POWERSTROKE Item No. PS906025A Mfg. No. 090930260 Replacement Parts List OWT INDUSTRIES, INC. 991000286 5-26-15 (Rev:01) P.O. Box 35, Highway 8 Pickens, SC 29671 1-800-726-5760 POWERSTROKE GENERATOR − PS906025A 7 21 57 24 23 58 23 61 25 59 39 23 24 24 21 25 23 70 63 60 25 53 45 SEE FIGURE B 69 68 25 12 15 31 14 8 5 30 74 16 27 30 15 29 28 15 SEE FIGURE C 29 28 57 28 29 25 25 28 29 15 30 41 17 43 65 71 18 36 31 38 41 40 16 30 64 27 48 31 49 52 6 13 72 20 73 66 33 47 32 10 19 33 11 SEE FIGURE A 42 50 50 54 37 9 67 42 44 34 62 44 46 2 9 1 32 49 47 26 55 48 56 2 3 22 POWERSTROKE GENERATOR − PS906025A The model number will be found on a label attached to the engine. Always mention the model number in all correspondence regarding your GENERATOR or when ordering replacement parts. PARTS LIST KEY PART NO. NUM. DESCRIPTION QTY 1 309594095 Engine (Rato 390cc)..........................1 2 310227037 Generator Head Assembly (See Fig. A)........................................1 3 309322022 Muffler...............................................1 4 308581031 Frame Assembly...............................1 5 290403067 Control Panel Assembly (See Fig. C)........................................1 6 940779078 Logo Label........................................1 7 310224032 Handle Assembly..............................1 8 660598001 Screw (6-20 x 3/8 in.)........................4 9 679940005 Engine Isolator (Right).......................2 10 661502005 Bolt (5/16-18 x 3/4 in.)......................1 11 290404001 Ground Wire Assembly.....................1 12 310715001 Lanyard.............................................1 13 570766004 Rubber Sleeve...................................1 14 310712001 Release Pin.......................................1 15 570712001 Handle Bumper.................................4 16 678285004 Handle Support Bracket...................2 17 760700002 On/Off Switch...................................1 18 519813017 Fuel Valve Bezel................................1 19 638703005 Ground Lug.......................................1 20 308910005 Handle Release Pin...........................1 21 678522006 Pivot Pin (Handle)..............................2 22 661306001Screw (8-32 x 3/8 in.)...................................4 23 638128002 Washer (5/16 in.)...............................4 24 661836004Bolt (M6 x 25 mm, Flange Hex Hd.).........4 KEY PART NO. NUM. DESCRIPTION QTY 25 638387002 Washer (1/4 in.).................................8 26 638497025 Heat Shield........................................1 27 660836005 Bolt (M6 x 45 mm).............................2 28 661555001 Bolt (M4 x 12.5 mm, Hex Hd.)...........4 29 678600002 Washer (M4)......................................4 30 678610002 Flange Nut (M4).................................4 31 678460002 Lock Nut (M6)....................................4 32 678297001 Lock Nut (M10)..................................4 33 638704001 Star Washer (5/16 in.)........................2 34 638147008 Spark Arrestor...................................1 35 678518002 Lock Nut (1/2-20)..............................1 36 940474003 Fuel Label..........................................1 37 638983001 Fan Cover (Generator Head).............1 38 563030001 Plug (Generator Head)......................1 39 678259003 Hex Nut (M8).....................................2 40 661603001Bolt (M5 x 10 mm, Flange Hex Hd.).........1 41 678824003 U-Clip (M6)........................................2 42 679940003 Engine Isolator (Left).........................2 43 940734126 Start Label.........................................1 44 678774002 Flange Nut (M8).................................4 45 940872023 Fuel Stabilizer Label (Spanish)..........1 46 678145002 Hex Nut (5/16-18)..............................1 47 308451033 Wheel................................................2 48 681866002Axle...................................................2 49 638422004 Washer (M10)....................................2 50 678146002 Hitch Pin............................................2 51 940680040 Hot Surface Label.............................1 KEY PART NO. NUM. DESCRIPTION 52 940514008 Lock and Pin Label...........................1 53 940654255 Danger Label.....................................1 54 678774003 Lock Nut (M8)....................................2 55 562856010 Foot Assembly..................................2 56 661836007Bolt (M8 x 45 mm, Flange Hex Hd.).........2 57 940974090 Fire Distance Label (Eng/Sp).............2 58 940515020 CPSC Label......................................1 59 940974004 Fire Danger Label..............................1 60 940872003 E85 Label..........................................1 61 940872022 Fuel Stabilizer Label..........................1 62 940947006 Combustion Label (Eng/Sp)..............1 63 940971077 Warning Hangtag..............................1 64 940513028 Ground Warning Label......................1 65 940633018 Recoil Housing Label........................1 66 940828004 Lubricant Label.................................1 67 941707001 Inquires label.....................................1 68 290492001 Analog Hour Meter............................1 69 940040027 Systems Monitor Label.....................1 70 519712003 End Cap (31 mm)..............................2 71 290427001 Wire Assembly (Green)......................1 72 940513002 Ground Label....................................1 73 940758020 Handle Release Label.......................1 NOT SHOWN: 120302017 Hardware Kit 991000284 Operator’s Manual 991000456 Operator’s Manual 991000457 Quick reference Guide WARNING: To avoid possible personal injury or equipment damage, a registered electrician or an authorized service representative should perform installation and all service. Under no circumstances should an unqualified person attempt to wire into a utility circuit. 3 QTY POWERSTROKE GENERATOR − PS906025A FIGURE A 11 9 8 4 2 3 3 3 7 6 10 9 1 3 12 8 5 13 15 14 13 4 POWERSTROKE GENERATOR − PS906025A The model number will be found on a plate attached to the engine. Always mention the model number in all correspondence regarding your GENERATOR or when ordering replacement parts. FIGURE A PARTS LIST KEY PART NO. NUMBER DESCRIPTION 1 660938025 Bolt (M5 x 12 mm, Hex Hd.)......................2 2 678296002 Brush Cover..............................................1 3 660938024 Bolt (M5 x 16 mm, Hex Hd.)......................7 4 290440012 Automatic Voltage Regulator (5000 Watt)................................................1 5 290602006 Terminal Block Assembly..........................1 6 290441006 Brush Assembly Kit...................................1 7 661557019 Rotor Bolt (M10 x 272 mm, Hex Hd.)........1 8 660869009 Bolt (M6 x 187 mm, Flange Hex Hd.)........4 9 660938023 Bolt (M6 x 224 mm, Hex Hd.)....................2 10 638128002 Washer (5/16 in.)........................................1 11 678289008 Bearing Support........................................1 QTY 12 310772016 Stator.........................................................1 13 Hex Nut (M5).............................................2 690840003 14 310771017 Rotor..........................................................1 15 Stator Band (139 mm)...............................1 638545004 5 POWERSTROKE GENERATOR − PS906025A FIGURE B 5 2 3 6 1 7 2 14 12 11 4 14 4 8 10 8 8 9 8 13 8 8 6 POWERSTROKE GENERATOR − PS906025A FIGURE B PARTS LIST KEY PART NO. NUMBER DESCRIPTION 1 570358076 Vapor Hose................................................1 2 678409003 Fuel Line Clamp (7/16 in.)..........................2 3 310854002 Fuel Tank Vapor Vent.................................1 4 518528002 Spacer (Fuel Tank Isolator)........................4 5 310720026 Fuel Cap....................................................1 6 678899007 Ring Clip....................................................1 7 310711097 Fuel Tank...................................................1 8 678408006 Fuel Line Clamp (1/2 in.)............................6 9 570358070 Fuel Line (6.4 mm x 72 mm)......................1 10 308733001 Fuel Filter...................................................1 11 570358069 Fuel Line (90 mm)......................................1 12 308459002 Fuel Shut Off Valve....................................1 13 570358071 Fuel Line (6.4 mm x 72 mm)......................1 14 519832003 Bushing (Fuel Tank Isolator)......................4 7 QTY POWERSTROKE GENERATOR − PS906025A FIGURE C 7 11 5 4 3 2 12 8 1 6 4 8 9 10 13 POWERSTROKE GENERATOR − PS906025A FIGURE C PARTS LIST KEY PART NO. NUMBER DESCRIPTION 1 660598001 Screw (6-20 x 3/8 in.)................................8 2 940780072 Label (Power Outlet)..................................1 3 638496024 Front Panel................................................1 4 678824001 678720001 U-Clip Nut.................................................6 Hex Nut (6-32)...........................................6 5 570412008 Outlet Cover (120 Volt)..............................2 6 570412007 Outlet Cover (240 Volt)..............................1 7 290400022 Duplex Receptacle (120 Volt)....................2 8 780350001 Circuit Breaker, 20 Amp............................2 9 780351003 Circuit Breaker, 25 Amp............................2 10 290401004 Twist Lock Receptacle (240 Volt)..............1 11 519707009 Control Box (Back Panel)..........................1 12 570766006 Rubber Boot..............................................1 13 525809001 Wire Sleeve................................................1 9 QTY POWERSTROKE GENERATOR − PS906025A TO HOUR METER BREAKER CB1-25A BREAKER CB3-20A HOUR METER TO HOUR METER 240V OUTLET GENERATOR HEAD G L1 NETURAL BONDED TO GROUND AT GENERATOR HEAD N L1 L2 G L N G 240V OUTLET 30 AMP RECEPTACLE 120V OUTLET 20 AMP GFCI RECEPTACLE N L2 BREAKER CB4-20A BREAKER CB2-25A WIRING DIAGRAM 10 L N G 120V OUTLET 20 AMP GFCI RECEPTACLE POWERSTROKE GENERATOR − PS906025A 8 18 9 10 3 11 16 12 6 1 17 22 20 15 2 21 19 23 24 13 4 14 5 26 27 30 31 25 29 28 46 40 32 41 42 44 45 33 34 30 38 37 36 35 39 51 52 43 53 54 55 56 48 49 50 58 59 60 61 11 62 57 63 47 44 POWERSTROKE GENERATOR − PS906025A The model number will be found on a label attached to the engine. Always mention the model number in all correspondence regarding your GENERATOR or when ordering replacement parts. PARTS LIST KEY PART NO. NUMBER KEY PART NO. NUMBER DESCRIPTION CYLINDER HEAD ASSEMBLY: 24 37050-Z010210 112030-Z310110 Bolt.................................................. 1 25 28101-Z080110 2 12410-Z580110 Cylinder Head Cover....................... 1 26 90682-Z310110 3 30010-Z010210 Spark Plug....................................... 1 4 12004-Z580110 Cylinder Head Cover Gasket........... 1 5 17004-Z080320 Breather Tube.................................. 1 29 11007-Z080110 Drain Plug........................................ 2 DESCRIPTION QTY KEY PART NO. NUMBER DESCRIPTION Oil Protector.................................... 1 Piston Pin Clip................................. 2 Rubber Plug.................................... 1 4513111-Z100210 Piston.............................................. 1 Oil Seal............................................ 1 46 13010-Z100110 Connecting Rod.............................. 1 27 11310-Z100310 Crankcase Assembly....................... 1 47 13121-Z100110 Piston Pin........................................ 1 28 90412-Z080110 Washer,............................................ 2 QTY 612003-Z080110 Bolt.................................................. 4 44 13122-Z100110 QTY CAMSHAFT ASSEMBLY: 48 14312-Z010110 Valve Lock Nut................................ 2 7 CRANKCASE COVER ASSEMBLY: 49 14314-Z010110 Valve Adjusting Nut......................... 2 890303-0800-31 Nut................................................... 2 3090001-0840-01 Bolt.................................................. 7 50 14311-Z080110 Valve Rocker.................................... 2 9 18001-Z190110 Exhaust Outlet Gasket.................... 1 31 90682-Z310110 Oil Seal............................................ 1 51 12104-Z080110 Valve Rotator................................... 2 10 90203-Z010110 Threaded Stud................................. 2 32 15010-Z080320 Oil Dipstick Assembly...................... 1 52 12107-Z080110 Exhaust Valve Retainer.................... 1 11 12140-Z190220 Cylinder Head Assembly................. 1 33 16400-Z100110 Governor Gear Assembly................ 1 53 12103-Z080110 Valve Spring..................................... 2 1290502-1220-00 Pin................................................... 2 34 11001-Z100210 Crankcase Gasket........................... 1 54 12105-Z080110 Valve Spring Retainer...................... 2 13 12131-Z100110 Cylinder Head Gasket..................... 1 3590502-0812-00 Pin................................................... 2 55 12121-Z190110 Exhaust Valve.................................. 1 14 90204-Z100410 Threaded Stud................................. 2 36 90548-0202-00 Ball Bearing..................................... 1 56 14200-Z190310 Camshaft Assembly........................ 1 37 90547-0207-00 Ball Bearing..................................... 1 57 12111-Z100110 Intake Valve..................................... 1 38 11411-Z100610 Crankcase Cover............................. 1 58 12101-Z080110 Seal Guide....................................... 1 CRANKCASE ASSEMBLY: 1590001-0616-01 Bolt.................................................. 2 59 12112-Z080110 Valve Spring Seat............................ 1 16 37060-Z080110 Engine Oil Sensor............................ 1 CRANKSHAFT ASSEMBLY: 60 14313-Z010110 Valve Adjusting Bolt......................... 2 17 90548-0202-00 Ball Bearing..................................... 1 39 13300-Z100110 Crankshaft Assembly....................... 1 61 14090-Z080110 Stop Plate Assembly....................... 1 1890501-Z010110 Pin................................................... 1 40 13401-Z100110 Balancing Shaft............................... 1 62 14070-Z100110 Valve Lifter Assembly...................... 2 19 16061-Z100110 Governor Arm.................................. 1 20 90682-Z100210 Oil Seal............................................ 1 6314081-Z080110 ValveTappet..................................... 2 PISTON ASSEMBLY: 2190412-Z080210 Washer............................................ 1 41 13201-Z100210 The First Ring.................................. 1 2290684-Z030120 Clip.................................................. 1 42 13210-Z100210 Oil Ring Kit....................................... 1 2390001-0612-01 Bolt.................................................. 1 43 13202-Z100210 The Second Ring............................. 1 WARNING: To avoid possible personal injury or equipment damage, a registered electrician or an authorized service representative should perform installation and all service. Under no circumstances should an unqualified person attempt to wire into a utility circuit. 12 POWERSTROKE GENERATOR − PS906025A 1 7 8 2 3 9 10 6 4 11 13 5 11 12 14 22 18 16 23 22 19 20 29 24 17 15 21 13 28 27 26 25 POWERSTROKE GENERATOR − PS906025A The model number will be found on a label attached to the engine. Always mention the model number in all correspondence regarding your GENERATOR or when ordering replacement parts. PARTS LIST KEY PART NO. NUMBER DESCRIPTION QTY RECOIL STARTER: 1 28200-Z310210 Recoil Starter Assembly.................. 1 290001-0608-01 Bolt.................................................. 3 KEY PART NO. NUMBER DESCRIPTION QTY 4 19304-Z100210 Cylinder Body Shroud..................... 1 590001-0612-01 Bolt.................................................. 1 690001-0612-01 Bolt.................................................. 5 7 17002-Z100110 Inlet Gasket..................................... 1 8 16003-Z100110 Carburetor Insulator Plate............... 1 9 16001-Z100110 Carburetor Gasket.......................... 1 10 16100-Z191110 Carburetor Assembly...................... 1 2290001-0612-01 Bolt.................................................. 2 14 17100-Z310610 Air Cleaner Assembly...................... 1 1590305-0600-31 Nut.................................................. 2 FLYWHEEL / IMPELLER / STARTER PULLEY / IGNITION COIL: 16 30400-Z080110 Ignition Coil..................................... 1 1790001-0628-01 Bolt.................................................. 2 18 13510-Z100120 Flywheel Assembly......................... 1 1919352-Z100210 Impeller........................................... 1 20 28002-Z100210 Starter Pulley................................... 1 21 13501-Z080110 Flywheel Nut................................... 1 THROTTLE CONTROL ASSEMBLY: 23 16520-Z100220 Throttle Control Assemby............... 1 24 16063-Z100110 Governor Spring............................. 1 2590305-0600-31 Nut.................................................. 1 2616072-Z010110 Bolt.................................................. 1 27 16070-Z100110 Governor Support Assembly.......... 1 28 16012-Z080110 Throttle Valve Return Spring........... 1 29 16062-Z100110 Governor Rod................................. 1 NOT SHOWN: 120967001 High Altitude Kit (3000-6000 ft., Not Included) 120967002 High Altitude Kit (6000-8000 ft., Not Included) 1190685-Z030410 Collar............................................... 2 12 90686-Z081010 Fuel Tube........................................ 1 13 17001-Z080110 Air Cleaner Gasket.......................... 1 QTY CARBURETOR ASSEMBLY: DESCRIPTION AIR FILTER BOX ASSEMBLY: LOWER SHROUD: 328110-Z310110 Shroud............................................ 1 KEY PART NO. NUMBER WARNING: To avoid possible personal injury or equipment damage, a registered electrician or an authorized service representative should perform installation and all service. Under no circumstances should an unqualified person attempt to wire into a utility circuit. 14