1 – 50.8 0.313 - 0.750 – 2.000 50.8 8.0 - 19.1 – 0.313 - 0.750 – 2.000 8.0 - 19.1 – 50.8 0.313 - 0.750 – 2.500 8.0 - 19.1 – 63.5 0.313 - 0.750 – 2.500 8.0 - 19.1 – 63.5 0.313 - 0.750 – 2.500 8.0 - 19.1 – 63.5 0.313 - 0.750 – 2.500 8.0 - 19.1 – 63.5 0.313 - 0.750 – 2.500 8.0 - 19.1 – 63.5 0.500 - 0.750 – 2.500 12.7 - 19.1 – 63.5 Grv. Width - B (Ref.) 0.455 11.6 0.455 11.6 0.455 11.6 0.455 11.6 0.455 11.6 0.455 11.6 0.535 13.6 0.535 13.6 0.535 13.6 0.535 13.6 0.535 13.6 0.535 13.6 0.535 13.6 0.562 14.3 0.562 14.3 0.562 14.3 0.562 14.3 0.562 14.3 0.562 14.3 0.562 14.3 0.562 14.3 0.562 14.3 0.562 14.3 0.562 14.3 0.562 14.3 Groove Dia. – C Maximum 13.500 342.9 15.500 393.7 17.500 444.5 19.500 495.3 21.500 546.1 23.500 596.9 25.430 645.9 27.430 696.7 29.430 747.5 31.430 798.3 33.430 849.1 35.430 899.9 37.430 950.7 39.375 1000.1 41.375 1050.9 43.375 1101.7 45.375 1152.5 47.375 1203.3 49.375 1254.1 53.430 1357.1 55.430 1407.9 59.430 1509.5 61.430 1560 63.430 1611.1 71.430 1814.3 Minimum 13.455 341.8 15.455 392.6 17.455 443.4 19.455 494.2 21.455 545.0 23.455 595.8 25.370 644.4 27.370 695.2 29.370 746.0 31.370 796.8 33.370 847.6 35.370 898.4 37.370 949.2 39.315 998.6 41.315 1049.4 43.315 1100.2 45.315 1151.0 47.315 1201.8 49.315 1252.6 53.370 1355.6 55.370 1406.4 59.370 1508.0 61.370 1558 63.370 1609.6 71.370 1812.8 Max. Allow. Flare Dia. 14.23 361.4 16.23 412.2 18.23 463.0 20.23 513.8 22.23 564.6 24.23 615.4 26.30 668.0 28.30 718.8 30.30 769.6 32.30 820.4 34.30 871.2 36.30 922.0 38.30 972.8 40.30 1023.6 42.30 1074.4 44.30 1125.2 46.30 1176.0 48.30 1226.8 50.30 1277.6 54.30 1379.2 56.30 1430.0 60.30 1531.6 62.30 1582.4 64.30 1633.2 72.30 1836.4 † For 14 - 24"/350 - 600mm and larger 0.220 - 0.500"/5.6 - 12.7 mm wall, yellow RW striped AGS grooving rolls must be used. * For 26"/650 mm and larger 0.375 - 0.500"/9.5 - 12.7 mm wall, orange RW or yellow RW striped AGS grooving rolls must be used. ‡ Must use silver RWX rolls with black identifying band. # For wall thicknesses above 0.500” (12.7mm) please contact Victaulic. Notes continue on next page www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2016 VICTAULIC COMPANY. ALL RIGHTS RESERVED. REV_J 25.09_3 25.09 AGS ROLL GROOVE SPECIFICATIONS Advanced Groove System (AGS) Roll Groove Specifications COLUMN 1: Nominal NPS Pipe size (ANSI B36.10); Basic Metric pipe size (ISO 4200) COLUMN 2: Outside Diameter. The average outside diameter of roll grooved pipe shall not vary more than the limits listed (API 5L end tolerance for welded pipe from 26 – 56"/650 – 1800 mm). Maximum allowable pipe ovality should not vary by more than 1%. The maximum allowable tolerance from square cut ends is 0.063 /1.6 mm measured from a true square line. COLUMN 3: Nominal wall thickness. This is the maximum nominal wall thickness which may be roll grooved. Pipe must be roll grooved using a VE460 or VE872 Victaulic roll grooving tool with orange RW or yellow RW striped AGS grooving rolls. Carbon steel pipe must meet ASTM A53 or equivalent for wall thicknesses ranging from 0.313 to 0.500"/8.0 – 12.7 mm and have a Brinnell hardness of 150 or less when using the VE-460 grooving tool. For pipe with a Brinnell hardness greater than 150 Victaulic recommends the use of a VE872 for grooving. For pipe wall thicknesses greater than .500"/12.7 mm contact Victaulic for details. COLUMN 4: Gasket Seat. The pipe surface shall be free from indentations, roll marks, and projections from the end of the pipe to the groove. To provide a leaktight seat for the gasket. All loose paint, scale, dirt, chips, grease, and rust must be removed. Beveled steel pipe may be used and needs to meet ASTM A53 and/or API 5L (30° +5°/–0°). Gasket seat A is measured from the end of the pipe. COLUMN 5: Groove width. Bottom of groove must be free of loose dirt, chips, rust and scale that may interfere with proper coupling assembly. Only Victaulic roll grooving tools may be used to groove pipe. Groove width will be attained with properly maintained Victaulic tools. COLUMN 6: Groove Diameter. The groove must be of uniform depth for the entire pipe circumference. Average groove diameter must be maintained within the C diameter limits listed. All standard weight carbon steel and standard weight stainless steel pipe shall be prepared with Victaulic RW rolls, with either an orange or y­ ellow identifying band. Light wall carbon steel pipe shall be prepared with RW rolls with a yellow identifying band. Schedules 10S, 10 and thin wall stainless steel pipe shall be prepared with Victaulic RWX rolls, which are silver with an black identifying band. COLUMN 7: Maximum allowable pipe end flare diameter. Dimension measured at the most extreme pipe end diameter, square cut or beveled. WARRANTY Refer to the Warranty section of the current Price List or contact Victaulic for details. NOTE This product shall be manufactured by Victaulic or to Victaulic specifications. All products to be installed in accordance with current Victaulic installation/assembly instructions. Victaulic reserves the right to change product specifications, designs and standard equipment without notice and without incurring obligations. For complete contact information, visit www.victaulic.com 25.09 4050 REV J UPDATED 09/2016 VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2016 VICTAULIC COMPANY. ALL RIGHTS RESERVED. 25.09