DP255.105 - PULS Power Supply

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DP255
2 Outputs
DIN Rail Power Supply, 120 Watt
High efficiency: 87%
2 regulated outputs
ACin 115/230V manual switch
WxHxD = 74x130x120mm
Output voltage can be modified on request
Meets EMV standards
EN 50081-1 (EN 55022/B), EN 50082-2,
NAMUR, EN 61000-4 and VDE 0160/2
Design meets VDE 0551
IEC 950
CB-Scheme
EN 60 950
EN 61 010-1
Power Supply DP255
Industrial systems very often require 5/10V and 24V
within one system. The dual-output DP255 can supply
controllers, sensors, actuators and other electronic
equipment simultaneously. Both outputs are stable
over the total load range, and have excellent ripple
and noise values of <50mVpp.
The most important economic benefits of this unit include: the replacement of two separate conventional
supplies; low weight; small size; quick single-handed
installation on DIN rails (TS35).
Changes of line voltage and other disturbances (according to EM 61000-4, and VDE 0160 pulses - class 2 for
total load range!) are filtered and regulated by the power supply. It is also protected against over-voltage
and short-circuits. Isolation is equivalent to safety
transformers according to VDE 0551, and meets VBG
4.
Schematic:
Vout
Iout
Pout
Features
Order-No.
Vout1
+24V
Vout2
+5.1V
Max. total power:
5A
3A
120W
15W
120W
OVP
DP255.105
Vout1
+24V
Vout2 +10..15V
Max. total power:
5A
3...2A
120W
30W
120W
OVP, Vout2 adjustable
DP255.110
Warranty: 2 years from date of delivery.
Output
Voltage Vout1,2 fixed
Vout2 adjustable min. 10...15V
Accuracy Vout1
max. ± 2%
Vout2
max. +2%/−3%
DP255.105.
DP255.110 (Vout1 fixed).
Includes: production-adjustment,
line regulation,
and load regulation.
Not available.
Not necessary.
Total power.
Flex. power rail sharing, see p. 3.
Flex. power rail sharing, see p. 3.
20Hz...200kHz.
20Hz...20MHz.
20Hz...200kHz.
20Hz...20MHz.
Sense lines
None
Minimum load
None
Output power Pout
max. 120W
Pout1 at Vout1
max. 120W
Pout2 at Vout2
max. 30W
Noise, Ripple Vout1
max. 50mVpp
incl. spikes
max. 50mVpp
Noise, Ripple Vout2
max. 50mVpp
incl. spikes
max. 50mVpp
Over-voltage protection
Vout1
typ. 30.0V
Vout2
typ. 6.3V
DP255.105.
Derating
2W/K
+60° to +70°C Ta.
Operating indicator
1 green LED
On the front.
Isolation Vout to Vin
SELV
EN 60 950, VDE 0805.
All outputs are protected against open-circuit, short-circuit, and overload.
Input
Mechanical:
Al/Mg alloy housing, snap-on mounting for
DIN rail TS35/7.5 (EN 50 022),
WxHxD = 74 x 130 x 120mm,
the depth includes the DIN-rail mounting,
see page 4.
Weight:
App. 700g
Screw terminals:
Input 1 terminal, max. 2.5/4mm2,
output 2 terminals, each max. 2.5/4mm2,
see page 4.
PULS Munich
Tel.: +49 (0)89 / 92 78-2 44
Page 1 / DP255_26.Aug.99
Arabellastraße 15
D- 81925 München
Fax: +49 (0)89 / 92 78-1 99
Line input AC 1
⋅ Range
Line input AC 2
⋅ Range
Line frequency
Input current rms.
Noise suppression
100...127V AC
88...132V AC
80...88V AC
132...150V AC
220...240V AC
187...264V AC
150...187V AC
264...300V AC
47...63Hz
max. 3.0Aeff. / 1.4Aeff.
EN 55 022/B
Switch position 115V.
Derated.
Derated.
Switch position 230V.
Derated.
Derated.
DC or 400Hz, see page 2.
@ 115 / 230V AC.
Specifications are valid at 230V AC, unless otherwise stated. They are subject to change without prior
notice.
DP255
◆
2 Outputs
Output
(continued)
Voltage regulation:
⋅ Line regulation
⋅ Load regulation stat.
⋅ Load regulation dyn.
◆
DIN Rail Power Supply
◆
120 Watt
DP255.105
DP255.110
+24V +5.1V +24V +10...15V
max.
∆ Ustat max.
∆ Udyn max.
max.
%
%
%
%
± 0.2
± 0.5
± 0.5
± 0.2
± 0.8
± 0.2
± 0.5
æ 0.5
±5
± 0.2
± 0.5
88...132V AC / 187...264V AC, Iout = 100%.
Iout = 50%, ∆ Iout = ±50%.
D Iout1 = 0.4A...3.6A...0.4A, Pout2 = 100%.
± 0.5
∆ Iout2 = 10%...90%...10%, Iout1 = 4A,
rise time dt = typ. 20µs.
90%
10%
Response time
ts
⋅ Temperature coefficient
Ripple
⋅ incl. spikes
max.
typ.
max.
max.
Current limitation
⋅ Threshold
⋅ Short-circuit
min/max.
max.
Start delay
Vout rise-up time
On and off characteristic
Power back immunity
Input
tDelay
tRise
typ.
typ.
µs
%/K
mVpp
mVpp
800
± 0.01
50
50
A
A
5.3/6.1
9
ms
ms
Till ∆Vout is within < 0.5% of final value.
100Hz
± 0.01
50
50
800
± 0.01
50
50
± 0.01
50
50
20Hz...200kHz, @AC nom., Iout = 100%.
3.2/4.5
4.5
5.3/6.1
9
3.2/4.5
4.5
Fixed, not measured output on open-circuit.
Not measured output on open-circuit.
100
30
100
30
20Hz...20MHz, @AC nom., Iout = 100%.
After switch on.
Vout
95%
t0
tDelay
tRise
Approximately monotonic.
UBack
max.
V
1.2 x Vout
Unit off/on.
(continued)
AC input range 1 / 2
DC input range
Derated AC range 1 / 2
V AC
V DC
V AC
V AC
V DC
V DC
Derated DC range
88...132 / 187...264
250...300
80...88 / 150...187
132...150 / 264...300 for 0.5s
176...250
300...370
Power derating typ. 10% (no start below 196V).
Full spec, but air- and leakage distances not longer
than stated in VDE 0805 .
Frequency range
Derated frequency range
In-rush current
max.
Hz
Hz
A
47...63
63...400
16
ms
ms
20
27
0.63
5x20mm T5A/250V (IEC127/2-5)
Manual (230V AC set at factory)
Full spec.
Increased leakage currents.
Wait min. 30s before switching on again (cold-start),
NAMUR standard met (Ta = +25° C).
Hold-up time
λ
Power factor
Internal fuse
Input range selection
min.
min.
typ.
@ 88V AC, Iout = 100%.
@ 187V AC, Iout = 100%, see figure on page 3.
@ 88V AC, Iout = 100%.
To replace, see page 4.
115/230V switch, position see page 4.
Logic Functions
Vout2 adjustable (DP255.110 only)
min.
V
—
—
—
10...15
Position of trimmer see page 4.
Electromagnetic Compatibility
Emissions according to EN 50081-1
⋅ Radio interference, EN 55011, EN 55022
Immunity according to EN 50082-2
⋅ Electrostatic discharge ESD
EN 61000-4-2
⋅ Radiated fields, EN 61000-4-3
⋅ Fast transients, EN 61000-4-4
⋅
Surge transients, EN 61000-4-5
⋅
Conducted disturb., ENV 50141 (draft of IEC 801-6)
Immunity according to further standards
⋅ Transient voltage, IEC 255
⋅ NAMUR-prescription
⋅ Transient resistance, VDE 0160 §5.3.1.1.2
⋅ Over-voltage resistance (PULS standard)
EN 50081-2 is also satisfied.
Class B
No degradation of performance
8kV direct discharge (level 4)
15kV air discharge (level 4)
10V/m (level 3)
4kV (level 4)
2kV (level 3)
2kV (level 4) cap. coupling
4kV (isolation class 4)
2kV (isolation class 4)
10V (level 3)
5kV
Satisfied
750V / 1.3ms (class 2)
150 / 300V AC / 0.5s
PULS Munich
Tel.: +49 (0)89 / 92 78-2 44
Page 2 / DP255_26.Aug.99
EN 50082-1 is also satisfied.
80MHz...1000MHz, ACin, Vout and signal lines: l = 1m.
Coupled to ACin line.
Coupled to DCout line.
Coupled to Vout and signal lines.
Common mode, unit on.
Differential mode, unit on.
150kHz...80MHz.
Common mode, unit off.
Valid for total load range.
Switch position 115 / 230V AC.
2 Outputs
Minimum Hold-Up Time
Unit protection
⋅ Overload
⋅ Short-circuit proof
⋅ Open-circuit proof
⋅ Over-temperature (OTP)
⋅ Reverse battery prot.
⋅ ACin range selection
Hold-Up Time [ms]
240
40% Load
200
60% Load
180
80% Load
160
100% Load
140
DIN Rail Power Supply
◆
120 Watt
◆
DP255
Protection
260
220
◆
120
Yes
Yes
Yes
—
Yes
Manual
See current limit.
Automatic voltage recovery.
Yes
27.5...32V
5.6...6.9V
—
Not for Vout2 = 10...15V.
Vout1 = 24V.
Vout2 = 5.1V.
Independent second regulator for
Vout1, thyristor for Vout2.
Isolation resistance
Protection class
PE resistance
Protection system
Leakage current
Safe low voltage
Over-voltage class
3kV AC
2.5kV AC
500V AC
6.4 / 8mm
4mm
min. 5MΩ
Ι
< 0.1Ω
IP20
max. 0.75mA
SELV
ΙΙ
Primary / secondary.
Primary / PE.
Secondary / PE.
Primary / secondary.
Primary / PE.
VDE 0551.
VDE 0106 part 1, IEC 536.
VDE 0805.
DIN 40050, IEC 529.
EN 60 950 (47...63Hz line).
EN 60 950, VDE 0805, VDE 0160.
VDE 0110 part 1, IEC 664.
Touch safety
Penetration protection
Finger test
> ∅ 3mm
Load protection
⋅ Over-voltage (OVP)
Threshold
100
80
60
40
Method
20
0
Switch for 115/230V AC.
180 190 200 210 220 230 240 250 260 270
Output Voltage Range 2 [Vac]
Current Distribution at Vout1 and Vout2
.105
Iout 1 [A] (24V-Output)
5
.110, Vout2=10V
.110, Vout2=12V
4,8
4.8
.110, Vout2=15V
4,6
4,4
4.4
4,2
4
3,8
3,6
3.6
0
1
2
3
Safety
Electrical safety
⋅ Test voltage (each unit)
according to EN 60 950
for t = 2sec
⋅ Air- and leakage distance
5,2
5.2
4
Iout 2 [A] (5V-Output)
⋅
⋅
⋅
⋅
⋅
⋅
⋅
VDE 0100 §6, EN 60 950, VBG4.
e.g. screws, small parts etc.
Typ. Derating over Temperature
130
120
Operation and Ambient Area
Output Power Pout [W]
110
100
90
80
70
60
120 Watt
50
40
30
20
10
50
55
60
65
70
75
Temperature [+ °C]
Application class
Operation temperature
⋅ Derated range
Storage temperature
Humidity
Mechanical usage
⋅ Lateral spacing
Cooling
Dirt protection level
Vibration
Shock
Operation height
KSF
max. 0° ... +70°C
+60° ... +70°C
typ. –20° ... +100°C
max. 95%
Vertical
None
Normal convection
max. 2
0.075mm
11ms / 15g
max. 2,000m
DIN 40040.
Ta (measured at 1cm distance).
Derating, see diagram.
Ta.
Non-condensing.
See page 4.
No gap needed.
Don’t obstruct air flow.
VDE 0110 part 1.
IEC 68-2-6 (10...60Hz).
IEC 68-2-27 (3 shocks).
Above sea level.
Typ. Efficiency
Efficiency and Power Loss
DP255.105, 110
Efficiency [%]
87
typ.
87% / 18W
@ 230V ACin, Iout = 100%.
85
Reliability and Lifetime
83
230Vac
MTBF according to Siemens
196Vac
230VAC, Iout = 100%, +40°C
Ta.
Only long life (> 2,000h @105° C) electrolytic capacitors are used.
Function test
100%
Test certificate enclosed.
In-circuit test
Yes
Run-in (burn-in)
24h
Full load, Ta = +60° C, on/off cycle.
standard SN29500
81
20
40
60
Output Power [%]
80
100
PULS Munich
Tel.: +49 (0)89 / 92 78-2 44
Page 3 / DP255_26.Aug.99
typ.
270,000h
This technical information is valid for +25° C ambient
temperature and 5 min. run in time, unless otherwise stated.
DP255
◆
2 Outputs
◆
DIN Rail Power Supply
Fuse
◆
120 Watt
Schematic
The PSU has electronic protection against external
short-circuits. In case of an internal defect, a fuse
disconnects the unit. It can only be replaced by
opening the unit which should be done by the
supplier.
DP255.105 only
OVP
F
I
L
T
E
R
Flyback
converter
Choke
converter
typ.
100kHz
typ.
65kHz
Installation for Operating
LED green
(Vout1)
Install DIN rail TS35/7.5 horizontally, ensuring correct
orientation.
For other installation considerations consult your
representative. Ensure free air flow.
Regulator
Dimensions and Connections
Do not obstruct
air flow!
Fully enclosed Al/Mg alloy housing. All mechanical
dimensions are in mm.
1) Do not remove PE screw.
2) Trimmer for adjustment of Vout2 at DP255.110
(min. 10...15V).
Screw terminals:
On the front side. These accept wire of up to 4mm2
cross section (single-core cable) or 2.5mm2 cross
section (multi-core flex). Remove 9 to 15mm of
insulation from wire.
Take care of standards which must be satisfied, e.g.
VDE 0100 or EN 60950.
OVP
2)
secondary
side
+Vout1
GND1,2
+Vout2
LED 1 green (Vout1)
1)
PE (internal)
primary
side
Mounting
for DIN rail
TS35/7.5
PE
L
N
115/230V
switch
Caution:
Do not remove any screws on box, as internal safety
connections could be disconnected!
Modifications (contact supplier)
Other DC input ranges.
Other output voltages.
Lower cost versions.
PULS Munich
Tel.: +49 (0)89 / 92 78-2 44
Page 4 / DP255_26.Aug.99
Arabellastraße 15
D- 81925 München
Fax: +49 (0)89 / 92 78-1 99
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