INTRODUCTION Purpose • Understand electrical enclosure standards & ratings Objectives • Learn how to identify potential enclosure use environments • Understand the different rating & certification systems Learning Time • 15 minutes PENTAIR HOFFMAN ® 1 PROTECT FROM THE ELEMENTS Industrial automation equipment can be used in almost any environment imaginable. Enclosures must protect critical components from harmful elements to extend their life and prevent expensive operations downtime. PENTAIR HOFFMAN ® 2 UNDERSTANDING ENCLOSURE ENVIRONMENTS 1. UNDERSTAND THE ENVIRONMENT IN WHICH ENCLOSURES ARE TO BE USED • Identify indoor or outdoor • Identify potential contaminants 2. SELECT THE RATING BASED ON LOCATION AND USE ENVIRONMENT • Select the Type or IP rating necessary to provide the protection required in the environment 3. SELECT THE ENCLOSURE AND MATERIAL WITH THE PROPER RATINGS • Select the best solution platform that is ratings compliant Understand the use environment, select the right enclosure PENTAIR HOFFMAN ® 3 INDUSTRIAL ENCLOSURE ENVIRONMENTS WHAT TO ASK WHEN CLASSIFYING AN INDUSTRIAL ENCLOSURE ENVIRONMENT INDOOR OR OUTDOOR DUST, DIRT OR SOLIDS WATER, OIL OR LIQUIDS FALLING OR FORCED Is the enclosure intended to be located indoors or outdoors? Does the enclosure need to protect against dust, dirt or other solid contaminants? Does the enclosure need to protect against water, oil or other liquids? Is the solid or liquid contaminant falling or being forced into the enclosure? Understand environment to select the right enclosure PENTAIR HOFFMAN ® 4 INDUSTRY STANDARDS ORGANIZATIONS NEMA – NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION UL – UNDERWRITERS LABORATORIES INC. CSA – CANADIAN STANDARDS ASSOCIATION IEC – INTERNATIONAL ELECTROTECHNICAL COMMISSION NEMA Standards Publication 250 – Enclosures for Electrical Equipment UL 50 – Enclosures for Electrical Equipment CSA Standard C22.2 IEC 60529 – Classification of Degrees of Protection Provided by Enclosures UL 508A – Industrial Control Panels Commonly recognized industry standards for protection ratings PENTAIR HOFFMAN ® 5 INDUSTRY STANDARDS COMPARISON NEMA - NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION UL – UNDERWRITERS LABORATORIES INC. CSA – CANADIAN STANDARDS ASSOCIATION IEC – INTERNATIONAL ELECTROTECHNICAL COMMISSION • Manufacturer self-declared • Testing in certified laboratory • Testing in certified laboratory • • Specifies construction and performance requirements • Inspections to ensure compliance • Inspections to ensure compliance • Specifies construction and performance requirements • Specifies construction and performance requirements Manufacturer self-declared Significant differences between industry standards PENTAIR HOFFMAN ® 6 NEMA, UL, & CSA RATINGS NORTH AMERICAN TYPE RATINGS SIMILAR ACROSS NEMA, UL AND CSA TYPE RATING INDOOR/ OUTDOOR TYPE 1 Indoor • • Incidental personal contact Dust and falling dirt • • TYPE 12 Indoor • • • • Indoor security and fire applications Light industrial facilities • Incidental personal contact Dust and falling dirt Dripping non-corrosive liquid PROTECTION FROM TYPICAL APPLICATIONS Climate controlled indoor shelters Low contamination electrical rooms • Offices and warehouses TYPE 3R Outdoor • • Incidental personal contact Rain, snow and sleet • • Wireless telecommunications Outdoor utilities TYPE 4 Indoor/Outdoor • Incidental personal contact Dust and falling dirt Windblown dust and fibers Hosedown / splashed water • Cement plants Outdoor plants Rubber tire manufacturing Industrial plants Incidental personal contact Dust and falling dirt Windblown dust and fibers Hosedown / splashed water Corrosive agents • • • • • TYPE 4X Indoor/Outdoor • • • • • • • • • • • Marine applications Wastewater treatment facilities Food and beverage processing plants Pharmaceuticals and cleanrooms Petroleum and chemical processing Identify enclosure type rating by evaluating use environment PENTAIR HOFFMAN ® 7 IEC/IP RATING SYSTEM INGRESS PROTECTION RATING COMMONLY USED WORLDWIDE OUTSIDE NORTH AMERICA IP 6 6 Protection against Liquids 0 - 8 Protection against Solid Objects 0 - 6 IEC/IP ratings cannot be directly compared to NEMA/UL/CSA PENTAIR HOFFMAN ® 8 IEC/IP RATING SYSTEM IP RATING PROTECTION FROM SOLIDS PROTECTION FROM LIQUIDS IP20/IP30 • Objects 12mm/ 2mm in diameter • IP54/IP55 IP66 IP69K No protection TYPICAL APPLICATIONS • Climate controlled indoor shelters Low contamination electrical rooms Offices and warehouses • • • Dust (limited ingress) • • Water spray Low pressure jets • • Indoor security and fire applications Light industrial facilities • Dust (no ingress) • Strong water jets • • • Petroleum and chemical processing Wastewater treatment facilities Pharmaceuticals and cleanrooms • Food and beverage processing • Dust (no ingress) • • High temperature High pressure water jets Identify enclosure IP rating by evaluating use environment PENTAIR HOFFMAN ® 9 CHOOSING INDUSTRIAL ENCLOSURE MATERIALS TYPE 1 TYPE 12 TYPE 3R TYPE 4 TYPE 4X MILD STEEL MILD STEEL MODULAR STAINLESS STEEL ALUMINUM NON-METALLIC IP20/IP30 IP54/55 IP66 IP69K Environmental ratings a primary factor in material selection PENTAIR HOFFMAN ® 10 HOFFMAN TESTING & CERTIFICATION CAPABILITIES COMPLETE IN-HOUSE, GLOBAL TESTING CAPABILITY ENSURES FULL COMPLIANCE WITH ALL INDUSTRY STANDARDS Hoffman has an onsite UL & CSA Certified Laboratory PENTAIR HOFFMAN ® 11 SUMMARY THINGS A DESIGN ENGINEER NEEDS TO KNOW 1) How to classify an industrial automation enclosure use environment 2) Different standards for industrial automation enclosures 3) NEMA or UL Type ratings and their meaning 4) IP ratings and their meaning 5) Where typical Type or IP ratings are used 6) How to select an enclosure material to meet the rating required 7) Hoffman’s extensive testing and certification capabilities Understand the environment, select the right enclosure PENTAIR HOFFMAN ® 12