◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ DP255 2 Outputs DIN Rail Power Supply, 120 Watt High efficiency: 87% 2 regulated outputs ACin 115/230V manual switch WxHxD = 74x130x120mm Output voltage can be modified on request Meets EMV standards EN 50081-1 (EN 55022/B), EN 50082-2, NAMUR, EN 61000-4 and VDE 0160/2 Design meets VDE 0551 IEC 950 CB-Scheme EN 60 950 EN 61 010-1 Power Supply DP255 Industrial systems very often require 5/10V and 24V within one system. The dual-output DP255 can supply controllers, sensors, actuators and other electronic equipment simultaneously. Both outputs are stable over the total load range, and have excellent ripple and noise values of <50mVpp. The most important economic benefits of this unit include: the replacement of two separate conventional supplies; low weight; small size; quick single-handed installation on DIN rails (TS35). Changes of line voltage and other disturbances (according to EM 61000-4, and VDE 0160 pulses - class 2 for total load range!) are filtered and regulated by the power supply. It is also protected against over-voltage and short-circuits. Isolation is equivalent to safety transformers according to VDE 0551, and meets VBG 4. Schematic: Vout Iout Pout Features Order-No. Vout1 +24V Vout2 +5.1V Max. total power: 5A 3A 120W 15W 120W OVP DP255.105 Vout1 +24V Vout2 +10..15V Max. total power: 5A 3...2A 120W 30W 120W OVP, Vout2 adjustable DP255.110 Warranty: 2 years from date of delivery. Output Voltage Vout1,2 fixed Vout2 adjustable min. 10...15V Accuracy Vout1 max. ± 2% Vout2 max. +2%/−3% DP255.105. DP255.110 (Vout1 fixed). Includes: production-adjustment, line regulation, and load regulation. Not available. Not necessary. Total power. Flex. power rail sharing, see p. 3. Flex. power rail sharing, see p. 3. 20Hz...200kHz. 20Hz...20MHz. 20Hz...200kHz. 20Hz...20MHz. Sense lines None Minimum load None Output power Pout max. 120W Pout1 at Vout1 max. 120W Pout2 at Vout2 max. 30W Noise, Ripple Vout1 max. 50mVpp incl. spikes max. 50mVpp Noise, Ripple Vout2 max. 50mVpp incl. spikes max. 50mVpp Over-voltage protection Vout1 typ. 30.0V Vout2 typ. 6.3V DP255.105. Derating 2W/K +60° to +70°C Ta. Operating indicator 1 green LED On the front. Isolation Vout to Vin SELV EN 60 950, VDE 0805. All outputs are protected against open-circuit, short-circuit, and overload. Input Mechanical: Al/Mg alloy housing, snap-on mounting for DIN rail TS35/7.5 (EN 50 022), WxHxD = 74 x 130 x 120mm, the depth includes the DIN-rail mounting, see page 4. Weight: App. 700g Screw terminals: Input 1 terminal, max. 2.5/4mm2, output 2 terminals, each max. 2.5/4mm2, see page 4. PULS Munich Tel.: +49 (0)89 / 92 78-2 44 Page 1 / DP255_26.Aug.99 Arabellastraße 15 D- 81925 München Fax: +49 (0)89 / 92 78-1 99 Line input AC 1 ⋅ Range Line input AC 2 ⋅ Range Line frequency Input current rms. Noise suppression 100...127V AC 88...132V AC 80...88V AC 132...150V AC 220...240V AC 187...264V AC 150...187V AC 264...300V AC 47...63Hz max. 3.0Aeff. / 1.4Aeff. EN 55 022/B Switch position 115V. Derated. Derated. Switch position 230V. Derated. Derated. DC or 400Hz, see page 2. @ 115 / 230V AC. Specifications are valid at 230V AC, unless otherwise stated. They are subject to change without prior notice. DP255 ◆ 2 Outputs Output (continued) Voltage regulation: ⋅ Line regulation ⋅ Load regulation stat. ⋅ Load regulation dyn. ◆ DIN Rail Power Supply ◆ 120 Watt DP255.105 DP255.110 +24V +5.1V +24V +10...15V max. ∆ Ustat max. ∆ Udyn max. max. % % % % ± 0.2 ± 0.5 ± 0.5 ± 0.2 ± 0.8 ± 0.2 ± 0.5 æ 0.5 ±5 ± 0.2 ± 0.5 88...132V AC / 187...264V AC, Iout = 100%. Iout = 50%, ∆ Iout = ±50%. D Iout1 = 0.4A...3.6A...0.4A, Pout2 = 100%. ± 0.5 ∆ Iout2 = 10%...90%...10%, Iout1 = 4A, rise time dt = typ. 20µs. 90% 10% Response time ts ⋅ Temperature coefficient Ripple ⋅ incl. spikes max. typ. max. max. Current limitation ⋅ Threshold ⋅ Short-circuit min/max. max. Start delay Vout rise-up time On and off characteristic Power back immunity Input tDelay tRise typ. typ. µs %/K mVpp mVpp 800 ± 0.01 50 50 A A 5.3/6.1 9 ms ms Till ∆Vout is within < 0.5% of final value. 100Hz ± 0.01 50 50 800 ± 0.01 50 50 ± 0.01 50 50 20Hz...200kHz, @AC nom., Iout = 100%. 3.2/4.5 4.5 5.3/6.1 9 3.2/4.5 4.5 Fixed, not measured output on open-circuit. Not measured output on open-circuit. 100 30 100 30 20Hz...20MHz, @AC nom., Iout = 100%. After switch on. Vout 95% t0 tDelay tRise Approximately monotonic. UBack max. V 1.2 x Vout Unit off/on. (continued) AC input range 1 / 2 DC input range Derated AC range 1 / 2 V AC V DC V AC V AC V DC V DC Derated DC range 88...132 / 187...264 250...300 80...88 / 150...187 132...150 / 264...300 for 0.5s 176...250 300...370 Power derating typ. 10% (no start below 196V). Full spec, but air- and leakage distances not longer than stated in VDE 0805 . Frequency range Derated frequency range In-rush current max. Hz Hz A 47...63 63...400 16 ms ms 20 27 0.63 5x20mm T5A/250V (IEC127/2-5) Manual (230V AC set at factory) Full spec. Increased leakage currents. Wait min. 30s before switching on again (cold-start), NAMUR standard met (Ta = +25° C). Hold-up time λ Power factor Internal fuse Input range selection min. min. typ. @ 88V AC, Iout = 100%. @ 187V AC, Iout = 100%, see figure on page 3. @ 88V AC, Iout = 100%. To replace, see page 4. 115/230V switch, position see page 4. Logic Functions Vout2 adjustable (DP255.110 only) min. V — — — 10...15 Position of trimmer see page 4. Electromagnetic Compatibility Emissions according to EN 50081-1 ⋅ Radio interference, EN 55011, EN 55022 Immunity according to EN 50082-2 ⋅ Electrostatic discharge ESD EN 61000-4-2 ⋅ Radiated fields, EN 61000-4-3 ⋅ Fast transients, EN 61000-4-4 ⋅ Surge transients, EN 61000-4-5 ⋅ Conducted disturb., ENV 50141 (draft of IEC 801-6) Immunity according to further standards ⋅ Transient voltage, IEC 255 ⋅ NAMUR-prescription ⋅ Transient resistance, VDE 0160 §5.3.1.1.2 ⋅ Over-voltage resistance (PULS standard) EN 50081-2 is also satisfied. Class B No degradation of performance 8kV direct discharge (level 4) 15kV air discharge (level 4) 10V/m (level 3) 4kV (level 4) 2kV (level 3) 2kV (level 4) cap. coupling 4kV (isolation class 4) 2kV (isolation class 4) 10V (level 3) 5kV Satisfied 750V / 1.3ms (class 2) 150 / 300V AC / 0.5s PULS Munich Tel.: +49 (0)89 / 92 78-2 44 Page 2 / DP255_26.Aug.99 EN 50082-1 is also satisfied. 80MHz...1000MHz, ACin, Vout and signal lines: l = 1m. Coupled to ACin line. Coupled to DCout line. Coupled to Vout and signal lines. Common mode, unit on. Differential mode, unit on. 150kHz...80MHz. Common mode, unit off. Valid for total load range. Switch position 115 / 230V AC. 2 Outputs Minimum Hold-Up Time Unit protection ⋅ Overload ⋅ Short-circuit proof ⋅ Open-circuit proof ⋅ Over-temperature (OTP) ⋅ Reverse battery prot. ⋅ ACin range selection Hold-Up Time [ms] 240 40% Load 200 60% Load 180 80% Load 160 100% Load 140 DIN Rail Power Supply ◆ 120 Watt ◆ DP255 Protection 260 220 ◆ 120 Yes Yes Yes — Yes Manual See current limit. Automatic voltage recovery. Yes 27.5...32V 5.6...6.9V — Not for Vout2 = 10...15V. Vout1 = 24V. Vout2 = 5.1V. Independent second regulator for Vout1, thyristor for Vout2. Isolation resistance Protection class PE resistance Protection system Leakage current Safe low voltage Over-voltage class 3kV AC 2.5kV AC 500V AC 6.4 / 8mm 4mm min. 5MΩ Ι < 0.1Ω IP20 max. 0.75mA SELV ΙΙ Primary / secondary. Primary / PE. Secondary / PE. Primary / secondary. Primary / PE. VDE 0551. VDE 0106 part 1, IEC 536. VDE 0805. DIN 40050, IEC 529. EN 60 950 (47...63Hz line). EN 60 950, VDE 0805, VDE 0160. VDE 0110 part 1, IEC 664. Touch safety Penetration protection Finger test > ∅ 3mm Load protection ⋅ Over-voltage (OVP) Threshold 100 80 60 40 Method 20 0 Switch for 115/230V AC. 180 190 200 210 220 230 240 250 260 270 Output Voltage Range 2 [Vac] Current Distribution at Vout1 and Vout2 .105 Iout 1 [A] (24V-Output) 5 .110, Vout2=10V .110, Vout2=12V 4,8 4.8 .110, Vout2=15V 4,6 4,4 4.4 4,2 4 3,8 3,6 3.6 0 1 2 3 Safety Electrical safety ⋅ Test voltage (each unit) according to EN 60 950 for t = 2sec ⋅ Air- and leakage distance 5,2 5.2 4 Iout 2 [A] (5V-Output) ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ VDE 0100 §6, EN 60 950, VBG4. e.g. screws, small parts etc. Typ. Derating over Temperature 130 120 Operation and Ambient Area Output Power Pout [W] 110 100 90 80 70 60 120 Watt 50 40 30 20 10 50 55 60 65 70 75 Temperature [+ °C] Application class Operation temperature ⋅ Derated range Storage temperature Humidity Mechanical usage ⋅ Lateral spacing Cooling Dirt protection level Vibration Shock Operation height KSF max. 0° ... +70°C +60° ... +70°C typ. –20° ... +100°C max. 95% Vertical None Normal convection max. 2 0.075mm 11ms / 15g max. 2,000m DIN 40040. Ta (measured at 1cm distance). Derating, see diagram. Ta. Non-condensing. See page 4. No gap needed. Don’t obstruct air flow. VDE 0110 part 1. IEC 68-2-6 (10...60Hz). IEC 68-2-27 (3 shocks). Above sea level. Typ. Efficiency Efficiency and Power Loss DP255.105, 110 Efficiency [%] 87 typ. 87% / 18W @ 230V ACin, Iout = 100%. 85 Reliability and Lifetime 83 230Vac MTBF according to Siemens 196Vac 230VAC, Iout = 100%, +40°C Ta. Only long life (> 2,000h @105° C) electrolytic capacitors are used. Function test 100% Test certificate enclosed. In-circuit test Yes Run-in (burn-in) 24h Full load, Ta = +60° C, on/off cycle. standard SN29500 81 20 40 60 Output Power [%] 80 100 PULS Munich Tel.: +49 (0)89 / 92 78-2 44 Page 3 / DP255_26.Aug.99 typ. 270,000h This technical information is valid for +25° C ambient temperature and 5 min. run in time, unless otherwise stated. DP255 ◆ 2 Outputs ◆ DIN Rail Power Supply Fuse ◆ 120 Watt Schematic The PSU has electronic protection against external short-circuits. In case of an internal defect, a fuse disconnects the unit. It can only be replaced by opening the unit which should be done by the supplier. DP255.105 only OVP F I L T E R Flyback converter Choke converter typ. 100kHz typ. 65kHz Installation for Operating LED green (Vout1) Install DIN rail TS35/7.5 horizontally, ensuring correct orientation. For other installation considerations consult your representative. Ensure free air flow. Regulator Dimensions and Connections Do not obstruct air flow! Fully enclosed Al/Mg alloy housing. All mechanical dimensions are in mm. 1) Do not remove PE screw. 2) Trimmer for adjustment of Vout2 at DP255.110 (min. 10...15V). Screw terminals: On the front side. These accept wire of up to 4mm2 cross section (single-core cable) or 2.5mm2 cross section (multi-core flex). Remove 9 to 15mm of insulation from wire. Take care of standards which must be satisfied, e.g. VDE 0100 or EN 60950. OVP 2) secondary side +Vout1 GND1,2 +Vout2 LED 1 green (Vout1) 1) PE (internal) primary side Mounting for DIN rail TS35/7.5 PE L N 115/230V switch Caution: Do not remove any screws on box, as internal safety connections could be disconnected! Modifications (contact supplier) Other DC input ranges. Other output voltages. Lower cost versions. PULS Munich Tel.: +49 (0)89 / 92 78-2 44 Page 4 / DP255_26.Aug.99 Arabellastraße 15 D- 81925 München Fax: +49 (0)89 / 92 78-1 99